A

Internship Report
On
Bajaj Engineering Skill Training (BEST)

By
VIVEK MAHESH PATIL
(221205005)

Department of Electrical Engineering

The Shirpur Education Society’s

R. C. Patel Institute of Technology, Shirpur - 425405.

(An Autonomous Institute)

[2024-25]
 A
Internship Report
On
Bajaj Engineering Skill Training (BEST)
A report submitted in partial fulfillment of the requirements for the Award of
Degree of
Bachelor of Engineering
In
Electrical Engineering
Submitted By
Vivek Mahesh Patil (221205005)

Under Supervision of
Prof. Shashank Kumar,Guide
(BEST)
nd
2 Floor, BEST Center, Symbiosis Institute of Technology,
Near Lupin Research Park, Gram: Lavale, Tal: Mulshi, 412115
(Duration: January 2025 to June 2025)

The Shirpur Education Society’s

R. C. Patel Institute of Technology, Shirpur - 425405.

Department of Electrical Engineering

[2024-25]
 The Shirpur Education Society’s

R. C. Patel Institute of Technology Shirpur, Dist.

Dhule (M.S.)
Department of Electrical Engineering
CERTIFICATE
This is to certify that an Internship (Industry) Report (Semester- VIII) submitted by
Vivek Mahesh Patil (PRN:221205005) under the supervision of Prof. Shashank Kumar
in partial fulfillment of the requirement for the degree of Bachelor of Technology in
Electrical Engineering of R. C. Patel Institute of Technology, Shirpur affiliated to Dr.
Babasaheb Ambedkar Technological University, Lonere during the academic year 2024-
25.
Date:
Place: Shirpur

Prof. Shashank Kumar Prof. K. J. Gandhi

Industry Mentor/Team Lead/HR Institute Internship Mentor

Prof. K. J. Gandhi Dr. S. A. Patil

Training & Placement Coordinator Head of Department
 Acknowledgement

First, I would like to thank Prof. Satish Kumar, of Bajaj Engineering Skill Training
for conducting an internship program at R. C. Patel Institute of Technology, Shirpur.

It is indeed with a great sense of pleasure and immense gratitude that I acknowledge the
help of these individuals.

I would like to thank Mr. Milkesh P. Jain, (Training & Placement Officer, RCPIT
Shirpur) & Prof. K. J. Gandhi (Training & Placement Coordinator, Department of
Electrical Engineering, RCPIT Shirpur) & Prof. K. J. Gandhi (Institute Mentor) for their
support and advice to get and complete an internship.

I am highly indebted to Dr. S. A. Patil (Head, Department of Electrical

Engineering, RCPIT Shirpur) for the facilities provided to accomplish this internship.

I would like to thank Dr. J. B. Patil (Director, RCPIT Shirpur) for his constructive
criticism throughout my internship.

I am extremely great full to my department staff members and friends who helped me in
successful completion of this internship.

Vivek Patil
221205005
SIT-BEST ID: 241100339
Dear candidate PATIL VIVEK MAHESH,
Contents

1 Introduction.

1.1 Why Internship is Important? ........................................................................... 1

1.2 Company Related Sectors ................................................................................. 1

1.3 Benefits .............................................................................................................1

1.4 Objectives ......................................................................................................... 2

2 Modules.

2.1 Module 01 - Hydraulics & Pneumatics ..............................................................4

2.2 Module 02 - Motion Control and Sensor Technology..................................... 10

2.3 Module 03 - Automation and Robotics ........................................................... 19

2.4 Module 04 - Industry 4.0 and Smart Manufacturing ....................................... 27

3 Any other informative method of use on your project explains in detail.

3.1 Methodology ...................................................................................................32

4 Software skill gain.

4.1 Software’s Learned.......................................................................................... 34

5 Conclusion ........................................................................................................... 35

6 References ............................................................................................................ 36
 Chapter 1
INTRODUCTION

1.1 Why Internship is Important?

Internships play a pivotal role in shaping individuals' career paths by providing hands-on
experience, skill development, and networking opportunities. Through internships, participants gain
practical insights that classroom learning often lacks, honing both technical and soft skills crucial
for success in their chosen fields. Moreover, internships offer a chance to build a professional
network, connecting with industry experts and potential mentors. As interns apply theoretical
knowledge to real-world situations, they not only enhance their resumes but also gain confidence in
their abilities. Additionally, internships serve as a platform for career exploration, allowing
individuals to discover their strengths and interests within their field. Furthermore, successful
internships often lead to job offers, making them essential steppingstones towards a fulfilling career.

1.2 Company Related Sectors

The goal of Bajaj Auto Limited's Corporate Social Responsibility (CSR) program, the Bajaj
Engineers Skills Training (BEST) program, is to equip engineers and diploma holders for work in
the industry 4.0 era. The initiative provides scholarships to underprivileged students and focuses on
youth from tier 2 and tier 3 cities. Mechatronics, Motion Control & Sensor Technology, Robotics &
Automation, and Industry 4.0 & Smart Manufacturing are the four modules that make up the six-
month program.
1.3 Benefits
➢ Hands-on training: Participants receive instruction and guidance from experts and use state-
of-the-art equipment.

➢ Interdisciplinary collaboration: The program encourages collaboration between

participants.

➢ Future-readiness: The program equips engineers with the skills and expertise they need to
succeed in an evolving industrial landscape.
❖ OBJECTIVES:

• For Module 1:
To gain practical hands-on experience and develop proficiency in a diverse range of
engineering disciplines, including hydraulic engineering, pneumatic engineering,
electrical and electronics measurements using sensors, electrical engineering, and
engineering drawing and graphics design. By actively participating in projects and tasks
related to each discipline, the aim is to deepen understanding, acquire practical skills,
and apply theoretical knowledge in real-world engineering scenarios. Additionally, to
enhance problem-solving abilities, teamwork skills, and adaptability by encountering
and overcoming challenges inherent in each engineering domain.

• For Module 2:
To immerse oneself in the realm of industrial automation technologies and acquire
comprehensive knowledge and practical skills in PLC programming, CNC operation,
HMI development, servo motor and drive control, industrial sensors utilization, process
control system design, digital communication protocols, and industrial instrumentation.
The goal is to become proficient in the design, implementation, and optimization of
automated systems used in manufacturing and industrial environments. Through hands-
on experience and active participation in diverse automation projects, the objective is to
develop a deep understanding of automation principles, problem-solving capabilities,
and the ability to contribute effectively to industrial automation solutions.

• For Module 3:
The objective of learning automation and robotics is to acquire the knowledge and skills
necessary to design, implement, and optimize automated systems that improve
efficiency, productivity, and safety across various industries. By understanding the
principles of automation, including sensors, actuators, control systems, and
programming languages, individuals can develop expertise in developing automated
solutions for tasks ranging from simple repetitive actions to complex manufacturing
processes. Furthermore, mastering robotics involves learning about robotic hardware
and software, kinematics, dynamics, sensing, and control algorithms, enabling
individuals to design, program, and deploy robots for applications such as assembly,
material handling, inspection, and autonomous navigation. Ultimately, learning
automation and robotics empowers individuals to contribute to the advancement of
 technology and drive innovation in fields such as manufacturing, healthcare, logistics,
and beyond.

• For Module 4:
The objective is to gain a comprehensive understanding of emerging technologies and
concepts shaping the future of manufacturing and industry. This involves learning about
Artificial Intelligence (AI) and Machine Learning (ML) algorithms and techniques to
analyze large datasets and optimize processes in Industry 4.0 environments.
Additionally, exploring Cyber-Physical Systems (CPS), Computer Integrated
Manufacturing (CIM), Manufacturing Execution Systems (MES), and their integration
enables efficient and flexible production workflows. Understanding the role of Virtual
Reality (VR) and Augmented Reality (AR) in simulation, training, and visualization
enhances decision-making and collaboration in smart factories. By mastering these
technologies and concepts, one can contribute to the transformation of traditional
manufacturing into agile, data-driven, and interconnected systems of the future.
 Chapter 2
MODULES

MODULE 1 – HYDRAULICS & PNEUMATICS

❖ PNEUMATICS:
Detail your involvement in projects concerning pneumatic systems, including understanding
principles, designing circuits, or testing components. A pneumatic system is a type of power
transmission system that utilizes compressed air to transmit and control energy. It's commonly
used in various industrial applications where mechanical movement, force, or pressure needs to
be controlled.
Pneumatic systems offer several advantages, including simplicity, reliability, low cost, and easy
maintenance. They are widely used in industries such as manufacturing, automotive, aerospace,
and construction for applications ranging from simple tasks like gripping and lifting to more
complex processes like assembly and automation.

Fig. Pneumatic Actuators

❖ ELECTRICAL MEASUREMENTS USING SENSORS:
Electrical sensors are devices that detect changes in electrical or electromagnetic signals and
convert them into usable data or signals. They are used in a wide range of applications across
various industries, including automotive, manufacturing, aerospace, consumer electronics,
healthcare, and environmental monitoring. Here's an overview of some common types of
electrical sensors:
• Temperature Sensors: These sensors measure temperature variations and convert them
into electrical signals. Common types include thermocouples, resistance temperature
detectors (RTDs), and thermistors. They are used in HVAC systems, industrial processes,
automotive engines, and medical devices.
• Proximity Sensors: Proximity sensors detect the presence or absence of an object without
physical contact. They use various technologies such as capacitive, inductive, ultrasonic,
and photoelectric principles. Proximity sensors are widely used in industrial automation,
robotics, smartphones, and automotive systems for object detection, position sensing, and
proximity detection.
• Motion Sensors: Motion sensors detect movement or changes in position and translate
them into electrical signals. Common types include accelerometers, gyroscopes, and
proximity sensors. They are used in applications such as security systems, gaming
consoles, wearable devices, and automotive safety systems.
• Humidity Sensors: Humidity sensors measure the moisture content in the air and generate
electrical signals proportional to the relative humidity. They are used in HVAC systems,
weather monitoring stations, industrial processes, and consumer electronics.

Fig: Electrical Sensors

❖ ELECTRICAL & ELECTRONICS:
• Transformer Testing: Practical experiments involve testing transformers for parameters
like turns ratio, voltage regulation, and efficiency. This often includes open-circuit and
short-circuit tests to determine various performance characteristics.
• Transformer Protection: Practical exercises focus on the design and implementation of
protective measures such as overcurrent, overvoltage, and differential protection schemes
to safeguard transformers from faults and failures.
• Motor Speed Control: Practical exercises involve controlling the speed, direction, and
torque of motors using techniques like variable frequency drives (VFDs), pulse width
modulation (PWM), and soft starters. These experiments demonstrate how to achieve
precise motor control for different applications.
• Efficiency Testing: Practical experiments focus on evaluating motor efficiency through
load testing and measuring parameters like input power, output power, and losses. This
helps in assessing the performance and energy efficiency of motors.
• Direct-On-Line (DOL) Starters: Practical experiments involve designing and testing
DOL starters for induction motors. This includes assembling components like contactors,
overload relays, and start/stop push buttons to control the motor's operation.
• Star-Delta Starters: Practical exercises focus on constructing and testing star-delta
starters for three-phase induction motors. This includes configuring the starter to initially
start the motor in a low-voltage, high-resistance star configuration before switching to the
delta connection for full-speed operation.
• Logic Gate Implementation: Practical experiments involve constructing logic gates
using discrete components such as diodes, transistors, and resistors. This helps in
understanding the fundamental principles of digital logic and Boolean algebra.

Fig. Electrical Engineering

❖ ELECTRICAL DRAWINGS USING EPLAN SOFTWARE:
EPLAN is a software suite specifically designed for electrical engineering, allowing users to
create, document, and manage electrical designs efficiently. Here's how it works:
• Schematic Design: EPLAN provides tools for creating electrical schematics, which
represent the logical connections between components in a circuit. Users can easily drag
and drop symbols for various electrical components such as resistors, capacitors, switches,
relays, and connectors onto the drawing canvas. The software ensures that symbols are
linked correctly, maintaining the integrity of the circuit diagram.
• Component Libraries: EPLAN comes with extensive libraries of standardized electrical
symbols and components, including those conforming to international standards such as
IEC and ANSI. Users can also create custom symbols or import libraries from third-party
sources to expand their design options.
• Automatic Connections: EPLAN automates the process of connecting components in a
schematic, reducing errors and saving time. When placing components close to each other,
the software intelligently detects connection points and automatically creates wire
connections between them.
• Project Management: EPLAN provides project management tools for organizing and
structuring electrical designs. Users can create multi-page schematics, manage revision
history, and generate reports documenting the entire design process.
• Integration with PLCs and Automation Systems: EPLAN supports integration with
programmable logic controllers (PLCs) and other automation systems, enabling seamless
exchange of data between electrical designs and control software.

Fig: E-Plan Software Interface

❖ ENGINEERING GRAPHICS & ARES COMMANDER SOFTWARE:
• 2D Drafting: ARES Commander offers a comprehensive set of tools for creating precise
2D drawings, including lines, arcs, circles, polygons, and text. Users can draw and edit
geometrical shapes with accuracy, specifying dimensions, angles, and coordinates as
needed.
• Dimensioning and Annotations: ARES Commander provides tools for adding
dimensions, annotations, and labels to drawings, ensuring clarity and comprehensibility.
Users can customize dimension styles, units, and scales to meet specific project
requirements.
• Layer Management: ARES Commander supports layer-based drawing organization,
allowing users to organize elements into logical groups and control their visibility, color,
and linetype. This helps maintain drawing clarity and facilitates editing and revision.
• Advanced Editing Tools: ARES Commander includes advanced editing tools for
modifying existing geometry, such as trimming, extending, filleting, and chamfering.
• 3D Modeling: While primarily focused on 2D drafting, ARES Commander also offers
basic 3D modeling capabilities for creating simple geometric shapes and solid objects.
Users can extrude, revolve, and loft 2D profiles to generate 3D geometry.
• File Compatibility: ARES Commander supports industry-standard file formats such as
DWG, DXF, and DWF, ensuring compatibility with other CAD software and facilitating
seamless collaboration with colleagues and clients.

Fig: Ares Commander software interface

❖ HYDRAULICS:
A hydraulic system is a technology that utilizes pressurized fluid transmitting power. It's
commonly used in various machinery, from construction equipment to automotive brakes.
Here's how it generally works:
• Fluid: The hydraulic system uses a specially formulated fluid, usually oil, which is stored in
a reservoir. This fluid is selected for its ability to handle high pressures and lubricate the
system's components.
• Pump: The system begins with a hydraulic pump, which is usually driven by an engine or
electric motor. The pump draws fluid from the reservoir and pressurizes it. This pressure is
what gives the system its power.
• Valves: Valves control the flow of fluid within the system. There are various types of valves
used for different purposes, such as controlling the direction of fluid flow, regulating
pressure, or shutting off flow altogether.
• Actuators: At the point where hydraulic power is required, there are actuators, which can
be cylinders or motors. These actuators convert the hydraulic pressure into mechanical force
or motion. For example, in a hydraulic cylinder, the pressurized fluid pushes against a piston,
causing it to move and exert force.
• Return Line: After the fluid has done its work, it returns to the reservoir through a return
line. This creates a closed-loop system where the fluid can be reused.

Fig: Hydraulics Training Kit

MODULE 2 - MOTION CONTROL AND SENSOR TECHNOLOGY

❖ PROGRAMMABLE LOGIC CONTROLLER (PLC):

• A Programmable Logic Controller (PLC) is a specialized industrial computer used for
automation and control of machinery and processes in manufacturing plants, industrial
facilities, and other settings. PLCs are essential in modern automation systems, offering
flexibility, reliability, and ease of programming. Here's an overview of how PLCs work and
their components.
• Hardware: A PLC consists of several hardware components, including a central
processing unit (CPU), input/output (I/O) modules, memory, communication ports, and a
power supply. The CPU is the brain of the PLC, responsible for executing the control
program and coordinating communication between various components.
• I/O Modules: Input modules interface with sensors, switches, and other devices that
monitor the state of the system. These modules convert the signals from these devices into
digital or analog data that the PLC can process. Output modules interface with actuators
such as motors, valves, and relays to control the operation of machinery and equipment.
They convert digital or analog control signals from the PLC into physical actions in the
system.

Fig: Hardware Siemens Compact PLC

• Memory: PLCs have various types of memory for storing the control program, data, and
system configuration. This includes read-only memory (ROM) for storing the firmware and
operating system, random-access memory (RAM) for temporary data storage, and non-
volatile memory for storing the user program and configuration settings.
• Programming Software: PLCs are programmed using specialized software tools provided
by the PLC manufacturer. These programming environments allow engineers and
technicians to create, edit, debug, and download control programs to the PLC. PLC
programming languages include ladder logic, function block diagrams (FBD), structured
text, and more.
• Communication: PLCs often feature communication ports for connecting to other devices
and systems, such as human-machine interfaces (HMIs), supervisory control and data
acquisition (SCADA) systems, and other PLCs. This allows for data exchange, remote
monitoring, and integration with higher-level control systems.

Fig: PLC & HMI Training Kit

❖ CNC (COMPUTER NUMERICAL CONTROL):
Computer Numerical Control (CNC) programming involves the use of a programming
language to control the movements and operations of CNC machines, which are automated
manufacturing tools that operate based on pre-programmed instructions. The two primary
programming languages used in CNC programming are G-code and M-code.

G-code:
G-code, short for "Geometric Code" or "Gestalt Code," is a language used to instruct CNC
machines on how to move, position, and perform specific tasks. It consists of a series of
alphanumeric codes, each representing a particular command or operation. Some common G-
codes include:
▪ G00: Rapid positioning
▪ G01: Linear interpolation (moving in a straight line)
▪ G02/G03: Circular interpolation (clockwise/counterclockwise)
▪ G17/G18/G19: Selecting the plane of motion (XY, XZ, YZ)
▪ G90: Absolute positioning
▪ G91: Incremental positioning

These codes, along with parameters such as feed rate, spindle speed, and tool offsets, are used
to create a sequence of movements that define the toolpath for machining a part.

M-code:
M-code, short for "Machine Code," is used to control auxiliary functions and operations of the
CNC machine, such as turning on/off coolant, spindle control, tool changes, and program stops.
M-codes are also alphanumeric commands, and they are typically used in conjunction with G-
codes to perform specific tasks during machining operations.

For example:
▪ M03: Start spindle rotation clockwise.
▪ M05: Stop spindle rotation.
▪ M06: Tool change
▪ M08: Turn on coolant.
▪ M09: Turn off coolant.
Fig. CNC Turning Kit

Fig. CNC Milling Kit

❖ HMI (HUMAN-MACHINE INTERFACE):
Human-Machine Interface (HMI) software is used to create graphical user interfaces for interacting
with PLCs (Programmable Logic Controllers) and other industrial control systems. In the context
of PLCs and GT Designer software, here's how it works:

• Definition of HMI:
HMI refers to the interface between an operator and a machine. It allows operators to
monitor and control the operation of machinery and processes in industrial settings through
an intuitive graphical interface.

• GT Designer Software:
GT Designer is a software tool developed by Mitsubishi Electric for creating HMI
applications for their programmable controllers, including PLCs. It provides a user-friendly
environment for designing and configuring graphical interfaces that can be used to monitor
and control Mitsubishi PLCs.

Fig: HMI Designing using GT Designer Software

❖ SERVO MOTOR AND DRIVE:

Servo motors and drives are crucial components in many motion control systems, providing precise
control of position, velocity, and acceleration. They are widely used in industrial automation,
robotics, CNC machining, and other applications requiring accurate and dynamic motion control.
Let's explore the concepts of servo motors and drives for both single-axis and multi-axis systems:

• Single Axis System:

In a single-axis servo system, one servo motor and drive pair control the motion along a
single axis of motion, such as X, Y, or Z. These systems are commonly used in applications
such as linear actuators, robotic arms, and CNC machines with one-dimensional motion
requirements.
• Three Axis System:
In a three-axis servo system, three servo motor and drive pairs control the motion along
three orthogonal axes (X, Y, and Z) simultaneously. These systems are used in applications
that require complex motion control, such as CNC machining centers, 3D printers, and
multi-axis robotic systems.

• Advantages of servo systems:

▪ High precision and repeatability.
▪ Fast response time and dynamic performance.
▪ Flexibility to handle various motion profiles and trajectories.
▪ Easy integration with motion control systems and automation networks.

Fig: 2-Axis Plotter Servo Motor Drive

❖ PROCESS CONTROL SYSTEM:

• Pressure Control:

▪ Measure pressure in the system.

▪ Adjust fluid flow in or out to maintain the desired pressure setpoint.
▪ Ensure that pressure remains within safe operating limits to prevent equipment
damage or process inefficiencies.

• Flow Control:

▪ Measure the rate of fluid flow through the system.

▪ Adjust valves or pumps to regulate flow and meet the desired flow rate setpoint.
▪ Maintain consistent flow rates to optimize process efficiency and product quality.

Fig. Process Control Stations

• Temperature Control:

▪ Measure temperature at critical points within the system.

▪ Adjust heating or cooling mechanisms to maintain the temperature at the desired
setpoint.
▪ Ensure that temperature remains within specified limits to prevent overheating or
undercooling of materials.

• Level Control:

▪ Measure the level of fluid or material within tanks or vessels.

▪ Adjust inlet and outlet flow rates to maintain the desired level setpoint.
▪ Prevent overflow or underfilling, ensuring safe and efficient operation of the system.

Fig: Temperature and Level Control Stations

❖ INDUSTRIAL SMART SENSORS:
Industrial smart sensors are advanced sensing devices used in industrial environments to monitor
various parameters and provide real-time data for process control, optimization, and predictive
maintenance. Here are some key characteristics and applications of industrial smart sensors:
• Multi-Parameter Sensing:
Smart sensors can measure multiple parameters simultaneously or sequentially, providing
a comprehensive view of the industrial process.
Parameters commonly monitored include temperature, pressure, humidity, flow rate,
level, vibration, and chemical composition.
• Wireless Connectivity:
Many smart sensors are equipped with wireless communication capabilities (e.g., Wi-Fi,
Bluetooth, Zigbee, LoRa) for easy installation and integration into industrial networks.
Wireless connectivity enables remote monitoring and control, data logging, and
integration with IoT (Internet of Things) platforms for real-time analytics and decision-
making.
• Self-Monitoring and Diagnostics:
Smart sensors can perform self-diagnostic checks to ensure proper functioning and
accuracy of measurements. They can detect faults, drifts, or anomalies in sensor
performance and alert maintenance personnel to take corrective action, minimizing
downtime and reducing maintenance costs.
• Data Analytics and Integration:
Smart sensors generate vast amounts of data that can be analysed to extract valuable
insights into process performance, efficiency, and quality.
Integration with industrial automation systems, SCADA (Supervisory Control and Data
Acquisition) systems, and cloud-based platforms enables real-time data visualization,
trend analysis, and optimization of industrial processes.
• Application Areas:
Industrial smart sensors find applications across various industries, including
manufacturing, automotive, aerospace, energy, pharmaceuticals, and agriculture. They
are used for condition monitoring, predictive maintenance, quality control,
environmental monitoring, energy management, and process optimization.
MODULE 3 – AUTOMATION AND ROBOTICS

❖ AUTOMATION: MODULAR MANUFACTURING SYSTEM (MMS):

A Modular Manufacturing System (MMS) is a flexible production system composed of multiple

interconnected modules or stations, each dedicated to specific tasks in the manufacturing
process. In a MMS with 9 stations, these stations typically represent different stages of
production or operations. Here's an overview of the possible functions and configurations of
each station in a 9-station MMS:

1. Material Input Station:

This station is where raw materials, components, or semi-finished products are introduced into
the system.
It may include material handling equipment such as conveyors, robots, or automated guided
vehicles (AGVs) for loading materials onto the production line.

2. Machining Station:
This station performs machining operations such as cutting, drilling, milling, or turning to shape
and finish the workpiece.
It may feature CNC (Computer Numerical Control) machines, machining centers, or specialized
equipment tailored to specific machining tasks.

3. Assembly Station:
At this station, individual components or parts are assembled into sub-assemblies or finished
products.
Assembly processes may involve manual labour, automated assembly systems, or a combination
of both, depending on the complexity of the assembly tasks.

4. Inspection Station:
This station is dedicated to quality control and inspection of manufactured parts or products.
It may include inspection equipment such as vision systems, coordinate measuring machines
(CMMs), or gauges to verify dimensions, tolerances, and surface quality.
5. Testing Station:
Here, finished products undergo functional testing or performance evaluation to ensure they
meet specified requirements.
Testing equipment may include electrical testers, pressure testers, functional testers, or
automated testing systems depending on the nature of the product.

6. Packaging Station:
At this station, products are packaged, labelled, and prepared for shipping or distribution.
Packaging processes may involve manual packaging, automated packaging machinery, or
custom packaging solutions tailored to product requirements.

7. Material Handling Station:

This station facilitates the movement of materials or products between different stages of
production.
It may include material handling equipment such as conveyors, robots, palletizers, or AGVs for
transporting materials within the manufacturing facility.

Fig: MMS Stations

8. Maintenance Station:
Here, equipment maintenance and servicing tasks are performed to ensure optimal performance
and uptime of production machinery.
Maintenance activities may include routine inspections, lubrication, calibration, and repair of
equipment as needed.

9. Material Output Station:

This station serves as the final point of the production line where finished products are unloaded
or transferred to storage areas, shipping docks, or downstream processes.
It may include material handling equipment for unloading products, palletizing, or packaging
for shipping.

Fig: 9 Stations of Modular Manufacturing System

❖ ROBOTICS:

• SCARA Robot:

A SCARA (Selective Compliance Assembly Robot Arm) robot is a versatile industrial robot
known for its speed, precision, and flexibility in assembly and pick-and-place applications.
With a unique parallel-axis joint configuration featuring two rotational joints and one linear
joint, SCARA robots can move swiftly and accurately within a horizontal plane while
maintaining a fixed vertical axis. This design allows them to perform tasks such as
screwdriving, soldering, and component insertion with high throughput and repeatability.
SCARA robots find widespread use in industries such as electronics, automotive, and
consumer goods manufacturing, where their ability to handle various parts and products
efficiently makes them a cost-effective solution for enhancing production lines and
automating repetitive tasks.

• ARTICULATED Robot:
An articulated robot is a versatile industrial robot characterized by its multiple rotary joints,
mimicking the flexibility of a human arm. These joints allow the robot to move with six
degrees of freedom, offering a wide range of motion and dexterity. Articulated robots
typically consist of a series of interconnected segments or links, with each joint providing
rotational movement. This design enables articulated robots to perform complex tasks such
as material handling, welding, painting, and assembly in industrial environments. With the
ability to reach into confined spaces, handle irregularly shaped objects, and adapt to various
workpieces, articulated robots are widely used across industries for automating
manufacturing processes, improving productivity, and enhancing efficiency.

• COBOT Robot:
A COBOT, short for collaborative robot, is a type of robotic system designed to work
alongside humans in a shared workspace safely and efficiently. Unlike traditional industrial
robots that operate in isolated areas or behind safety barriers, cobots are equipped with
advanced sensors, collision detection, and compliance features that allow them to interact
directly with human workers without posing a risk of injury. Cobots are programmed to
perform a wide range of tasks, including assembly, pick-and-place, inspection, and
packaging, in industries such as manufacturing, logistics, healthcare, and agriculture. Their
collaborative nature makes cobots ideal for tasks that require human-like dexterity,
flexibility, and decision-making, while also offering benefits such as increased productivity,
flexibility in production, and improved ergonomics in the workplace.
• GAS Welding Robot:
A Gas Welding Robot is an automated system designed to perform gas welding
processes, utilizing a welding torch that generates a high-temperature flame fueled by
gases such as acetylene, propane, or natural gas. These robots are equipped with
articulated robotic arms capable of precise movement and manipulation of the welding
torch along predefined paths. Gas welding robots are commonly used in industries such
as automotive, aerospace, and fabrication, where they offer numerous advantages over
manual welding, including increased efficiency, consistency, and safety. By automating
the welding process, these robots can produce high-quality welds with minimal human
intervention, leading to improved productivity, reduced labour costs, and enhanced weld
quality and repeatability. Gas welding robots are programmed to execute complex
welding tasks with precision, allowing manufacturers to achieve higher levels of
productivity and competitiveness in today's demanding manufacturing environment.
• SPOT Welding Robot:
A Spot-Welding Robot is a specialized industrial robot designed for automated spot-
welding applications in manufacturing processes. These robots are equipped with spot
welding guns or electrodes and are programmed to precisely position and weld metal
components together at specific points. Spot welding robots offer several advantages,
including increased productivity, consistency in weld quality, and reduced labour costs.
❖ AUTONOMOUS MOBILE ROBOT(AMR):
An Autonomous Mobile Robot (AMR) is a versatile robotic system designed to navigate and
perform tasks autonomously in dynamic environments without the need for external guidance
systems like tracks or rails. Equipped with sensors, cameras, and onboard computers, AMRs can
perceive their surroundings, plan optimal paths, and avoid obstacles in real-time. These robots
are commonly used in warehouses, distribution centers, factories, and other industrial settings
for tasks such as material handling, inventory management, and goods transportation. AMRs
offer flexibility and scalability, as they can adapt to changing layouts and workflows, improving
operational efficiency and productivity in diverse applications. With their ability to operate
safely alongside humans and integrate with existing infrastructure, AMRs are driving
advancements in autonomous robotics and reshaping the future of logistics and automation.

Fig: Autonomous Mobile Robot:

MODULE 4 - INDUSTRY 4.0 AND SMART MANUFACTURING

❖ INDUSTRY 4.0:
Industry 4.0 represents the fourth industrial revolution, characterized by the
integration of digital technologies into manufacturing processes to create smart,
interconnected, and highly automated production systems. At its core, Industry 4.0
leverages advancements in areas such as artificial intelligence, Internet of Things
(IoT), big data analytics, and cyber-physical systems to optimize efficiency,
productivity, and agility in manufacturing operations. Key components of Industry
4.0 include smart factories equipped with sensors and actuators that collect real-
time data, cloud-based platforms for data storage and analysis, and advanced
robotics and automation systems that enable autonomous decision-making and
adaptive manufacturing processes. By leveraging data-driven insights and digital
technologies, Industry 4.0 promises to revolutionize the way products are
designed, manufactured, and delivered, driving innovation, competitiveness, and
sustainability in the global manufacturing industry.
 ❖ AI & ML:
Artificial Intelligence (AI) is a branch of computer science that aims to create
intelligent machines capable of performing tasks that typically require human
intelligence. AI systems use algorithms and data to simulate human-like cognitive
functions such as learning, reasoning, problem-solving, and decision-making.
Machine Learning (ML) is a subset of AI that focuses on enabling machines to learn
from data and improve their performance over time without being explicitly
programmed. ML algorithms analyse large datasets to identify patterns, make
predictions, and generate insights. Through techniques such as supervised learning,
unsupervised learning, and reinforcement learning, ML algorithms can be trained to
recognize patterns in data, classify information, cluster similar data points, and
optimize decision-making processes. AI and ML technologies have wide-ranging
applications across various industries, including healthcare, finance, transportation,
and manufacturing, where they are used to automate tasks, personalize experiences,
improve efficiency, and drive innovation.
❖ VIRTUAL REALITY WITH FESTO:
Festo, a leading supplier of automation technology, has integrated virtual reality
(VR) into its solutions to revolutionize training, design, and simulation processes
in industrial automation. By leveraging VR technology, Festo enables users to
immerse themselves in virtual environments that replicate real-world scenarios,
machinery, and processes. This immersive experience allows for realistic training
simulations, where operators can practice tasks in a safe and controlled virtual
setting, reducing the need for physical prototypes and minimizing downtime.
Additionally, VR facilitates the design and visualization of complex automation
systems, enabling engineers to optimize layouts, identify potential issues, and test
different configurations before physical implementation. Festo's integration of
virtual reality into its automation solutions marks a significant advancement in
enhancing efficiency, safety, and innovation in industrial automation processes.
❖ MANUFACTURING EXECUTION SYSTEM (MES):
A Manufacturing Execution System (MES) is a software-based system that
provides real-time monitoring, control, and management of manufacturing
operations on the shop floor. MES software collects and analyses data from various
sources such as machines, sensors, and operators, allowing manufacturers to track
production processes, optimize resource utilization, and ensure product quality and
compliance with regulatory standards. MES systems facilitate tasks such as
scheduling, workflow management, inventory tracking, and performance analysis,
enabling manufacturers to streamline operations, reduce lead times, and improve
overall efficiency. By integrating with other enterprise systems such as Enterprise
Resource Planning (ERP) and Product Lifecycle Management (PLM) systems,
MES software provides a comprehensive solution for orchestrating the entire
manufacturing process, from order receipt to product delivery, while enabling
data-driven decision-making and continuous improvement initiatives.
❖ COMPUTER AIDED MANUFACTURING CELL:
A CIM (Computer Integrated Manufacturing) cell is a self-contained production
unit within a manufacturing facility that integrates various manufacturing
processes, equipment, and systems into a single cohesive unit. The goal of a CIM
cell is to streamline production, improve efficiency, and enhance flexibility by
utilizing advanced automation and information technologies. Typically, a CIM cell
consists of multiple machines, robots, conveyors, sensors, and computer control
systems interconnected to perform specific manufacturing tasks autonomously. By
coordinating and optimizing the flow of materials, information, and resources,
CIM cells can achieve higher productivity, reduced lead times, and lower
production costs. CIM cells are commonly used in industries such as automotive,
aerospace, and electronics manufacturing, where complex and high-volume
production requirements demand advanced manufacturing solutions.
 Chapter 3
METHODOLOGY:
Conduct a review of relevant literature, textbooks, academic papers, and online resources to
understand the theoretical principles, concepts, and best practices related to each engineering
discipline or industrial automation technology covered in the module.

• Training and Orientation: Participate in training sessions, orientation programs, and

workshops organized by the internship provider or relevant experts to gain foundational
knowledge and practical skills in the specified engineering disciplines or automation
technologies.
• Hands-on Practice: Engage in hands-on practice sessions where you have the opportunity
to work with equipment, tools, software, and hardware relevant to each discipline or
technology. This includes laboratory experiments, simulations, prototype development, and
real-world projects under the guidance of mentors or supervisors.
• Project Assignments: Undertake specific project assignments or tasks related to each
engineering discipline or automation technology to apply the theoretical knowledge and
practical skills acquired during the training and hands-on practice sessions. These projects
may involve design, analysis, implementation, testing, troubleshooting, and documentation.
• Collaborative learning: Collaborate with peers, mentors, and industry professionals to
exchange ideas, share experiences, and solve problems encountered during project
assignments. Actively participate in group discussions, brainstorming sessions, and
knowledge-sharing activities to enhance learning outcomes.
• Feedback and Evaluation: Seek regular feedback from mentors, supervisors, and peers on
your performance, progress, and areas for improvement. Utilize constructive feedback to
refine your skills, overcome challenges, and achieve project objectives effectively.
• Documentation and Reporting: Maintain detailed documentation of your activities,
observations, results, and insights gained during the training, hands-on practice, and project
assignments. Compile comprehensive reports summarizing the methodologies employed,
tasks completed, challenges faced, solutions implemented, and lessons learned in each
engineering discipline or automation technology.
 Chapter 4
SOFTWARES LEARNED:

• E-plan: E-plan is a comprehensive electrical design software used in engineering and

manufacturing industries. It facilitates the creation of electrical schematics, panel layouts,
and wiring diagrams, streamlining the design process and ensuring accuracy and consistency
in electrical documentation. With features like symbol libraries, automatic wire numbering,
and PLC integration, E-plan helps engineers and designers efficiently plan and implement
electrical systems for various applications.

• TIA Portal: TIA (Totally Integrated Automation) Portal is a powerful engineering

framework developed by Siemens for programming and commissioning their automation
products. It provides a unified environment for PLC (Programmable Logic Controller), HMI
(Human Machine Interface), and other industrial automation tasks, enabling seamless
integration and efficient engineering workflows. With features like integrated simulation,
diagnostic tools, and cloud connectivity, TIA Portal simplifies the development and
maintenance of automation projects.

• GX Works 3: GX Works 3 is a programming and configuration software suite developed

by Mitsubishi Electric for their PLCs (Programmable Logic Controllers). It offers a user-
friendly interface for creating, editing, and debugging PLC programs, as well as configuring
system parameters and communication settings. With support for various programming
languages and advanced debugging tools, GX Works 3 facilitates the development of
reliable and efficient control logic for industrial automation applications.

• GT Designer: GT Designer is a software tool developed by Mitsubishi Electric for creating

HMI (Human Machine Interface) applications for their programmable controllers, including
PLCs. It provides a user-friendly environment for designing and configuring graphical
interfaces that can be used to monitor and control Mitsubishi PLCs. With features like drag-
and-drop interface design, animation capabilities, and data logging functions, GT Designer
enables the creation of intuitive and visually appealing HMIs for industrial automation
systems.

• RT Tool Box3: RT Tool Box3 is a software package developed by Mitsubishi Electric for
programming and configuring their industrial robots. It provides a comprehensive set of
tools for robot programming, simulation, and maintenance, allowing users to create, test,
 and optimize robot programs in a virtual environment before deploying them to the
production floor. With features like 3D simulation, trajectory planning, and diagnostics, RT
Tool Box3 enhances productivity and efficiency in robot programming and operation.

• Visual Component Premium 4.8: Visual Component is a powerful 3D simulation software

used for modeling, simulation, and optimization of manufacturing systems and processes. It
enables users to create digital twins of production environments, including robots, machines,
conveyors, and workstations, and simulate their behaviors in a virtual environment. With
features like dynamic simulation, throughput analysis, and optimization algorithms, Visual
Component helps manufacturers improve efficiency, reduce costs, and mitigate risks in their
operations.
 Chapter 5
CONCLUSION
Learning the above-mentioned technologies and software tools presents a compelling
opportunity to enhance skills and expertise crucial for thriving in the modern industrial
landscape. By mastering E-plan, TIA Portal, GX Works 3, GT Designer, RT Tool Box3, and
Visual Component, professionals can acquire a comprehensive skill set tailored to the demands
of Industry 4.0 and beyond. These tools empower individuals to design, program, simulate, and
optimize complex industrial systems, thereby driving efficiency, productivity, and innovation
across various sectors.

Proficiency in these technologies opens doors to diverse career opportunities in engineering,

manufacturing, automation, and robotics fields. Professionals equipped with expertise in E-plan
can streamline electrical design processes, ensuring precision and reliability in industrial
systems. Those adept in TIA Portal and GX Works 3 possess the capability to develop robust
PLC programs and seamlessly integrate automation solutions into production environments.
Meanwhile, mastery of GT Designer and RT Tool Box3 enables the creation of intuitive human-
machine interfaces and efficient programming and configuration of industrial robots.
Additionally, proficiency in Visual Component empowers individuals to simulate and optimize
manufacturing processes, facilitating informed decision-making and continuous improvement
initiatives. Overall, by investing in learning and honing skills in these technologies,
professionals can position themselves as invaluable assets to industries seeking to leverage
cutting-edge automation and digitalization solutions for sustainable growth and competitive
advantage.
 Chapter 6
REFERENCES

1. EPLAN Software & Service GmbH & Co. KG, “EPLAN Electric P8 – Engineering software for
electrical design,” [Online]. Available: https://www.eplan-software.com/

2. Siemens AG, “TIA Portal – Totally Integrated Automation,” [Online]. Available:

https://new.siemens.com/global/en/products/automation/topic-areas/tia-portal.html

3. Mitsubishi Electric, “GX Works3 Programming and Configuration Software,” [Online]. Available:
https://www.mitsubishielectric.com/fa/products/cnt/plceng/gxworks3/index.html

4. Mitsubishi Electric, “GT Designer3 - HMI Design Software,” [Online]. Available:

https://www.mitsubishielectric.com/fa/products/hmi/design/

5. Festo Didactic, “Virtual Reality in Technical Education,” [Online]. Available: https://www.festo-

didactic.com/

6. S. Jeschke, C. Brecher, H. Song, and D. B. Rawat, Industrial Internet of Things: Cyber-

manufacturing Systems, Springer, 2017.

7. R. W. Erickson and D. Maksimović, Fundamentals of Power Electronics, 2nd ed. New York, NY,
USA: Springer, 2001.

8. M. Groover, Automation, Production Systems, and Computer-Integrated Manufacturing, 4th ed.

Boston, MA, USA: Pearson Education, 2015.
 Certificate of Internship

This is to certify that Mr. Vivek Mahesh Patil, a graduate of R. C. Patel Institute of Technology,
Shirpur successfully completed his internship with Bajaj Engineering Skills Training from
13/01/2025 to 13/07/2025 During the period of internship, he was working with the project name
BEST Training Program and was diligently involved in the tasks and projects assigned. He proved
commendable commitment, dedication, and initiative-taking attitude.

This certificate is awarded in recognition of his hard work, valuable contributions, and eagerness to
learn, which significantly enriched the organization. We extend our best wishes in all his future
endeavors.

Date:
Place: Pune

Name and Signature of Authorized Signatory

 Orientation Structure

Department Background
History - Symbiosis Institute of Technology, established in 2008 in Pune, India, is part of the
Symbiosis International University and offers undergraduate and postgraduate programs in
engineering, emphasizing innovation and research.
Vision - To be recognized globally for excellence in engineering education and research, fostering
innovation and developing socially responsible leaders.
Mission - Foster a culture of creativity, Critical thinking, and lifelong learning.
Values - Integrity and Ethics, Excellence and Innovation, Lifelong Learning
Major Projects/ Programs - Inauguration ceremony of Bajaj Skills Training Centre

Department Culture
Office Timings – 9.00 am to 4.00 pm
Dress Code – Formal dress (White Shirt Skinny Formal Pant)
Holidays – According to SIT academic calendar and Sunday
Lunch break – 12.00 pm to 1.00 pm
Leave policy – On the basis of letter of leave
Policies on sexual harassment and call – Campus is harassment free
Code of conduct - expected behavior from interns – Behave sincerely

Internship Structure
Expectations from Interns - Interns are expected to be professional, eager to learn, and apply
theoretical knowledge practically.
Guidelines for interacting with mentors - Maintain open communication, be respectful, seek
feedback regularly, and come prepared with questions or updates.
Accessibility to department resources - Yes, department resources are readily accessible to interns
for their projects and learning nee
 Task Assignment
Mentor Details
Mentor Name Prof. Shashank Kumar
Designation Professor
Email ID [email protected]
Phone No. 9755391058

Internship Details
Start Date 13-01-2025
End Date 13-07-2025
Duration 6 Months
Location SIT, Lavale, Pune
Name of Allotted Interns Vivek Mahesh Patil
Project/ Institution (assigned to Intern) Bajaj Engineering Skills Training

Tasks (assigned to intern 1)

Task Details
Module-1: Electrical & Electronics, Hydraulics & Pneumatics, Sensor
Task one
Technology, TPM
Module-2: PLC & HMI, Process & Motion Control, Digital Communication,
Task two
Industrial Instrumentation
Module-3: 4-Axis, 6-Axis Robots & Cabots; Welding Robots & Simulations;
Task three
Modular Manufacturing; Safety Training Kit
Task four Module-4: IIOT & AI/ML; Smart Vision & MES; AR & VR, CIM

Date:

Mentor Signature:
Prof. Shashank Kumar
 Internship Work Plan
Intern Details
Intern Name Vivek Mahesh Patil
HEIName Bajaj Auto Ltd
Course Bajaj Engineering Skills Training
Year 2024-2025
Email ID [email protected]
Phone No. 8308243187

Internship Details
Start Date 13-01-2025
End Date 13-07-2025
Duration 6 Months
Location SIT, Lavale, Pune
Assigned Project/ Institution Bajaj Engineering Skills Training
Name of Mentor/ Supervisor Prof. Shashank Kumar

Suggested Work Plan

Task Detailed Sub-Tasks Due Date Mentor/ Supervisor Review

Understanding Electrical & Strong understanding of

Electronics, Hydraulics, electrical, electronics,
Module - 1 22-02-2025 hydraulics, pneumatics, and
Pneumatics and Sensor
Technologies. sensor technologies with
commendable enthusiasm
Understanding and Effectively understood and
Demonstrating PLC Using demonstrated PLC, HMI
Module - 2 HMI Process Control, Digital 04-04-2025 process control, digital
Communications and Industrial communication, and industrial
Instrumentation instrumentation concepts.

Understanding The Working Demonstrated clear

Module - 3 Of 4 Axis And 6 Axis Robot 27-05-2025 understanding of 4-axis, 6-axis
and COBOT. robots, and collaborative robot
(COBOT) operations and
functions
Learn Different Technologies
Module - 4 of Industrial 4.0 Using AI/ML
and IOT
Updated Work Plan
Completed Mentor /
Intern
Supervisor
Tasks Detailed Sub- tasks Due Date (Yes/ No) Remarks
Remark

Understanding Electrical
Module - 1 & Electronics, Hydraulics 22-02-2024
Pneumatics and Sensor Yes
Technologies.

Understanding and
Demonstrating PLC
Module - 2 Using HMI Process 04-04-2024
Control, Digital
Yes
Communications and
Industrial Instrumentation

Understanding The
Module - 3 Working Of 4 Axis And 6 27-05-2025
Axis Robot and COBOT.

Learn Different
Module - 4 Technologies of Industrial
4.0 Using AI/ML and IOT

Date:

Intern Signature Mentor Signature

Intern Name: Vivek Mahesh Patil Prof. Shashank Kumar
 Student Diary (Log) Recording Format

Activities Additional
Week Task Assigned Key Learnings
Performed Remarks

Electrical Earthing And

Week -1 Electrical Connections
Engineering Electrical Safety

Hydraulics and Performing Operations on Pneumatic

Week - 2
Pneumatics Pneumatic and Hydraulic Valves
Connecting Sensors Selection
Electrical Measurement
Week - 3 Using Electric Wire Setup Criteria of
Sensor
Connections Sensors
Controlling Speed Using
Servo Motor
Week - 4 Servo Motor Drives Servo Motor Drive and
Working
VFD Technology
Programming The PLC Ladder
Week - 5 Plc and HMI
Using Ladder Logic Programming

Computer Numerical CNC Programming Using

Week - 6 Rege Software
Controls CNC Rege Software
Machine Health Selection
Industrial
Week -7 Monitoring Using Criteria of
Sensors
Industrial Sensors. Sensors
Process Control Demonstrating The
Week - 8 Process Control
Automation Process Control Setup
Digital Modulation and PWMSignal
Week - 9
Communication Demodulation Generator

Industrial Selection Criteria of Industrial

Week - 10
Instrumentation Measurement Systems Measurement
Demonstrate modular
Industrial
Week - 11 Automation manufacturing system
automation
advanced plc
Material sorting based on Robot
Week - 12 Robotics
colour and weight programming

Signature of Industry Supervisor

 Attendance Sheet
Name & Address of Organization

Bajaj Engineering Skills Training

Symbiosis Institute of Technology, Lavale, Pune

Name of the Student Vivek Mahesh Patil

Roll Number 241100339
Name of Course Bajaj Engineering Skills Training
Date of Commencement of Training 13-01-2024
Date of Completion of Training 13-07-2024

Month and Year:

Week Monday Tuesday Wednesday Thursday Friday Saturday
1 Holiday
2
3
4
5
6
7
8
9 Holiday
10
11
12 Holiday

• Attendance Sheet should remain affixed in Daily Training Diary. Do not remove or tear it off.
• Holidays should be marked in Red Ink in the attendance column. Absent should be marked as ‘A’
in Red Ink. Signature of Organization internship supervisor with Organization stamp/ seal

Prof. Shashank Kumar

 Supervisor Evaluation of Intern

Student Name: Vivek Mahesh Patil Date: 08-01-2025

Work Supervisor: Prof. Shashank Kumar Title:
Organization: Bajaj Engineering Skills Training Center
Internship Address: Symbiosis Institute of Technology, Lavale, Tal. Mulshi, Pune
Date of Internship: 13-01-2025
Please evaluate intern by indicating the frequency with which you observed the following Behaviors:

Needs
Parameters Satisfactory Good Excellent
Improvement

Behaviors ✓
Performs in a ✓
dependable manner

Cooperate with co- workers ✓

and supervisors

Shows interest in work ✓

Learns quickly ✓
Shows initiative

Produces high quality work ✓

Accepts responsibility ✓
Accepts criticism ✓
Demonstrates organizational ✓
skills

Uses technical knowledge. ✓

and expertise

Shows good judgment

✓

Demonstrates ✓
creativity/originalit
y
Analyzes problems effectively ✓ ✓
Is self-reliant ✓
Communicates well ✓
Writes effectively ✓
Has a professional attitude ✓
✓
Gives a professional
appearance

Is punctual ✓

Uses time effectively

Overall performance of student intern (circle one):

(Needs improvement / Satisfactory / Good / Excellent)

Additional comments, if any:

Signature of Industry supervisor

Prof. Shashank Kumar
 Student Feedback on Internship
(To be filled by Students after Internship completion)
Student Name: Vivek Mahesh Patil Date:
Industrial Supervisor: Prof. Shashank Kumar
Supervisor Email: [email protected]
Internship is: Unpaid
Organization: Bajaj Engineering Skills Training Center, SIT, Pune
Internship Address: Symbiosis Institute of Technology, Lavale, Tal. Mulshi, Pune
Faculty Coordinator: Prof. K. J. Gandhi
Department: Electrical Engineering /VIII
Dates of Internship: 08-01-2025 To 08-07-2025

Give a brief description of your internship work (title and tasks for which you were responsible):
Was your internship experience related to your major area of study?
• Yes, to a large degree.
• Yes, to a slight degree.
• No, not related at all.
Indicate the degree to which you agree or disagree with the following statements.

Strongly No Strongly
This experience has Agree Disagree
Agree opinion Disagree

Given methe opportunity to

explore a career field ✓
Allowed meto apply classroom ✓
theory to practice
Helped me develop my
decision- making and problem- ✓
solving skills
Expanded my knowledge about
the work world prior to ✓
permanent employment

Helped me develop my written

and oral communication skills ✓
Provided a chance to use
leadershipskills (influence others
develop ideas with others, ✓
stimulate decision-making and
action)

Expanded my sensitivity to the

ethical implications of the work ✓
involved

Made it possible for me to be

✓
moreconfident in new situations

Given me a chance to improve

my interpersonal skills
✓

Helped me learn to handle

responsibility and use my time ✓
wisely

Helped me discovernew aspects

of myself that I didn’t knows ✓
existed before

Helped me develop new

interests and abilities ✓

Helped me clarifymy career

goals ✓

Provided me with contacts

which may lead to future ✓
employment

Allowed me to acquire
information and/ or use
equipment not available at my ✓
Institute
• In the Institute internship program, faculty members are expected to be mentors for students. Do
you feel that your faculty coordinator served such a function? Why or why not?
➔ Yes, my faculty coordinator effectively served as a mentor, providing invaluable guidance and
support throughout the internship program.
• How well were you able to accomplish the initial goals, tasks and new skills that were set down in
your learning contract? In what ways were you able to take a new direction or expand beyond your
contract? Why were some goals not accomplished adequately?
➔ I was able to accomplish my initial goals and tasks effectively, and I expanded beyond my
contract by taking on additional projects, though some goals were not fully achieved due to time
constraints.
• In what areas did you most develop and improve?
➔ I most developed and improved in core electrical and automation areas.
• What has been the most significant accomplishment or satisfying moment of your internship?
➔ The most significant accomplishment of my internship was successfully completing a
complex automation project.
• What did you dislike about the internship?
➔ I disliked the management aspect of the internship.
• Considering your overall experience, how would you rate this internship? (Circle one).
Satisfactory/ Good/ Excellent
➔ Considering my overall experience, I would rate this internship as Excellent.

Signature of Student:
Name: Vivek Patil
Roll number: 241100339

Date:
 Performance for Evaluation of Internship by Institute
1. Name of Student: Vivek Mahesh Patil
2. Mob. No.: 8308243187
3. Roll No.: 241100339
4. Branch/Semester: Electrical Engineering/VIII
5. Period of Training: 6 Months
6. Home Address with contact No: Gurukrupa Colony, Durgadevi Lane, Amalner, Dist-Jalgaon
7. Address of Training Site: Symbiosis Institute of Technology, Lavale, Pune
8. Address of Training Providing Agency: Bajaj Engineering Skills Training
9. Name/Designation of Training In- charge: Graduate Trainee Engineer
10. Type of Work: Intern
11. Date of Evaluation: 08-01-2025 To 08-07-2025
12. Pleaserate the following:

Sr. No. Particular Grade

1 Quality and effectiveness of presentation

2 Depth of knowledge and demonstrated skills

3 Variety and relevance of learning experience

4 Practical applications and relationships with concept staught

5 Internship Report

6 Attendance record, student log, supervisor evaluation

Overall grade

Additional Remarks:

Signature of Faculty Mentor: