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History of Compressor 23

The document details maintenance records and specifications for various air compressors, including the Atlas Copco LT-25-30 W KE and GA 45 VSD models. It includes job descriptions, repair history, and technical specifications such as cylinder dimensions, operating pressures, and lubrication systems. Additionally, it lists spare parts and maintenance activities performed over time, highlighting issues like valve renewals and abnormal sounds requiring inspection.

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Sakib Seraj Jami
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0% found this document useful (0 votes)
7 views16 pages

History of Compressor 23

The document details maintenance records and specifications for various air compressors, including the Atlas Copco LT-25-30 W KE and GA 45 VSD models. It includes job descriptions, repair history, and technical specifications such as cylinder dimensions, operating pressures, and lubrication systems. Additionally, it lists spare parts and maintenance activities performed over time, highlighting issues like valve renewals and abnormal sounds requiring inspection.

Uploaded by

Sakib Seraj Jami
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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JOB DESCRIPTION R/HRS SPARE/REMARKS DATE

JOB DESCRIPTION R/HRS SPARE/REMARKS DATE


JOB DESCRIPTION R/HRS SPARE/REMARKS DATE
Compressore : Start air compressore # 2 02.07.19
Radiator bottom chamber leaky(Safety valve)

Sep-20

2nd stage valve metal seal


Start air compressure 1st stage valve blow out 202 damage.Renewed
09/10.09.20

2nd stage valve metal seal


Start air compressure 1st stage valve blow out 379 damage.Renewed
30.06.21

2nd stage valve metal seal


Start air compressure 1st stage valve blow out 558 damage.Renewed
05.04.22

Start air com . Air filter renewed & Water


strainer cleaned & Oil changed. 720 10.10.23
ATLAS COPCO
Compressor model LT-25-30 W KE
Number of Cylinders 2
Number of Compression stages 2
Cylinder diameter 1st stage(mm) 150
Cylinder diameter 2nd stage(mm) 70
Piston stroke(mm) 54
Maximum speed(RPM) 1800
Ambient temperature 5°C up to 55° C
Operating pressure 30 bar
Set pressure of 1st stage safety valve 8 bar
Set pressure of 2nd stage safety valve 32 bar
Lubrication system Forced lubricatio
Oil filling Quantity 6.2 ltrs

Oil quantity between oil level gauge markings 2.0 Liters

Max.primary pressure at cooling water inlet 2.5 bar with cooling water pump (5
Set pressure of C.W safety valve ˃ 6 bar
Temperature of cooling water at the outlet optimal 30° ~ 45°C, m
Working pressure 31 bar
Capacity 360 m3/h
Revolution 1470 rpm
Motor power 68.4 kW
Serial no B H M 18283
LT-25-30 W KE
2
2
150
70
84 100
1800
5°C up to 55° C
30 bar
8 bar
32 bar
Forced lubrication
6.2 ltrs

2.0 Liters

ar with cooling water pump (5 bar with out C.W.P)


˃ 6 bar
optimal 30° ~ 45°C, max. 50°C
31 bar
360 m3/h
1470 rpm
68.4 kW
B H M 18283
JOB DESCRIPTION R/HRS SPARE/REMARKS DATE

Compressore : Start air compressore # 2


Valve Re-newed 09.06.19
water inlet line ball valve faulty

Sep-20

2nd stage valve metal seal


Start air compressure 1st stage valve blow out 258 damage.Renewed
26.09.20

Start air com. Breaker trip. 1100 Liner honing & Piston ring renewed 09.10.23
Compressor jacket water chamber inspection
due to temp.high. 1100 Huge scale deposit in chamber 14.10.23
ATLAS COPCO
Compressor model LT-25-30 W KE
Number of Cylinders 2
Number of Compression stages 2
Cylinder diameter 1st stage(mm) 150
Cylinder diameter 2nd stage(mm) 70
Piston stroke(mm) 54
Maximum speed(RPM) 1800
Ambient temperature 5°C up to 55° C
Operating pressure 30 bar
Set pressure of 1st stage safety valve 8 bar
Set pressure of 2nd stage safety valve 32 bar

Lubrication system Forced lubricatio

Oil filling Quantity 6.2 ltrs


Oil quantity between oil level gauge markings 2.0 Liters
Max.primary pressure at cooling water inlet 2.5 bar with cooling water pump (5
Set pressure of C.W safety valve ˃ 6 bar
Temperature of cooling water at the outlet optimal 30° ~ 45°C, m
Working pressure 31 bar
Capacity 360 m3/h
Revolution 1470 rpm
Motor power 68.4 kW
Serial no B H M 18283
LT-25-30 W KE
2
2
150
70
84 100
1800
5°C up to 55° C
30 bar
8 bar
32 bar

Forced lubrication

6.2 ltrs
2.0 Liters
ar with cooling water pump (5 bar with out C.W.P)
˃ 6 bar
optimal 30° ~ 45°C, max. 50°C
31 bar
360 m3/h
1470 rpm
68.4 kW
B H M 18283
JOB DESCRIPTION R/HRS SPARE/REMARKS DATE
01: Abnormal sound. Need to inspect. 7300 Oil & Oil filter Not so good(u/m) 30.05.20
02: Abnormal sound. Need to inspect. 7300 SC-8000
17.08.21

Oil change.(Atlas copco - Roto inject fluid) 14048 22 ltrs filling. 18.12.21
Instrument air compressor (Atlas Copco)

Type: GA 45 VSD GA 45 VSD are single-stage, oil-injected Screw com


Serial no: API 487238 & API 487239 Electric motor.Air cooled version.
MAWP: 13 bar 189 psi 1.3 Mpa VSD(Variable Speed Drive) mirrors air usage, Auto
Qv: 144.5 l/s 306.2 clm 8.87 m3/min the motor speed depending on the compressed a
Voltage: 400 v Freq: 50 Hz 3 Ph
Pmotor: 45 Kw 80 hp
Nmotor: 3627 rpm 2425
Mass: 1100 kg 2425 Ib (Mgf: 2017)
co)

e-stage, oil-injected Screw compressor driven by an


ooled version.
Drive) mirrors air usage, Automatically adjusting
pending on the compressed air demand.
JOB DESCRIPTION R/HRS SPARE/REMARKS DATE
1: 4000 Hrs interval maintenance . 6102 oil not change 18.01.20
02: Abnormal sound. Need to inspect. 8000 SC-8000 05.06.20

Oil change 16852 18.12.21


Instrument air com#2 Air temp.rise up. 18547 Thermostat valve serviced 26.09.22
Instrument air compressor (Atlas Copco)

Type: GA 45 VSD GA 45 VSD are single-stage, oil-injected Screw com


Serial no: API 487238 & API 487239 Electric motor.Air cooled version.
MAWP: 13 bar 189 psi 1.3 Mpa VSD(Variable Speed Drive) mirrors air usage, Auto
Qv: 144.5 l/s 306.2 clm 8.87 m3/min the motor speed depending on the compressed a
Voltage: 400 v Freq: 50 Hz 3 Ph
Pmotor: 45 Kw 80 hp
Nmotor: 3627 rpm 2425
Mass: 1100 kg 2425 Ib (Mgf: 2017)
co)

e-stage, oil-injected Screw compressor driven by an


ooled version.
Drive) mirrors air usage, Automatically adjusting
pending on the compressed air demand.
77 DE1504221335 1504221335 Air Filter Element
78 DE3904801700 3904801700 Impeller
79 DE1504220024 1504220024 Concentric Valve Assembly
80 DE1504220044 1504220044 Concentric Valve Assembly
81 DE1504221035 1504221035 Piston Ring
82 DE1504221593 1504221593 O- Ring
83 DE1504221036 1504221036 Oil Scraping Ring
84 DE1504221119 1504221119 Oil Scraping Ring
85 DE1504221338 1504221338 Gasket Ring
86 DE1504221117 1504221117 Piston Ring
87 DE1504221118 1504221118 Piston Ring
88 DE1504221586 1504221586 O-ring

89 DE2901205200 2901205200 Air Oil Filter


90 DE2901205500 2901205500 OSE Kit
91 DE1504221563 1504221563 Copper Paking
92 DE1504221576 1504221576 O-ring
93 DE1504221587 1504221587 O-ring
94 DE2901205000 2901205000 Inlet Valve Kit
Kit Valve Minimum
95 DE2901145300 2901145300
Pressure
96 DE2901201800 2901201800 OSV/CV Kit
Start Air Compressor
Type:100-30 W KE
Received from Project

Instrument Air
Compressor Type:
GA45VSD Received
from Project

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