KPM60 Low voltage motor protection controller

Instructions V1.7

Rs485 communication shield ground

RS485 communication terminal

DI input
Compere's meter DI input
DI input
DI input
DI input

Need to increase the temper

Temperature ature function

Profibus-DP
1 channel 4-20mA
transmission output,
programmable project

Temperature measurement 0° C~ 200 ° C(Optional)

Protection execution
method

Heat dissipation coefficient

Protection execution method Alarm,trip,disable disable
Action setting value 50%Ie-600%Ie 120%Ie
Time setting value 0.1s-99.99s 10s

The following table shows several sets of operating time when the motor is overloaded

Stop signal input

LCD-TC (LCD Temperature Compe

nsation Coefficient)

Locked-rotor protection is to prevent the motor during the start, due to the rotor stuck to stop
the rotation, causing the current rise, resulting in motor damage. Locked rotor protection is
input during the motor starting process. According to the ratio of the maximum phase current
and the rated current as the judgment basis, when the current ratio is greater than the setting
Current protection value, the stall protection is started and executed according to the time limit.
Underload protection
Related parameters

After power up, the default interface is control interface, under this interface , user can control start-up
and shutdown the motor through keys if the operation authority of the controller is local display; The ab Blocking protection is to prevent serious overload of the motor during operation, the motor rotor
ove operations will not be implemented if the operation authority of the controller is remote terminal or stops turning, damaging the motor due to increasing current. The blocking protection is put into
remote communication. operation after the motor is running, according to the maximum phase current and rated current
By operating the buttons, the display interface can be switched from the control interface to the query / PT ratio ratio as the basis for judging, when the current ratio is greater than the set value, the protection
setup root interface, under the interface, user operation buttons can query all measurement parameters starts, and according to the time-limit.
of the host.
By operating the buttons, the display interface can be switched from the control interface to the query / Transmit object， PT ratio Protection executi
on method Trip
setup root interface, the user operates the button under this interface can set the host's protection settin Transmit coefficient
gs and system parameters. Ise, firmware ver

Current direction
Current phase sequence
KPM60 front panel has 5 buttons, from left to right. LCD-TC
(LCD temperature compensation
After the device is turned on, the default is the control interface., press “FUNC” button to enter query/s coefficient
etup interface, in the root interface "parameter setting" option “ENTER/STOP” enter the protection pass
word input interface, enter the four-digit password and press the “ENTER/STOP” button, the fault passw
Current direction
ord is 1111, if the password is correct, enter the parameter setting interface, if the password is incorrect, Current phase sequence
prompt password Soft start function

Current unbalance protection prevents overheating of the motor due to unbalanced three-phase
current. Unbalanced protection can be closed, if the user is protected at this time to open, in the
start of the process is put into.
Because the motor's data is relatively small, so set the standard is based on the experience of th
The motor starting current is relatively large, if the start time is too long, easy to make the motor
heat damage, to this end, the device provides start-up timeout protection.Protective action chara e imbalance. For a known equilibrium condition, the starting value of 50% is recommended as a
cteristics starting point. The starting value can be lowered to a level higher than the frequent trip. For a mild
In the process of starting the motor, if the set start time to the rear, the current of any phase curren load motor, a lot of unbalance current will not cause damage to the motor, such cases can be raise
t≥1.1 times the rated current, Start time-out protection immediate action.Related parameters d, can also set a longer delay time.
PUN: current unbalance rate. The calculation formula is:
Pun=| I m a x ( I m i n ) – I a v|/|Iav|×100

Iav is average current, Pun takes Imax and Imin into the maximum calculated above.
During the start and run of the motor, the controller calculates the three-phase current unbalance
of the motor. When the current imbalance is detected greater than the set value, the current unba
A motor overheating protection is a common protection function, used to protect the motor ove lance protection is activated and executed in a definite time.
rload for a long time lead to winding heat, resulting in damage to the motor winding insulation dam Related parameters
age to the motor. Overload protection prevents the motor from being damaged by heat due to over
load operation. This protection is started after the start, the protection is based on the ratio of the
equivalent current to the rated current, according to the following characteristic equation, when th
e time is met, the overload protection action. When Ieq > 1.05 * Ie, the heat accumulation, thermal
protection equation is:

When Ieq <1.05 * Ie, the heat dissipation protection equation is:

K1, K2 is positive sequence current heating time constant, in the start time K1 take 0.5, after runn
ing, take "1", K2 is negative sequence current heating time constant, k2 take 3~10, generally set
to 6; I1 is positive sequence current, I2 is negative sequence current
Tsr = Tfr * Ksr.
Tfr：Overheating time constant;
ksr: Cooling coefficient, generally take 4;
When the heat accumulation value reaches a certain level, the relay output adjusts, after tripping, Protection
the heat capacity does not fall below 15%, does not allow the starting motor, emergency press the execution
parking and reset button at the same time, then achieve manually remove the thermal memory va method
lue. General ground protectio
Related parameters n settings of not less than
50% Ie, leakage protectio
n according to the need to
Motor underload is generally not need to be protected, but, the occasion requires underload pr When a short-circuit current fault occurs in the motor circuit and the current is large, such as a metallic
otection such as load may appear abnormal mutation, for sudden rupture of assembly line con single-phase ground fault, if the contactor is forcibly opened, the contactor may be damaged. At this ti
veyor belt and so on. This situation needs to be put into underload protection. me, the contactor should be directly controlled to trip to achieve safe removal of the fault current. the
Protection operation characteristic: if average of three current≥ overload setting value until the goal of. If the contactor breaking current protection is turned on, the protection is always on. When the
time is out, underload protection acts reliably. maximum phase current is monitored to be greater than the set contactor's allowable breaking current,
Operation time characteristic: definite time limit protection. the circuit breaker will be directly opened.
Related parameters
Protection execution
method
Protection execution
method

Motor underload is generally not need to be protected, but, the occasion requires underload pr Low voltage motor control power often direct quote from 380V power system when the system voltage app
otection such as load may appear abnormal mutation, for sudden rupture of assembly line con a
ears short fault (commonly known as “shake of voltage”), easily lead to shutdown of the motor. The device
veyor belt and so on. This situation needs to be put into underload protection. p
provides the motor with the loss of voltage restarting function, so that the motor in the power supply and the
Protection operation characteristic: if average of three current≥ overload setting value until the t
system is restored to normal condition, can automatically restart to the normal operation.
time is out, underload protection acts reliably. W
Immediately restart: when the motor undervoltage protection parking or lost voltage sags interval in 0.5 sec
Operation time characteristic: definite time limit protection. onds, due to inertia that motor rpm drop is very small, can be directly to restart the motor. This function in th
e power grid, “shaking”, can ensure the continuous normal operation of equipment.
Time delay reset: when the motor undervoltage protection parking or lost voltage due to voltage sags time
Protection execution interval in the 0.5s-60s (time can be set). At this time the current change greatly, at the same time to start
method
multiple motor will lead to excessive starting current. Therefore, the device will be in accordance with the
restart delay to restart the motor (delay time can be set).

Protection execution
method

When the system voltage is too low, the motor torque is insufficient, long-term operation will lea
d to the motor burn, the undervoltage protection function can avoid the motor in the low voltage
conditions are not allowed to run.
The undervoltage protection is energized during the start-up of the motor. When any line voltag
e is monitored below the voltage setting, the undervoltage protection is initiated and executed
in a limit time.

Protection execution For low-side motors, the power factor changes more frequently than motor current or active power. There
method fore, power factor protection is particularly suited to the distinction between no-load operation and failure
(such as tearing of the conveyor belt or transmission shaft breakage)

Protection execution
method
When the motor is running at low load, the current of the motor is not necessarily small due to
the low power factor. The undercurrent protection function protects the motor by monitoring the
active power.
Under power protection is applied after the motor has entered the operating state.
When the active power is lower than the set setting value, the under-power protection is activa
ted and executed in a limit time. External fault protection is provided to users by external access，the switch quantity is used as the input
Related parameters point of the external fault signal, access process closing and tripping integrated chain contact, can be us 1.In the direct start mode, after the controller receives the start command in the ready state, the internal relay DO1 is closed, the contactor
ed for process chain function; the user can control according to the needs of the motor, using external fault KM coil is electrically closed, and the motor is started. When the controller receives the opening command or a protection trip occurs, the
Protection execution protection to obtain trip or alarm function. External fault protection Access switch input can be selected " relay DO1 is disconnected, the KM coil is de-energized, and the motor is stopped.
method normally open" or "normally closed" mode. After the controller is powered on, the switch input status is co 2.When the motor has a protection alarm or protection trip, press the reset button to clear the fault indication， When the parking process
ntinuously detected and the limit time protection is provided according to the input state. is over, it can receive a restart command when it enters the ready state.
3.Dotted lines indicate optional features

Protection execution
TE time protection is suitable for continuous operation, including easy start and infrequent star method
t-up will not produce significant additional temperature rise, allows the use of anti-time overloa
d protection device of the increased safety explosion-proof motor(example: YA, YA2 series .etc),
it is not suitable for motors that are difficult to start or start frequently.
Increased the safety and explosion-proof motor nameplate data "tE" time for the AC winding at Phase sequence protection can identify phase sequence errors in the three-phase voltage of the motor
the maximum ambient temperature to reach the rated operating stability after the temperature, nd avoid motor reversal. In order to avoid the overload protection malfunction, if the phase sequence
from the time it takes to block the current to the time required to rise to the limit temperature. rotection occurs, the corresponding limit should be corrected immediately to ensure the reliable opera
When the TE time protection function is turned on, the overload protection function will be auto ion of the motor. Phase sequence protection is applied when the motor is ready, starting and running.
matically turned off. TE time protection function in line with GB3836.3-2010 standard requirem hen the phase sequence of the three-phase voltage is detected, it is time-limited.
ents, TE time protection failure must be manually reset.

Protection execution Protection execution

method method

Temperature protection is the most direct protection of the motor. Insert the PT100 into the motor windings,
the resistance of PT100 varies linearly with temperature. Protector according to PT100 features, the moto
r winding temperature is detected, for motor protection, the protection logic is: When the detected temper
ature value is greater than the set value, perform a protection action.

Protection execution
method

KPM60 series supports a variety of start control mode, due to limited space, this manual only provides typ
ical wiring diagrams for KPM60 in protected mode, direct start mode and bidirectional start mode, For mo
re typical wiring diagrams, please contact the relevant personnel. If you encounter problems with the use
of the product, please contact the company's technical staff.

1.In the bidirectional start mode, in the ready state, when the protector receives the "start A" command, the internal relay DO1 is closed, the contactor KM1 was forced to pull; when the
controller received a stop command or protection trip, DO1 relay is disconnected, contactor KM1 is de-energized, motor stops. In the ready state, when the protector receives the "start B"
command, the internal relay DO2 is closed and the contactor KM2 is energized; when the controller receives the stop command or the protection trip occurs, the DO2 relay is disconnected
and the contactor KM2 Power loss freed, motor stop.
2.When the motor has a protection alarm or protection trip, press the reset button to clear the fault indication， When the parking process is over, it can receive a restart command when it
enters the ready state.
3.Dotted line marked as optional function.

Before operating properly, make sure to set the following system parameters:
◆ Rated current of the motor;
◆ Enter the correct CT rated current value;
◆ CT ratio is a backup item, is also used by the manufactures to provide 5A CT, external use
of other transformers, default value 1;
◆ Set the appropriate contactor breaking current, the default setting is 8 times the Ie;
◆ Confirm the operating mode;
◆ Confirm the operating authority;
◆ Confirm the device address and communication baud rate are consistent with the host com
puter;
◆ Before the normal operation, you also need to set the protection function to be used for pa
rameter setting;
◆ In the protection of the stall, unbalanced protection, grounding / leakage protection, short
circuit protection, underload protection, overvoltage protection, undervoltage protection, und
er power protection, if the protection mode is exited, the protection is disabled; if you need to
turn on these protection, set the range of the action values and delay times for each protection
in the protection function description.

15 Contact details
Henan Compere Smart Technology CO., LTD.
1.Under protected mode, the normally open contact string of the control relay DO1 is in the coil loop of the contactor KM, when the controller is powered up,
DO1contacts are closed immediately, operation start button SB2 then motor start, the protection trip occurs, relay DO1 is disconnected, the contactor KM's Telephone:+86-371-86181681
coil is de-energized, the contactor KM is released, the motor stops. Fax:+86-371-67890037
2. When the motor has a protection alarm or protection trip, press the reset button to clear the fault indication. The relay DO1 will automatically close and
enter the ready state, allowing the motor to start again. Web:www.comperepower.com
3. Dotted lines indicate optional features
Address:Unit 1, Building 38, Liandong U Valley, No. 352 Lianhua Street, High-tech Zone,
Zhengzhou, China
The final interpretation of this manual is owned by Henan Compere Smart
Technology Co.,Ltd.