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Data Kerusakan Alat

The document details equipment damage and repair data for the Mill and Boiler division, listing various items and their respective failure dates. It includes a summary of total downtime for each item, highlighting significant issues such as turbine trips, electrical problems, and steam drops. Additionally, it provides a breakdown of repair times and the percentage of downtime for each piece of equipment.

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krisansuksesmandiri
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3 views22 pages

Data Kerusakan Alat

The document details equipment damage and repair data for the Mill and Boiler division, listing various items and their respective failure dates. It includes a summary of total downtime for each item, highlighting significant issues such as turbine trips, electrical problems, and steam drops. Additionally, it provides a breakdown of repair times and the percentage of downtime for each piece of equipment.

Uploaded by

krisansuksesmandiri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Data Kerusakan Alat Divisi Mill and Boiler

No Item Tanggal Kerusakan

1 Cane shredder 4/23/2017


5/14/2017
5/21/2017
8/13/2017
8/24/2017
9/25/2017
7/28/2019
9/29/2017
10/5/2017

TOTAL STOP

2 Cane Stacker 4/24/2017


4/25/2017
4/26/2017
5/2/2017
5/14/2017
5/30/2017

TOTAL STOP

3 Feeding Cane Carrier B1 5/20/2017


6/6/2017
7/29/2017
8/4/2017
8/5/2017
8/6/2017
9/7/2017
9/11/2017
10/14/2017

TOTAL STOP
4 Elevating Cane Carrier B2 4/26/2017
5/7/2017
6/2/2017
6/18/2017
7/11/2017
7/11/2017
7/30/2017
9/27/2017

TOTAL STOP

5 Light Cutting A9 9/25/2017

TOTAL STOP

6 Cane Cutter #1 4/30/2017


5/1/2017
5/7/2017
6/5/2017
6/11/2017
6/18/2017
7/21/2017
9/6/2017
9/30/2017

TOTAL STOP

7 Cane Cutter #2 5/9/2017


5/22/2017
6/4/2017
6/18/2017
8/20/2017

TOTAL STOP

8 Intermediate Carrier 7/20/2017


TOTAL STOP

9 Cane Sheredder Elevator B23 8/14/2017


8/15/2017
8/17/2017
8/18/2017
7/20/2017
9/21/2017
10/5/2017

TOTAL STOP

10 Mill #1 4/23/2017
4/23/2017
8/24/2017
10/4/2017

TOTAL STOP

11 Mill #2 9/5/2017

TOTAL STOP

Mill #3 1/101/17
10/8/2017

TOTAL STOP

12 Mill #4 9/17/2017
10/2/2017

TOTAL STOP

13 Mill #5 4/23/2017
5/9/2017
5/18/2017
6/18/2017
6/20/2017
7/14/2017
7/15/2017
7/24/2017
7/26/2017
8/2/2017
8/3/2017
8/16/2017
8/26/2017
10/6/2017

TOTAL STOP

14 Cush-Cush #1 5/24/2017
9/22/2017

TOTAL STOP

15 Boiler 4/24/2017
4/27/2017
4/28/2017
4/30/2017
5/3/2017
5/4/2017
5/6/2017
5/8/2017
5/9/2017
5/16/2017
5/19/2017
5/20/2017
5/21/2017
5/22/2017
5/23/2017
6/2/2017
6/2/2017
6/3/2017
6/4/2017
6/5/2017
6/6/2017
6/7/2017
6/8/2017
6/11/2017
6/12/2017
6/12/2017
6/13/2017
6/14/2017
6/15/2017
6/15/2017
6/15/2017
6/15/2017
6/16/2017
6/16/2017
6/17/2017
6/17/2017
6/18/2017
6/18/2017
6/18/2017
6/19/2017
6/19/2017
6/19/2017
6/20/2017
6/21/2017
7/10/2017
7/12/2017
7/17/2017
7/18/2017
7/24/2017
7/25/2017
7/29/2017
8/5/2017
8/5/2017
8/7/2017
8/10/2017
8/14/2017
8/15/2017
8/18/2017
8/26/2017
8/27/2017
8/31/2017
9/7/2017
9/25/2017
9/26/2017
9/27/2017
9/28/2017
9/30/2017
10/1/2017
10/1/2017
10/1/2017
10/2/2017
10/3/2017
10/4/2017
10/5/2017
10/6/2017
10/7/2017
10/8/2017
10/9/2017
10/10/2017
10/11/2017
10/13/2017
10/14/2017
10/15/2017

TOTAL STOP

14 Bagasse conveyor N6 8/19/2017


9/28/2017

TOTAL STOP

15 Bagasse Distribusi Conveyor N7 5/10/2017


8/26/2017
9/7/2017
9/13/2017
7/20/2017
9/22/2017
10/17/2017

TOTAL STOP

ITEM TOTAL STOP


Cane shredder 22.12
Cane Stacker 11.75
Feeding Cane Carrier B1 25.83
Elevating Cane Carrier B2 5.75
Light Cutting A9 0.13
Cane Cutter #1 15.97
Cane Cutter #2 3.25
Intermediate Carrier 0.75
Cane Sheredder Elevator B23 10.52
Mill #1 12.28
Mill #2 4
Mill #3 2.29
Mill #4 2.72
Mill #5 13.92
Cush-Cush #1 1
Boiler 141.92
Bagasse conveyor N6 0.45
Bagasse Distribusi Conveyor N7 35.44
Kerusakan/Problem

Turbin Trip
Kemasukan besi dan ganti hammer tip 2 pcs
Turbin Trip lanjut ganti hammer tip 4 baris
Membalik dan mengganti hammer tip yang aus 52 pcs
Membalik hammer tip
ganti dan balik hammer tip
limit switch shredder alarm
choke, lanjut repair casing yang bawah rotor shredder yang sobek
choke

TOTAL STOP

Cane Stacker rusak semua dan tidak ada yang standby


Cane Stacker rusak semua dan tidak ada yang standby
Cane Stacker rusak semua dan tidak ada yang standby
Cane Stacker rusak semua dan tidak ada yang standby
Cane Stacker rusak semua dan tidak ada yang standby
Cane Stacker rusak semua dan tidak ada yang standby

TOTAL STOP

Problem Elektrik/Instrument
Kemasukan Besi
bagasse gantung
Trip sendiri
tebu selip
tebu selip
siku lepas
siku lepas, potong apron yang sobek
leveller B1 choke

TOTAL STOP
Trip dan inverter panas
Siku Lepas
Trip
Trip
Siku Lepas
cek dan potong siku yang mulai lepas
potong casing yang menyebabkan bagasse gantung dan trip
kemasukan besi

TOTAL STOP

trip

TOTAL STOP

Over Speed
Over Speed
Choke
Choke
Overload
Overload
choke dan balik blade
ganti blade yang lepas 1 pcs
Choke

TOTAL STOP

Check alat
Overload
Overload
Kemasukan besi dan repair casing yang berlubang
Check alat dan repair casing yang sobek

TOTAL STOP

mati sendiri dan perbaikan limit switch


TOTAL STOP

Choke
Choke
choke
choke
kemasukan rantai dan besi dari armada LC
sensor tersenggol bagasse
limit switch trip

TOTAL STOP

Baut Final Gear putus


choke
las support baut final gear
choke

TOTAL STOP

delivery apron scraper bar bengkok, pasang bypass

TOTAL STOP

main gear pinion patah, lanjut pasang bypass


Choke

TOTAL STOP

hand trip turbin error


lepas bypass dan ganti hammer tip 8 baris

TOTAL STOP

Trip dan Choke


Baut Final Gear putus
Choke
Choke
Juice bed full
Juice bed full
Juice bed full
selang hidrolic pecah
Tambah shim mill #5
Turbin Trip, cleaning strainer oli
Tambah shim mill #5
Baut Final Gear putus
Juice strainer lepas
Choke

TOTAL STOP

ganti padle yang rusak 1 pcs


ganti padle yang rusak 1 pcs

TOTAL STOP

Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Panel Common Trip
Water level Boiler #3 Low
Bearing IDF Boiler #3 terbakar
Steam Drop
Oil seal bearing gearbox N7 rusak
Oil seal bearing gearbox N7 rusak
Steam Drop
Steam Drop
Boiler #2 Trip
Problem Alat Berat (dozer)
Steam Drop
Ganti Governor FDF Boiler #2
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
pipa boiler #2 bocor
Steam Drop
Boiler #3 trip
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Panel Common Trip
ashbin boiler #3 full, Probem armada angkut
Steam Drop
Panel Common Trip
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
coolingmachine power trip 2 unit dan panel common trip 2 kali
kabel control valve feed water dan drum level boiler 1&2 terbakar
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop
Steam Drop

TOTAL STOP

Pin rantai hilang 2 pcs


ganti baut padle 1 pcs

TOTAL STOP

repair rantai penggerak yang putus


Ganti Padle 2 pcs, bengkok karena kemasukan besi
ganti Padle 1 pcs, bengkok karena kemasukan besi
Mengganti gear box yang rusak
ganti Padle 1 pcs, bengkok karena kemasukan besi
mengganti gearbox n7 yang rusak lagi dan ganti gearbox n7 dengan gearbox N8b
ganti gear box N7

TOTAL STOP

Persentase Stop Alat Mill And Boiler

35.44 22.12
0.45 11.75

25.83

5.75
0.13

15.97

3.25
0.75
10.52

12.28
141.92

4
13.92 2.29
2.72

1
Lama Perbaikan (Jam) keterangan

1
1
4
2.5
3
1.42
0.08
3.42
5.7

22.12

2
6
1
2
0.25
0.5

11.75

1.25
0.25
9.5
0.5
6.5
4.5
1
1.25
1.08

25.83
0.25
0.5
0.25
0.5
1
1
1.25
1

5.75

0.13

0.13

0.25
0.25
5
2.5
0.25
0.75
2.5
1.5
2.97

15.97

0.25
berbarengan dengan Steam drop
berbarengan dengan Steam drop
2
1

3.25

0.75
0.75

berbarengan dengan boiler drop


2.5
4.5
3.15
0.17
0.08
0.12

10.52

9
1.5
1.08
0.7

12.28

2.17
0.12

2.29

0.55
2.17

2.72

1.5
1
0.5
berbarengan dengan boiler drop
0.5
0.5
1.5
berbarengan dengan steam drop
1
0.25
1.5
4.5
0.17
1

13.92

0.5
0.5

1
1
1
0.25
1
1
1
0.5
1
0.75
0.5
1.25
2.5
0.5
0.5
1.25
0.5
0.75
1.25
1.5
0.5
2.5
1
1.25
2.5
2 Sebelumnya mill kemasukan rantai
0.5
0.5
8.5
2
0.5
1.5
4.5
3.5
1.5
3
5
1.5
1
5
1.5
3 Las roll mill #5 dan check gear LSD mill #4
0.25
2
0.5
1.25
1
1
1.5
1.25
0.5
2
1
1
1.25
1
0.45
0.17
2.2
0.37
3
1
0.75
0.33
2.42
5.05
1.17
1.2
2.42
3.58
3.99
1.09
1
1.45
3.72
4.9
0.35
1
3.01
3.08
1.42
2.88
2.67

141.92

0.12
0.33

0.45

6.5
1.17
0.5
1.5
0.67
13.1
12

35.44

ll And Boiler

Cane shredder
Cane Stacker
83 Feeding Cane Carrier B1
Elevating Cane Carrier B2
Light Cutting A9
5.75 Cane Cutter #1
0.13 Cane Cutter #2
Intermediate Carrier
15.97 Cane Sheredder Elevator B23
Mill #1
Mill #2
3.25
0.75 Mill #3
Mill #4
10.52
Mill #5
Cush-Cush #1
12.28 Boiler
Bagasse conveyor N6
Bagasse Distribusi Conveyor N7
4
2.29
2.72

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