Part Approval - Initial Sample Inspection Report (ISIR)

Part Number: F1C01200 (U01 B00 22) Design / Revision Level: 00

Part Name/Description Intake Air Heater Assembly Decision Number: 00

Supplier Name: Uniparts Technologies Pvt Ltd, Pune Vendor Code: 7205276

Customer: Ashok Leyland Ltd, Hosur Plant Weight/piece Kg.: 0.580 kg

How Many Pieces Measured: 5 Lab Report Attached: Yes No

Measurement Results OK
Balloon Nominal Dimension / Specification & Material Unit of
Lacation Description Remark
No Specifications Measure
Piece 1 Piece 2 Piece 3 Piece 4 Piece 5 Not OK

1 E6 Total Length 114.20±0.2 mm 114.25 114.21 114.18 114.22 114.28 OK

2 F5 Bolt Size M6 NA M6 M6 M6 M6 M6 OK

UNIPARTS TECH-IN UNIPARTS TECH-IN

U01 B00 22 U01 B00 22
3 E5 Marking NA OK
DD-MM-YYYY 21-05-2025
098094-098109 & 098112-098114
XXXXXX
8.94 8.98 8.96 8.94 8.92 OK
8.93 8.95 8.96 8.95 8.94 OK
4 D8 Hole Size 4xø9.0± 0.2 mm
9.03 9.01 8.95 9.00 9.02 OK
8.96 8.93 8.92 8.95 8.97 OK

5 D7 Center Distance 82± 0.2 mm 81.95 81.98 81.89 81.93 81.94 OK

6 C5 Height 94.00±0.5 mm 93.55 93.59 93.58 93.61 93.55 OK

7 D6 Center Distance 68± 0.2 mm 67.98 67.99 67.96 67.94 67.95 OK

8 C8 Max Tightening Torque for M6X10 Bolt 6 Nm + 1 Nm Nm 7 7 7 7 7 OK

9 C6 Center Distance 20± 0.2 mm 19.84 19.91 19.87 19.85 19.88 OK

10 B6 Width 98.00±0.5 mm 97.60 97.62 97.59 97.63 97.580 OK

R9.08 9.02 9.05 9.04 8.960 OK

R9.05 9.03 9.03 9.04 9.050 OK

11 B8 Radius 4 × R9 mm
R9.04 8.985 8.99 9.06 9.030 OK

R9.01 9.02 9.01 9.05 9.050 OK

12 C8 Radius R2 TYP mm R2.05 2.03 1.935 2.05 2.050 OK

13 E5 Surface Finish Ra3.2 µm 1.5 1.06 2.01 0.887 0.990 OK

14 D4 Thickness 38± 0.2 mm 38.05 38.02 38.06 38.10 38.07 OK

15 E4 Surface Finish Ra3.2 µm 0.951 0.789 1.056 0.899 0.992 OK

16 C4 Height 99.00 mm 98.98 98.97 99.02 98.96 98.99 OK

17 D4 Center Distance 47± 0.2 mm 46.87 46.88 46.84 46.88 46.88 OK

18 B4 Center Distance 11.00 mm 10.93 10.95 10.93 10.93 10.96 OK

19 B4 Center Distance 20± 0.2 mm 19.92 19.89 19.95 19.93 19.92 OK

20 D5 Parallelity 0.2-A mm 0.05 0.08 0.110 0.102 0.089 OK

 Measurement Results OK
Balloon Nominal Dimension / Specification & Material Unit of
Lacation Description Remark
No Specifications Measure
Piece 1 Piece 2 Piece 3 Piece 4 Piece 5 Not OK

Electrical Specifications:-

Nominal Voltage 12 V 12 12 12 12 12 OK

Current 180 A 169 170 167 168 168 OK

21 D1
Coil Resistance 60 ±10% mΩ 62 62 61 63 62 OK

Nominal Power Output 2200 ±10% W 2028 2040 2004 2016 2016 OK

Mechanical Specifications:-

No of Coil 2.00 Nos 2 2 2 2 2 OK

21 D2 No of Pole Single Nos 1 1 1 1 1 OK

Max Tightening Torque for M6 Nut 6+1 Nm 7 7 7 7 7 OK

Supplier Representative Signature: Title: Sr. Quality Engineer Email: [email protected] Date: 21.05.2025

Customer Quality Representative: Title: SQA Email: Date: 21.05.2025

Disposition:
Approve Fail Deviate Resubmit