No.

TIM12-003

PARAMAX
INSTRUCTION MANUAL

TYPE YVA040P3DG-RL-57.962

YVD060P3DG-RL-57.328

YHD060P3SP-LR/RL-55.391/78.456

YHD070P3SP-RL-77.373

YHD080P3SP-LR/RL-76.353

YHD080P3-LR/RL-55.066

YHD070P3-RL-54.891

DATE MADE CHECK APPR.

2017.10.27 HONGXIA.LI HAIJING.ZHAO CHENG.LIU
CONTENTS
1 PREFACE .................................................................................................................................... 1
2 CONSTRUCTION ........................................................................................................................ 1
3 INSTALLATION ............................................................................................................................ 1
4 OPERATION................................................................................................................................ 1
5 LUBRICATION ............................................................................................................................. 2
5-1 Lubrication method ......................................................................................................... 2
5-2 Recommended lubricants ................................................................................................ 2
5-3 Oil quantity ...................................................................................................................... 2
6 MAINTENANCE .......................................................................................................................... 2
6-1 Oil check and change ....................................................................................................... 2
6-2 Oil filling and draining ...................................................................................................... 3
6-3 Oil seal inspection and change ........................................................................................ 3
6-4 Extended storage of the unit ........................................................................................... 3
7 MAINTENANCE OF PARTS.......................................................................................................... 4
7-1 Renewal parts .................................................................................................................. 4
7-2 Dismantling and Assembly ............................................................................................... 4
8 ESSENTIALS OF LONG-TERM STORAGE ..................................................................................... 4
9 WARRANTY ................................................................................................................................ 4
10 Table 1. Recommended lubricants ............................................................................................ 6
11 Table 2. Oil Quantity List (per one unit) .................................................................................... 6
12 Table 3. Corrosion Preventive Oil Quantity List(per one unit)................................................... 6
13 Table 4. Oil Seal List(per one unit)............................................................................................. 7
14 Table 5. Bearing List(per one unit) ............................................................................................ 7
15 SAFETY AND OTHER PRECAUTIONS........................................................................................... 8

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1 PREFACE
This Instruction Manual should be thoroughly reviewed before commencement of
installation and operation of the units.

2 CONSTRUCTION
(1) External gears are used for this reduction gear unit.

(2) Gears are made of hardened steel to insure a long life. Helical gears are used to
provide sufficient strength and operation.

(3) Shafts are made of a properly heat treated alloy steel.

(4) Bearings are used for the reduction gear unit.

(5) Extreme care is taken to prevent oil leaks by liquid packings at gear box mating
surfaces and cover mounting surfaces, and oil seals at input and output shafts.

(6) The reduction gear unit is equipped with an oil filler, a drain plug, air breather, oil
gauge.

3 INSTALLATION
(1) The reduction gear unit must be securely installed in position on the flat and rigid
foundation to prevent heavy stresses on the unit. Accelerated wear, vibration or
noise can be caused by incorrect installation.

(2) When couplings are used, never use rigid coupling. Use flexible couplings.

(3) When shrunk fitted gears, pulleys or couplings to shafts, use care to prevent
damage.

(4) The alignment of the reduction gear unit with a driving motor and other machines
must be made as accurately as possible. Allowable parallel and off-set
misalignment is within 50 um.

(5) Never install the reduction gear unit such a manner, as to cause defamation of
the housing. Such installation method will have adverse effect on the bearings.

(6) Bolts used for the installation of the drive unit must be the equivalent of JIS Class
10.9 strength.

4 OPERATION
Accomplish the following procedures for the operation of the unit after installation.

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 (1) Make sure that proper lubricants are used. Recommended lubricant oils are
shown in Table 1.

(2) Lubricant oil is drained from the unit before shipment. Fill the unit with oil, using
care to prevent foreign matter from entering the unit. Check the oil level in unit
with an oil level gauge.

(3) A run-in operation is carried out for all the reduction gear units before shipment.
However, they should be rechecked before placing them in operation to ensure
that they work smoothly. On initial operation do not apply a full load on the unit.
Increase the load gradually.

(4) Extreme care should be exercised especially when extended storage of the unit
is expected. Gears and bearings are splash lubricated. A unit kept idle for a long
time may need oiling before operation. On initial operation accomplish the above
procedure, (3) , after inching the unit several times with no load.

(5) During operation keep a record of temperatures and noise of the major portions.
This will be of some reference to future maintenance and operation.

(6) If any of the followings occur, stop and check the unit.

1) Oil temperature rises above 90℃

2) Excessive noise or vibration occurs suddenly.

(7) Oil should be drained before transportation from the units.

5 LUBRICATION
5-1 Lubrication method
Gear and Bearinng : Oil bath

5-2 Recommended lubricants

Recommended lubricants are listed in Table1.

5-3 Oil quantity

Use an oil gauge or a dip stick to check the unit for the proper amount of oil.
Outline oil quantity is shown in Table 2.

6 MAINTENANCE
6-1 Oil check and change
(1) Oil quantity should be checked periodically by means of an oil sight gauge. For
accurate measurement, stop the unit. When the unit has not been used for a long

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 period, check the unit after no load operation for about 2 to 3 minutes as
mentioned on above 4-(4).

(2) The first oil change should be made after 500hours of operation or 6months,
whichever comes first. The second oil replacement should be conducted after
2,500hours of operation or 6months, whichever comes first.

(3) The oil should be replaced with new oil every 5,000hours or every 1year,

whichever comes first, if the oil temperature falls below 70 ℃ . If the oil

temperature rises above 70℃, the oil should be changed every 2,500hours or

every 6months, whichever comes first.

(4) Where operating conditions are severe, such as rapid rise and fall of temperature,
or the presence of corrosive gases in the atmosphere which will result in the rapid
deterioration of the oil, reference should be made to lubricant manufactures.

(5) Oil flushing helps cleaning. The use of a solvent should be avoided to clean the
internal parts of the unit.

6-2 Oil filling and draining

(1) Drain the oil from a drain plug, by removing the oil drain plug.

(2) While taking all possible care to prevent the entry of rain water and other foreign
matter through the oil filler, the prescribed quantity of oil should be poured into
the unit while observing the oil level gauge. Quantity below the prescribed level
will result in inadequate lubrication, while excessive supply will cause excessive
temperature rise and accelerate oil deterioration.

6-3 Oil seal inspection and change

Worn oil seals may result in oil leaks. Inspect and replace oil seals at regular interval.

6-4 Extended storage of the unit

(1) If the unit is not to be operated for over a month, replace the oil upon suspension
of operation, and run the unit with no load on it at least once a week.

(2) If the unit is not operated for over three months or it is difficult to accomplish
instructions in above article (1), drain oil, fill the unit with the proper amount of
corrosion preventive oil (JIS NP20 or equivalent) in accordance with Table3, and
seal it. When staring the unit again, replace the anti-corrosion oil with the proper
amount of recommended lubricating oils. NOTE, be sure to seal the air vent plug
to keep the unit tightly closed dusting storage.

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7 MAINTENANCE OF PARTS

Overhaul the machine 3－5 year after initial operation, depending on the operating

condition. Replace the following parts to extend the service life.

7-1 Renewal parts

・ Bearing, oil seal, collar, shim, packing, visible gauge, air breather

・ Shafts and gears when damage is found.

・ Other parts (incl. special applications) as necessary.

7-2 Dismantling and Assembly

The PARAMAX DRIVE should be returned to our plant for dismantling and
assembly, in principle. Advise us of the machine No. of the speed reducer to
overhaul, serial No., type, number of speed reducers, and period.

8 ESSENTIALS OF LONG-TERM STORAGE

(1) Using interior of general factory of warehouse, store the machine under
comparatively favorable conditions.

(2) Store in an environment where moisture, dust, violent temperature variations

and corrosive gases like sulfurous acid gas are absent.

(3) Make sure of the rusting situation inside the equipment and then spray and
also supply Shell VSI Circulating Oil 32 of the Shell Oil Company and seal it
hermetically and repeat the procedure identified above every half a year.

(4) Do not use any mixture with other rust-proof oil.

(5) Drain the rust-proof oil when operation is to be commenced; start operation
after supplying the recommended lubricant. Do not operate the equipment
with dust-proof oil in.

(6) While Daphne Ever Coat No.1 is coated on the shaft thrusting unit and the
mounting face, make sure of the rust situation by sight.

(7) The oil quantity of Shell VSI Circulating Oil is in a Table3.

9 WARRANTY
The warranty for PARAMAX DRAIVE is as follows:

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 The warranty period for the Products shall be 18 months after the shipment of the
Warranty
Products from the seller s works or 12 months from the Products coming into operation,
Period
whichever comes first.
In case that any problems, troubles or damages on the Products arise due to the defects
in the Products during the above Warrant Period , although the Products are
appropriately and properly installed in, connected or combined to the equipment or
machines, or maintained in accordance with the maintenance manual and are properly
operated under the conditions as described in the catalogue or otherwise as agreed upon
in writing between the Seller and the Buyer or its customers, the Seller will provide, at its
Warranty sole discretion, appropriate repair or replacement on the Products free of charge, except
Condition as stipulated in the E ception for Warrant as described below.
However, in the event that the Products is installed in, connected or combined to or
integrated into the equipment or machines, the Seller shall not reimburse the costs for
removal or re-installation of the Products or other incidental costs related thereto and
any lost opportunity, loss of profit or any other incidental or consequential losses or
damages incurred by the Buyer or its customers.
1. Notwithstanding the above warranty, the warranty as set forth herein shall not be
applied to the problems, troubles or damages on the Products which are caused by:
installations, connections, combinations or integration of the Products in or to the
other equipment or machines, which are rendered by any person or entity other than
the Seller,
2. the insufficient maintenance or improper operation by the Buyer or its customers,
such that the Product is not appropriately maintained in accordance with the
maintenance manual provided or designated by the Seller,
3. the improper uses or operations of the Products by the Buyer or its customers
which are not informed to the Seller, including, without limitation, the Bu er s or its
customers operation of the Products not in conformit with the specifications, or use
Exception for of the lubrication oil in the Products which is not recommended by the Seller,
Warranty 4. any troubles, problems or damages on any equipment or machines in or to which
the Products are installed, connected or combined or installed, or any specifications
particular to the Buyer or its customers, or
5. any changes, modifications, improvements or alterations on the Products or those
functions which are rendered on the Products by any person or entity other than the
Seller,
6. any parts in the Products which are supplied or designated by the Buyer or its
customers,
7. earthquake, fire, flood, sea-breeze, gas, thunder, acts of God or any other reasons
beyond the control of the Seller,
8. waste, exhaustion, normal tear or ware, or deterioration on the parts of the Products,
such as bearing, oil-seal.
9. any other troubles, problems or damages on the Products which are not attributable
to the Seller.

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10 Table 1. Recommended lubricants

ENERGOL ALPHA OPTIGERA TRIBOL GEAR

ISO VG 20* GR-XP- 20 SP 20 BM 20 1100/ 20 COMPOUNDS EP 20
AGMA EP MEROPA SPARTAN MOBILGEAR OMALA CARTER
WM 20 EP 20 63 20 EP 20

ENERGOL ALPHA OPTIGERA TRIBOL GEAR COMPOUNDS

ISO VG460* GR-XP-460 SP460 BM460 1100/460 EP460
AGMA 7EP MEROPA SPARTAN MOBILGEAR OMALA CARTER
WM460 EP460 600XP460 460 EP460

*ISO VG number is the value of the kinematic viscosity in mm2/s(cSt)at 40℃.

*Note recommended lubrication oil is VG220 for YHD080 and VG460 for other models.

11 Table 2. Oil Quantity List (per one unit)

TYPE Oil Quantity[L]

YVA040P3DG-RL-57.962 45

YVD060P3DG-RL-57.328 100

YHD060P3SP-LR/RL-55.391/78.456 60

YHD070P3SP-RL-77.373 85

YHD080P3SP-LR/RL-76.353
80
YHD080P3-LR/RL-55.066

YHD070P3-RL-54.891 85

12 Table 3. Corrosion Preventive Oil Quantity List(per one unit)

Oil Quantity
TYPE
Filling Spray

YVA040P3DG-RL-57.962 APPROX. 500cc 50cc

YVD060P3DG-RL-57.328 APPROX. 1,000cc 100cc

YHD060P3SP-LR/RL-55.391/78.456 APPROX. 1,000cc 100cc

YHD070P3SP-RL-77.373 APPROX. 1,000cc 100cc

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 YHD080P3SP-LR/RL-76.353
APPROX. 2,000cc 200cc
YHD080P3-LR/RL-55.066

YHD070P3-RL-54.891 APPROX. 1,000cc 100cc

13 Table 4. Oil Seal List(per one unit)

HIGH SPEED SHAFT D-40×52×8 S-40×52×8

YVA040P3DG-RL-57.962
LOW SPEED SHAFT D-120×150×14 S-120×150×14

HIGH SPEED SHAFT D-50×65×8 S-50×65×8

YVD060P3DG-RL-57.328
LOW SPEED SHAFT D-140×170×12 S -140×170×12

HIGH SPEED SHAFT D-65×85×12 S-65×85×10

YHD060P3SP-LR/RL-55.391/78.456
LOW SPEED SHAFT D-170×200×15 S-170×200×15

HIGH SPEED SHAFT D-65×85×12 S-65×85×10

YHD070P3SP-RL-77.373
LOW SPEED SHAFT D-190×220×15 S-190×220×15

YHD080P3SP-LR/RL-76.353 HIGH SPEED SHAFT 2x D-80×100×12

YHD080P3-LR/RL-55.066 LOW SPEED SHAFT 2x D-170×200×16

HIGH SPEED SHAFT D-65×85×12 S-65×85×10

YHD070P3-RL-54.891
LOW SPEED SHAFT D-190×220×15 S-190×220×15

14 Table 5. Bearing List(per one unit)

YVA040P3DG-RL-57.962

HIGH SPEED SHAFT #32307×1 #33208×1

INTERMEDIATE SHAFT #32310×2

INTERMEDIATE SHAFT #32312×2

LOW SPEED SHAFT #30221×2

YVD060P3DG-RL-57.328

HIGH SPEED SHAFT #22308×2

INTERMEDIATE SHAFT #22314×2

INTERMEDIATE SHAFT #22316×2

LOW SPEED SHAFT #22226×2

YHD060P3SP-LR/RL-55.391/78.456

HIGH SPEED SHAFT #32309×1 #33211×1

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 INTERMEDIATE SHAFT #32313×2

INTERMEDIATE SHAFT #23220×2

LOW SPEED SHAFT #23030×2

YHD070P3SP-RL-77.373

HIGH SPEED SHAFT #32311×1 #33213×1

INTERMEDIATE SHAFT #32314×2

INTERMEDIATE SHAFT #23222×2

LOW SPEED SHAFT #23034×2

YHD080P3SP-LR/RL-76.353

HIGH SPEED SHAFT #32311×1 #33213×1

INTERMEDIATE SHAFT #32314×2

INTERMEDIATE SHAFT #23222×2

LOW SPEED SHAFT #23034×2

YHD080P3-LR/RL-55.066

HIGH SPEED SHAFT #32311×1 #33213×1

INTERMEDIATE SHAFT #32314×2

INTERMEDIATE SHAFT #23222×2

LOW SPEED SHAFT #23034×2

YHD070P3-RL-54.891

HIGH SPEED SHAFT #32311×1 #33213×1

INTERMEDIATE SHAFT #32314×2

INTERMEDIATE SHAFT #23222×2

LOW SPEED SHAFT #23034×2

15 SAFETY AND OTHER PRECAUTIONS

The gear unit should be handled,installed and maintained by trained technicians.

Carefully read manual and all accompanying documents before use(installation, operation,

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 maintenance, inspection, etc.)
Thoroughly understand the machine, information abut safety, and all precautions for correct
operation. Maintain this manual for future reference.

Pay particular attention to the “DANGER and “CAUTION warnings regarding safety and

proper use.
Improper handling may result in damage, serious personal injury

! DANGER and/or death.

! CAUTION Improper handling may result in damage and/or personal injury.

! CAUTION
Matters described in may lead to serious danger depending on the
situation. Be to observe important matters herein.

△
! DANGER

General
Transport, installation, plumbing, operation, maintenance, and inspections should be handled by
properly trained technicians; otherwise, injury or the machine may result.
When the unit is to be used in a system for transport of human beings, a secondary safety device
should be installed to minimize chances of accidents resulting in injury, death, or damage to the
system.
When the unit is to be used for an elevator, install a safety device on the elevator side to prevent
it from falling, otherwise, serious injury, death, or the elevator may result.

Installation
Never stand directly under a unit suspended by a crane or other lifting mechanism; otherwise
personal injury or death may result.

Operation
Never approach or touch any rotating parts(shaft, etc.)during operation, loose clothing caught in
these rotating parts may result in severe injury and/or death.

Daily inspection and maintenance

Never approach or touch any rotating parts(shaft, etc.)when maintaining or inspecting the
reducer during operation.
Loose clothing cought in these rotating parts may result severe injury and/or death.
Be sure to stop both the driving and driven machines before checking any tooth surfaces,
otherwise, you may be caught in the gear engaging section. resulting in severe injury and/or
death.
Do not operate any units without all(safety)covers in place. Failure to do so may cause injury
and/or death.

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 《Note
A copy this manual should be sent to the actual user of the gear unit.
This manual should be maintained by the user.

△
! CAUTION

General
The unit should be operated only within its design and performance specifications;
otherwise, injury or damage to a system may occur.
Keep hands and foreign objects from the internal moving parts of the unit ; otherwise, injury
or damage to a system may occur.
Damaged units should be taken off-line and not put back in operation until properly repaired.
Any modifications or alterations of any kind, to the unit, will void the warranty and all
subsequent claims.
Do not remove the rating plate.
Inspection upon delivery
unpack the after verifying that it is positioned right side up ; otherwise, injury may result.
Verify that the unit received is in fact the one ordered. When a different product is installed,
injury or damage to the system may result.
Transport
Exercise ample care not to drop the unit during transport. When a hanging bolt or hole is
provided, be sure to use it. after mounting the unit on a system, however, do not hoist the
entire system using the hanging bolt or hole. Before hoisting, check the weight with the rating
plate, crate, outline drawing, catalog, etc. Never hoist the unit that exceeds the rating of the
crane or other mechanism being used to lift it ; otherwise, injury or damage to the unit
and/or lifting device may occur.
Installation
Do not place objects that will hinder ventilation around the unit ; otherwise, cooling effect is
reduced, and may lead to a possible fire hazard due to excessive heat build-up.
Do not step on or hang from the unit ; otherwise, injury may result.
Do not touch the key way at the shaft end or on the inside of the unit ; injury may result.
When the unit is used in food processing applications vulnerable to oil contamination, install
an oil pan or other such device to cope with oil leakage due to failure or limited service life.
Otherwise, oil leakage may damage products.
Coupling with other machines
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 When coupling unit with a load, confirm that the alignment error is within the specified limits
shown in the maintenance manual, drawings, catalog, etc.;otherwise, damage to the system
may result, due to misalignment.
Correctly tighten respective bolts to the specified torque shown in the drawing, catalog, etc. ;
otherwise ; scattering fragments may damage the system.
When a belt is used for coupling the unit with another machine, check that the belt tension
and the parallelism of the pulley are within the specified limits. When the unit is directly
coupled with another machine, check that the direct coupling accuracy is within the specified
limits ; otherwise, the system may be damaged, due to misalignment.
Install appropriate guard devices around rotating parts ; otherwise, injury may result.
Remove the key temporarily attached to the output shaft of the unit when the shaft is free-
rotating (i.e. not loaded) ;otherwise, injury may result.
Confirm the direction of rotation before coupling the unit with its driven machine. Difference
in the direction of rotation may cause injury or damage to the system.
Operation
The reducer will get very hot during operation. Do not touch or come in contact in any way
with the reducer ; otherwise, you may suffer bums.
If the reducer is operating in an abnormal way, stop the unit immediately ; otherwise, injury
may result.
Do not operate the reducer in a manner the exceeds its rating criteria ; otherwise, injury or
damage to the system may result.
Do not remove any covers or open the reducer during operation;otherwise, splashing
lubricant may cause burns.
Do not loosen the oil filler plug during operation ; otherwise, splashing lubricant may cause
bums.
For a system in which a lubricant motor pump is provided separately, switch on the pump
motor prior to switching on the reducer motor. This will enable praper lubrication of the
bearings prior to start-up. Failure to do so may damage the unit.
When reversing the direction of rotation, first bring the unit to a complete stop, then
commence reverse rotation ; otherwise, the system may be damaged.
Identify and provide appropriate corective action in a timely fashion for any abnormal
operation characteristics according as the maintenance manual. Do not operate the unit until
corrective action has been taken.
Daily inspection and maintenance
Change lubricant according to the maintenance manual, and use only those recommended
lubricants ; otherwise, the system may be damaged.
Do not change the oil during operation or soon after operation has ceased ; otherwise, the
hot oil may cause burns.
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Disassembly and reassembly
Repair, disassembly, and reassembly should be handled by properly trained technicians ; the
system may be damaged.
Disposal
Dispose the reducer and lubricant as general industrial waste.

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