R059-2-e16
R059-2-e16
ORGANISATION INTERNATIONALE
DE MÉTROLOGIE LÉGALE
INTERNATIONAL ORGANIZATION
OF LEGAL METROLOGY
OIML R 59-2:2016 (E)
Contents
Foreword ................................................................................................................................................. 4
Introduction ............................................................................................................................................. 5
1 Practical instructions ............................................................................................................................ 6
1.1 Type approval grain samples .................................................................................................... 6
1.2 Sample records.......................................................................................................................... 6
1.3 Sample handling and storage .................................................................................................... 6
1.4 Sample cleaning ........................................................................................................................ 6
1.5 Representative sample size ....................................................................................................... 6
2 Metrological controls ........................................................................................................................... 6
2.1 Units submitted for type test ..................................................................................................... 6
2.2 Documentation .......................................................................................................................... 7
2.3 Type approval ........................................................................................................................... 7
2.4 Test report ................................................................................................................................. 9
Annex A Test procedures ...................................................................................................................... 10
A.1 Accuracy, repeatability and reproducibility ............................................................................ 10
A.1.1 Sample selection ..................................................................................................................... 10
A.1.2 Accuracy test........................................................................................................................... 10
A.1.3 Repeatability ........................................................................................................................... 11
A.1.4 Reproducibility ....................................................................................................................... 12
A.2 Basic instrument tests - influence factors ............................................................................... 12
A.2.1 Sample selection ..................................................................................................................... 12
A.2.2 Instrument stability ................................................................................................................. 12
A.2.3 Instrument warm-up time ........................................................................................................ 12
A.2.4 Instrument power supply ........................................................................................................ 13
A.2.5 Instrument storage temperature............................................................................................... 14
A.2.6 Instrument leveling ................................................................................................................. 14
A.2.7 Humidity ................................................................................................................................. 15
A.2.8 Instrument temperature sensitivity (converting to heat test and cold test).............................. 15
A.3 Sample temperature sensitivity - influence factor test ............................................................ 15
A.4 Additional test for electronic instruments - disturbance tests ................................................. 16
A.4.1 AC mains voltage dips, short interruptions and voltage variations ........................................ 17
A.4.2 Bursts (Transients) on AC mains ............................................................................................ 18
A.4.3 Radiated, radio-frequency, electromagnetic susceptibility ..................................................... 19
A.4.4 Conducted radio-frequency fields ........................................................................................... 20
A.4.5 Electrostatic discharge ............................................................................................................ 21
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OIML R 59-2:2016 (E)
Foreword
The International Organization of Legal Metrology (OIML) is a worldwide, intergovernmental
organization whose primary aim is to harmonize the regulations and metrological controls applied by
the national metrological services, or related organizations, of its Member States.
The main categories of OIML publications are:
• International Recommendations (OIML R), which are model regulations that establish the
metrological characteristics required of certain measuring instruments and which specify
methods and equipment for checking their conformity. OIML Member States shall implement
these Recommendations to the greatest possible extent;
• International Documents (OIML D), which are informative in nature and which are
intended to harmonize and improve work in the field of legal metrology;
• International Guides (OIML G), which are also informative in nature and which are
intended to give guidelines for the application of certain requirements to legal metrology; and
• International Basic Publications (OIML B), which define the operating rules of the various
OIML structures and systems.
OIML Draft Recommendations, Documents and Guides are developed by Project Groups linked to
Technical Committees or Subcommittees which comprise representatives from the Member States.
Certain international and regional institutions also participate on a consultation basis. Cooperative
agreements have been established between the OIML and certain institutions, such as ISO and the
IEC, with the objective of avoiding contradictory requirements. Consequently, manufacturers and
users of measuring instruments, test laboratories, etc. may simultaneously apply OIML publications
and those of other institutions.
International Recommendations, Documents, Guides and Basic Publications are published in English
(E) and translated into French (F) and are subject to periodic revision.
Additionally, the OIML publishes or participates in the publication of Vocabularies (OIML V) and
periodically commissions legal metrology experts to write Expert Reports (OIML E). Expert
Reports are intended to provide information and advice, and are written solely from the viewpoint of
their author, without the involvement of a Technical Committee or Subcommittee, nor that of the
CIML. Thus, they do not necessarily represent the views of the OIML.
This publication – reference OIML R 59-2, Edition 2016 – was developed by Project Group 1 in
OIML Technical Subcommittee TC 17/SC 1 Humidity. It was approved for final publication by the
International Committee of Legal Metrology in 2016 and was submitted to the International
Conference on Legal Metrology in 2016 for formal sanction. It supersedes the previous edition of R 59
dated 1984.
OIML Publications may be downloaded from the OIML website in the form of PDF files. Additional
information on OIML Publications may be obtained from the Organization’s headquarters:
Bureau International de Métrologie Légale
11, rue Turgot - 75009 Paris – France
Telephone: 33 (0)1 48 78 12 82
Fax: 33 (0)1 42 82 17 27
E-mail: [email protected]
Internet: www.oiml.org
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OIML R 59-2:2016 (E)
Introduction
1
Moisture content is one of the most critical grain quality measurements because of the direct
economic significance of the fraction of the total product weight that is water and because moisture
content largely determines the rates at which the grain will degrade during handling and storage. Grain
is bought and sold on the basis of weight. Accurate moisture determinations serve as the basis for
appropriate price adjustments.
1
If the moisture content is above the level that ensures safe storage, the grain must be dried to a
suitable level. The energy and handling costs associated with drying grain and the reduction in weight
of the grain during drying result in substantially reduced prices for high moisture grain.
Concomitantly, overly dry grain is discounted from its weight basis and this dockage is partially
justified by the increased susceptibility to breakage during handling for drier grain. The direct
discounts assessed for moist grain and the indirect penalty (giving away dry matter) for dry grain are
powerful inducements to deliver grain with a moisture content that is very close to the established safe
storage level. Because of its significance, moisture content is determined virtually every time grain is
bought and sold.
1
Many technologies have been applied to rapid grain moisture measurement. Rapid indirect methods
measure some physical parameter (such as electrical or optical sensing) and predict moisture content
using calibration equations or charts. These calibrations can change due to changes in crop varieties
planted and seasonal variation in climatic conditions. Invariably, other sample constituents or sample
geometry interfere with the signal caused by water. Temperature usually affects both the water signal
and the interfering signals. Therefore, calibration equations attempt to achieve a best fit between the
measured parameters and the moisture content as defined by an accepted moisture reference method.
Accurate grain moisture measurements depend upon successfully overcoming the effects of interfering
factors, such as density, temperature, chemical composition, and impurities.
This 2016 edition of OIML R 59 contains significant changes to the 1984 edition, notably to reflect
new measuring technologies and aspects of actual grain analysis.
As noted above, grain moisture meters do not measure moisture directly. An electrical or optical
response to the moisture in a grain type is measured and moisture is predicted using calibration
equations. As such, these instruments must be calibrated to predict the moisture of each grain type
used on the instrument. Grains vary from season to season and also grain types may widely vary from
country to country; therefore, a program to address calibration updates is needed to ensure that grain
moisture meter calibrations represent the current crops. If grain moisture instruments are sold to other
countries the calibrations will need to be verified within that country to ensure that the calibrations are
representative of the grains within that particular country. This recommendation does not address an
ongoing calibration program for these instruments. Ongoing calibrations programs may be subject to
metrological controls by the national responsible body.
1
An Investigation of the Nature of the Radio Frequency Dielectric Response in Cereal Grains and Oilseeds with
Engineering Implications for Grain Moisture Meters, A Dissertation in Physics and Engineering, David B.
Funk, Ph.D., D.H.C.
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OIML R 59-2:2016 (E)
1 Practical instructions
2 Metrological controls
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OIML R 59-2:2016 (E)
2.2 Documentation
The documentation submitted with the application for type approval shall include:
(a) description of its general principle of measurement;
(b) lists of the essential sub-assemblies, components (in particular electronics and other essential
ones) with their essential characteristics;
(c) mechanical drawings;
(d) electric/electronic diagrams;
(e) installation requirements;
(f) security sealing plan;
(g) panel layout;
(h) software documentation as described in R 59-1, 5.18.3 (as appropriate for severity level 1
validation A procedures);
(i) test outputs, their use, and their relationships to the parameters being measured;
(j) operating instructions provided to the user, documents or other evidence that supports the
assumption that the design and characteristics of the measuring instrument comply with the
requirements of this Recommendation; and
(k) a list of grains and moisture ranges to be approved using the instrument.
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OIML R 59-2:2016 (E)
A description of the performance tests for these influence factors is given in Annex A Test procedures.
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OIML R 59-2:2016 (E)
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OIML R 59-2:2016 (E)
Annex A
Test procedures
(Mandatory)
General
This Annex defines the program of performance tests intended to ensure that electronic moisture
measuring instruments perform and function as intended in a specified environment and under
specified conditions. Each test indicates, where appropriate, the reference conditions under which the
intrinsic error is determined.
When the effect of one influence quantity or disturbance is being evaluated, all other influence
quantities and disturbances shall be held relatively constant, at values close to reference conditions.
The instrument shall be stabilized according to the manufacturer’s specifications. If the manufacturer
does not recommend a warm-up time, assume that accurate results will be provided immediately after
the instrument is turned on.
For testing, the display should allow resolution to 0.01 %.
Specification of grain moisture samples used in type evaluation testing:
the samples shall be naturally occurring grain. Sample sets should be as homogeneous as
possible;
the test samples of grain shall be clean, sound and fit for purpose;
The tests in A.1, A.2 and A.3 are described for two instruments (i.e. two sample units are the
equipment under test (EUT). The tests in A.4 are described for one instrument (i.e. one sample unit is
the equipment under test).
The testing laboratory shall choose well-performing moisture-stable grain samples comprising three
adjacent 2 % moisture intervals within a minimum range of 6 % moisture (e.g. 10 % to 12 %, 12 % to
14 %, 14 % to 16 %) for conducting type approval testing. Grain and seed types chosen should be
economically important and significantly different in their physical structure to adequately test the
instrumentation. The national responsible body shall be responsible for determining the variable grains
used for conducting testing. Moisture intervals selected should bracket commercially important
moisture levels for the grain type. For uniformity of application, each 2 % moisture interval should
begin and end with an even number (i.e. the moisture range of 10 % to 12 % will consist of samples in
the moisture range of 10.1 % to 12 %). The maximum value calculated for a given 2 % moisture
interval (i.e. 10 % to 12 %, 12 % to 14 %, 14 % to 16 %) shall be used when calculating the MPEs.
A sample set for accuracy, repeatability and reproducibility shall consist of a minimum of 30 samples
with ten samples selected from each 2 % moisture interval. Grain sample sets shall be prescreened for
moisture homogeneity by comparing an approved moisture meter result to the result of determinations
using the reference moisture method. No sample set shall be used where the standard deviation of the
differences (SDD) between the approved moisture meter and the reference method for the samples in
any of the 2 % moisture intervals exceed the MPEs defined in column 2 of R 59-1, Table 4.4.1 minus
0.1.
Three replicates will be run on each instrument for each sample, resulting in a total of 180
observations per grain type (2 instruments × 3 moisture intervals × 10 samples × 3 replicates).
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OIML R 59-2:2016 (E)
The accuracy test consists of two tests: error determination and SDD. Accuracy acceptance
requirements for both are defined in column 2 of R 59-1, Table 4.4.1 for the appropriate 2 % moisture
intervals. Reference method portions shall be cut off from each sample and submitted to the reference
procedure before and after the above tests, and the results recorded. The two tests for accuracy are
moisture error, y , (meter reading versus reference method) and the standard deviation of the
differences, SDD , between the meter and the reference method for each of the 2 % moisture
intervals. Each instrument shall be individually tested. The equations for y and SDD are given
below:
n
∑ (x − ri )
∑ (y )
n
i 2
y= i =1 i −y
n SDD = i =1
n −1
where
y = average overall y i
yi = x i − ri
A.1.3 Repeatability
The repeatability of a meter is defined as the standard deviation, SD , of the three replicates. It shall
be calculated for each sample in a 2 % moisture interval and pooled across samples. Each instrument
shall be tested individually. The equation used to calculate SD is given below:
∑∑ (x )
n 3
2
ij − xi
i =1 j =1
SD =
2n
where
x ij = meter moisture value for sample i and replicate j
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OIML R 59-2:2016 (E)
A.1.4 Reproducibility
∑ (d )
n
2
i −d
SDDI = i =1
n −1
where
d i = x i(1) − x i(2 )
x i(1) = mean of three replicates for sample i on instrument 1
x i( 2 ) = mean of three replicates for sample i on instrument 2
d= mean of the d i
n= number of samples in all 2 % moisture ranges
Reproducibility requirements are defined in column 5 of R 59-1, Table 4.4.1 for the 6 % moisture
range.
Unless otherwise specified the following tests shall be performed using a single, stable moisture
sample. Throughout the influence factor testing, portions of the grain samples shall be tested to
determine that the moisture content is appropriate for the test and that the sample was stable
throughout the test. As an example a reference moisture method or master instrument can be used. In
any case, the method used to assess the sample stability shall be indicated in the test report.
Three samples shall be tested, one from each of the three 2 % moisture interval samples of a single
grain type (e.g. 10 % to 12 %, 12 % to 14 %, 14 % to 16 %).
Number of repetitions: 5.
The minimum time period for assessing instrument stability shall be four weeks. Each of the 3 samples
shall be measured 5 times through all of the meters submitted for type approval, prior to running any
other type evaluation tests. The mean moisture content obtained for the 15 observations (3 samples ×
5 replicates) shall be recorded. The 3 samples shall be stored and retested once all other type
evaluation testing has been completed. The maximum permitted difference between the means of the
two tests is defined in column 3 of R 59-1, Table 4.4.1.
Number of repetitions: 5.
The following test procedures shall be used to check warm-up times recommended by the
manufacturer. If the manufacturer does not recommend a warm-up time, assume that turning the
instrument power on will immediately provide accurate results.
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OIML R 59-2:2016 (E)
Test sequence:
(1) Instrument powered off and stabilized at reference conditions (overnight).
(2) Instrument powered on, test after waiting for the specified warm-up time.
(3) Test after waiting one hour or twice the manufacturer’s recommended warm-up time,
whichever is greater.
For an instrument where no warm-up time is specified, the sample shall be tested immediately upon
the instrument being powered on and then again after 1 hour. The maximum permitted difference
between the means of the two tests is defined in column 3 of R 59-1, Table 4.4.1.
A.2.4.2 Low voltage of internal battery (not connected to the mains power)
The test method consists of a variation in the supply voltage. The objective of this test is to verify
compliance with the provisions in R 59-1, 4.4.1 under conditions of low battery voltage.
The test procedure consists of exposure to the specified condition of the battery(s) for a period
sufficient for achieving temperature stability and for performing the required measurements. If an
alternative power source (standard power supply with sufficient current capacity) is used in bench
testing to simulate the battery, it is important that the internal impedance of the specified type of
battery also be simulated. The maximum internal impedance of the battery shall be specified by the
manufacturer of the instrument.
Test sequence:
Stabilize the power supply at a voltage within the defined limits and apply the measurement and/or
loading condition. Record the following data:
(a) Date and time
(b) Temperature
(c) Power supply voltage
(d) Functional mode
(e) Measurements and/or loading condition
(f) Indications (as applicable)
(g) Errors
(h) Functional performance
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OIML R 59-2:2016 (E)
Reduce the power voltage to the EUT until the equipment clearly ceases to function properly
according to the specifications and metrological requirements, and note the following data:
(i) Power supply voltage
(j) Indications
(k) Errors
(l) Other relevant responses of the instrument
The severity for this test is level 1. At level 1 the lower limit of the voltage is the lowest voltage at
which the EUT functions properly according to the specifications and the number of cycles is at least
one test cycle for each functional mode.
Number of repetitions: 5.
Reference tilt condition: instrument level within 0.1°
Degree of tilt: 5 % front to back and left to right (minimum of 2 orientations of tilt)
The test procedure consists of measuring the single sample with the instrument mounted on a level
surface (reference alignment), then in each of the two orientations of tilt front-to-back and left to right,
at a tilt of 5 %, returning to the reference alignment for the final test. Reference method portions shall
be cut out from the bulk sample and submitted to the reference procedure or master meter before and
after the instrument level tests, and the results recorded.
The mean of each replicate measurement shall be determined for each orientation. The maximum
allowable difference in the mean values of each tilt orientation from the mean of the two reference
orientations is defined in column 3 of R 59-1, Table 4.4.1.
Meters equipped with level indicators shall be tested at the indicated limits of the level indicator (front
to back and left to right) rather than the specified tilt in A.2.6.1. Orientations similar to those in
A.2.6.1 shall be applied with the same performance requirements.
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OIML R 59-2:2016 (E)
A.2.7 Humidity
A.2.8 Instrument temperature sensitivity (converting to heat test and cold test)
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OIML R 59-2:2016 (E)
Additional testing is required to verify that accurate results are provided when the sample and
instrument are at different temperatures. This will be referred to as the sample temperature sensitivity
test. The purpose of this test is to verify that the instrument provides accurate results when there is a
difference in temperature between the sample and the instrument. The sample temperature sensitivity
test shall be conducted using the three grain or seed types comprising three 2 % moisture intervals. For
practical reasons due to the ability to accurately determine the reference value of elevated temperature
grain samples, the maximum sample temperature for type approval testing shall be 45 °C.
The grain and seed test temperature shall be according to the manufacturer’s specification. If there is
no separate specification, the minimum temperature difference requirement shall be ± 10 °C from the
reference temperature. Tests shall be conducted with the instrument at reference temperature (tref , see
R 59-1, 4.1.1) and the sample temperature varying from tref – ∆tC to tref + ∆tH, where tref is the reference
temperature. The manufacturer’s specified sample temperature for the sample above the instrument
temperature is represented as tref + ∆tH and below as tref – ∆tC. The two temperature differences need
not be equal. In no case shall tref + ∆tH be allowed to exceed 45 °C for the test.
Three moisture level analyses shall be made for each grain sample at each of the three test
temperatures. The means for the 18 observations (2 samples × 3 moisture intervals × 3 replicates) of
each grain or seed type shall be determined. The maximum permitted difference at the sample
temperature extreme from moisture levels measured at reference sample temperature is 2.25 ×
column 3 of R 59-1, Table 4.4.1. for grain types in row I, otherwise it is 2 × column 3 of R 59-1, Table
4.4.1. for grain types in row II.
The tests, which are specific to electronic instruments, as described in this section, are tests from the
International Electrotechnical Commission (IEC) and OIML D 11.
The disturbance tests in this section are described for a single instrument, i.e. one sample unit is the
equipment under test (EUT). Testing with appropriate measures where the use of grain samples would
not be possible or constructive due to the test conditions of the disturbance test is permitted.
References to the IEC publications have been made in each section as appropriate and publication
dates for these documents are included in the Bibliography of this Recommendation. When conducting
these tests for electronic instruments, the test should be conducted on the basis of the most recent
versions valid at the time of testing. The standard and the version date used for the test shall be noted
in the test report.
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OIML R 59-2:2016 (E)
Standards IEC 61000-4-11 [21], IEC 61000-6-1 [19], IEC 61000-6-2 [20]
Test method Short-time reductions in mains voltage
Sample One sample with mid-range moisture and stable moisture content.
Allowable grains are specified by the national responsible body. Wheat is
the preferred grain type.
Consecutive measurements per sample at each condition: 10
Test procedure Over four tests, the EUT shall be subjected to voltage reductions and
in brief interruptions of varying intensity and duration.
A test generator suitable to reduce the amplitude of the AC mains voltage
for a defined period of time is used. The performance of the test generator
shall be verified before connecting to the EUT.
The mains voltage interruptions and reductions shall be repeated with a
time interval less than the time required for a single measurement so that
at least one voltage interruption occurs per measurement. At least 10
cycles are necessary for each test to enable the required number of
measurements.
Record the following prior to and during each test:
(a) moisture measurements;
(b) indications and errors; and
(c) functional performance.
Test severity Test (a) Unom to zero for a duration equal to half a cycle of frequency
Test (b) Unom to zero for a duration equal to one cycle of frequency
Test (c) Unom to 70 % reduction for a duration equal to 25/30* cycles of
frequency
Test (d) Unom to zero for a duration equal to 250/300* cycles of frequency
Notes *Values are for 50 Hz and 60 Hz respectively
Requirements All operational functions shall operate as designed (e.g. indicators).
The effect of the disturbance on moisture measurements shall not exceed a
significant fault or the instrument shall detect and react to the fault
(see R 59-1, 2.3.14 and 2.3.3)
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OIML R 59-2:2016 (E)
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OIML R 59-2:2016 (E)
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OIML R 59-2:2016 (E)
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