Manual p90bwir c16
Manual p90bwir c16
7/26 E, 7/31 E
7/26 E 7/31 E
Serial No: 107000-> Serial No: 318000->
Utility Equipment
P.O. Box 868 - 501 Sanford Ave
Mocksville, N.C. 27028
www.irutilityequipment.com
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations & Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Parts List
Running Gear (Fixed Height Braked) Knott . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Running Gear (Fixed Height Braked) Knott . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Running Gear (Variable Height Braked) Knott . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Running Gear (Variable Height Braked) Knott . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine/Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Engine/Airend Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Valve Cover & Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mounting Flange & Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Camshaft & Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Crankshaft & Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Inlet Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Cooling Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Lub Oil System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Valve Cover & Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Flywheel Housing & Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Camshaft & Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Crankshaft & Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Inlet Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Cooling Water System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Lub Oil System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Air Intake/Engine Exhaust System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Oil/Air Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Regulation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Instrumentation/Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Decals & Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Options - Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Options - Push After Warm-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Options - Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
3
TABLE OF CONTENTS
Parts Book
TITLE PAGE
Options - Overspeed Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Options - Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Options - Generator 110V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Options - Generator 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Options - Generator 400V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
4
General Information
22695910 5
Parts Manual General Information
General Information
General
This manual, which contains an illustrated parts breakdown, has been prepared as an aid
in identifying and ordering parts for the machine. All of the parts, listed in the parts
breakdown, are manufactured with the same precision as the original equipment.
Ingersoll Rand Company service facilities and parts are available worldwide. There are
Ingersoll Rand Company Branch Offices and authorised distributors located in the
principle cities of the United States. In Canada, our customers are serviced by the
Canadian Ingersoll Rand Company, Limited. There are also Ingersoll Rand Company
subsidiaries and authorised distributors located in the principle cities throughout the world.
Description
The illustrated parts breakdown identifies the various assemblies,sub-assemblies and
detailed parts which make up this machine.
A series of illustrations show each part clearly and in it’s correct location relative to the
other parts in the illustration. Each part in an illustration is referenced with a number. The
number, description and quantity needed per assembly are listed in numerical order on the
following pages.
How to use this parts manual
1. The model number of the unit as shown on the Compressor Data Plate.
2. The serial number of the unit as shown on the Compressor Data Plate.
3. The part number of this manual.
4. The part number, description and quantity needed exactly as listed.
5. The motor data code shown on the motor data plate.
6 22695910
General Information Parts Manual
22695910 7
**Always use Ingersoll-Rand Replacement parts!**
8 22695910
Parts List
22695910 9
Running Gear (Fixed Height Braked) Knott
22695910_010_04/06_A
10 22695910
Running Gear (Fixed Height Braked) Knott
1 22066807 Drawbar 1
22645774 Drawbar #### 1
2 22709125 Axle Tube Assembly 1
3 22066971 Wheel 2
4 22066989 Tyre 2
5 22051080 Bolt 8
6 22051098 Cap 2
7 22051106 Drum 2
8 22051114 Nut 2
9 22051122 Bearing 2
10 22051130 Circlip 4
11 22051155 Shoe (Front) 2
12 22051163 Shoe (Rear) 2
13 22051171 Spring (Lower) 2
14 22051189 Spring (Upper) 2
15 22051197 Spring 2
16 22051205 Lever 2
17 22051213 Key 4
18 22051221 Taper 2
19 22051239 Screw 2
20 22051247 Cover 2
21 22051262 Attachment 2
22 22051254 Cover 2
23 22051270 Sleeve 2
24 22051288 Cable 2
25 22051536 Guide 2
26 22051403 Nipple 2
27 22051411 Slider 1
28 22051395 Tube 1
29 22105035 Damper 1
30 22051569 Bolt 1
Continued.....
22695910 11
Running Gear (Fixed Height Braked) Knott
22695910_010_04/06_A
12 22695910
Running Gear (Fixed Height Braked) Knott
* Not illustrated
22695910 13
Running Gear (Variable Height Braked) Knott
22695910_014_04/06_A
14 22695910
Running Gear (Variable Height Braked) Knott
1 22066856 Drawbar 1
2 22709125 Axle Tube Assembly 1
3 22066971 Wheel 2
4 22066989 Tyre 2
5 22051080 Bolt 8
6 22051098 Cap 2
7 22051106 Drum 2
8 22051114 Nut 2
9 22051122 Bearing 2
10 22051130 Circlip 4
11 22051155 Shoe (Front) 2
12 22051163 Shoe (Rear) 2
13 22051171 Spring (Lower) 2
14 22051189 Spring (Upper) 2
15 22051197 Spring 2
16 22051205 Lever 2
17 22051213 Key 4
18 22051221 Taper 2
19 22051239 Screw 2
20 22051247 Cover 2
21 22051254 Cover 2
22 22051262 Attachment 2
23 22051270 Sleeve 2
24 22051288 Cable 2
25 22051536 Guide 2
26 22051403 Nipple 2
27 22051411 Slider 1
28 22051395 Tube 1
29 22051437 Damper 1
30 22051569 Bolt 1
31 22051551 Bush 2
32 22051494 Locknut 1
33 22051585 Ring 1
34 22051577 Locknut 1
35 22051544 Joint 1
Continued.....
22695910 15
Running Gear (Variable Height Braked) Knott
22695910_014_04/06_A
16 22695910
Running Gear (Variable Height Braked) Knott
* Not illustrated
22695910 17
Engine/Airend Assembly
22695910_018_04/06_A
18 22695910
Engine/Airend Assembly
22695910 19
Engine/Airend Assembly
22695910_020_04/06_A
20 22695910
Engine/Airend Assembly
1 42476093 Airend 1
2 35372986 Nipple 1
3 36897353 Element, Oil Filter 1
4 36506442 Cover 1
5 95023115 O-Ring 1
6 36764553 Tube Assembly 1
7 35286491 Elbow 2
8 36508471 Cover 1
9 95023107 O-Ring 1
10 35611623 Valve 1
11 35376342 Spring 1
12 35611557 Stem 4
13 35376334 Spring 1
14 35611615 Piston 1
15 35376359 Seal 1
16 35379817 Clip, Retaining 1
17 35596436 Switch, Temperature 1
18 39404165 O-Ring 1
19 92960756 Key 1
*20 35375369 Lipseal, Driveshaft 2
21-24 22181218 Coupling Assembly 1
21 22181333 Hub 1
22 92790633 Element 1
23 54602057 Pin, Locating 4
24 54602065 Stud 4
25 92118520 Screw 3
26 96716774 Screw 9
27 36791416 Cover 3
28 96702287 Screw 1
29 92794502 Screw 4
30 92061498 Washer 10
*31 95022331 O-Ring 1
* Not illustrated
22695910 21
Gasket Set
22695910_022_04/06_A
22 22695910
Gasket Set
22695910 23
Valve Cover & Cylinder Head
22695910_024_04/06_A
24 22695910
Valve Cover & Cylinder Head
22695910_026_04/06_A
26 22695910
Cylinder Block
22695910 27
Mounting Flange & Oil Pan
22695910_028_04/06_A
28 22695910
Mounting Flange & Oil Pan
1 15898364 Pin 2
2 15895063 Flange 1
3 15899354 Gasket, Liquid 1
4 15899180 Bolt 6
5 15895113 Bolt 4
6 15897846 Spacer 1
7 15899107 Bolt 3
8-10 15898042 Oil Pan Assembly 1
8 NSS Oil Pan 1
9 15897184 Plug 1
10 15898877 Washer 1
11 15899065 Bolt 6
12 15899123 Bolt 22
13 15898364 Pin 2
14-15 15898372 Case Assembly 1
14 NSS Case 1
15 15898737 Oil Seal 1
16 15898661 Bolt 6
17 15899362 Cap, Flywheel Cover 1
22695910 29
Camshaft & Drive Gear
22695910_030_04/06_A
30 22695910
Camshaft & Drive Gear
1 15898489 Tappet 6
2 15897911 Pushrod 6
3-6 15897465 Camshaft Assembly 1
3 NSS Camshaft 1
4 15898422 Washer 1
5 15898471 Gear 1
6 15898901 Key 1
7 15899057 Bolt 2
8 15897531 Shaft 1
9 15897549 Gear 1
10 15899115 Bolt 1
11 15898497 Bolt 4
12 15897556 Gear 1
22695910 31
Crankshaft & Piston
22695910_032_04/06_A
32 22695910
Crankshaft & Piston
22695910 33
Gear Housing
22695910_034_04/06_A
34 22695910
Gear Housing
22695910 35
Inlet Manifold
22695910_036_04/06_A
36 22695910
Inlet Manifold
22695910 37
Exhaust Manifold
22695910_038_04/06_A
38 22695910
Exhaust Manifold
22695910 39
Cooling Water System
22695910_040_04/06_A
40 22695910
Cooling Water System
22695910 41
Fuel Injection Pump
22695910_042_04/06_A
42 22695910
Fuel Injection Pump
22695910 43
Fuel Filter
22695910_044_04/06_A
44 22695910
Fuel Filter
22695910 45
Lub Oil System
22695910_046_04/06_A
46 22695910
Lub Oil System
1 15897606 Dipstick 1
2 15898117 Guide, Dipstick 1
3 15898505 Gasket 1
4 15897960 Pipe Assembly 1
5 15899107 Bolt 2
6 36878379 Switch 1
7 15898224 Bolt 1
8 15897648 Pipe Assembly 1
9 15898356 Bolt Assembly 1
10 15898935 Bolt 1
11 15898851 Washer 2
12 15898869 Washer 2
13 15899214 Nut 1
14 15897614 Bracket Assembly, Filter 1
15 15897622 Filter Bracket 1
16 15898380 Stud 1
17 15898513 Gasket 1
18 22226351 Filter, Oil 1
19 15899073 Bolt 3
22695910 47
Electrical Components
22695910_048_04/06_A
48 22695910
Electrical Components
* Not illustrated
22695910 49
Gasket Set
22695910_050_04/06_A
50 22695910
Gasket Set
22695910 51
Valve Cover & Cylinder Head
22695910_052_04/06_A
52 22695910
Valve Cover & Cylinder Head
22695910_054_04/06_A
54 22695910
Cylinder Block
22695910 55
Flywheel Housing & Oil Pan
22695910_056_04/06_A
56 22695910
Flywheel Housing & Oil Pan
1 15898364 Pin 2
2 15895063 Housing, Flywheel 1
3 15899362 Cap, Flywheel Cover 1
4 15899180 Bolt 6
5 15895113 Bolt 1
6 15899784 Spacer 1
7-9 15899867 Oil Pan Assembly 1
7 NSS Oil Pan 1
8 15897184 Plug 1
9 15898877 Washer 1
10 15899065 Bolt 4
11 15899081 Bolt 2
12 15899123 Bolt 20
13 15898364 Pin 2
14-15 15898372 Case Assembly 1
14 NSS Case 1
15 15898737 Oil Seal 1
16 15898661 Bolt 6
17 15899107 Bolt 3
18 15899354 Gasket, Liquid 1
22695910 57
Camshaft & Drive Gear
22695910_058_04/06_A
58 22695910
Camshaft & Drive Gear
1 15898489 Tappet 6
2 15899958 Pushrod 6
3-6 15899859 Camshaft Assembly 1
3 NSS Camshaft 1
4 15898422 Washer 1
5 15898471 Gear 1
6 15898901 Key 1
7 15899057 Bolt 2
8 15897531 Shaft 1
9 15897549 Gear Assembly 1
10 15899115 Bolt 3
11 15898497 Bolt 4
12 15897556 Gear 1
22695910 59
Crankshaft & Piston
22695910_060_04/06_A
60 22695910
Crankshaft & Piston
22695910 61
Gear Housing
22695910_062_04/06_A
62 22695910
Gear Housing
22695910 63
Inlet Manifold
22695910_064_04/06_A
64 22695910
Inlet Manifold
22695910 65
Exhaust Manifold
22695910_066_04/06_A
66 22695910
Exhaust Manifold
22695910 67
Cooling Water System
22695910_068_04/06_A
68 22695910
Cooling Water System
22695910 69
Fuel Injection Pump
22695910_070_04/06_A
70 22695910
Fuel Injection Pump
* Not illustrated
22695910 71
Fuel Filter
22695910_072_04/06_A
72 22695910
Fuel Filter
22695910 73
Lub Oil System
22695910_074_04/06_A
74 22695910
Lub Oil System
1 15899636 Dipstick 1
2 15898513 Gasket 1
3 15898505 Gasket 1
4 15899818 Pipe Assembly 1
5 15899107 Bolt 2
6 54757935 Switch, Oil Pressure 1
7 15898224 Bolt 1
8 15897648 Pipe Assembly 1
9 15898356 Bolt Assembly 1
10 15898935 Bolt 1
11 15898851 Washer 2
12 15898869 Washer 2
13 15899214 Nut 1
14 15898117 Guide, Dipstick 1
15 22226351 Filter, Oil 1
16 15899073 Bolt 3
17 15897614 Bracket Assembly, Filter 1
18 15897622 Filter Bracket 1
19 15898380 Stud 1
22695910 75
Electrical Components
22695910_076_04/06_A
76 22695910
Electrical Components
* Not illustrated
22695910 77
Enclosure
22695910_078_04/06_A
78 22695910
Enclosure
Continued.....
22695910 79
Enclosure
22695910_078_04/06_A
80 22695910
Enclosure
22695910 81
Air Intake/Engine Exhaust System
22695910_082_04/06_A
82 22695910
Air Intake/Engine Exhaust System
1 22568885 Silencer 1
2 96704408 Screw 2
3 92304666 Lockwasher 4
4 22423107 Clamp 2
5 22656151 Tube, Flexible 1
6 22656144 Pipe, Exhaust 1
7 96701370 Nut 4
8 89204721 Filter Assembly 1
9 92304351 Screw, Hex. Head 2
10 92398114 Nut 2
11 22585939 Bracket 1
12 96728480 Screw 2
13 22598502 Hose 1
14 35295773 Clamp 1
15 22192850 Clamp 1
16 92117696 Clamp 1
17 92863810 Adaptor, Orifice 1
18 35314939 Indicator, Air Restriction 1
19 92687664 Washer 2
22695910 83
Oil/Air Piping
22695910_084_04/06_A
84 22695910
Oil/Air Piping
1 22579288 Cooler 1
2 22569040 Tank, Separator Assembly 1
3 22570691 Element, Separator 1
4 96737556 Screw 4
5 35579630 Plug 1
6 93159655 Valve, Safety 1
7 93472272 Seal 1
8 54403191 Elbow 2
9 92823921 Sight-glass 1
10 22690788 O-Ring 1
11 22585749 Tube Orifice 1
12 92794262 Elbow 1
13 92490358 Tube (Nylon) AR 6mm
14 92715051 Adaptor 1
15 22347470 Clamp 2
16 22307839 Hose 1
17 22582415 Adaptor 1
18 22583934 Elbow 1
19 22709141 Pipe Assembly 1
20 96704408 Screw 2
21 22686653 Orifice, Sonic 7/26 E 1
22 22691588 Orifice, Sonic 7/31 E 1
23 92294461 Valve, Hand 2
24 92178524 Coupling 2
25 22311278 Clamp 2
26 22307771 Hose 1
27 22578900 Elbow 1
28 22578413 Adaptor 1
29 22352421 Clamp 4
30 22307763 Hose 2
22657217 Elbow 1
22695910 85
Cooling System
22695910_086_04/06_A
86 22695910
Cooling System
22695910 87
Fuel System
22695910_088_04/06_A
88 22695910
Fuel System
22695910 89
Regulation System
22695910_090_04/06_A
90 22695910
Regulation System
1 22585715 Bracket 1
2 96728480 Screw 2
3 54440102 Cylinder 1
4 92715051 Adaptor 1
5 54493085 Ball-Joint 1
6 92329119 Nut 1
7 92304559 Locknut 3
8 54438221 Link 7/26 E 1
22212146 Link 7/31 E 1
9 54518410 Screw 1
10 96704580 Locknut 1
11 22616098 Lever 1
12 96702048 Screw 2
13 35355106 Regulator 1
14 92005701 Nipple 2
15 92794262 Elbow 1
16 92490358 Tube (Nylon) AR 6mm
17 92931401 Adaptor 1
18 54748363 Valve, Blowdown 1
19 92549369 Orifice, Silencer 1
20 54403209 Elbow 2
21 93174175 Valve, Check 1
22 92788918 Adaptor 2
23 92863810 Adaptor, Orifice 1
24 54403209 Elbow 1
22695910 91
Instrumentation/Electrics
22695910_092_04/06_A
92 22695910
Instrumentation/Electrics
* Not illustrated
22695910 93
Decals & Documentation
22695910_094_04/06_A
94 22695910
Decals & Documentation
* Not illustrated
22695910 95
Options - Lubricator
22695910_096_04/06_A
96 22695910
Options - Lubricator
* Not illustrated
22695910 97
Options - Push After Warm-Up
22695910_098_04/06_A
98 22695910
Options - Push After Warm-Up
1 92799436 Elbow 1
2 92799444 Elbow 1
3 92793124 Valve, Solenoid 1
4 89303655 Harness 1
5 92354364 Regulator 1
6 89253991 Connector 2
7 92799378 Tube (Nylon) 1
22695910 99
Options - Aftercooler
22695910_100_04/06_A
100 22695910
Options - Aftercooler
1 93465896 Aftercooler 1
2 22703052 Rubber Profile 1
3 92902352 Elbow 1
4 22682710 Tube Assembly 1
5 89209720 Adaptor 1
6 91112177 Separator, Water 1
7 22678429 Elbow 1
8 22347470 Clip, Retaining 2
9 22307839 Hose 2
10 22677397 Elbow 1
11 22677959 Bracket 1
22695910 101
Options - Overspeed Valve
22695910_102_04/06_A
102 22695910
Options - Overspeed Valve
1 22711949 Hose 1
2 92751783 Valve 1
3 89303853 Clamp 2
22695910 103
Options - Generator
22695910_104_04/06_A
104 22695910
Options - Generator
1 92690890 Pulley 1
2 89230494 Generator 1 400V
88123229 Generator 1 110 / 230V
3 22411011 Bracket 1
4 22411003 Lever 1
5 96705637 Bolt 1 M12 X 55
6 96718895 Bolt 1 M12 X 40
7 22697759 Belt, drive 1
8 54603337 Pulley 1
9 88091889 Bush 1
10 --- Key 1
11 22697734 Pulley 7/31 E 1
22705974 Pulley 7/26 E 1
12 96713342 Screw 1
13 22711410 Insert 1
14 92473586 Screw 2 10 X 25
15 22697791 Guard 1
16 92304666 Lockwasher 6 M8
17 96702824 Screw 6 8 X 20
18 96711767 Washer 1 M12
19 92304682 Lockwasher 3 M12
20 96781773 Nut 2 M12
21 92061506 Washer 1 M12
22 96702311 Screw 1 M12 X 30
23 96713862 Capscrew 7/26 E 3
96740014 Capscrew 7/31 E 3
*24 22697163 Toolbox 1
*25 22711881 Strap 1
*26 22748776 Bracket 1
*27-29 92699412 Kit, Earth Spike 1
*27 92699420 Earth Spike 1
*28 92699438 Cable, Earth 1
*29 93181366 Stud Earth Point 1
* Not illustrated
22695910 105
Options - Generator 110V
22695910_106_04/06_A
106 22695910
Options - Generator 110V
1 ---
2 92856707 Valve, Solenoid 1
3-5 22698187 Panel, Instrument 1
3 89204648 Voltmeter 1 0-300V
4 54584511 Switch 1
5 54637061 Harness, Voltmeter 1
6-25 22149645 Electrical Socket Box Assembly 1 110V
*6 22146914 Box, Electrical Socket 1 110V
*7 89231716 Earth Leakage Module 1
*8 89205397 Terminal, End Stop 3
*9 88123153 Harness, Alternator 1
*10 22711956 Harness, Speed Solenoid 1
*11 92876887 Holder, Fuse 2
*12 93478899 Fuse 2 1A
*13 22499164 Contactor 1
*14 89231732 Circuit Breaker 1 63A
*15 89231690 Socket, Electrical Outlet 1 110V, 32A
*16 89205371 Socket, Electrical Outlet 2 110V, 16A
*17 93174118 Circuit Breaker 2 16A
*18 89231724 Circuit Breaker 1 32A
*19 92951417 Resistor 2 2.2K
*20 89232151 Switch, Test Push Button (Grey) 1
*21 89232177 Switch, Contact 1
*22 89249585 Terminal, Contact Block 1
*23 89295091 Key Box, Electrical Socket 1
*24 92859560 Lock Box, Electrical Socket 1
* Not illustrated
22695910 107
Options - Generator 230V
22695910_108_04/06_A
108 22695910
Options - Generator 230V
1 ---
2 92856707 Valve, Solenoid 1
3-5 22698187 Panel, Instrument 1
3 89204648 Voltmeter 1 0-300V
4 54584511 Switch 1
5 54637061 Harness, Voltmeter 1
6-25 22154975 Electrical Socket Box Assembly 1 230V
*6 22146914 Box, Electrical Socket 1 230V
*7 89231716 Earth Leakage Module 1
*8 89205397 Terminal, End Stop 3
*9 88123153 Harness, Alternator 1
*10 92876887 Holder, Fuse 2
*11 93478899 Fuse 2 1A
*12 22499164 Contactor 1
*13 89231708 Socket, Electrical Outlet 2 230V, 32A
*14 89205389 Socket, Electrical Outlet 2 230V, 16A
*15 89231740 Circuit Breaker 2 16A
*16 89231724 Circuit Breaker 1 32A
*17 92951417 Resistor 1 2.2K
*18 89232151 Switch, Test Push Button (Grey) 1
*19 89232177 Switch, Contact 1
*20 89249585 Terminal, Contact Block 1
*21 89295091 Key Box, Electrical Socket 1
*22 92859560 Lock Box, Electrical Socket 1
* Not illustrated
22695910 109
Options - Generator 400V
22695910_110_04/06_A
110 22695910
Options - Generator 400V
1 ---
2 92856707 Valve, Solenoid 1
3-5 22698187 Panel, Instrument 1
3 89231005 Voltmeter 1 0-600V
4 54584511 Switch 1
5 54637061 Harness, Voltmeter 1
6-25 22149637 Electrical Socket Box Assembly (CE) 1
6-25 54570593 Electrical Socket Box Assembly (SCHUKO) 1
*6 22146914 Box, Electrical Socket 1
*7 89230577 Earth Leakage Module 1
*8 89205397 Terminal, End Stop 3
*9 89231013 Harness, Alternator 1
*10 22711956 Harness, Speed Solenoid 1
*11 92876887 Holder, Fuse 2
*12 93478899 Fuse 2 1A
*13 22499164 Contactor 1
*14 89230569 Circuit Breaker 1 10A
*15 89230585 Socket, Electrical Outlet 1 400V, 3Ph 16A
*16 89235389 Socket, Electrical Outlet 2 230V, 1Ph 16A
*17 89230551 Circuit Breaker 2 10A
*18 92951417 Resistor 2 2.2K
*19 89248678 Resistor, Heatsink 1
*20 89232151 Switch, Test Push Button (Grey) 1
*21 89232177 Switch, Contact 3
*22 89249577 Switch, Auxilliary Contact MCB 2
*23 89249585 Terminal, Contact Block 1
*24 89295091 Key Box, Electrical Socket 1
*25 92859560 Lock Box, Electrical Socket 1
* Not illustratred
22695910 111
**Always use Ingersoll-Rand Replacement parts!**
112 22695910
WORD INDEX
A Canopy
Adaptor . . . . . . . . . . . . . . . . . . . . . . . . . . 85, 91, 101 Hinged 7/26 E . . . . . . . . . . . . . . . . . . . . . . . . . 81
Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83, 91 Hinged 7/31 E . . . . . . . . . . . . . . . . . . . . . . . . . 81
Adjuster Cap
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 77 Filler . . . . . . . . . . . . . . . . . . . . . . . 25, 35, 53, 63
Aftercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Flywheel Cover . . . . . . . . . . . . . . . . . . . . . 29, 57
Airend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 High Idle . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 71
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 77 Capscrew
Applicator Brush . . . . . . . . . . . . . . . . . . . . . . . 23, 51 Socket Head . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Assembly Capscrew 7/26 E . . . . . . . . . . . . . . . . . . . . . . . . . 105
Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . 37 Capscrew 7/31 E . . . . . . . . . . . . . . . . . . . . . . . . . 105
Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 15 Case . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 43, 57, 71
Axle Tube Assembly . . . . . . . . . . . . . . . . . . . . 11, 15 Case Assembly . . . . . . . . . . . . . . . . . . 29, 43, 57, 71
Catch
Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
B
Circlip . . . . . . . . . . . . . . . . . . . . . . . . . 11, 15, 33, 61
Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 53
Circuit Breaker . . . . . . . . . . . . . . . . . . . 107, 109, 111
Bail
Circuit Breakery . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Lifting (Braked Running Gear) . . . . . . . . . . . . 81
Clip
Lifting (Unbraked Running Gear) . . . . . . . . . . 81
Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Ball Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 17
Retaining . . . . . . . . . . . . . . . . . . . 21, 87, 89, 101
Ball?joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Collet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 53
Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Compensator . . . . . . . . . . . . . . . . . . . . . . . . . . 13, 17
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Compensator #### . . . . . . . . . . . . . . . . . . . . . . . . 13
Bearing US 0.25 . . . . . . . . . . . . . . . . . . . . . . . 33, 61
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . 33, 61
Belt
Connecting Rod Assembly . . . . . . . . . . . . . . . 33, 61
drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Connector
Bolt
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fuel Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . 93
Bolt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 47, 75
Contactor . . . . . . . . . . . . . . . . . . . . . . . 107, 109, 111
Box
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Electrical Socket . . . . . . . . . . . . . . 107, 109, 111
Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Bracket
Coupling Assembly . . . . . . . . . . . . . . . . . . . . . . . . 21
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 73
Cover
Front 7/26 E . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Front 7/31 E . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . 41, 69
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43, 71
Upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cover Assembly . . . . . . . . . . . . . . . . . 25, 35, 53, 63
Bracket Assembly
Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 61
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 75
Crankshaft Assembly . . . . . . . . . . . . . . . . . . . 33, 61
Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 53
Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Breather Pipe . . . . . . . . . . . . . . . . . . . . . . . . . 37, 65
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . 27, 55
Breather Pipe Assembly . . . . . . . . . . . . . . . . . 37, 65
Cylinder Block Assembly . . . . . . . . . . . . . . . . . 27, 55
Brush Assembly . . . . . . . . . . . . . . . . . . . . . . . 49, 77
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . 25, 53
Brush Holder . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 77
Cylinder Head Assembly . . . . . . . . . . . . . . . . . 25, 53
Bush . . . . . . . . . . . . . . . . 13, 15, 27, 33, 55, 61, 105
D
C
Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 15
Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 13, 15, 17
Decal
Earth . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93, 105
Facia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Negative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Logotype (Black) . . . . . . . . . . . . . . . . . . . . . . . 95
Positive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Model (White) 7/26 E . . . . . . . . . . . . . . . . . . . 95
Cable ->#### . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Model (White) 7/31 E . . . . . . . . . . . . . . . . . . . 95
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 59
Sound Power . . . . . . . . . . . . . . . . . . . . . . . . . 95
Camshaft Assembly . . . . . . . . . . . . . . . . . . . . 31, 59
T
Tank
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Separator Assembly . . . . . . . . . . . . . . . . . . . . 85
Taper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 15
Tappet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31, 59
Terminal
Contact Block . . . . . . . . . . . . . . . . 107, 109, 111
End Stop . . . . . . . . . . . . . . . . . . . . 107, 109, 111
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 69
Thrust Bearing . . . . . . . . . . . . . . . . . . . . . . . . 27, 55
Thrust Bearing 0.25 OS . . . . . . . . . . . . . . . . . 27, 55
Toolbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 15, 89, 97
Flexible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Tube (Nylon) . . . . . . . . . . . . . . . . . 85, 87, 91, 97, 99
Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . 21, 101
Tube Corrugated . . . . . . . . . . . . . . . . . . . . . . . . . . 41