Installation & Operation

WAFER-STYLE TURBINE FLOW METER

www.sabreturbines.com

©2012 AW-Lake Company. All rights reserved. Doc ID # TRQSMAN-1014

 User Manual

CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operational Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Part Number Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Repair Kit Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

©2012 AW-Lake Company. All rights reserved. Doc ID # TRQSMAN-1014 Page 2

 User Manual

INTRODUCTION
The Explosion-Proof Wafer-Style turbine flow meter was developed for liquid applications where accuracy and dependability
are of concern to the operator. The stainless steel body incorporates a helical turbine with tungsten carbide shaft and
bearings. It provides an efficient, long service life and a cost-effective solution for your measurement requirements.
Simple in design and construction, this meter uses modified upstream and downstream flow straighteners for a high degree
of flow accuracy. Its between-the-flange design eliminates the need for mating flanges, requiring less space in the flow line,
lowering costs and providing easy, one-man installation.
The meter produces a sine wave signal proportional to its volumetric flow rate. With optional electronics, this turbine meter
provides local flow rate and volume totalization and will interface with most instruments, PLCs and computers.

OPERATING PRINCIPLE
Fluid entering the meter passes through the inlet flow straightener which reduces its turbulent flow pattern and improves
the fluid’s velocity profile. Fluid then passes through the turbine, causing it to rotate at a speed proportional to the fluid
velocity. As each turbine blade passes through the magnetic field, the blade generates an AC voltage pulse in the pickup coil
at the base of the magnetic pickup (see Figure 1). These pulses produce an output frequency proportional to the volumetric
flow through the meter. The output frequency represents flow rate and/or totalization of fluid passing through the turbine
flow meter.

Magnetic Pickup
or
Other Frequency
Output Device

Output
Turbine Rotor Signal

Figure 1: Schematic illustration of electric signal generated by rotor movement

©2012 AW-Lake Company. All rights reserved. Doc ID # TRQSMAN-1014 Page 3

Wafer-Style Turbine Flow Meter, Explosion-Proof

SPECIFICATIONS
Materials of Construction
Body and Internal Wetted Parts 316 stainless steel
Rotor CD4MCU stainless steel
Bearings Tungsten carbide
Rotor Shaft Tungsten carbide
Operating Limitations
–150…350° F (–101…177° C)
Temperature The meter should not be subjected to temperatures above 350° F (177° C), or below
–150° F (–101° C) or the freezing point of the metered liquid.
Pressure Varies based on class of ANSI flanges used for mounting. See table below:

Flange Rating (ANSI) 150# 300# 600# 900# 1200#

Working Pressure (psi) 285 740 1480 2220 3705
Working Pressure (MPa) 1.97 5.10 10.2 15.31 25.55
*Test Pressure (psi) 427.5 1110 2220 3330 5557.5
*Test Pressure (MPa) 2.95 7.65 15.31 22.96 38.32
* Test pressure based on 1.5 safety factor.

Accuracy ± 1.0% of reading

Repeatability ± 0.1%
Calibration Water (NIST Traceable Calibration)
All Sabre Explosion-Proof Wafer-Style turbine meters are constructed of stainless steel and
tungsten carbide. The operator must ensure that the operating fluid is compatible with these
Corrosion
materials. Incompatible fluids can cause deterioration of internal components and cause a
reduction in meter accuracy.
Pulsation and Vibration Severe pulsation and mechanical vibration will affect accuracy and shorten the life of the meter
If small particles are present in the fluid, we recommend that a strainer be installed upstream
Filtration
of the meter (see Table 1 on page 8 for filtration recommendations) .
Class I Div. I Groups C,D
Compliance Complies to UL1203 and CSA 22.2 No. 30
Met Labs File No. E112860
The Explosion-Proof Wafer-Style Turbine Flow Meter Repair Kit is designed for easy field service of
a damaged flow meter, rather than replacing the entire flow meter (see Repair Kit Information
on page 11). Repair parts are constructed of stainless steel alloy and tungsten carbide and are
Repair Kit
factory calibrated to ensure accuracy throughout the entire flow range. Each kit is complete and
includes the calibrated K factor which is used to recalibrate the flow monitor or other electronics
to provide accurate output data.

©2012 AW-Lake Company. All rights reserved. Doc ID # TRQSMAN-1014 Page 4

 User Manual

Magnetic Pickup
(Not Included)
Rotor Assembly
Conduit Adapter
Busching
Meter Body
Thrust Ball
Rotor Support
Retaining Ring

FLOW

Figure 2: Cross-section of model TR1110QS

Magnetic Pickup
(Not Included)
Rotor Assembly Conduit Adapter
Busching
Meter Body
Thrust Ball

Rotor Support

FLOW

Figure 3: Typical cross-section of models TR1120QS through TR1190QS

©2012 AW-Lake Company. All rights reserved. Doc ID # TRQSMAN-1014 Page 5

Wafer-Style Turbine Flow Meter, Explosion-Proof

INSTALLATION
Prior to installation, the flow meter should be checked internally for foreign material and to ensure the turbine rotor spins
freely. Fluid lines should also be checked and cleared of all debris.
The flow meter must be installed with the flow arrow, etched on the exterior of the meter body, pointing in the direction of
fluid flow. Though the meter is designed to function in any position, it is recommended, where possible, to install horizontally
with the conduit adapter facing upward. Thread a magnetic pickup (included in your package) into the conduit adapter
completely finger tight without forcing. Secure with a lock nut if supplied. Install conduit or other fittings suitable for the
installation area onto the conduit adapter hub on the flow meter.
The liquid being measured should be free of any large particles that may obstruct rotation of the rotor. If particles are present,
a mesh strainer should be installed upstream before operation of the flow meter.
Part Number Strainer Mesh Clearance Filter Size
TR1110QS 60 × 60 0.0092 260 Micron
TR1120QS 20 × 20 0.0650 0.86 mm
TR1130QS 10 × 10 0.0900 1.6 mm
TR1140QS 10 × 10 0.0650 1.6 mm
TR1160QS 4×4 0. 4.8 mm
TR1180QS 4×4 0.0900 4.8 mm
TR1190QS 4×4 0.0900 4.8 mm

Table 1: Strainer mesh installation details

The preferred plumbing setup is one containing a bypass line (Figure 4) that allows meter inspection and repair without
interrupting flow. If a bypass line is not used, it is important that all control valves be located downstream of the flow meter
(Figure 5).

PRESSURE IN EXCESS OF ALLOWABLE RATING MAY CAUSE THE HOUSING TO BURST AND CAUSE SERIOUS PERSONAL
INJURY.

DAMAGE CAN BE CAUSED BY STRIKING AN EMPTY METER WITH A HIGH VELOCITY FLOW STREAM.

©2012 AW-Lake Company. All rights reserved. Doc ID # TRQSMAN-1014 Page 6

 User Manual

Isolation Wafer-Style Turbine Isolation

Valve Flow Meter Valve

10 Pipe Diameters 5 Pipe Diameters

Minimum Minimum

Bypass Line
Figure 4: Meter installation using a bypass line

Wafer-Style Turbine
Flow Meter Isolation
Valve

10 Pipe Diameters 5 Pipe Diameters

Minimum Minimum

Figure 5: Meter installation without using a bypass line

This is true with any restriction in the flow line that may cause the liquid to flash. If necessary, air eliminators should be
installed to ensure that the meter is not incorrectly measuring entrained air or gas.
It is recommended that a minimum length, equal to ten (10) pipe diameters of straight pipe, be installed on the upstream side
and five (5) diameters on the downstream side of the flow meter. Otherwise, meter accuracy may be affected. Piping should
be the same size as the meter bore or threaded port size.
Do not locate the flow meter or connection cable close to electric motors, transformers, sparking devices, high voltage lines,
or place connecting cable in conduit with wires furnishing power for such devices. These devices can induce false signals in
the flow meter coil or cable, causing the meter to read inaccurately.
If problems arise with the flow meter and monitor, consult Troubleshooting Guide on page .f further problems arise,
consult the factory.
If the internal components of the turbine flow meter are damaged beyond repair, turbine meter repair kits are available.

©2012 AW-Lake Company. All rights reserved. Doc ID # TRQSMAN-1014 Page 7

Wafer-Style Turbine Flow Meter, Explosion-Proof

OPERATIONAL STARTUP
The following steps should be followed when installing and starting the meter.

MAKE SURE THAT FLUID FLOW HAS BEEN SHUT OFF AND PRESSURE IN THE LINE RELEASED BEFORE ATTEMPTING TO
INSTALL THE METER IN AN EXISTING SYSTEM.
1. After meter installation, close the isolation valves and open the bypass valve. Flow liquid through the bypass valve for
sufficient time to eliminate any air or gas in the flow line.

HIGH VELOCITY AIR OR GAS MAY DAMAGE THE INTERNAL COMPONENTS OF THE METER.
2. Open upstream isolating valve slowly to eliminate hydraulic shock while charging the meter with the liquid. Open the
valve to full open.
3. Open downstream isolating valve to permit meter to operate.
4. Close the bypass valve to a full closed position.
5. Adjust the downstream valve to provide the required flow rate through the meter.
NNOTE: The downstream valve may be used as a control valve.

TROUBLESHOOTING GUIDE
Trouble Possible Cause Remedy
• Cavitation
• Increase back pressure
• Debris on rotor support
Meter indicates higher than actual • Clean meter
• Build up of foreign material on meter
flow rate • Clean meter
bore
• Install gas eliminator ahead of meter
• Gas in liquid
• Debris on rotor • Clean meter and add filter
Meter indicates lower than actual
• Worn bearing • Clean meter and add filter
flow rate
• Viscosity higher than calibrated • Recalibrate monitor
Erratic system indication, meter Ground shield one place only. Look for internal
alone works well (remote monitor Ground loop in shielding electronic instrument ground. Reroute cables away
application only) from electrical noise
Mechanical vibration causes rotor to
Indicator shows flow when shut off Isolate meter
oscillate without turning
No flow indication Fluid shock, full flow into dry meter or Rebuild meter with repair kit and recalibrate monitor.
impact caused bearing separation or Move to location where meter is full on startup or add
Full or partial open position broken rotor shaft downstream flow control valve
Erratic indication at low flow, good Rotor has foreign material wrapped
Clean meter and add filter
indication at high flow around it
No flow indication Faulty pickup Replace pickup
System works perfect, except
Repair or replace bypass valves, or faulty solenoid
indicates lower flow over Bypass flow, leak
valves
entire range
Meter indicating high flow,
upstream piping at meter smaller Fluid jet impingement on rotor Change piping
than meter bore
Opposite effects of above Viscosity lower than calibrated Change temperature, change fluid or recalibrate meter

©2012 AW-Lake Company. All rights reserved. Doc ID # TRQSMAN-1014 Page 8