INTEGRATED HARDNESS TESTER

TH170

Instruction Manual

TIME Group Inc.

 CONTENTS

1 Introduction…………………………………………………………..…………… 1

1.1 Features……………………………………………….………….……..…..…… 1

1.2 Main application and testing range…………………………….…..………..… 1

1.3 Specification..……………………………………………….……….………...… 2

1.4 Working condition……………………………………………….….…...……… 3

2 Structure feature & testing principle………………………..….….……………. 4

2.1 Structure feature…………………………………………………..……..…...… 4

2.2 Testing principle……………………………………………………..…..……… 5

3 Specialties…………………..………………….……………….……..…………… 5

3.1 Specifications………………………………………………….…….……..….… 6

3.2 Dimension and weight……………………………………………..…………..…7

4 Using……………………..………………………………….………..……………. 7

4.1 Preparation before using…………………………………………..…………… 7

4.2 Testing…………………………………………………………………..…..…… 8

5 Special prompt……………………...…………………….……………..……...… 9

6 Operation explain in details………………………………….….……..………… 9

6.1 Switch on…………………………………………….………….……..…....…… 9

6.2 Measuring operation……………………………………………..……….…… 10

6.3 Key-press operation……………………………………………….………...… 10

6.4 Switch off……………………………………………….……………...….…… 10

6.5 Menu structure…………………………………………...……..……..……… 10

6.6 Common function………………………………………………..……..……… 12

6.7 Memory manager………………………………………………..……..……… 13

6.8 Test setting…………………………………………………………..…….....… 14

6.9 System setting……………………………………………………………….…. 17

6.10 Software……………………………………………………………..…………18

6.11 Software calibration……………………………………….………..…………18

6.12 Battery replacement…………………………………….….……….…………19

6.13 Backlight………………………………………………………..….…………..20

6.14 Auto Power Off…………………………………………………….………….20

6.15 Connection of data transmission cable……………….………………………20

7 Maintenance and repair…………………………….…………………………… 20

7.1 Impact device………………………………………….……………..………… 20

7.2 Repair………………………………………………………....………...……… 20

8 Inspection periods………………...…………………..……….………………… 20

9 Notice for uses……………………...……………………………..….…..…….… 20

10 Notice of transportation and storage………………………..……………………21

 Introduction
1.1 Features
z LCD display 128 32 dot matrix
z USB communication interface
z Impact direction automatically identifying
z Memory 270 average data in 9 files
z Upper and lower limit pre-setting
z Battery capacity display and power off automatically lack of voltage
z Backlight for convenient use in darkness
z Software calibration
z AAA 1.5V(7#)battery 2 pc
z Computer software available.

Main application and testing range

Main application
z The installed machinery and permanently assembled parts
z Die cavity of moulds
z Heavy and large work piece
z Failure analysis of pressure vessel, steam turboset and other equipment
z Narrow space workpiece
z Axletree and other spare parts
z Material identification of the metal material warehouse
z Quick inspection for large workpiece
z Others.

Testing range
See table 1
 Table 1
Material Hardness scale Application range
HRC 20.0 68.4
HRB 38.4 99.8
Steel and Cast Steel HB 81 654
HV 81 955
HS 32.5 99.5
HRC 20.4 67.1
Cold Work Tool Steel
HV 80 898
HRB 46.5 101.7
Stainless Steel HB 85 655
HV 85 802
Grey Cast Iron HB 93 334
Nodular Cast Iron HB 131 387
HB 19 164
Cast Aluminum Alloys
HRB 23.8 84.6
HB 40 173
Copper-Zinc Alloys
HRB 13.5 95.3
Copper-Aluminum Alloys HB 60 290
Wrought Copper HB 45 315

1.3 Specification
1.3.1 Standard delivery
TH170 Main Unit 1
AAA 1.5V(7#) battery 2
Small supporting ring 1
Cleaning brush 1
Hardness test block 760 30HLD 1
USB communication cable 1
Driving disk for computer 1

Optional parts
DataView for TH170
Supporting rings see table 2.
 Table 2

No. Code Model Sketch Remarks

1 03-03.7 Z10-15 For testing cylindrical outside

surface R10-R15

2 03-03.8 Z14.5-30 For testing cylindrical outside

surface R14.5-R30

3 03-03.9 Z25-50 For testing cylindrical outside

surface R25-R50

4 03-03.10 HZ11-13 For testing cylindrical inside

surface R11-R13

5 03-03.11 HZ12.5-17 For testing cylindrical inside

surface R12.5-R17

6 03-03.12 HZ16.5-30 For testing cylindrical inside

surface R16.5-R30

For testing spherical outside

7 03-03.13 K10-15
surface SR10-SR15

For testing spherical outside

8 03-03.14 K14.5-30
surface SR14.5-SR30

9 03-03.15 HK11-13 For testing spherical inside

surface SR11-SR13

10 03-03.16 HK12.5-17 For testing spherical inside

surface SR12.5-SR17

11 03-03.17 HK16.5-30 For testing spherical inside

surface SR16.5-SR30
 For testing cylindrical outside

12 03-03.18 UN Surface , radius adjustable

R10 ∞

1.4 Working condition

Environmental temperature:0 40
Relative humidity: 90
The surrounding environment should be no vibration, strong magnetic field, corrosive
medium and heavy dust.

2 Structure feature & testing principle

2.1 Structure feature
Structure feature see figure 1.
 Figure 1
Working principle
The basic principle is: The impact object of certain weight pounds at the testing surface under

certain test force. Measure the impacting velocity and the rebounding velocity of the impact object

respectively when it is 1mm above the testing surface. The calculation formula is as followed:
HL=1000×VB/ VA
Where, HL--Leeb hardness value

VB-- Rebounding velocity of the impact object

VA --Impacting velocity of the impact object

Specialties

Specifications
3.1.1Impact Device D
3.1.2 Features of Impact Device and testing demand see table 3 indentation dimension of test tip
see table 4

Table 3
Parameter Value
Impact energy 11mJ
Impact object weight 5.5g
Hardness of test tip 1600HV
Diameter of test tip 3mm
Material of test tip Tungsten Carbide
Max. hardness of workpiece 940HV
Roughness of workpiece Ra 1.6 m
Min. weight of workpiece
Test directly >5kg
Need stable support 2 5kg
Need couplant 0.05 2kg
Min thickness of workpiece
Test directly 5mm
Need couplant ≤5mm
Min. depth of harden surface 0.8mm

Table 4
Hardness Parameter Value mm
HV
Indentation diameter 0.54
300
Indentation depth 0.024
Indentation diameter 0.54
600
Indentation depth 0.017
Indentation diameter 0.35
800
Indentation depth 0.010

3.1.3 Accuracy and repeatability of displayed value see table 5.

Table 5
 Hardness value of Leeb Error of Repeatability of
standard test block displayed value displayed value
760 30HLD 6 HLD 10 HLD
530 40HLD 10 HLD 10 HLD

3.1.4 Measuring range 170 960HLD

3.1.5 Measuring direction 360
3.1.6 Scales HL HB HRB HRC HV HS
3.1.7 Display 128 32 dot matrix LCD
3.1.8 Data memory 270 average data in 9 files
3.1.9 Upper and lower limit setting same to measuring range
3.1.10 Power AAA 7# 1.5V 2pc
3.1.11 Continual working time about 150 hours without backlight
3.1.12 Communication interface USB2.0.

3.2 Dimension and weight

3.2.1 Dimension:155mm 55mm 25mm
3.2.2 Weight: about 166g.

4 Using
4.1 Preparation before using
4.1.1Preparation for sample surface
Preparation for sample surface should conform to the relative requirement in figure 3.
In the preparation process for sample surface, the hardness effect of being heated or cold
processing on the surface of sample should be avoided
Too big roughness of the measured surface could cause measure error. So, the measured surface
must be metallic luster, smoothing and polish, without oil stain
Curved surface: The best testing surface of sample is flat. When the curvature radius R of the
surface to be tested is smaller than 30mm the small support ring or the shaped support rings
should be chosen, see figure 2.

Figure 2

Support of test sample

Support is not necessary for heavy sample.
Medium-weight parts must be set on the smoothing and stable plane. The sample must set
absolutely equability and without any wobble.
The sample should have enough thickness, minimum thickness of sample should conform to
table 3.
For the sample with hardened layer on surface, the depth of hardened layer should conform to
table 3.
Coupling
Light-weight sample must be firmly coupled with a heavy base plate. Both coupled surfaces must
be flat and smooth. And there should be no redundant coupling agent exists. The impact direction
must be vertical to the coupled surface.
When the sample is a big plate, long rod or bending piece, it can be deformed and become
unstable, even though its weight and thickness is big enough, and accordingly, the test value may
not be accurate. So should be reinforced or supported at its back.
Magnetism of the sample itself should be avoided.

4.1.2 Preset test parameters

See 6.8.

4.2 Testing
z The instrument can be calibrated with standard test block, the accuracy and repeatability
displayed should be within the regulation of table 5.

4.2.1 Loading
z Put the supporting ring onto the surface of workpiece hold the concave area by left
hand and press down the body by right hand while holding the loading key
z Impact direction should be vertical to tested surface.

4.2.2 Testing
z Press release button at top of the main unit to test. The sample and the main unit as well
as the operator are all required being stable
z Usually, test 5 times on each measure area of sample. The data dispersion should not be
more than mean value±15HL
z The distance between any two indentations or from the center of any indentation to the
edge of tested sample should conform to the regulation of table 6
Table 6
Distance between any two indentations Indentation to the edge of tested sample
mm mm
3 5

z For special material, if accurate conversion from the Leeb hardness into other
hardness method is wanted, contrastive test must be done to get conversion relations. Use
inspected qualified Leeb hardness tester and corresponding other hardness tester to test at
same sample respectively. For each hardness value, measure 5 Leeb hardness values. using
Leeb hardness arithmetic average value and corresponding hardness method average value
as correlative value to make individual hardness contrastive curve see figure 3.
 Figure 3

4.2.3 Testing result

z In front of Leeb hardness symbol HL, expresses the hardness value; behind HL
expresses type of impact device. For example: 700HLD expresses using D type of impact device
measured Leeb hardness value is 700
z For other hardness method converted from Leeb hardness, put the symbol of
corresponding hardness method in front of Leeb hardness symbol. For example: 400HVHLD
expresses using D type of impact device measured Leeb hardness value converted Vickers
hardness value is 400.

Special prompt
z In normal condition, it could not memory present testing value while not reaching
impact times which has been set. If want to memory, press Cal. Average at the main display
interface to end the testing in advance and then memory
z When using the function of Cal. Average to end the testing in advance, the function
of Auto Save Auto Trans. etc. will not work
z Not all hardness methods can be converted to each other for all materials See table 1 .
The setting of hardness scale will recover to HL automatically after material setting is changed. So
select Material first then select Hardness Scale when setting measure condition.

Operation explain in details

Switch on

Press to switch on the screen will show as follows in 2 seconds:

TH170
TIME Group Inc.
Then it enters the main display interface see figure 4.

Measured
value
Impact times Battery info.

Over tolerance Impact

alarm direction

Lower tolerance Average value

Hardness
alarm indicator
scale

Figure 4

Instruction of the main display interface

Measured value Display present single time measured value (without average value indicator),
or display the present average value (with average value indicator).
Display ↑ means over conversion or measured range, ↓ means lower than conversion or measured
range.
Impact times Display the times that have been impacted, the according times will be
displayed in reverse video when browsing single measured value.
Average value indicator After reaching the preset impact times, It appears to show the mean
value.
Hardness scale Show the present hardness scale that has been selected.
Impact direction Show the present impact direction that has been selected.
Battery info Show the rest capacity of battery
Over tolerance alarm It will display as when the present measured single value or
average value is
within the tolerance range otherwise it will display as
Lower tolerance alarm It will display as when the present measured single value or
average value is within the tolerance range otherwise it will display as

Measuring operation
The screen will display each measured value during each measurement under the measuring
 display interface, and the impact times add 1 accordingly if the measured value is beyond
tolerance range the according mark will change to solid mark the average value will be
displayed in 2 seconds when reaching the impact times.

Key-press operation

z Press or to browse singe measured value the impact times will be

displayed in reverse video

z Press to enter the menu.

Switch off

Press to switch off.

Menu structure
Preset tester parameters and the additional functions can be performed by the menu operation. At

the main display interface, press to enter the main menu.

 View File
Delete File
Select Save File
Transfer
Exit
Save Average
Delete Single
Cal. Average Impact Direc.
Main display Memory Manager Average
interface Backlight On(Off) Material
Test Set Hardness Scale
System Set Tolerance Limit
About Software Exit
Exit

Auto Save On(Off)

Auto Delete On(Off)
Auto Trans. Off
LCD Brightness
Exit

z For convenient operation, the common function such as Save Average Delete
Single Cal. Average Backlight On(Off) have been put into main display interface
z The main display interface have the key Exit it is convenient to return to measuring
display interface
z Press Exit key will return to measuring display interface after using common
function and setting function
 z Press or can choose all function and sub-menu circularly

press to choose the underside function or sub-menu and then press , the cursor

will skip to the topside function or sub-menu press to choose the topside function or

sub-menu and then press , the cursor will skip to the underside function or sub-menu.

Common function

Press to enter the main menu under measuring display interfac

Save Average
Delete Single
Cal. Average
Memory Manager Press or to move the cursor to

Backlight On demanded function and press to confirm.

Test Set Note Press or to see pale

System Set letter

About Software
Exit

Save Average Memory the present average value.

 Note The memory can not be processed under the both position of not
reaching preset impact times and not choosing Cal.
Average .

Delete Single Delete the last measured value Delete the certain measured value when
browsing the single measured value Delete the last single measured value when displaying
average value.

Note Please move the cursor to YES or NO and press to

confirm when delete.

Cal. Average Display the average measured value when impact times have not reached
preset times.

Backlight On(Off) Backlight On will be displayed when choosing the backlight

Backlight Off will be displayed when not choosing the backlight.

Note Press any one of the keys when switch on

the backlight will be chose.

Memory manager
The instrument includes 9 files and each one can memory 30 measured average value. You
can choose another file to memory when 30 measured average value is stored

Press to enter the main menu when on measuring display interface.

Save Average
Delete Single
Cal. Average
Memory Manager ress to move the cursor to

Backlight On Memory Manager press enter

Memory Manager .
Test Set Note The pale letter can be seen by

System Set pressing .

About Software
Exit
 View File Press to move the cursor to

Delete File certain function key and press .

Select Save File Note The pale letter can be seen by

Transfer pressing .
Exit
Browsing file
Firstly please choose the file number to be browsed.

Press to choose the file

File No.: 1 number.

Press to confirm.

No.01 789HL
No.02 517HL
Press to turn the page.
No.03 788HL
No.04 522HL
Press return to Memory Manager .

Delete file
Firstly please choose the file number to be deleted.

File No 1 Press to choose the file

number.

Press enter confirm delete interface.

Confirm Delete Press to choose.

YES NO
 Press to confirm and return to Memory
Manager .

Memory file choosing

Choose the file number for memory.

File No 1 Press to choose the file

number.

Press to confirm and return to measuring

display interface.

Data communication
The memory value can be transmitted out via USB interface see 6.15.

Test setting

Press to enter the main menu under measuring display interfac

Save Average Press to move the cursor

Delete Single to Test Set and press .

Cal. Average Note The pale letter can be seen by

Memory Manager pressing .

Backlight On
Test Set
System Set
About Software
Exit
Press to move the cursor
Impact Direc.
to certain function and press .
Average
Material
Hardness Scale
 Note The pale letter can be seen by

pressing .

Impact direction setting

Press to move the

cursor to certain direction to be set.

Press to finish the set and return to

measuring display interface.

If preset impact direction to the instrument can identify the impact direction and correct

the wrong direction automatically. Both directions of and are different and need to be
confirmed by hand.

Confirm Direc. Press to move the cursor

to correct impact direction.

Press to confirm.
The indication of different direction displays
is caused of shaking of impact device.

Mean times setting

The mean times can be modified from 1 to
10.

Press to modify.
10
Press to finish set and return to
measuring display interface.

Material setting

(Cast) Steel Press to move the cursor

to certain material to be set.
CWT. Steel
Press to finish set and return to
STAIN. Steel measuring display interface.
GC. Iron
Nc.Iron Note 1.The hardness scale will come

Cast Alumin
Copper-Zinc
Copper-Alumin
 back to HL after material
setting.
2.Choose material firstly before
choosing hardness scale.
3. The pale letter can be seen by

pressing .

Hardness scale setting

Press to move the

HV HB HRC cursor to certain scale to be set.
HS HRB HRA Press to finish and return to
measuring display interface.
Note 1.The hardness scales that
displayed here only are
corresponding to the choose
material.
2. Choose material firstly
before choosing hardness scale.
3. The hardness scale will come
back to HL automatically after
material setting.

Upper and lower limit setting

Min Max Press to move the cursor

170 0960 to the position of figure.

Press to move the cursor to next

figure the cursor will come back to
measuring display interface when moving to
the last figure.
Note: 1.The instrument will remind
you to reset the upper and
lower limit when presetting is
out of range.
2.The lower and upper limit will
reverse automatically when
the lower setting is over the
 upper setting.

System setting

Press to enter the main menu under measuring display interface.

Save Average
Delete Single
Cal. Average
Memory Manager Press to move the cursor

Backlight On to System Set and press .

Note The pale letter can be seen by

pressing .
System Set

Exit

Auto Save On Press to move the cursor

Auto Delete On to certain function to be set

Auto Trans. On Press to finish or enter into

LCD Brightness corresponding interface.

Exit

Auto Save It stores the average value automatically after measuring and displaying average value.
The Auto Save On displays when the function is turned off, and the Auto Save Off displays
when the function is turned on.
Auto Delete The Auto Delete On displays when the delete function is turned off and the
Auto Delete Off displays when the function is turned on.
Auto Trans. The current group value can be transmitted out via USB port. For computer see
6.15. The Auto Trans On displays when the auto transmitting function is turned off, and the
 Auto Trans Off displays when the auto transmitting function is turned on.

LCD brightness setting

Bright:Press[ ] Press to add the brightness.

Dark: Press[ ] Press to reduce the brightness.

Press to finish and return to

measuring display interface
Note1 Bright means more brightness.
2 Dark means less brightness.

Software

Press to enter into main menu under measuring display interface.

Save Average
Delete Single Press to move the cursor

Cal. Average to About Software and press .

Note The pale letter can be seen by
Memory Manager pressing .
Backlight On
Test
AboutSetSoftware This interface displays the information about
instrument and software.
System Set No notification if there is any change with
software version and mark.

Press to brows.

Exit Press to return to measuring display

interface.
Note The pale letter can be seen by

pressing

Software calibration
The tester should be calibrated using standard test block before use this tester for the first time, or
reuse after a long time.
Press and press simultaneously the tester is switched on and it enters

the software calibration state.

Calibration Preset the impact direction as .

0/5 Times Measure 5 points on the standard hardness

block.

It will display average value after

Average=550 measurement.

Nominal= Press to input nominal

value.

Press to finish calibration.

Range of adjustment: ±15HL.

Battery replacement
Battery replacement see figure 5.

SIZE:AAA

Figure 5
 When battery capability run out, the battery display symbol will glint as please
replace battery as soon as possible.
When replacing the battery the tester should be switch off firstly.
Push out the battery cover, install 2 AAA 7# 1.5V battery into the battery compartment
according to correct direction.
Push in the cover after installation of battery.
The replacement of battery should be finished within 15 minutes, if beyond it the
memory data may lost.
Please collect the used battery avoiding pollution.

Backlight
The LCD screen has EL backlight. It is convenient to use in dark condition. Press any one of

three keys and press simultaneously, the backlight will be

function on. Also the backlight can be set under the main menu see 6.6.

Auto Power Off

The tester has the function of auto power off to save the power of battery.
If there is neither measurement nor any key operation within 5 minutes, the tester will shut
off automatically. The screen will glint for 20 seconds before power off. Except

key, press any key to stop the twinkle of LCD screen and stop the operation of
power off at the moment.
While voltage of battery is too low, the tester will show < Battery Empty!>, then power off
automatically.

Connection of data transmission cable

Insert one connection 4-pin plug of transmission cable into the USB socket on the side of the
main unit, and insert the other plug into the USB socket in the back of computer box. The
computer will display TH170 Hardness Tester founded.
After installation of driver program shipped with the tester, the driver program will imitate
the hardness tester as equipment used in COM3 or COM4.The driver program can be found
and its characteristics such as baud rate can be modified in “Equipment Manager” in
computer. It can be displayed using “Super terminal” etc.

TIME software for PC has includes the driver program.

Maintenance and repair

Impact device
After the impact device is used for 1000--2000 times, use the cleaning brush provided to
clean the guide tube and the impact body. To clean the guide tube, unscrew the support
ring firstly, then take out the impact body, spin the cleaning brush in counter-clock
direction into the bottom of guide tube and take it out for 5 times, and then install the
 impact body and support ring again.
Release the impact body after use.
Any lubricant is absolutely prohibited inside the impact device.
Repair
When using standard Rockwell hardness block to test, if all the error is bigger than 2
HRC, maybe the test tip is invalid because of abrasion. Changing the test tip or impact
object should be considered.
When the hardness tester appears any other abnormal phenomena, please do not
dismantle or adjust any fixedly assembled parts by yourself. You can contact with TIME
Group Inc. service department.
Inspection periods
The inspection period of such hardness tester should not beyond one year. Uses should arrange
the inspection according to its own condition.

Notice for uses

Non-guaranty parts
Outside frame battery cover display window impact body support rings.

Notice of transportation and storage

Please keep it away from vibration, strong magnetic field, corrosive medium, dumpiness and
dust.