UNIVERSAL PUMP TYPE ATUV ATUV

ATUV - 11 - Ed 5 - May 2021

This is a general specification leaflet; for specific applications not covered herein, contact Suntec. PUMP
The SUNTEC ATUV oil pump is specially designed for the replacement market : the ATUV replaces IDENTIFICATION
the majority of two-stage pumps on the market of which most SUNTEC AT245, ATE245, models; it (2 models available)
also can replace AT255, ATE255 models used with nozzles up to 5 GPH. It incorporates a blocking
solenoid valve fitted with a built-in return valve ensuring an in-line cut-off function and a nozzle line ATU : Pump for two mode operation
pressure relief. It features two nozzle possible outlets. (two pressure modes),
COMPATIBILITY blocking solenoid valve with in-line
cut-off function and nozzle line
- Domestic oil, HVO, B30 (biofuel blend with the addition of 30% FAME, as defined in pressure relief device,
DIN SPEC 51603-6), kerosene. two possible nozzle outlets.
- Two firing rates
- Two-pipe system only (one pipe system not possible) V : B30 applications
SPECIAL FEATURES
- Choice of nozzle outlet connection on either side (right or left). Gear set capacity
- Nozzle line pressure relief device (for nozzles with build-in cut-off function). (see pump capacity curve)
- Performance and reliability of SUNTEC "AT2" pumps, also adapted to kerosene applications.
PUMP OPERATING PRINCIPLE Shaft rotation
(seen from shaft end)
The gear set draws oil from the tank through the built-in filter and transfers it to the nozzle line via the
R : clockwise rotation
cut-off solenoid valve. Pressure regulation is assured by two spool valves, one for each pressure mode.
L : anti-clockwise rotation.
Switching between low and high pressure is assured by a "normally open" by-pass solenoid valve.
When this solenoid is non-activated, a by-pass channel is open, allowing the normal functioning of
the low pressure regulating valve which sets the nozzle pressure. When this solenoid is activated, Model number
the by-pass channel is closed, thus pressure will build up on both sides of the low pressure regulating
valve eliminating its effect, and the high pressure regulating valve now determines the nozzle pressure.
Cut-off ATU V 45 L 9860 6 P 07 00 I
The blocking solenoid valve of the nozzle line is of the "normally closed" type. ATU V 45 R 9861 6 P 07 00 I
This design ensures extremely fast response and the switching can be selected according to the burner
operating sequence and is independent of motor speed.
When this solenoid valve is non-activated, the valve is closed and all oil pressurized by the gear set
passes through the regulators to suction line. Revision number
As soon as this solenoid is activated, oil passes to the nozzle line at the pressure set by the pressure
regulating valves.
Installation
Bleed P : two-pipe operation
Bleeding in two pipe operation is automatic (it is assured by a bleed flat on the piston of the low pressure
regulator). It may be accelerated by opening the pressure gauge port.
Solenoid valve voltage
Caution: The non-used nozzle outlet must be loosened, thoroughly bleeded and re-tightened, 07 : 220-240 V AC ; 50/60 Hz
to obtain a perfect cut-off function.
Nozzle line pressure relief Connector cable length
The nozzle line pressure relief function operates only when the installation is fitted with a nozzle 00 : no cable
incorporating a cut-off function which opens at 4 bars or above. Any subsequent expansion of the oil
due to residual heat from the preheater or the boiler is discharged through the relief valve in the pump I : Individual packing
which opens at a lower pressure than the nozzle opening pressure.
Note : For a boosted pump, the overpressure applies to the safety shut-off device and the relief valve.

Relief valve
By-pass Blocking closed
solenoid valve solenoid valve
By-pass (NO) (NC) Blocking
solenoid valve open open solenoid valve
(NO) (NC)
closed Pressure closed
gauge port

Optional
nozzle To nozzle
outlet

Relief valve
open

Low pressure High pressure Oil discharged from

adjustment adjustment nozzle line
Shaft seal
Oil under suction
Vacuum
gauge port Oil under pressure

Gear set By-passed oil

TWO PIPE returned to tank
Inlet Return INSTALLATION

SUNTEC INDUSTRIES FRANCE - 1, rue Lavoisier - BP 102 - F-21603 LONGVIC Cedex - Tel. 33 (0)3 80 70 60 70 - Fax 33 (0)3 80 70 61 11- www.suntec.fr
TECHNICAL DATA
Pump capacity
General Capacity (L/h)

Mounting Hub mounting according to EN 225

ATUV45
Connection threads cylindrical according to ISO 228/1
Inlet and return G 1/4 (with facilities for conical sealing)
Nozzle outlets G 1/8
Pressure gauge port G 1/8
Vacuum gauge port G 1/8
Valve function Pressure regulation

SK392, SK393, 05/01/2018

Strainer open area : 6 cm2 - opening size : 150 µm
Shaft Ø 8 mm with 2 flats
Weight 1,3 kg

Hydraulic Data
Nozzle pressure ranges Low mode High mode Pressure (bars)
@ 1,8 cSt 2-12 bars 12 - 15 bars Viscosity = 1,8 cSt Rated speed = 2850 rpm
@ 5 cSt 2-12 bars 12 - 25 bars 5 cSt
Delivery pressure settings Low mode : 9 bars - High mode : 22 bars
Data shown take into account a wear margin.
Nozzle size applications suitable for nozzles up to 3 GPH @1,8 cSt
Do not oversize the pump when selecting the gear capacity.
suitable for nozzles up to 5 GPH @ 5 cSt
Viscosity range 1,25 - 12 mm²/s (cSt)
Oil temperature 0 - 60°C max. in the pump Power consumption
Power (W)
Inlet pressure 2 bars max.
Return pressure 2 bars max.
Suction height 0,45 bars max. vacuum to prevent air separation from oil ATUV45
Rated speed 3600 rpm max.
Torque (@ 45 rpm) 0,10 N.m

Solenoid valve characteristics

SK392, SK393, 05/01/2018

Voltage 220-240 V; 50/60 Hz
Consumption 9W
Ambient temperature 0 - 80 °C
Maximum pressure 25 bars
Relief valve 3,5 bars max. (without booster)
opening pressure
Pressure (bars)
Certified TÜV - Nr stamped on pump cover
Protection class IP 54 according to EN 60529, when used with SUNTEC Viscosity = 1,8 cSt Rated speed = 2850 rpm
connector cable 5 cSt

Caution: When replacing an AT2 or ATE2 pump by an ATUV, take care of the inlet and return ports location and of the solenoid valves
position.These ports and/or the solenoid valves may be inverted on the ATUV model with regard to the replaced model : refer to the
arrows and the marking on the cover face of the pump, solenoid valve for switching low/high modes is identified with a label "2".
ATUV models are only intended for two-pipe installations.

DIMENSIONS
Example shows "L" rotation

  Inlet  and Return 

with direct sealing
 (sealing with washers can also be used)

120°

3-1 Ø6,25
3-2

14,8

5,95+/-0.05
G1/4
 

 
Low pressure Solenoid valve for switching
 Suction 3-1 Nozzle outlet  Pressure gauge port  adjustment  low/high modes (1/2)
High pressure
 Return 3-2 Optional nozzle outlet  Vacuum gauge port  adjustment  Blocking solenoid valve ( NC)

We reserve the right to change specifications without prior notice. ATUV - 11 - Ed 5 - May 2021