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Mar 2017

The document outlines various technical questions and answers related to PLC configuration, flow meters, gas detection, and calibration procedures. It includes troubleshooting steps for equipment issues, wiring configurations, and safety protocols. Each question is presented with multiple-choice answers, covering a wide range of instrumentation and control topics.

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allenthomasraju
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3 views9 pages

Mar 2017

The document outlines various technical questions and answers related to PLC configuration, flow meters, gas detection, and calibration procedures. It includes troubleshooting steps for equipment issues, wiring configurations, and safety protocols. Each question is presented with multiple-choice answers, covering a wide range of instrumentation and control topics.

Uploaded by

allenthomasraju
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1. A new PLC is added to the Ethernet network. How to configure the PLC on the network?

a. Configure the IP address


b. Configure the MAC address
c. Reprogram the ladder logic
d. Check parity bit

2. A PLC needs to be connected to DCS through Gateway. What is done?

a. Connect PLC to DCS, then DCS to Gateway


b. Connect PLC to Gateway and then DCS to Gateway
c. Connect DCS to PLC, then PLC to Gateway

3. Capacitance level meter’s reading is 60% while actual level is 40%. What is the first thing we can do?

a. Recalibrate the transmitter


b. Clean the probe
c. Adjust zero
d. Change the probe

4. Magnetic flow meter’s output is not as supposed to be. What is done?

a. Clean the electrodes


b. Change the electrodes
c. Re-calibrate the flowmeter
d. Check the supply voltage

5. Every time you open the valve for maintenance.

a. Clean the bushings


b. Replace the bushings
c. Replace the gasket (O-rings)
d. Lubrication

6. How we check the status of a fuse in a live circuit?

a. Connect the ohmmeter across the fuse


b. Connect the ammeter in series
c. Connect the voltmeter in series
d. Connect the voltmeter across the fuse
7. H2S gas has traverse as Figure 1. What ppm value is according to traverse?

1 2 3
16 ppm 63 ppm 85 ppm
4 5 6
120 ppm 120 ppm 95 ppm

a. 85 ppm
b. 78 ppm
c. 65 ppm
d. 120 ppm

8. Initial inspection for multimeter before use.

a. Check the battery


b. Touch and check the probes
c. Check the display
d. Check for any damage

9. Pneumatic relay continuously shows 100% reading, what could be the cause?

a. The baffle gap is not proper


b. The nozzle got stuck
c. Flapper is misaligned
d. Supply is 10% above design pressure

10. What adjustment must be made to a recorder that has been checked reading correctly at 0% and
100% but reads 10% high at the middle range?

a. Span adjustment in the direction of the error


b. Zero adjustment in the opposite direction of the error
c. Linear adjustment in the opposite direction of the error
d. Linear adjustment on the direction of the error

11. Refer to diagram. Hand pump on a pipe, liquid goes to vessel when pumped, two check valves on
inlet and outlet of the hand pump. Hand pump pulls up when pumped, which component is causing the
problem?

a. Installed at suction (No. 28)


b. Check valve at discharge side (No. 5)
c. Other component
12 Refer to diagram. Which component will cause the hand pump pulls down?

a. Installed at suction (No. 28)


b. Check vale at discharge side (No. 5)
c. Other component

13. New Ethernet network needs to be set up. What should be the settings?

a. Setup protocol, node address and parity


b. Setup node address, parity and stop bit
c. Setup parity, mac address and protocol
d. Setup protocol, parity and stop bit

14. Diagrams shows flowmeter with check valve before the flowmeter and one check valve after the
flowmeter, how to replace the flowmeter?

a. Close check valve 2, replace flow meter, close check valve 1


b. Close check valve 1, close check valve 2, replace flow meter, open the check valve 2, open check
valve 1
c. Close check valve 2, replace flow meter, open the check valve 2
d. Close valve 2, close valve 1, replace flow meter, open valve 1, open valve 2

15. Initial test for turbidity meter. Clean the _______.

a. optics
b. window
c. lens
d. filter

16. Identify the temperature instrument.


a. Thermocouple
b. Pyrometer
c. Thermofilled
d. RTD

17. Harness and lanyard are in good condition. Only harness past the expiry date.

a. Both harness and lanyard are okay to be use.


b. Only harness is good to be use. Replace the harness.
c. Only lanyard is good to be use. Replace the harness.
d. Replace both harness and lanyard.

18. 3 wire system

a. green to ground, white to neutral and black to live


b. green to ground, black to neutral and white to live
c. white to ground, green to neutral and black to live

19. 33 limit switches and 33 solenoids. 8 inputs cards and 16 output cards.

a. 5 inputs and 3 outputs


b. 4 inputs and 3 outputs
c. 3 inputs and 5 outputs
d. 3 inputs and 4 outputs

20. Hydraulic system’s oil is milky. What is needed to be done?

a. Conduct lubrication of the hydraulic equipment


b. Replace all the seals of the hydraulic equipment
c. Replace the whole hydraulic equipment
d. Actuator is in proper condition
21. H2S installation location

a. 0.5m from floor


b. above the door

22. Corroded valve stem and diaphragm.

a. Replace actuator
b. Remove corrosion in valve stem and diaphragm

23. Worxxcvbnm,./[itwking in a gas monitor site

a. Get the safe work procedure, obtain permit, PPE


b. PPE, obtain permit, get the safe work procedure
c. Obtain permit, PPE, get the safe work procedure
d. Obtain permit, get the safe work procedure, PPE

24. What type of fire extinguisher in case of fire cause by short circuit?
a. Water
b. Foam
c. Dry chemical
d. A & B

25. Identify the cage design of control valve


a. Linear
b. On/ off
c. Equal percentage
d. Quick opening

26. Find 1oo2 voting from below diagrams.

a.

b.
c.

d.

27. What is P/I converter?

a. Current to pneumatic
b. Voltage to pneumatic
c. Pneumatic to current
d. Pressure to current

28. How are impulse line installed on a steam application orifice meter?

a. Sloping up to the DP transmitter


b. Sloping down to the DP transmitter
c. Straight up to the DP transmitter
d. Horizontal to the DP transmitter

29. Based on the following calibration report what is the characteristic of the positioner?

Input % Valve Travel %


0 0
10 1
20 4
30 9
40 16
50 25
a. Linear
b. Quick Opening
c. Equal Percentage
d. On/ off

30. Which method is used to calibrate a toroidal conductivity analyzer?


a. with probe connected connect a decade resistance box across the input terminals and dial in
desired resistance
b. with probe connected put a decade resistance box in parallel across the input terminals and dial
in desired resistance
c. with probe connected loop a wire through the toroid and attach the decade resistance box and
dial in desired resistance
d. with probe connected loop a wire through the toroid and place wire ends into a conductivity
standard solution

31. An infrared methane gas detector is continually exposed to high concentrations of methane gas.
What is the impact on the cell over time?

a. cell reads erratically


b. cell becomes more sensitive to methane gas
c. cell becomes less sensitive to methane gas
d. cell does not degrade with exposure to methane gas

32. Refer to figure 1. How to adjust zero?

Figure 1
a. Positioning spring
b. Spring beam
c. Positioning cam
d. Drive lever

33. Refer to figure 1. The pilot is venting continuously. Identify the problem?

a. Piston ring
b. Pilot valve
c. Pilot valve stem
d. Drive lever

34. Refer to figure 1. How to adjust span?

a. Positioning spring
b. Spring beam
c. Positioning cam
d. Drive lever

35. Which program will operate the motor correctly if the start and stop button are wire in Normally
Open?

a.

b.

c.
d.

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