Manual T800
Manual T800
RF Technology
[email protected]
T800 Tr ansmitter
Oper ation and Maintainance Manual
1. Operating Instructions 5
1.1 Front Panel controls and Indicators 5
1.1.1 PTT 5
1.1.2 Line 5
1.1.3 PWR LED 5
1.1.4 TX LED 5
1.1.5 ALARM LED 6
1.1.6 ALC LED 6
1.1.7 REF LED 6
1.1.8 TEST MIC 6
5. Circuit Description 13
5.1 VCO Section 13
5.2 PLL Section 13
5.3 Power Amplifier 14
5.4 Temperature Protection 14
5.5 600 ¿ Line Input 14
5.6 Direct coupled Audio Input 14
5.7 Local Microphone Input 15
5.8 CTCSS and Tone Filter 15
5.9 Audio Signal Processing 15
5.10 PTT and DC Remote Control 16
5.11 Microprocessor Controller 16
5.12 Voltage Regulator 17
7 Specifications 21
7.5 Connectors 25
7.5.1 Antenna Connector 25
7.5.2 Power and I/O Connector 27
7.5.3 Test Connector 27
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CONTENTS CONTENTS
A Engineering Diagrams
A1 Block Diagram
A2 Circuit Diagram
A3 Component Overlay Diagram
B Parts List
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1 OPERATING INSTRUCTIONS
WARNING
A front-panel push-to-talk (PTT) button is provided to facilitate bench and field tests and
adjustments. The button is a momentary action type. When keyed, audio from the line input
is disabled so that a carrier with sub-tone is transmitted. The front-panel microphone input is
not enabled in this mode, but it is enabled when the PTT line on that socket is pulled to
ground.
1.1.2 Line
The LINE trimpot is accessible by means of a small screwdriver from the front panel of the
module. It is used to set the correct sensitivity of the line and direct audio inputs. It is
factory preset to give 60% of rated deviation with an input of 0dBm (1mW on 600Ω
equivalent to 775mV RMS or about 2.2V peak-to-peak) at 1kHz. The nominal 60% deviation
level may be adjusted by measuring between pins 6 and 1 on the test socket, and adjusting the
pot. By this means an input sensitivity from approximately -30dBm to +10dBm may be
established.
An internal jumper provides a coarse adjustment step of 20dB. Between the jumper and the
trimpot, a wide range of input levels may be accommodated.
The PWR LED shows that the dc supply is connected to the receiver.
1.1.4 TX LED
The TX LED illuminates when the transmitter is keyed. It will not illuminate (and an Alarm
cadence will be shown) if the synthesizer becomes unlocked, or the output amplifier supply is
interrupted by the microprocessor.
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1.1.5 Alarm LED 1 OPERATING INSTRUCTIONS
The Alarm LED can indicate several fault conditions if they are detected by the self test
program. The alarm indicator shows the highest priority fault present. Receivers using
software issue 5 and higher use the cadence of the LED flash sequence to indicate the alarm
condition. Refer to table 1. Receivers using software issue 4 and lower use the LED flash
rate to indicate the alarm condition. Refer to table 2.
The ALC LED indicates that the transmitter output power is being controlled by an external
amplifier through the external ALC input.
The REF LED indicates that the synthesizer frequency reference is locked to an external
reference.
The TEST MIC. DIN socket is provided for use with a standard mobile or handset 200 Ohm
dynamic microphone. The external audio inputs are disabled when the TEST MIC’S PTT is
on.
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2 TRANSMITTER INTERNAL JUMPER OPTIONS
Condition Position
dc loop connected (enabled) 1-2 *
dc loop not connected (bypassed) 2-3
Condition Position
600Ω Input 2-3 *
High-impedance Input 1-2
Normally the Line Input is terminated in 600 ¿ . The 600 ohm termination can be removed
by choosing the alternate position.
Condition Position
600¿ Termination 1-2*
No Termination 2-3
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2.5 JP6: Input Level Attenuation 2 TRANSMITTER JUMPER OPTIONS
Condition Position
0dB attenuation 1-2 *
20dB attenuation 2-3
Condition Position
750 uSec. Pre-emphasis 1-2 *
Flat Response 2-3
Condition Position
Internal CTCSS 1-2, 4-5 *
External input 2-3, 5-6
An alternative arrangement is possible. The exciters can source the current and an external
device can provide the dc loop.
Some trunking controllers have digital encoding schemes which operate to very low
frequencies. The elliptical filter, used as a 250Hz low pass filter in the tone section, can
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2 TRANSMITTER INTERNAL JUMPER OPTIONS 2.10 JP17: Bypass Low Pass Filter
cause excessive pulse edge distortion of the trunking controller’s digital signals. In such
circumstances, JP16 allows a user to bypass the low and high pass filters in the tone input
section. See also 2.12 - JP22: If direct tone input is selected, then JP22 should be removed
(open)
Condition Position
Normal Tone Input 1-2*
Direct Tone Input 2-3
Some trunking controllers have digital encoding schemes that require the low pass filter in the
tone input section to be bypassed. JP17 allows this. Normally JP17 is open circuit. Placing
a link across it will bypass the low pass filter.
In conjunction with this change, it sometimes may be necessary, depending on the type of
trunking controller used, to add a 100K resistor in the place reserved for R157.
The main audio transformer (T1), is connected to the Line IP1 and Line IP4 pins on P3.
These two pins constitute the main audio input for the exciter. The centre taps of the audio
transformer, though, are brought out on Line IP2, and Line IP3. These can be used as
alternate audio pins for larger signals, or to directly access the dc loop sense circuitry. JP19
allows an alternate use for Line IP2 (pin 7 of P3). In the alternate position for JP19, the
ALARM signal (the signal that drives the ALARM LED itself) is connected to pin 7 of P3.
The ALARM signal when asserted is low active; when unasserted, it pulls high to +9.4V
through an LED and a 680 ohm resistor.
Condition Position
P3, pin 7 connects to center tap of transformer T1 1-2*
P3, pin 7 connects to ALARM signal 2-3
2.12 J P22: Use Tone- as a Dir ect Digital Input (Rev 4 or higher )
JP22 is normally shunted with a jumper, which connects Tone- on P3 (pin 18), as the negative leg of the
Tone input pair. Removing this jumper disconnects Tone- from this path and allows the use of the
Tone- pin to be used as a direct digital input. See also 2.9 - JP16: If this jumper is removed, then JP16
should be in the alternative position (Direct Tone Input).
When a DMTX board is connected to an exciter, there is provision for digital or audio modulation of the
reference osciallator and the VCO. The digital signal is input via the DB9 rear connector and the audio
input signal is via the Line inputs on the standard DB25 rear panel connector.
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3.1 25 Pin Connector 3 TRANSMITTER I/O CONNECTIONS
Condition Position
No DMTX board 1-2, 5-6*
DMTX board connected 2-3, 4-5
In addition to the jumper changes, a wire link or zero ohm resistor must be connected in the
place marked for R159.
The D-shell 25 pin connector is the main interface to the transmitter. The pin connections are
described in table 3.
Table 3: Pin connections and explanations for the main 25-pin, D connector.
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3 TRANSMITTER I/O CONNECTIONS 3.2 Rear Panel Connectors
The exciter and receiver can be supplied with optional rear panel connectors that bring
out the more important signals available on P1, the rear panel DB25 connector.
Figures 1 and 2 show the rear panel connectors, and Table 4 shows the signals that are brought
out to the spade connectors. The spade connectors (2.1x0.6x7mm) are captive/soldered
at the labelled points.
Fig 1 Fig 2
RX PCB TX PCB
The Receiver and Transmitter modules plug into the back plane DB25/F connectors
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4 CHANNEL and TONE FREQUENCY PROGRAMMING
TecHelp allows setting of the adaptive noise squelch threshold, provides a simple means of
calibrating the forward and reverse power detectors, setting the power alarm preset levels, and
enabling transmitter hang time and timeout time limits. TecHelp can be supplied by your
dealer, distributor or by contacting RF Technology directly.
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5 CIRCUIT DESCRIPTION 5.1 VCO Section
The VCO is keyed ON by the microcontroller through Q10. It is keyed ON when any of the
PTT inputs are active and OFF at all other times.
The VCO output is amplified and buffered by monolithic amplifiers MA2 and MA3 before
being fed to the PLL IC U6.
Amplifiers MA1, MA4 and MA5 increase the VCO output to approximately 10 mW to drive
the power amplifier. MA1 is not switched on until the PLL has locked and had time to settle.
This prevents any momentary off channel transmission when the transmitter is keyed.
A positive temperature coefficient thermistor, XH1, is used in versions intended for operation
down to -30 degrees Celsius. The thermistor heats the crystal's case to maintain its
temperature above -10 degrees thus extending the oscillator stability of 5 ppm down to -30
degrees ambient.
Varactor diodes D27-30 are used to frequency modulate the oscillator. The processed transmit
audio signal from U7b varies the diodes bias voltage to modulate the reference frequency.
This extends the modulation capability down to a few Hz for sub-audible tones and digital
squelch codes. A two point modulation scheme is used with the audio also being fed to the
VCO to modulate the higher audio frequencies.
The 12.8 MHz output of Q27 is amplified by Q28 and Q29 to drive the reference input of the
PLL synthesiser IC U6. This IC is a single chip synthesiser which includes a 1.1 GHz pre-
scaler, programmable divider, reference divider and phase/frequency detector. The frequency
data for U6 is supplied via a serial data link by the microcontroller.
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5.3 Power Amplifier 5 CIRCUIT DESCRIPTION
The phase detector output signals of U6 are used to control two switched current sources. The
output of the positive and negative sources Q3 and Q6, produce the tuning voltage which is
smoothed by the loop filter components to bias the V.C.O. varactor diode D3.
The 10 mW output from the main board connects to the power amplifier board through a short
miniature 50Ω coaxial cable.
Q2 on the power amplifier board increases the signal to approximately200mW. The bias of
Q2 is controlled by Q1 and the power leveling circuitry to adjust the drive to the output
module U2.
U2 increases the power from the driver to 30 watts before it is fed to the directional coupler,
low pass filter and output connector. The directional coupler detects the forward and reverse
power components and provides proportional dc voltages which are amplified by U1a and
U1b.
The forward power voltage from U1a and U1b are compared to the present DC reference
voltage from RV1. The difference is amplified by U1c, Q3 and Q4. The resulting control
voltage supplies Q2 through R10, R12 and completes the power levelling control loop.
Thermistor RT1 on the power amplifier board is used to sense the case temperature of the
output module U2. If the case temperature rises above 90 degrees C, the voltage across RT1
will increase and transistor Q5 will be turned on. This reduces the dc reference voltage to the
power regulator which inturn reduces the outpower by 6-10dB.
The secondary of T1 can be terminated with an internal 600Ω load through JP5 or left un-
terminated in high impedance applications.
The bridge configuration allows audio signal inversion by interchanging the positive and
negative inputs and minimizes ground loop problems. Both inputs should be connected, with
one lead going to the source output pin and the other connected to the source audio ground.
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5 CIRCUIT DESCRIPTION 5.7 Local Microphone Input
The local microphone audio has priority over the other inputs. Activation of the local
microphone PTT input switches OFF the audio from the line or direct inputs through D16 and
U10c
The tone output of H1 connects to jumper JP8 which is used to select either H1 or an external
tone source. The selected source is coupled to U9c which is a balanced input unity gain
amplifier. The buffered tone from U9c is fed to 300 Hz low pass filter U7c.
On Rev 4 or later revisions, the low pass filter can be by passed by inserting a jumper onto
JP17.
RV3, the tone deviation trimmer, is used to adjust the level of the tone from U7c before it is
combined with the voice audio signal in the summing amplifier U7a.
Back to back diodes D4 and D5 limit the maximum tone signal amplitude to prevent
excessive tone deviation when external tone sources are used.
The subtone amplifier, filter and limiter can be bypassed on Rev 4 or later exciters by
removing the link from JP22 and moving the link in JP16 to the alternate position.
The outputs of U10a and U10c are connected to the frequency response shaping networks
C52, R133 (for 750µs pre-emphasis) and C61, R55 (for flat response). JP7 selects the pre-
emphasized or flat response.
The audio signal is further amplified 100 times by U7d. U7d also provides the symmetrical
clipping required to limit the maximum deviation. The output level from U7d is adjusted by
RV1, the deviation adjustment, before being combined with the tone audio signal in the
summing amplifier U7a.
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5.10 PTT and DC Remote Control 5 CIRCUIT DESCRIPTION
The composite audio from U7a is fed through the 3Khz low pass filter U7b. When the links
on JP23 are in their default state, the filtered audio is coupled to the TCXO voltage tuning
input and the modulation balance trimmer RV2. RV2, R99 and R98 attenuate the modulation
signal before applying it to the VCO via varactor D3.
When DMTX board option is required, Jumper JP23 allows the audio paths to be re-routed.
The DMTX board provides for an external digital modulation input signal. When the two
links on JP23 are positioned in the middle of the 6 pin header, the audio from the exciter is
passed to the DMTX board via pin 5 of JP15, where the signal is conditioned and then
returned from the DMTX board via pin 2 of JP15, and passed to the two modulation points.
RV2 adjusts level of the audio used to modulate the VCO. This primarily effects the deviation
of audio frequencies above 500 Hz. RV2 is used to balance the high and low frequency
deviation to obtain a flat frequency response relative to the desired characteristic.
DC current loop control can be used for remote PTT operation. The current loop can be
configured by JP9, JP10 and JP11 for use with either a remote free switch or a remote
switched source.
Opto-isolator ISO1 is used to isolate the loop current signal from the transmitter PTT logic.
The loop current passes through the input of ISO1 and the output of ISO1 connects to the PTT
logic.
A bridge consisting of diodes D6, D8, D9 and D14 ensures correct operation regardless of the
current polarity. Q17 limits the current and D7 limits the voltage input of ISO1. Any low
voltage current source capable of providing 2mA at 4V or switching circuit with less than
4.8k¿ loop resistance can be used to switch the DC loop.
The test PTT button on the front panel and the local microphone PTT button will also key the
transmitter. Both of these also mute the line audio input. The microphone line also enables
that audio input.
A DMTX board can also cause the exciter to key up. When TX (or TTL_TX) signal is
received by the DMTX board, it pulls pin 6 of JP15 low, which in turn asserts the
PTT_WIRE-OR signal, causing the microprocessor (U13) to key the exciter up.
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5 CIRCUIT DESCRIPTION 5.12 Voltage Regulator
The program is stored in U5, a CMOS EPROM. U4 is an address latch for the low order
address bits. U2 is used to read the channel select lines onto the data bus. U11 is an address
decoder for U5 and U2. U3 is a supervisory chip which keeps the processor reset unless the
+5 Volt supply is within operating limits. U1 translates the asynchronous serial port data to
standard RS232 levels.
The analogue to digital converter is used to measure the forward and reverse power, tuning
voltage and dc supply voltage.
If the processor detects that the PTT_WIRE_OR signal is asserted low, it will attempts to key
the exciter up. If will first attempt to key the VCO through Q10, and if the LD pin goes high,
it will switch the 9.2 Volt transmit line through Q14 and Q16. asserting Q16 has the effect of
also asserting the yellow Tx LED (D12) on the front panel, enabling the local 25W power
amplifier, and causing the T/R Relay output to be pulled low. D24 is 30 volt zener which
protects Q25 from both excessive voltages or reverse voltages.
Should there be a problem with either the tuning volts, or the battery voltage, the VCO
locking, the forward power, or the reverse power, the microprocessor will assert the ALARM
LED, through Q1. Depending on the setting of Jumper JP19, the ALARM signal can be
brought out on pin 7 of P3.
The +5 Volt supply for the logic circuits is provided by an integrated circuit regulator U14
which is run from the regulated 9.4 Volt supply.
Jumper JP18 is not normally fitted to the board, and is bridged with a 12mil track on the
component side of the board. It is provided so that the 9.4V load can be isolated from the
supply by the service department to aid in fault finding.
Jumpers JP20 and JP21 are also not normally fitted on the board, and are usually bridged with
a 12mil track on the component side. They allow U14 to be isolated from its input, or its
output or both.
The procedures below do not constitute an exhaustive test or a complete alignment of the
module, but if successfully carried out are adequate in most circumstances.
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6.1 Standard Test Condition 6 FIELD ALIGNMENT PROCEDURE
TCXO calibration may be periodically required owing to normal quartz crystal aging. A drift
of 1ppm/year is to be expected.
Each alignment phase assumes that the preceding phase has been successfully carried out, or
at least that the module is already in properly aligned state with respect to preceding
conditions.
• AF signal generator with 600Ω impedance, 50-3000Hz frequency range, with level set to
387mV RMS.
Alignment Frequency
Model Range Align F
T800A 806-830 818MHz
T800B 850-870 860MHz
T800C 928-942 935MHz
4. Measure the voltage between pins 9 and 1 of the test socket (TUNE V), and adjust C99 to
obtain 4.5±0.25V, while the TX LED is ON and the ALARM LED is OFF.
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6 FIELD ALIGNMENT PROCEDURE 6.4 Modulation Balance
4. Measure the carrier frequency at the output connector, and adjust XO1 until the correct
carrier frequency is measured, ±50Hz.
8. Measure deviation and adjust RV4 (line Level) for a deviation of 5kHz (2.5kHz for
narrow band transmitters).
10. Adjust RV2 (Mod. Bal.) for a deviation of 5kHz (2.5kHz for narrow band transmitters).
14. Carry out the Deviation (section 6.6) and Tone Deviation (section 6.5) alignment
procedures.
3. Adjust RV3 for the desired deviation in the range 0-1kHz.1 If sub-tone
(CTCSS) coding is not to be used, adjust RV3 fully CCW.
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1
The factory default is 500Hz for wide band (5kHz maximum deviation) and 250Hz for narrow band channels.
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6.6 Deviation 6 FIELD ALIGNMENT PROCEDURE
6.6 Deviation
1. Set RV4 (Line Level) fully clockwise (CW).
4. Adjust RV1 (Set Max. Deviation) for a deviation of 5kHz (2.5kHz for narrow band
transmitters).
6. Carry out the Line Input Level alignment procedure (section 6.7)
1. Set the audio to 1kHz, 0dBm, on the line input, or use the actual signal to be
transmitted.
3. Adjust RV4 (line level) for 60% of system deviation (3kHz or 1.5kHz for narrow band
systems).
4. If the test signal is varying, RV4 may be adjusted to produce a level of 234mV RMS or
660mVp-p at the audio voltage test connector pin 6 to pin 1.
3. Adjust RV1 on the power amplifier PCB for the desired power level at the output
connector. 2
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7 SPECIFICATIONS 7.1 Overall Description
7 SPECIFICATIONS
7.1 Over all Descr iption
The transmitter is a frequency synthesized, narrow band FM unit, normally used to drive a 50
watt amplifier. It can also be used alone in lower power applications.
Various models allow 2-25W of output power to be set across a number of UHF frequency
bands. All necessary control and 600Ω line interface circuitry is included.
Although most applications are single channel, it can be programmed for up to 100 channels,
numbered 0 - 99. This is to provide the capability of programming all channels into all of the
transmitters used at a given site. Where this facility is used in conjunction with channel-
setting in the rack, exciter modules may be “hot-jockeyed” or used interchangeably. This can
be convenient in maintenance situations.
7.1.2 CTCSS
Full EIA sub-tone capability is built into the modules. The CTCSS tone can be programmed
for each channel. This means that each channel number can represent a unique RF and tone
frequency combination.
Channel selection is by eight channel select lines. These are available through the rear panel
connector. Internal presetting is also possible. The default (open-circuit) state is to select
channel 00.
A BCD active high code applied to the lines selects the required channel. This can be
supplied by pre-wiring the rack connector so that each rack position is dedicated to a fixed
channel. Alternatively, thumb-wheel switch panels are available.
A microprocessor is used to control the synthesizer, tone squelch, PTT function and facilitate
channel frequency programming. With the standard software, RF Technology modules also
provide fault monitoring and reporting.
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7.2 Physical Configuration 7 SPECIFICATIONS
7.3.2 Indicator s
Operating Voltage - 10.5 to 16 Vdc with output power reduced below 12 Vdc
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7 SPECIFICATIONS 7.4.2 Frequency Range and Channel Spacing
100, numbered 00 - 99
50Ω
Less than 20ms. Certain models have RF envelope attack and decay times controlled in the
range 200µs< tr/f <2ms according to regulatory requirements.
7.4.11 Modulation
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7.4.12 Distortion 7 SPECIFICATIONS
Modulation distortion is less than 3% at 1 kHz and 60% of rated system deviation.
The residual modulation and noise in the range 300 - 3000 Hz is typically less than -50dB
referenced to rated system deviation.
Output will be reduced 20dB by pulling the input down to below 1V. (Typically more than
40dB attenuation is available.) The input impedance is ≅10kΩ, internally pulled up to rail.
The external ALC input can be connected to the power control circuit in Eclipse external
power amplifiers.
An open collector transistor output is provided to operate an antenna change over relay or
solid state switch. The transistor can sink up to 250mA.
Internal 10K pull down resistors select channel 00 when all inputs are O/C.
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7 SPECIFICATIONS 7.4.21 DC Remote Keying
An opto-coupler input is provided to enable dc loop keying over balanced lines or local
connections. The circuit can be connected to operate through the 600Ω line or through a
separate isolated pair.
A No-Tone period can be appended to the end of each transmission to aid in eliminating
squelch tail noise which may be heard in mobiles with slow turn off decoders. The No-Tone
period can be set from 0--5 seconds in 0.1 second increments. The No Tone period operates
in addition to the reverse phase burst at the end of each transmission.3
Repeater Hang Time - A short delay or ``Hang Time'' can be programmed to be added to the
end of transmissions. This is usually used in talk through repeater applications to prevent the
repeater from dropping out between mobile transmissions. The Hang Time can be
individually set on each channel for 0 - 15 seconds.
Time Out Timer - A time-out or transmission time limit can be programmed to automatically
turn the transmitter off. The time limit can be set from 0-254 minutes in increments of one
minute. The timer is automatically reset when the PTT input is released.
7.4.24 CTCSS
7.5 Connector s
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3
The reverse phase burst is usually sufficient to eliminate squelch tail noise in higher-quality mobiles
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7.4.22 Programmable No-Tone Period 7 SPECIFICATIONS
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