Stp-Stmto-021200 Rev 2 Structural Mto-m012-E-house Markup On 25-06-2024
Stp-Stmto-021200 Rev 2 Structural Mto-m012-E-house Markup On 25-06-2024
200277-VME-ST-MT-1200
STRUCTURAL MTO –
M012 – E-HOUSE
Revision: 2
COMPANY : SANTOS
Markup on 25-06-2024 -
Refer Sheet 22 & 23 for
update in bolt numbers
The information contained herein is the property of VME. The information is confidential and protected by law. This information is
furnished on a limited basis with the understanding and condition that distribution, duplication, disclosure or other use
whatsoever is prohibited unless expressly authorized in writing by VME. By receiving the information contained herein, you are
deemed to have accepted the conditions set out above.
CONTRACTOR Doc No:
200277-VME-ST-MT-1200
STRUCTURAL MTO –
M012 – E-HOUSE
Revision: 2
RECORD OF REVISION
The revisions listed below have been incorporated in this copy of the document.
REV. PAGE
SECTION DESCRIPTION OF CHANGES
NO. NO.
A - - FIRST ISSUE
As per
B revision - REVISED AS PER LATEST STAAD ANALYSIS
marks
As per
C revision - REVISED AS PER LATEST STAAD ANALYSIS
marks
As per
D revision - REVISED AS PER LATEST STAAD ANALYSIS
marks
As per
E revision - REVISED AS PER LATEST STRUCTURAL DRAWINGS
marks
As per
REVISED FOR LATEST STRUCTURAL DRAWINGS & MODULE
0 revision -
STRENGTHENING FOR ADDITION OF WINTERIZATION SHED
marks
As per
1 revision - REVISED FOR LATEST STRUCTURAL DRAWINGS
marks
As per
2 revision - REVISED FOR LATEST STRUCTURAL DRAWINGS
marks
CONTRACTOR Doc No:
200277-VME-ST-MT-1200
STRUCTURAL MTO –
M012 – E-HOUSE
Revision: 2
Table of Contents
1. INTRODUCTION .......................................................................................... 4
1.1. GENERAL ................................................................................................ 4
1.2. PROJECT OVERVIEW ................................................................................ 5
1.3. STP DESCRIPTION ................................................................................... 6
2. MTO-DESCRIPTION ..................................................................................... 8
2.1. OBJECTIVE .............................................................................................. 8
2.2. SCOPE .................................................................................................... 8
2.3. SYMBOLS AND ABBREVIATIONS ................................................................ 8
2.4. TERMINOLOGY ........................................................................................ 9
2.5. CODE AND STANDARDS ........................................................................... 9
2.5.1. List of Design Criteria References ........................................................ 9
2.5.2. International Code Council ............................................................... 10
2.5.3. American Institute of Steel Construction ............................................ 10
2.5.4. American Society of Civil Engineers ................................................... 10
2.6. REFERENCE DOCUMENTS ........................................................................ 10
2.7. UNIT SYSTEM ........................................................................................ 11
3. OVERALL BARGE GENERAL ARRANGEMENT................................................... 12
4. CO-ORDINATE SYSTEMS ............................................................................ 12
5. ASSUMPTION INCLUSION AND EXCLUSION .................................................. 14
6. SUMMARY ................................................................................................ 14
APPENDIX – A – DETAILED STRUCTURAL MTO ........................................................ 15
APPENDIX – B – EQUIPMENT SUPPORT BOLTS, NUTS, & WASHERS MTO .................... 21
CONTRACTOR Doc No:
200277-VME-ST-MT-1200
STRUCTURAL MTO –
M012 – E-HOUSE
Revision: 2
1. INTRODUCTION
1.1. GENERAL
Santos Ltd (Company) is pursuing the development of hydrocarbon deposits from its oil and gas
leasehold in the Pikka Unit on the North Slope of Alaska. As currently defined, the Pikka
Development (the “Project”) will require the drilling of wells, construction of facilities and
infrastructure, and subsequent production operations to produce and transport crude oil. The
purpose of the Contractor is to provide a Stand-Alone Seawater Treatment Plant (STP) to
deliver injection water into the Pikka field.
The primary objective of the Pikka Development is to safely and economically develop
discovered oil resources within the Pikka Unit located on the North Slope of Alaska. The Project
area is approximately 52 miles west of Deadhorse; it is bounded on the north by the Beaufort
Sea, on the northeast by the ENI-operated Oooguruk Field, and on the east and west by
ConocoPhillips Alaska’s Kuparuk and Alpine Fields, respectively (Figure 1).
As currently defined, the Project consists of:
Revision: 2
An bespoke barge is to be mobilized to the location to support the seawater treatment plant. The
barge will be located at a permanent near shore location and ballasted to rest on the sea floor in
less than 2.5 m water depth. The barge is to be a near wholly self-contained and self-supported
facility to be located at Oliktok Point. The premised scope for the STP is to The Scope of Work
includes engineering, procurement, fabrication, load out and commissioning. The barge is to
have modules equipment designed, fabricated, permanently installed, and fully commissioned
ready for delivery in Q2 2024 with first water injection in Q2 2025.
The Seawater treatment plant (STP) is designed to remove particles from seawater, sulphate
removal by membrane separation, oxygen by membrane deaeration in order to make seawater
suitable for injection. The power and utilities are integrated onto the STP. The treated Seawater
is injected via a 16 inch pipeline to the client facilities.
CONTRACTOR Doc No:
200277-VME-ST-MT-1200
STRUCTURAL MTO –
M012 – E-HOUSE
Revision: 2
During execution, Pikka Development Project STP split into four (4) major phases like
Engineering, Procurement, Fabrication, pre-commissioning & Load out, Transportation&
Installation and Commissioning phases where the STP contractor is responsible for to deliver
the fully integrated pre commissioned STP to the Company designated wet tow transportation
contractor as a float on location in Harrison Bay of Alaska and Commission the installed STP at
site. The Pikka development STP is a Standalone integrated system.
Pikka development new-build design barge is of a rectangular shape and shall be designed and
build to the American Bureau of Shipping(ABS) class rules and shall satisfy all the requirements
for operation in US Territorial waters as defined by USCG and requirements in US CFR 46 for
the offload and installation phases. STP Barge will only be afloat for construction,
transportation, and installation phases. On-site, it will be ballasted down so that it sits
permanently on the seabed that has been screeded. The only other time it will be afloat is
during decommissioning. The STP barge is integrated with Temporary Refuge module and
processing seawater treatment topside skids/ module, interconnected by piping and
cabling/controls. The STP consists of an almost a rectangular pontoon shaped hull. It is
equipped with Temporary Refuge module for four (4) personnel, a Local Control room
integrated with laboratory, and topside skids/modules seated on main deck. New build hull is
CONTRACTOR Doc No:
200277-VME-ST-MT-1200
STRUCTURAL MTO –
M012 – E-HOUSE
Revision: 2
based on fit for purpose design, specifically to suit Pikka field project requirements. The main
deck will support most of the process seawater treatment facilities, winterization support
structure, firewater pump equipment in addition to the power generation and distribution. There
is no machinery deck below the main deck level. The topsides are fully covered and panelled
with winterization enclosures and along with HVAC to meet the required operating temperature
of the facilities in Alaska.
Revision: 2
2. MTO-DESCRIPTION
2.1. OBJECTIVE
2.2. SCOPE
The MTO for M012-E-House includes:
a) All Primary and Secondary members such as Columns, Beams, Bracings, insert plates,
roof plate, staircase, padeye plates, equipment support plates, stiffener Plates, coaming
plates, handrail, ladder, Trimmer Beams, bolts & nuts, Equipment support bolts, nuts
and washers etc.,
b) Deck plate and Grating.
This MTO excludes wastage, contingencies, allowances. All balance items as required for
completeness of module will be included in the subsequent revisions of MTO.
°F Degrees Fahrenheit
ASTM American Society for Testing and Materials (now ASTM International)
in Inches
lb Pound
Revision: 2
2.4. TERMINOLOGY
Table 2-1: List of Terminology
Term Definition
In addition to US industry standards, the latest editions, unless otherwise specified herein, of
the following standards, specifications, and design guidelines are adopted for design by
reference.
Revision: 2
i) ASCE 7-16, “Minimum Design Loads and Associated criteria for Buildings and
Other Structures”
ii) SEI/ASCE23-97,“Specification for Structural Steel Beams with Web Openings”
iii) ASCE “Wind Loads for Petrochemical and Other Industrial Facilities”
iv) ASCE “Guidelines for Seismic Evaluation and Design of Petrochemical Facilities”
Revision: 2
Measurements Unit
Length Meter (m) or Feet(ft) or Inches (in)
Time Second (sec)
Mass Metric tonne (mT) or Pounds (lb)
Force Pounds (lb)
Moment Pounds-feet (lb-ft)
Stress lb/ft2
Density Kip/in3
Speed mph
Pressure psi
Energy/Work Ft-lb force
Temperature Fahrenheit ( ̊F )
CONTRACTOR Doc No:
200277-VME-ST-MT-1200
STRUCTURAL MTO –
M012 – E-HOUSE
Revision: 2
4. CO-ORDINATE SYSTEMS
Below STAAD wireframe and 3D model shows the M012-E-House model, where the weights are
extracted.
Revision: 2
Revision: 2
6. SUMMARY
The total structural weight excluding contingency factor is 377 mT/ 831142 lb. Detailed
structural MTO is enclosed in Appendix – A and Equipment supports Bolts, Nuts & Washers MTO
is enclosed in Appendix – B.
CONTRACTOR Doc No:
200277-VME-ST-MT-1200
STRUCTURAL MTO –
M012 – E-HOUSE
Revision: 2
Revision 2
PIKKA DEVELOPMENT PROJECT STANDALONE STP FACILITY
Unit Weight
Sr. Yield Strength / Base Top Up Total Qty Total Weight
Item Description Dimensions Material Grade Unit (kg/m)/ Remarks
No. Group Category Qty Qty (m/m2) (MT)
(kg/m2)
1 Plate 60 thk. Plate 60.00 HIGH STRENGTH ASTM A992 or EQ 5.20 0.00 m2 471.00 5.20 2.449 Padeye Main Plate-Z Property
3 Plate 30 thk. Plate 30.00 HIGH STRENGTH ASTM A992 or EQ 0.25 0.00 m2 235.50 0.25 0.059 Padeye Cheek Plate-Z Property
4 Plate 25 thk. Plate 25.00 HIGH STRENGTH ASTM A992 or EQ 59.10 0.00 m2 196.25 59.10 11.598 Insert Plate-Flange-Z Property
5 Plate 45 thk. Plate 45.00 HIGH STRENGTH ASTM A992 or EQ 11.50 0.00 m2 353.25 11.50 4.062 Lifting column 609.6 Dia
7 Plate 32 thk. Plate 32.00 HIGH STRENGTH ASTM A992 or EQ 2.15 0.00 m2 251.20 2.15 0.540 Cone tubular - 609.6x323.9x32
PG 610x400x25x16-Flange Plate,
9 Plate 25 thk. Plate 25.00 HIGH STRENGTH ASTM A992 or EQ 13.40 0.00 m2 196.25 13.40 2.631 Cone tubular - 508x323.9x25,
Padeye Stiffener Plate
10 Plate 20 thk. Plate 20.00 HIGH STRENGTH ASTM A992 or EQ 1.00 0.00 m2 157.00 1.00 0.157 Equipment Support Wing Plate
12 Plate 15 thk. Plate 15.00 HIGH STRENGTH ASTM A992 or EQ 0.10 0.00 m2 117.75 0.10 0.012 Staircase base plate
Page 16 of 23
Contractor Doc.
STRUCTURAL MTO - 200277-VME-ST-MT-1200
No.
M012-E-HOUSE
Revision 2
PIKKA DEVELOPMENT PROJECT STANDALONE STP FACILITY
Unit Weight
Sr. Yield Strength / Base Top Up Total Qty Total Weight
Item Description Dimensions Material Grade Unit (kg/m)/ Remarks
No. Group Category Qty Qty (m/m2) (MT)
(kg/m2)
15 Plate 8 thk Plate 8.00 HIGH STRENGTH ASTM A992 or EQ 66.85 3.25 m2 62.80 70.10 4.402 End Plate, Stiffener Plate ∆
24 Rolled Section W24x104 - HIGH STRENGTH ASTM A992 or EQ 553.70 0.00 m 154.80 553.70 85.713 Primary beam
25 Rolled Section W16x40 - HIGH STRENGTH ASTM A992 or EQ 77.25 0.00 m 59.53 77.25 4.599 Secondary Beams
26 Rolled Section W16X36 - HIGH STRENGTH ASTM A992 or EQ 68.70 0.00 m 53.60 68.70 3.682 Secondary Beams
27 Rolled Section W14x30 - HIGH STRENGTH ASTM A992 or EQ 359.00 0.00 m 44.60 359.00 16.011 Secondary Beams
28 Rolled Section W12x50 - HIGH STRENGTH ASTM A992 or EQ 8.60 0.00 m 74.41 8.60 0.640 Monorail Beams
29 Rolled Section W10X22 - HIGH STRENGTH ASTM A992 or EQ 984.15 4.85 m 32.74 989.00 32.379 Secondary Beams,Trimmer Beams ∆
30 Rolled Section W6X15 - HIGH STRENGTH ASTM A992 or EQ 2.00 0.00 m 22.32 2.00 0.045 Deck plate support Beam
Page 17 of 23
Contractor Doc.
STRUCTURAL MTO - 200277-VME-ST-MT-1200
No.
M012-E-HOUSE
Revision 2
PIKKA DEVELOPMENT PROJECT STANDALONE STP FACILITY
Unit Weight
Sr. Yield Strength / Base Top Up Total Qty Total Weight
Item Description Dimensions Material Grade Unit (kg/m)/ Remarks
No. Group Category Qty Qty (m/m2) (MT)
(kg/m2)
31 Plate 8 thk. Chequered Plate 8 (0.31") HIGH STRENGTH ASTM A572/ASTM A992 or EQ 915.00 0.00 m2 62.80 915.00 57.462 Deck Plate
32 Plate 8 thk. Chequered Plate 8 (0.31") HIGH STRENGTH ASTM A572/ASTM A992 or EQ 110.00 0.00 m2 62.80 110.00 6.908 Roof Plate
33 Plate 6 thk. Plain Plate 6 (0.23") HIGH STRENGTH ASTM A572/ASTM A992 or EQ 25.00 9.00 m2 47.10 34.00 1.601 Deck Plain plate ∆
34 Channel PFC - 200x90 - HIGH STRENGTH ASTM A992 or EQ 8.60 0.00 m 30.00 8.60 0.258 Staircase stringer
35 Channel PFC - 150x75 - HIGH STRENGTH ASTM A992 or EQ 30.20 13.21 m 30.00 43.41 1.302 Equipment support Channel ∆
36 Angle L-150x90X9 - HIGH STRENGTH ASTM A992 or EQ 0.80 0.00 m 18.20 0.80 0.015 Stopper plate support
37 Angle L-125x125x10 - HIGH STRENGTH ASTM A992 or EQ 313.25 0.00 m 19.10 313.25 5.983 Equipment Support
38 Angle L-100x100x10 - HIGH STRENGTH ASTM A992 or EQ 542.90 34.20 m 15.00 577.10 8.657 Equipment Support bracings ∆
40 Serrated Grating (HDG) 1"X3/16" - LOW STRENGTH ASTM A1011 or EQ 20.00 0.00 m2 37.00 20.00 0.740 Grating
42 Tubular Section 60.3 3.91 LOW STRENGTH ASTM A53 GR B or EQ 4.00 0.00 m 5.43 4.00 0.022 Handrail Socket
44 Tubular Section 42.2 3.60 LOW STRENGTH ASTM A53 GR B or EQ 224.00 0.00 m 3.43 224.00 0.768 Staircase, Handrail - Hot Dip Galvanized
Page 18 of 23
Contractor Doc.
STRUCTURAL MTO - 200277-VME-ST-MT-1200
No.
M012-E-HOUSE
Revision 2
PIKKA DEVELOPMENT PROJECT STANDALONE STP FACILITY
Unit Weight
Sr. Yield Strength / Base Top Up Total Qty Total Weight
Item Description Dimensions Material Grade Unit (kg/m)/ Remarks
No. Group Category Qty Qty (m/m2) (MT)
(kg/m2)
45 Tubular Section 33.4 3.38 LOW STRENGTH ASTM A53 GR B or EQ 0.42 0.00 m 2.50 0.42 0.001 Safety gate socket
46 Round Bar 25.0 - LOW STRENGTH ASTM A36 or EQ 0.93 0.00 m 3.85 0.93 0.004 Safety Gate support Rod
47 Round Bar 22.0 - LOW STRENGTH ASTM A36 or EQ 23.00 0.00 m 3.00 23.00 0.069 Ladder Rungs
48 Round Bar 12.0 - LOW STRENGTH ASTM A36 or EQ 0.80 0.00 m 0.89 0.80 0.001 Socket support
49 Flat Bar 150x6 6.00 LOW STRENGTH ASTM A36 or EQ 34.00 0.00 m 7.07 34.00 0.240 Coaming Plate,Handrail - Toe Bar
50 Flat Bar 75x10 10.00 LOW STRENGTH ASTM A36 or EQ 38.00 0.00 m 5.89 38.00 0.224 Ladder-Stringer
51 Flat Bar 60x9 9.00 LOW STRENGTH ASTM A36 or EQ 0.53 0.00 m 4.24 0.53 0.002 Safety Gate stopper
52 Flat Bar 50x10 10.00 LOW STRENGTH ASTM A36 or EQ 17.00 0.00 m 3.92 17.00 0.067 Wall panel support
53 Flat Bar 50x9 9.00 LOW STRENGTH ASTM A36 or EQ 0.23 0.00 m 3.53 0.23 0.001 Safety Gate socket support
54 Angle L-150x150x12 - LOW STRENGTH ASTM A36 or EQ 0.90 0.00 m 27.20 0.90 0.024 Ladder Support
55 Angle L-75x75x9 - LOW STRENGTH ASTM A36 or EQ 3.50 0.00 m 10.00 3.50 0.035 Ladder Support
Page 19 of 23
Contractor Doc.
STRUCTURAL MTO - 200277-VME-ST-MT-1200
No.
M012-E-HOUSE
Revision 2
PIKKA DEVELOPMENT PROJECT STANDALONE STP FACILITY
Unit Weight
Sr. Yield Strength / Base Top Up Total Qty Total Weight
Item Description Dimensions Material Grade Unit (kg/m)/ Remarks
No. Group Category Qty Qty (m/m2) (MT)
(kg/m2)
60 Grating Saddle Clips Dia 5/16" Anchor bolts - - SS316 or EQ 74.00 0.00 Nos - 74.00 - Grating Saddle Clips
Total in MT 361 ∆
61 Plate 25 thk. Plate 25.00 HIGH STRENGTH ASTM A992 or EQ 6.40 0.00 m2 196.25 6.40 1.256 PG 610x400x25x16-Flange Plate
62 Plate 20 thk. Plate 20.00 HIGH STRENGTH ASTM A992 or EQ 51.10 0.00 m2 157.00 51.10 8.023 Boxup Plate
63 Plate 16 thk. Plate 16.00 HIGH STRENGTH ASTM A992 or EQ 7.82 0.00 m2 125.60 7.82 0.982 Boxup Plate, PG 610x400x25x16-Web Plate
64 Plate 12 thk. Plate 12.00 HIGH STRENGTH ASTM A992 or EQ 0.41 0.00 m2 94.20 0.41 0.039 Stiffener Plate
65 Plate 8 thk Plate 8.00 HIGH STRENGTH ASTM A992 or EQ 0.65 0.00 m2 62.80 0.65 0.041 Stiffener Plate
66 Rolled Section W24x104 - HIGH STRENGTH ASTM A992 or EQ 14.30 0.00 m 154.80 14.30 2.214 Primary beam
67 Rolled Section W16x40 - HIGH STRENGTH ASTM A992 or EQ 45.10 0.00 m 59.53 45.10 2.685 Secondary Beams
Total in MT 16
Notes:
1. Refer "OGE-STSPE-000001 Material Toughness Requirements for Structural Steel Specification &OGE-STSPE-000002 Structural Steel Detailing, Fabrication, and Erection Specification" for material grades
2. This MTO excludes wastage, contingencies, allowances.
3. This MTO is based on the Structural analysis and structural drawing
4. This MTO is good for procurement.
5. The material grade should withstand the 40 to 90 deg. Fahrenheit.
Page 20 of 23
CONTRACTOR Doc No:
200277-VME-ST-MT-1200
STRUCTURAL MTO –
M012 – E-HOUSE
Revision: 2
Page 22 of 23
Contractor
200277-VME-ST-MT-1200
Doc. No.
EQUIPMENT SUPPORT BOLTS, NUTS & WASHERS MTO -
M012-E-HOUSE
Revision 2
55-CAB-001, 55-CAB-002
13 Bolts, Nuts & Washers - - - ∆
(Bolt size details not available in GAD)
Bolt size released in M12x60
Notes:
1. Refer "OGE-STSPE-000001 Material Toughness Requirements for Structural Steel Specification & OGE-STSPE-000002 Structural Steel Detailing, Fabrication, and Erection Specification" for material grades
Page 23 of 23