Installation of the Brake_050815
Installation of the Brake_050815
A320
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UNCONTROLLED COPY 11 Sep 2023
Rev 38 - 15 Jun 2023
Task 32-42-27-400-001-A
Installation of the Brake
WARNING: MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
GEAR. THIS WILL PREVENT UNWANTED MOVEMENT OF THE LANDING GEAR, AND
THUS POSSIBLE INJURY TO PERSONS AND DAMAGE TO THE AIRCRAFT AND/OR
EQUIPMENT.
WARNING: LET THE BRAKES AND THE WHEELS BECOME COOL BEFORE YOU GO NEAR THE
LANDING GEAR. DO NOT APPLY A LIQUID OR GAS DIRECTLY ON A HOT WHEEL OR
BRAKE UNIT. THIS CAN CAUSE A TIRE EXPLOSION AND/OR A WHEEL RIM BURST.
WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL
MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.
FIN 2641GM , 2642GM , 2643GM , 2644GM
1. Reason for the Job
Self explanatory
2. Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
REFERENCE QTY DESIGNATION
No specific 1 CRANE 100KG (220 LB)
No specific 1 EXTENSION
No specific AR SAFETY BARRIER(S)
No specific AR SAFETY CLIP - CIRCUIT BREAKER
No specific 1 SOCKET STANDARD
No specific AR WARNING NOTICE(S)
** On A/C 001-009 011-050 101-150 154-200 246-300 351-352 356-356 358-358 378-379 501-501
503-504 506-506 508-508 510-512 517-525 527-527 529-529 531-536 540-550 561-567 571-571
582-600 605-608 610-611 615-709 712-712 717-718 725-725 729-750 901-908 911-999
POST SB 32-1244 FOR A/C 359-372
No specific Torque wrench: range
to between 20 and 22 M.DAN (147.49 and 162.24 LBF.FT)
** On A/C 401-425 427-428 430-433 435-450 801-900
No specific Torque wrench: range
to between 22 and 24 M.DAN (162.24 and 176.99 LBF.FT)
** On A/C 359-372 381-400
PRE SB 32-1244 FOR A/C 359-372
No specific Torque wrench: range
to between 23.7 and 24.4 M.DAN (174.78 and 179.94 LBF.FT)
** On A/C ALL
1324A 1 HANDLING TOOL
** On A/C 359-372 381-400
PRE SB 32-1244 FOR A/C 359-372
98D32403001000 1 ADAPTOR - BRAKE UNIT NUT
98D32403005000 1 ADAPTOR - BRAKE UNIT NUT
** On A/C 001-009 011-050 101-150 154-200 246-300 351-352 356-356 358-358 378-379 401-425
427-428 430-433 435-450 501-501 503-504 506-506 508-508 510-512 517-525 527-527 529-529
531-536 540-550 561-567 571-571 582-600 605-608 610-611 615-709 712-712 717-718 725-725
729-750 801-908 911-999
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** On A/C ALL
B. Consumable Materials
REFERENCE DESIGNATION
Material No: 03LBB1 Grease-Thread Anti-seize Graphited and Petrolatum -
Material No: 08BBB1 Non Aqueous Cleaner-- Petroleum Based -
Material No: 14QFB1 Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
D. Referenced Information
REFERENCE DESIGNATION
20-21-11-911-001-A Tightening Torques for Standard Threaded Fasteners
29-00-00-864-001-A Put the Related Hydraulic System in the Depressurized Configuration
before Maintenance Action
32-00-00-081-001-A Removal of the Safety Devices from the Landing Gears
32-11-12-000-001-A Removal of the MLG Hydraulic Dressings
32-11-12-400-001-A Installation of the MLG Hydraulic Dressings
32-11-12-960-801-A Replacement of the Quick-Release Coupling
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3. Job Set-up
SUBTASK 32-42-27-941-061-A
A. Safety Precautions
(1) Make sure that the SAFETY BARRIER(S) are in position.
(2) Make sure that the WARNING NOTICE(S) is (are) in position:
• on the ground service panel to tell persons not to pressurize the Green and Yellow
hydraulic systems,
• on the panel 40VU, to tell persons not to pressurize the Green and Yellow hydraulic
systems.
** On A/C 401-425 427-428 430-433 435-450 804-853
SUBTASK 32-42-27-860-060-C
(1) Make sure that the wheel chocks are in position for the wheels that are on the ground.
(2) Make sure that the Green and Yellow hydraulic systems are depressurized (Ref. TASK
29-00-00-864-001-A).
(3) On the panel 110VU, make sure that the PARK BRK control switch is set to OFF.
(4) Make sure that the tool that you installed during the removal of the brake is in position:
• GUIDE CONE (Q47323-1), or
• PROTECTOR, WHEEL AXLE (98D32403007200)
** On A/C 001-009 011-050 101-150 154-200 246-300 351-352 356-356 358-372 378-379
381-400 501-501 503-504 506-506 508-508 510-512 517-525 527-527 529-529 531-536
540-550 561-567 571-571 582-600 605-608 610-611 615-709 712-712 717-718 725-725
729-750 801-803 901-908 911-999
EMB SB 32-1242 FOR A/C 731-731
EMB SB 32-1244 FOR A/C 001-009 011-014 101-107 701-709 712-712
SUBTASK 32-42-27-860-060-E
C. Make sure that the circuit breaker(s) that follow(s) is (are) open, safetied and tagged. Use the SAFETY
CLIP - CIRCUIT BREAKER as necessary.
PANEL DESIGNATION FIN CLIPPED LOCATION
121VU HYDRAULIC/ (1GW) M37
BRK/TEMP/
DET/UNIT
121VU HYDRAULIC/ (4GG) M36
BRAKING AND
STEERING/
SYS2/SPLY
121VU HYDRAULIC/ (3GG) M35
BRAKING AND
STEERING/
SYS2/CTL
121VU HYDRAULIC/ (1GG) M34
BRAKING AND
STEERING/
SYS1/CTL
121VU HYDRAULIC/ (2GG) M33
BRAKING AND
STEERING/
SYS1/IND AND/
SPLY
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4. Procedure
** On A/C 009-009 011-014 101-105 701-709 712-712 731-731 901-908 911-999
EMB SB 32-1242 FOR A/C 731-731
EMB SB 32-1244 FOR A/C 009-009 011-014 101-105 701-709 712-712
(Ref. Fig 32-42-27-991-00100-X - Brake Unit)
** On A/C 001-008 106-107 359-372
EMB SB 32-1238 FOR A/C 001-008
EMB SB 32-1244 FOR A/C 001-008 106-107
(Ref. Fig 32-42-27-991-00100-A - Brake Unit)
** On A/C 015-050 108-150 154-200 246-300 351-352 356-356 358-358 378-379 501-501
503-504 506-506 508-508 510-512 517-525 527-527 529-529 531-536 540-550 561-567
571-571 582-600 605-608 610-611 615-700 717-718 725-725 729-730 732-750
(Ref. Fig 32-42-27-991-00100-R - Brake Unit)
** On A/C 401-425 427-428 430-433 435-450 801-900
(Ref. Fig 32-42-27-991-00100-K - Brake Unit)
** On A/C 381-400
(Ref. Fig 32-42-27-991-00100-F - Brake Unit)
** On A/C 001-009 011-050 101-150 154-200 246-300 351-352 356-356 358-358 378-379
401-425 427-428 430-433 435-450 501-501 503-504 506-506 508-508 510-512 517-525
527-527 529-529 531-536 540-550 561-567 571-571 582-600 605-608 610-611 615-709
712-712 717-718 725-725 729-750 801-908 911-999
EMB SB 32-1242 FOR A/C 731-731
EMB SB 32-1244 FOR A/C 001-009 011-014 101-107 701-709 712-712
POST SB 32-1244 FOR A/C 359-372
SUBTASK 32-42-27-640-050-A
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a If the shanks of the bolts (12) are flush with the ends of the nuts (8), or come out of the
nuts (8):
• Send the brake unit with all the nuts (8), bolts (12) and washers (7) to the
overhaul facility for inspection, refer to the manufacturer CMM.
(5) If necessary, install the brake temperature sensor retained at removal of the brake unit
** On A/C 001-009 011-050 101-150 154-200 246-300 351-352 356-356 358-372 378-379
401-425 427-428 430-433 435-450 501-501 503-504 506-506 508-508 510-512
517-525 527-527 529-529 531-536 540-550 561-567 571-571 582-600 605-608
610-611 615-709 712-712 717-718 725-725 729-750 801-908 911-999
(Ref. TASK 32-47-15-400-001-A).
** On A/C 359-372 381-400
PRE SB 32-1244 FOR A/C 359-372
SUBTASK 32-42-27-640-050-C
(3) Install the washers (7) and nuts (8) on the bolts (12).
(4) Make sure that the studs (11) are in the correct position in the axle (6).
(5) TORQUE the nuts (8):
(a) Calculate the torque wrench setting for the adaptor you will use, to get a torque value
to between 22 and 24 M.DAN (162.24 and 176.99 LBF.FT)
at the nut (Ref. TASK 20-21-11-911-001-A ). Use a ADAPTOR (M46292 ) or a ADAPTOR -
BRAKE UNIT NUT (98D32403005001 ) or a SOCKET STANDARD with an EXTENSION.
(b) TORQUE the nuts (8)
to between 22 and 24 M.DAN (162.24 and 176.99 LBF.FT)
.
NOTE: The specified torque value is the torque that you must apply to the nut and not
the torque wrench setting.
(6) Remove the GUIDE CONE (Q47323-1 ) or the PROTECTOR, WHEEL AXLE (98D32403007200 )
from the wheel axle.
(7) Make sure that the retaining ring (4) of the axle protective sleeve (5) is in the correct position.
** On A/C ALL
SUBTASK 32-42-27-420-057-A
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SUBTASK 32-42-27-870-050-A
F. Leak Repair
(1) If you find leaks between the hydraulic quick-release coupling(s) (2) and/or (14) and the union(s) of
the brake hose(s):
(a) Release the brake pressure and depressurize the brake hydraulic system
** On A/C 001-009 011-050 101-150 154-200 246-300 351-352 356-356 358-358
378-379 501-501 503-504 506-506 508-508 510-512 517-525 527-527
529-529 531-536 540-550 561-567 571-571 582-600 605-608 610-611
615-709 712-712 717-718 725-725 729-750 801-810 901-908 911-999
(Ref. TASK 29-00-00-864-001-A).
(b) Remove the lockwire(s):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR
INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND
DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE
YOU BLIND, AND/OR CAN CAUSE DAMAGE.
1 Cut, remove and discard the lockwire(s) between the hydraulic quick-release coupling(s) (2)
and/or (14) and the union(s) of the brake hose(s).
(c) Disconnect the union(s) of the brake hose(s) from the hydraulic quick-release coupling(s) (2) and/
or (14).
Do a visual inspection of these two parts for signs of wear or damage on the internal mating
surfaces.
CAUTION: HOLD THE QUICK-RELEASE COUPLING WHEN YOU TORQUE THE HOSE
ASSEMBLY AND MAKE SURE IT DOES NOT TURN. DAMAGE TO THE
QUICK-RELEASE COUPLING CAN OCCUR IF IT TURNS.
1 If there is damage on the hydraulic quick-release coupling(s) (2) and/or (14) and/or on the
brake hose(s), replace the two parts:
• Replace the hydraulic quick-release coupling(s) (2) and/or (14)
** On A/C 001-009 011-050 101-150
154-200 246-300 351-352 356-356 358-358
378-379 501-501 503-504 506-506 508-508
510-512 517-525 527-527 529-529 531-536
540-550 561-567 571-571 582-600 605-608
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(2) If you find leaks between the brake-unit self-sealing coupling(s) (3) and/or (13) and the brake unit(s)
(1):
(a) Release the brake pressure and depressurize the brake hydraulic system
** On A/C 001-009 011-050 101-150 154-200 246-300 351-352 356-356 358-358
378-379 501-501 503-504 506-506 508-508 510-512 517-525 527-527
529-529 531-536 540-550 561-567 571-571 582-600 605-608 610-611
615-709 712-712 717-718 725-725 729-750 801-810 901-908 911-999
(Ref. TASK 29-00-00-864-001-A).
(b) Disconnect the hydraulic quick-release coupling(s) (2) and/or (14).
CAUTION: TO REMOVE THE HYDRAULIC QUICK-RELEASE COUPLING FROM THE
BRAKE UNIT, TURN THE LOCKING COLLAR BEFORE YOU PULL IT
AWAY. IF YOU DO NOT OBEY THIS INSTRUCTION, YOU CAN CAUSE
DAMAGE TO THE EQUIPMENT.
1 Disconnect the hydraulic quick-release coupling(s) (2) and/or (14) from the brake-unit self-
sealing coupling(s) (3) and/or (13).
(c) Remove the lockwire(s):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR
INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND
DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE
YOU BLIND, AND/OR CAN CAUSE DAMAGE.
1 Cut, remove and discard the lockwire(s) from the brake-unit self-sealing coupling(s) (3) and/
or (13).
(d) Remove the brake-unit self-sealing coupling(s) (3) and/or (13) from the brake unit(s) (1)
** On A/C 001-009 011-050 101-150 154-200 246-300 351-352 356-356 358-358
378-379 501-501 503-504 506-506 508-508 510-512 517-525 527-527
529-529 531-536 540-550 561-567 571-571 582-600 605-608 610-611
615-709 712-712 717-718 725-725 729-750 801-810 901-908 911-999
(Ref. TASK 32-42-27-000-004-A)
Do a visual inspection of these two parts for signs of wear or damage on the internal mating
surfaces.
1 If there is damage on the brake-unit self-sealing coupling(s) (3) and/or (13) and/or on the
brake unit (1), replace the two parts:
• ** On A/C 001-009 011-050 101-150
154-200 246-300 351-352 356-356
358-358 378-379 501-501 503-504
506-506 508-508 510-512 517-525
527-527 529-529 531-536 540-550
561-567 571-571 582-600 605-608
610-611 615-709 712-712 717-718
725-725 729-750 801-810 901-908
911-999
(Ref. TASK 32-42-27-000-001-A) and
** On A/C 001-009 011-050 101-150
154-200 246-300 351-352 356-356
358-358 378-379 501-501 503-504
506-506 508-508 510-512 517-525
527-527 529-529 531-536 540-550
561-567 571-571 582-600 605-608
610-611 615-709 712-712 717-718
725-725 729-750 801-810 901-908
911-999
(Ref. TASK 32-42-27-400-001-A),
• ** On A/C 001-009 011-050 101-150
154-200 246-300 351-352 356-356
358-358 378-379 501-501 503-504
506-506 508-508 510-512 517-525
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F. Leak Repair
(1) If you find leaks between the hydraulic quick-release coupling(s) (2) and or (14) and the union(s) of
the brake hose(s):
(a) Release the brake pressure and depressurize the brake hydraulic system (Ref. TASK
29-00-00-864-001-A).
(b) Remove the lockwire(s):
WARNING: USE PROTECTIVE GOGGLES AND GLOVES WHEN YOU REMOVE OR
INSTALL LOCKWIRE. EACH TIME YOU CUT LOCKWIRE, REMOVE AND
DISCARD IT IMMEDIATELY. LOOSE LOCKWIRE CAN CUT YOU OR MAKE
YOU BLIND, AND/OR CAN CAUSE DAMAGE.
1 Cut, remove and discard the lockwire(s) between the hydraulic quick-release coupling(s) (2)
and or (14) and the union(s) of the brake hose(s).
(c) Disconnect the union(s) of the brake hose(s) from the hydraulic quick-release coupling(s) (2) and
or (14).
Do a visual inspection of these two parts for signs of wear or damage on the internal mating
surfaces.
CAUTION: HOLD THE QUICK-RELEASE COUPLING WHEN YOU TORQUE THE HOSE
ASSEMBLY AND MAKE SURE IT DOES NOT TURN. DAMAGE TO THE
QUICK-RELEASE COUPLING CAN OCCUR IF IT TURNS.
1 If there is damage on the hydraulic quick-release coupling(s) (2) and or (14) and or on the
brake hose(s), replace the two parts:
• Replace the hydraulic quick-release coupling(s) (2) and or (14) (Ref. TASK
32-11-12-960-801-A).
• Replace the applicable brake hose(s) (Ref. TASK 32-11-12-000-001-A) and
(Ref. TASK 32-11-12-400-001-A).
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G. Remove the SAFETY CLIP - CIRCUIT BREAKER and the tag(s) and close this (these) circuit breaker(s):
PANEL DESIGNATION FIN CLIPPED LOCATION
121VU HYDRAULIC/ (1GW) M37
BRK/TEMP/
DET/UNIT
121VU HYDRAULIC/ (4GG) M36
BRAKING AND
STEERING/
SYS2/SPLY
121VU HYDRAULIC/ (3GG) M35
BRAKING AND
STEERING/
SYS2/CTL
121VU HYDRAULIC/ (1GG) M34
BRAKING AND
STEERING/
SYS1/CTL
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SUBTASK 32-42-27-420-059-A
J. Test
(1) As the operational tests of the Normal and Alternate braking system necessary after removal/
installation of the brake unit are already done in the bleeding procedure, do only an operational test of
the brake temperature system (Ref. TASK 32-47-00-710-001-A).
(2) Make sure that the wear indicators are in the correct condition (Ref. TASK 32-42-27-210-003-A).
5. Close-up
SUBTASK 32-42-27-942-050-A
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FIG. EFFECTIVITY: On A/C 001-008 106-107 359-372 : EMB SB 32-1238 FOR A/ Fig Issue Date: 26 Jun 2023
C 001-008 ; EMB SB 32-1244 FOR A/C 001-008 106-107
2642GM
A A
A
2644GM
1 2641GM
2
A
3 2643GM
B 7
8
14
B 13 12 11 10 9 5
7
5 4 6
8
N_MM_324227_4_AAM0_01_00
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B
2641GM
A (2644GM)
2643GM
(2642GM)
1
A
LH SHOWN
RH SYMMETRICAL
11 4
6 5
6
14 7
8
A
13
12 A
10
15
B C
5 7
4 6
8
9
C A A N_MM_324227_4_BDM0_01_00
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FIG. EFFECTIVITY: On A/C 401-425 427-428 430-433 435-450 801-900 Fig Issue Date: 26 Jun 2023
A
2642GM
A
2641GM
1
A
A 2644GM
A
2
2643GM
6
C 7
8
14
13
B
B 12
9
11 10 9 5
7
C 8
5 4 6
15
N_MM_324227_4_YAM2_01_00
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FIG. EFFECTIVITY: On A/C 015-050 108-150 154-200 246-300 351-352 356-356 Fig Issue Date: 26 Jun 2023
358-358 378-379 501-501 503-504 506-506 508-508 510-512 517-525 527-527
529-529 531-536 540-550 561-567 571-571 582-600 605-608 610-611 615-700
717-718 725-725 729-730 732-750
A
A
2642GM
2644GM 2641GM
A 1
A
2643GM
2
A
3
C 6
7
5 8
14
13
C
5 4 6
B
12 11 10 9
9
7
8
B
15
N_MM_324227_4_AAM2_01_00
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FIG. EFFECTIVITY: On A/C 009-009 011-014 101-105 701-709 712-712 731-731 Fig Issue Date: 26 Jun 2023
901-908 911-999 : EMB SB 32-1242 FOR A/C 731-731 ; EMB SB 32-1244 FOR A/
C 009-009 011-014 101-105 701-709 712-712
A
A
2642GM
2641GM
A A
2644GM
2643GM
1 2
A
3
C
5 6 7 8
14
13
12 11 10 9 B
B 9
7
C 8
5 4 6
15
N_MM_324227_4_BAM2_01_00