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Lithium Solution by HANGCHA(1)

Hangcha offers a lithium battery solution to replace traditional lead-acid batteries, emphasizing a simple modification process that can be completed in under an hour and includes a 6-year warranty. The document compares the performance and cost-effectiveness of lithium batteries against lead-acid batteries, highlighting significant advantages in longevity, maintenance, and overall cost savings. Additionally, the solution is applicable to various brands of trucks, ensuring a broad market reach.

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Andrés Rojas
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12 views15 pages

Lithium Solution by HANGCHA(1)

Hangcha offers a lithium battery solution to replace traditional lead-acid batteries, emphasizing a simple modification process that can be completed in under an hour and includes a 6-year warranty. The document compares the performance and cost-effectiveness of lithium batteries against lead-acid batteries, highlighting significant advantages in longevity, maintenance, and overall cost savings. Additionally, the solution is applicable to various brands of trucks, ensuring a broad market reach.

Uploaded by

Andrés Rojas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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LITHIUM

BATTERY
SOLUTION

BY HANGCHA
MAKE THE CHANGE C ONTENTS
LOAD MORE
POSSIBILITIES 01 SOLUTION OVERVIEW

LITHIUM AND LEAD-ACID


02
COMPARISON

Li-ION 03 SOLUTION COVERAGE


PART

1
SOLUTION OVERVIEW
A complete solution offered for
replacing your old power lead-
acid battery by our latest Li-ion
power system

We are convinced this solution is


right for you.
SIMPLE TRANSFORMATION AND LONG WARRANTY

OR BY

Easy With our 6-year


modification with guarantee on
simple process lithium batteries,
which could be you can have
finished within 1 our promise for
hour at the long-term
minimum performance
RECOMMENDED BATTERY CELL FROM CATL

Innovative, reliable lithium-ion technology [Lithium Iron-


Phosphate] jointly developed by HANGCHA and CATL & EVE.
CATL & EVE are all global leaders of new energy
innovative technologies, committed to providing
Battery cells and modules are from CATL & EVE, with reliable
premier solutions and services for new energy
quality, exclusively for HANGCHA
applications worldwide.

While other
options are also
available from Top
10 Chinese brands
with good value for
money.
* CATL & EVE are able to carry out 273 kinds of tests, including 100 performance tests, 48 safety tests
and 125 reliability tests.
HOW TO DO THE REPLACEMENT

1. Lift our the lead-acid 2. Arrange the wiring of the lithium 3. Modify the overhead guard
battery instrument by passing the
4. Place the lithium battery in
battery. Each battery is and install external display. the forklift, connect relevant
lithium battery display wire
customized by HC lithium Drill two M6 holes on the right wiring harness and the power
harness from the side of the
battery experts for best forklift to the right front leg of the front leg of the safety frame plug of the forklift, and plug it
compatibility and easiest safety frame and leading it out to install the lithium battery in for use.
modification. from the headlight port. display.
SA/EA SERIES DISPLY BY SAMKOON
Samkoon Shenzhen Technology Company
Limited was founded in March 2007, exceled
in HMI, PLC, servo driver, motion controller
and robot and other key technologies and
products to achieve Industry 4.0. All products
have 100% independent intellectual property
rights, and obtained 38 national patents and
25 software Copyrights.

Samkoon has close business cooperations


with many well-known enterprises all over the
world, including Siemens, ABB, Foxconn,
Huawei and BYD, etc.
LITHIUM AND LEAD-ACID PART

2
COMPARISON
COMPARISON OF CPD30-AC4 W/ LEAD-ACID AND LITHIUM BATTERIES

Lead-acid Battery Lithium Battery


Item Contents Parameters
80V/500Ah 80.5V404AH

Continuous Working
1 Charging Time (h) 8-10 2
Capacity

Environmentally- Hazardous gases generated Explosive and corrosive gases


2 N/A
friendliness and safety during charging like hydrogen

3 Performance of Power Unit Service Life 1,000 cycles of charge-discharge 4,000 cycles of charge-discharge

Weather temperature above 35℃,


4 Maintenance Requirements Refilling distilled water No water refilling is required
water refilling 1 time / 3-5 days
COMPARISON OF CPD25-AC4 W/ LEAD-ACID AND LITHIUM BATTERIES
Item Unit Lead-acid Battery Lithium Battery
Voltage V 80 80.5
Capacity Ah 500 404
Charging Efficiency % 65% 95%
Battery Energy KW·h 40 32.522
Power Consumption for Battery Charging (20%-100%) KW·h 49.23 27.39
Discharging Efficiency % 85% 95%
Power Discharged for Battery Discharge (100%-20%) KW·h 27.20 24.72
Working Hours h 8.00 7.27
Energy Consumption for 1 Working Hour KW·h 6.15 3.77
Yearly Charging Times Time 300 300
Yearly Power Consumption KW·h 14769.23 9041.55
Electricity Unit Price CNY/KW·h 1 1
Yearly Electricity Cost CNY 14769 9042
Ten-year Maintenance Cost CNY 10000 0
Units Consumed for Ten Years Units 3.5 1
Unit Price of Battery Pack CNY 26975 60905
Ten-year Cost of Battery Packs CNY 94413 60905
Ten-year Total Cost per Truck CNY 252105 151325
The total cost of lithium battery only accounts for 60% of that of lead-acid battery for ten-year period. * The above chart shows the accumulated costs at each year for lead-acid and lithium batteries.
PART

3
SOLUTION COVERAGE
SOLUTION COVERAGE

Not only lead-acid trucks manufactured


by Hangcha, our solution also covers
other trucks equipped with lead-acid
batteries of majority brands.

No matter which country you are in, and


no matter which brand trucks you wish to
transform, just fill out the information
checking card as provided by us,
Hangcha service team will respond to
your request in fast and professional
manner with good faith.
Information Checking Card of Lithium Battery Application
当前整机信息Current Forklift Information
品牌 Brand 型号 Model 叉车重量 Forklift Weight
基本信息 General Info.

使用场景 Working Condition 温度 Temperature Range


标称电压 Rated Voltage (V) 电压范围 Voltage Range (V) 额定容量 Rated Capacity (Ah)

重量 Weight (kg) 电池包尺寸 PACK Dimensions (mm）(LxWxH) 充电接口类型 Charging Plug Type

铅酸电池信息
Lead Acid Battery Information 放电接口类型 Discharge Plug Type 放电线长度 Discharge Cable Length（mm） 箱体颜色 PACK Color

是否有辅助电源 Is there any auxiliary power supply ? If yes, please describe it.

锂电池需求 Lithium Battery Requirements


充电时间 Charging Time 20%SOC-100%SOC (h）

是否需要配套充电机 Charger Needed ☐ Yes ☐ No

认证需求 Certification Request ☐ MSDS ☐ CE ☐ UN38.3 ☐

预计数量 Estimated Quantity (set)


THANK YOU

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