hrsg part load model
hrsg part load model
1
The IAPWS Industrial Formulation 1997 for the Thermodynamic Properties of
Water and Steam [14] has been used.
2
The pseudocritical condition is reached when the specific heat has a maximum
value. That condition may be considered as the frontier between the liquid and In this section, the mathematical model is developed for a counter-flow heat
vapour state. exchanger. It may be also developed for any other one using the correction factor.
Thermal energy transfer Thermal energy transfer
Fig. 1. Thermal energy—temperature diagram of a subcritical HRSG (a) and a supercritical HRSG (b).
d ( 7 g - r w ) = r-rhwCpw-dTv; (10)
m C
w des P\
•dlvi (6)
UA,des (TS where expressions (9) and (10) derive from equation (2). Inte-
grating equation (10):
ft-7"-) T„
C
LMdes = mw Pw / d(Tg-Tw) = rhw- / r-cPw-drw (11)
des' •dlw (7)
(Tg - r w
(Tg i„-T w o m ) ?w out
where r0 and n are, respectively, the outside and inside radius of the
tube, k is its thermal conductivity and hg and h w are the gas and the
water-side convective heat-transfer coefficients. Typical values for
Fig. 2. Schematic of a counter-flow heat exchanger. the terms in subcritical HRSGs of CCGT are shown in Table 1. In this
Table 1 The subscript des makes reference to the nominal or design
Typical values of the terms of equation (13) in HRSGsa. condition. The relations hg/hg des and h w /h w des may be calculated as
h g [W/(m 2 K)l k/r 0 -ln(r 0 /n)[W/(m 2 K)l n-/i w /r„ [W/(m 2 K)] it is indicated in Section 2.3.
Economizers 50—100 2000-6000 2000-20000 For economisers and evaporators expression (18) may be
Evaporators ~ 50 5000-10000 2000-20000 simplified as follows:
Superheaters 50-100 2000-10000 1000-5000
a
Usual geometrical data were obtained from ref. [17]. Heat exchanger designs h«
t/ = h e = h,g d e s ' u (19)
and convective heat-transfer coefficients were calculated as explained in ref. [18].
Thermal conductivity of the materials was extracted from ref. [16]. "g des
and the FUA product may be calculated:
table it may be observed that, especially in economisers and
evaporators, the term corresponding to the gas side (hg) is much FU
lower than the thermal conductivity and the water-side terms (k FUA = Fdes-UA,
"•des = ^ e s ^ Ades (20)
'"des' ^ d e s t[ies fig [i e s
and h w ). Therefore, in economisers and evaporators expression (14)
may be simplified: The coefficients hg des and hw des depend on the geometry of the
heat exchanger. Thus, equations (18) and (19) have the disadvan-
U tage of requiring the knowledge of the geometric design of the
~V** = hg (15)
exchanger. Equation (20) suggests that the heat exchange is mainly
governed by the gas flow. For that reason U may be assumed as
In flows at subcritical pressure, the convective heat-transfer
constant along the heat exchanger, which should be taken into
coefficients (h) are usually calculated by means of empirical
account when integrating equation (5).
dimensionless relations. For flows inside a tube, a commonly used
expression is the Dittus—Boelter equation [19]: The influence of the F/Fdes ratio is assessed in Section 3 by means
of a sensitivity analysis.
Nu = 0.023-Re 08 Pr 0 4 (16)
2.3. Calculation of the convective heat-transfer coefficient of flows
where Nu is the Nusselt, Re the Reynolds (both based on the at part load operation
hydraulic diameter of the tube) and Pr the Prandtl number. All of
them, at subcritical pressures, are evaluated at the mean bulk
The convective heat-transfer coefficient (h) is a variable that
temperature.
depends on the temperature, the pressure, the velocity of the
At supercritical pressure, the heat-transfer coefficient may stream and the geometry of the exchanger. As it was said before, for
deviate from the Dittus—Boelter equation near the pseudocritical a stream flowing through the outside of a finned tube the equation
condition, as reported by Petuhkov [20]. This phenomenon is called (17) may be used. Replacing the non-dimensional numbers by their
heat-transfer enhancement or deterioration (as it increases or definitions:
decreases the coefficient respectively) and it should be taken into
account to correct the Dittus—Boelter equation [21—24]. Although
these phenomena might be important in some applications, in this hgDg = Q fPgVgD, MgCpg, . £ l - m (21)
study they has been neglected, mainly because the heat-transfer kg y /xg
coefficient of the water is much higher than the gas one (as it is
where Dg is the characteristic length of the flow. Solving for hg
shown in the Appendix). In such a situation, the gas establishes the
strongest resistance to the heat exchange and governs the heat „m,,mr)m ,.nrn
exchange. Also, the nearby of the pseudocritical point is only (22)
reached in a very small region of the heat exchange domain. Da Mg< k"
For the flows outside of the tubes (gas side in the HRSG), the Reorganising the terms and taking into account that
expression proposed by Shmith [25] and used in HRSG by Weir [26] nig = pg-vg-Ag (where Ag is the cross sectional surface):
may be used:
n.nm-l i,nrn r,
u
Nu = a - R e m P r n < ^ (17) ha = " % ^gLPg K
g • m (j>l-m
Ag ' kg 'fig'ms' a
exchanger (it takes into account the number and size of the fins and (23)
the bank tube geometry). For a heat recovery boiler, a, m and n are Ag jig- k"-x
n s
respectively 0.3, 0.625 and 1/3 (Weir [26]). Nu and Re are based on Rapun [27] and Duran [28] expand and reorganise expression
the hydraulic diameter (four times the cross sectional area divided (23) as below in order to express the convective heat-transfer
by the wetted perimeter) and Nu, Re and Pr are evaluated at the coefficient as a function of three terms. One of them is constant and
mean bulk temperature. only depends of the geometry (F), the second variable depends on
Once the convective heat-transfer coefficient has been calcu- the thermal state of the fluid ((3) and the last one depends on the
lated at the design condition, U could be obtained at every part load mass flow of the stream:
condition using the following equation:
250
g 150-1
2 100
50