ad

Pilani Hyderabad
‘CE.FE, Pilani, Cz
Camp us
BIRLA INSTITUTE OF T ECHNOLOGY & SCIEN
ME F220-Hleat Transfer
Second Semester 7023-2024
le
Mid Semester Exam
limes: 90 Minutes
12/03/2024 Max Marks 60 Weight awe «20%
Date:

is data if required, Chart of Data book is not required

> Assume
Bier,
> Attempi sub part at one place.

ion to find the temperature at the boundary (m,7/)

Q.Ma): Dei ive the transfent 31 finite difference equat
on must be in terms of the grid
1
shown in the figure 1(a), using the implicit scheme. Note that the equati M]
Assume that Ax = Ay and note that there is no heat generation. [5
Riot number and Fourier number,

Figure l(a)

find out the transient

(b): Using the method of lumped capacitance, formulate an equation to
heat generati on of 4 (W/m’). It receives heat flux q”’
temperature of a 1-D slab which has volumetric
ing by convecti on and radiatio n respectively,
via its left boundary and loses heat to a fluid and surround
ction area of the slab respecti vely. Let
via its right boundary. Let L and A be the thickness and cross-se
ure of
p.c and ¢ be the density, specific heat and emissivity for the slab respectively. 7x is the temperat
the surroundings as well as the fluid at the right boundary of the slab and h is the heat transfer
coefficient. BMI

A (c): The temperature of a gas stream is to be measured by a thermocouple whose junction can be
approximated as a 1-mm-diameter sphere. The properties of the junction are k=35 W/(m-K), p = 8500
ke/m? and c, = 320 J/(kg-K), and the convection heat transfer coefficient between the junction and the
gas is h=210 W/(m?-K). Determine the time-constant as well as the time taken by the thermocouple to
read 99% of the initial temperature difference between the sensor and the gas (99% of T;-T.). [8 M]

Q. 2 (a): An integrated circuit board element is to be cooled by attaching a single, 4-cm-long aluminum
(k=237 W/(m-K)) fin. The fin has a 2 mm x 2 mm square cross section. The surrounding ambient
temperature is 25°C and the convection heat transfer coefficient on each fin surface is 20 W/(m? -K).
To prevent the circuit board from overheating, the upper surface of the circuit board needs to be at a
limiting temperature of 85° C. In these limiting conditions and assuming an adiabatic fin-tip, determine
the heat transfer from the fin. Find the effectiveness of the fin as well. [7 M]

2 (b): Consider a 1-D unsteady-state problem without heat generation. Write the applicable Heat
diffusion equation (in cartesian co-ordinates). How many space and time and boundary conditions are V« A
required to solve this equation? State any three common types of boundary conditions along with their j
mathematical expressions. Also write expression and physical significance of thermal diffusivity by
[5 M]
Q 2 (c): Consider the base plate of a 1200-Watt household iron that has a thickness of L = 0.5 cm, base
area of A = 300 cm’, and thermal conductivity of k= 15 W/(m-K). The inner surface of the base plate
is subjected to uniform heat flux generated by the resistance heaters, and the outer surface loses heat to
the surroundings at T.. = 20°C by convection, as shown in Figure. Taking the convection heat transfer
coefficient to be h = 80 W/(m? -K) and disregarding heat loss by radiation, obtain an expression for the

1|Pageof2 thc \ ors

eee lo
mF
CG Scanned with OKEN Scanner
 { { ¥ Oe 10 De taken at fl inner surface of the base plate), and
eval te the bernperathrees a 18 si nor surfar A esime tte ily fate « onditions to prevail

| 8M)

of
5
2=
1%>
>
ur
>|
=|
=|
|
it |
=
2
=
4
2;

Figure 2 (c)
Q.3 (a): Sketch a typical hydrodynamic and thermal boundary
layer on a flat plate and at a certain ‘x’
location, draw how a typical temperature profile looks like,
if the temperature of the plate is greater
than that of the free stream. Write 2D incompressible mass
conservation, momentum conservation and
energy conservation equation and identify each term. Also simplify
the conservation equations for
hydro dynamic and thermal boundary domain for flow over flat plate.
[SM]

3 Q.3 (b): What is Reynolds Analogy in convection heat transfer analysis, demonstrate the equival
ence-
et by writing nondimensional momentum and energy equations and corresponding boundary conditi
ons
for 2D incompressible fluid flow over hot flat plate. Also write e xpression and physical signifi
cance of
Nusselt number and Stanton number. [5M]
Q.3 (c): Atmospheric air is in parallel flow (u = 10 m/s, T» = 15°C)
over a flat heater surface that is to
be maintained at a temperature of 140°C. The heater surface area is 0.25
m?, and the airflow is known
to induce a drag force of 0.25 N on the heater. What is the electrical power
needed to maintain the
prescribed surface temperature? Properties of air: p = 0.995 kg/m’; ep = 1009
J/(kg. K); Pr = 0.7

[SM]
Q.3 (d): Consider following expression for Nusselt number flow of fluid flow
over hot plate and obtain
the expression of average convective heat transfer co-efficient to local
convective heat transfer co-

efficient h,
[SM]
h x=L

Nu, =0.04Re}” Pr’

RR a ee eK KKK ne ae ee es fe ale ole ale ate ale ate ate ate ale ule we ale ale ats ate alo ule ule ole alc aly ata de 2, 3. 3,3 FFD to

' ye ra

CG Scanned with OKEN Scanner

 BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE, PILANI
HYDERABAD CAMPUS
Second Semester (2023-24)
ME F221: Mechanisms and Machines
Mid Semester Test 44'h March 2024
Time: 4.00 PM - 5.30 PM Closed Book Max. Marks: 50

Set3

Q1 carries 10M Q2 carries 20 M and Q3 carries 12 M and ©4 carries 8 M.

1 is subjective one for 10 Minutes

Q2. Complete the acceleration analysis of the following mechanism. XY = 100 Cm, and
YZ = 50 Cm. The slider at Z has a velocity of Ue and an acceleration of 5 = as shown.

id | Z &
wesms Gg tel N

Draw this mechanism in Auto CAD (3 M). Mark all the joints using point command (0.5 M).
Name all the joints (0.5 M) and measure all the dimensions (1 M). Draw the velocity diagram
taking a suitable scale (3 M). Measure all the velocities in velocity diagram (1 M). Determine
the velocity of point Y relative to Z (0.5 M), velocity of point Y relative to X (0.5 M), angular
velocities of links XY and ZY (0.5 +0.5 M). Determine the normal accelerations of Y/Z and
Y/X (1 +1 M). Draw the acceleration diagram (3 M). Measure all the accelerations in
acceleration diagram (1 M). Calculate the tangential acceleration of Y/Z and Y/X (0.5 +0.5
M). Also determine the angular accelerations of links XY and YZ (1 +1 M). Write all the
equations in the answer book given. Make all calculations in the answer book given.
All the velocity and acceleration values must be written in the answer book. Writing
in the AutoCAD will not be evaluated.

Cc Scanned with OKEN Scanner

 edge follower lifts through 6 Cm
Q3. Draw the Cam profile for the following data. A knife
n of 60°.
with Simple motion for a cam rotation of 90°. It dwells for cam rotatio
Harmonic
rotation of 80° with equal uniform
Follower falls through 6 Cm to zero displacement for cam
displacement for cam r otation of 130°.
acceleration and retardation and dwells at zero
into eight (8) parts
Assume cam rot ation as anti-clock wise. Divide the Inward stroke angle
diagram (6 M) and
in the displacement diagram. Base circle radius is 8 Cm. Displacement
answer book given.
Cam profile (6 M). Write all the calculations, if any in the

centres (3 M).
Q4. Draw the following mechanism (2 M) and locate all the instantaneous
calculations,
Determine the angular velocity of the link RS (2 M). Write all the relevant
a diagrams in answer book. Mark Instantaneous centres in Auto Cad
diagram. Guillet circle, list o f centres are to be written in answer book. (1 M).

| RS=16:Cm:\
a
Ass

All the best

CG Scanned with OKEN Scanner

 BIRLA INSTITUTE OF TECHNOLOGY AND SCIENCE-PILANL HYDERABAD CAMPUS
Second Semester, 2023-2024
MANUFACTURING PROCESSES (ME F219)

Date: 185" March 2023, Pridas Mid Semester Examination (Closed Book)
Time: 30 - 11 AM Max, Marks: 50

General Instructions:

» Ali questions are compulsory, Answer the questions in SEQUENTIAL ORDER

7 daw © ayyiry iT Gucsnion rom a fresh page

© All parts of the answers should be answered tovether

PART A [10 M]

Note: Each question carries 2 Marks

|. A mould has a down sprue whose length is 20 cm and the cross sectional area at the base
of the
down sprue is Iem?, The down sprue feeds a horizontal runner leading into the mould cavity
of
volume 1000cm?. The time required to fill the mould cavity will be
seconds.
(a)4.05 _@)5.05 (©) 6.05 (d) 7.25
2. A cast product of particular material has dimensions of 75 mm x 125 mm x 20 mm. The total
solidification time for the cast product is found to be 2 min as calculated using Chvorin
ov’s rule.
If, under identical casting conditions, the cast product shape is changed to a
cylinder having a
diameter equal to height = 50 mm, the total solidification time will be
min.
(a) 1.25 (b) 2.83 (c) 2.48 (a) 3.12
3. Match List I with List II and select the correct answer using the codes given below
the lists:
List I List II
(Types of pattern) (Description)
P. Solid Pattern l. Uses a single match plate; its one side has cope
impression and other side has drag impression
Q. Match Plate Pattern 2. Made in one piece
R. Cope and Drag pattern 3. Used for small size castings in large numbers.
S. Gated Pattern 4. Uses two match plates. |
Codes OR Ss
a) 2010483
ae AP eT Bis
c) O2
d) ad]

4. Inarolling process, a sheet of 25 mm thickness is rolled to 20 mm thickne

ss. The roll has a diameter
of 600 mm, and it rotates at 100 rpm. The roll strip length
will be
(a) Smm (b)39 mm (oy 8 am 20.
5. A solid cylinder of diameter 100 mm and height 50 mm is forged
between two frictionless flat dies
to a height of 25 mm. The percentage change in diameter is
(a)0 _(b) 2.07 (c) 20.7 75414
3K OK Ae

Cc Scanned with OKEN Scanner

 Wy
y\ x
qi
>
PART : B [40 M]
\ \ meWARK
oh, 6N
; ‘ 4 \ %
iR cylindrical riser with a height equal to a diameter = 6 cm has to be designed for a sand Ny,
casting mold for producing a steel rectangular plate casting of 7 cm x 10 cm x 2 cm dimensions
having a total solidification time of 1,36 minutes, Determine the total solidification time of
the riser (in minutes) when attached to the (a) side of the casting and (b) top of the casting.
kod
4
NL
Vue
h-d 1
[8 M]
2. Write down the nomenclature for parts A to J shown in Fig.1. for a sand mould, [5 M] E
we
\T u?
ee a yn
it Vy

APARTAL | | FA / Sa | ala

us
oe eT ie AN
(©

3,/Determine the solidification time for a (i) sphere, and (ii) cylindrical (height=diameter) shaped
casting with 20 cm diameter when iron without superheat is poured in sand mould at initial 8
“temperature of 30°C.
[6+5=11M] QQ ee
Latent heat of iron =272 kJ/kg Freezing temperature=1540°C
Density of molten iron=7850 Kg/m* Density of mould material=1600 kg/m* ee
Specific heat of mould material=1.17 KJ/Kg °K A: x
Conductivity of mould material=0.865 W/m °K a LO)
Assume that the non-dimensional parameter “i” as 1.324. N

4. A strip of aluminium with a cross-section of 200 mm x 5 mm is being rolled with a 20% a

reduction of the area using steel rollers of radius 100 mm. The tensile yıeld stress of a
aluminium is 0.28 kN/mm7. Determine: [8 M]
a) the minimum coefficient of friction between the workpiece and the rolls for an unaided 3
bite to be possible, (Chena
b) the angle subtended by the contact zone at the roll centre, and a" ).’
c) the location of the neutral point. < IN :
at
>. A 20mm x 20 mm x 160 mm copper plate is forged between two flat dies to a final size of
10 mm x 40 mm x 160 mm. Determine the peak forging force, assuming the coefficient of
friction to be 0.2. The tensile yield stress of copper is 70 N/mm?. Assume no strain hardening.
[8 M]
A
do Be 26 2 ROK Ko 24
> L ur Da

Mee tos & x loo- 465 WOW,

E Been 5 sb 8ay pou
tr a
2 BiCe
ce
Scanned with OKEN Scanner