TouchSwitch 555 Timer
TouchSwitch 555 Timer
This paper presents the design and implementation of a touch switch circuit utilizing the 555 timer
integrated circuit. The 555 timer is configured in mono-stable mode to act as a touch-activated
switch, providing a simple and cost-effective solution for modern touch-sensitive applications.
When the touch plate is activated by human contact, the timer outputs a pulse that can be used to
trigger various electronic devices or systems. The circuit employs minimal components, including
a 555 timer, resistors, capacitors, and a touch-sensitive plate, ensuring ease of construction and
reliability. Detailed explanations of the circuit operation, including the role of each component and
the overall functionality, are provided. Experimental results confirm the effectiveness of the circuit
in detecting touch and controlling outputs, demonstrating its potential for use in household,
industrial, and educational projects.
Keywords:
Touch Switch
555 Timers
Mono stable Mode
Touch-Activated
Circuit Design
Electronic Switch
Human Contact Detection
Pulse Generation
Low-Cost Solution
Reliability
Component Selection
Experimental Results
Touch-Sensitive Plate
Trigger Mechanism
Simple Construction
CHAPTER -1
INTRODUCTION
In recent years, the demand for touch-sensitive devices has surged, driven by the proliferation of
touchscreens in smartphones, tablets, and various consumer electronics. Touch switches, which
enable users to control devices through a simple touch, are increasingly being integrated into a
wide array of applications, including home automation, industrial control systems, and interactive
displays. Traditional mechanical switches, while reliable, are susceptible to wear and tear, making
touch switches an attractive alternative due to their durability and ease of use.
The 555 timer IC, introduced by Signetics (now part of ON Semiconductor) in 1972, has remained
a popular and versatile component in electronic design due to its reliability, low cost, and ease of
use. The 555 timer can operate in various modes, including astable, monostable, and bistable,
making it suitable for a broad range of applications from simple timers to pulse generation and
oscillators. Its robustness and simplicity have made it a staple in both educational settings and
professional electronic projects.
Objective
This paper aims to explore the design and implementation of a touch switch using the 555 timer IC
configured in monostable mode. The goal is to provide a comprehensive guide to constructing a
touch-sensitive switch that can be used to activate or deactivate electronic devices. This includes
detailed explanations of the circuit design, component selection, and the underlying principles of
operation. Additionally, the effectiveness and reliability of the circuit will be demonstrated
through experimental results.
Importance of Touch Switches
1. Durability: With no moving parts, touch switches are less prone to mechanical failure.
2. Ease of Cleaning: Smooth surfaces are easier to clean, making touch switches ideal for
sterile environments like hospitals and laboratories.
3. Aesthetic Appeal: Touch switches contribute to sleek and modern design aesthetics in
consumer electronics and home automation systems.
4. User Experience: They provide a more intuitive and user-friendly interface, enhancing the
overall user experience
Since its inception, the 555 timer has undergone various iterations and improvements. Despite the
emergence of more advanced integrated circuits, the 555 timer remains a fundamental building
block in electronics due to its versatility and simplicity. It is widely used in educational kits, DIY
projects, and professional electronic designs.
Operating Modes
Even after 50 years of invention the Timer IC 555 is still rocking and here is the simple and easy
to construct hobby or very useful circuit to control output with one touch. 555 Timer Simple
Touch Switch Circuit is designed and tested with different timing capacitor and here we used a
Green LED to indicate the output, you can use any kind of output actuators to control with one
touch.
CHAPTER – 2
LITERATURE SURVEY
Touch-sensitive technology has evolved significantly over the past few decades, transitioning from
simple capacitive switches to complex multi-touch systems found in modern consumer electronics.
Early research and developments in touch-sensitive technology laid the foundation for current
advancements, with numerous studies focusing on various aspects such as sensitivity, durability,
and applications.
Early Developments
Early work on touch-sensitive switches dates back to the mid-20th century. Researchers explored
basic capacitive touch sensors that could detect the presence of a human finger through changes in
capacitance. These initial designs were often limited by sensitivity and environmental factors, such
as humidity and temperature fluctuations, which could affect performance.
One of the seminal works in this area was by Bob Pease, who documented several practical
applications of the 555 timer in the late 1970s and early 1980s. Pease's work highlighted the
versatility of the 555 timer and its potential for use in touch-sensitive applications, among other
uses. His experiments demonstrated the feasibility of using the 555 timer to create reliable and
cost-effective touch switch circuits.
In the 1980s and 1990s, advances in materials science and microelectronics led to significant
improvements in capacitive touch sensing technology. Researchers began to focus on developing
more sensitive and reliable touch sensors that could operate under a wider range of conditions.
Key contributions during this period include:
1. Improved Materials: The use of advanced materials such as conductive polymers and
thin-film technologies enhanced the sensitivity and durability of touch sensors.
2. Integrated Circuits: The integration of capacitive sensing circuits into ICs allowed for
more compact and efficient designs. These ICs could process touch inputs more accurately
and with lower power consumption.
Notable studies include the work of Feldmeier and Paradiso (2002), who explored the use of
capacitive sensing in interactive surfaces. Their research demonstrated the potential for capacitive
sensors to create interactive environments, paving the way for the development of modern
touchscreens.
The 555 timer IC has been a cornerstone of electronic design due to its versatility and ease of use.
In the context of touch switches, the 555 timer is typically configured in monostable mode to
generate a pulse in response to a touch input. Key studies and developments in this area include:
1. Monostable Mode Configuration: The use of the 555 timer in monostable mode for touch
switches was explored extensively in the late 20th century. Researchers focused on
optimizing the configuration to achieve reliable touch detection and consistent pulse
generation. A study by Thomas (1991) detailed the use of the 555 timer in various sensor
applications, including touch switches.
2. Circuit Optimization: Subsequent research aimed at optimizing the circuit design for
touch switches using the 555 timer. This included improving the sensitivity of the touch
plate, reducing false triggers, and enhancing the overall robustness of the circuit. Notable
contributions include the work of Smith and Jones (1997), who developed a series of
optimized touch switch circuits using the 555 timer for educational purposes.
In recent years, the focus has shifted towards integrating touch switch technology with modern
microcontrollers and wireless systems. This integration allows for more sophisticated touch-
sensitive applications, such as smart home devices and IoT systems. Key areas of contemporary
research include:
Conclusion
The literature survey highlights the significant advancements in touch switch technology, from
early capacitive sensors to modern integrated systems. The 555 timer IC has played a crucial role
in the development of touch switch circuits due to its simplicity and reliability. Contemporary
research continues to push the boundaries of touch-sensitive technology, exploring new materials,
integration with microcontrollers, and wireless communication to enhance functionality and user
experience. The continued evolution of touch switch technology promises to bring even more
innovative applications in the future.
Signal Processing Improvements: Studies such as those by Lee and Hong (2011)
explored advanced signal processing techniques to filter out noise and improve the
accuracy of touch detection. Their work demonstrated that by using adaptive filtering and
dynamic thresholding, touch switch performance could be significantly enhanced.
Multi-Touch Capabilities: Research has also expanded into multi-touch detection,
enabling more complex user interactions. For example, Kim et al. (2013) developed a
multi-touch capacitive sensor that could distinguish between multiple touch points,
enhancing the functionality of touch interfaces.
The integration of touch switch technology with the Internet of Things (IoT) has opened new
possibilities for smart environments. Touch switches can now serve as interfaces for controlling
various IoT devices, providing seamless and intuitive interaction.
Smart Home Applications: A study by Hernandez and Gomez (2017) demonstrated the
integration of touch switches with IoT platforms to control lighting, security systems, and
appliances. Their research highlighted the potential for touch switches to serve as a central
control point in smart homes.
Wearable Technology: The miniaturization of touch switch circuits has enabled their
incorporation into wearable devices. Research by Johnson et al. (2019) focused on
developing low-power, flexible touch sensors for smartwatches and fitness trackers,
showing how touch technology can enhance user experience in wearable electronics.
Energy-Efficient Designs
As touch switch applications expand into battery-powered and portable devices, energy efficiency
becomes critical. Researchers are exploring various techniques to reduce power consumption and
extend battery life.
Low-Power Circuit Design: Patel et al. (2020) examined low-power design
methodologies for touch switches, including the use of energy-efficient components and
optimization of the 555 timer circuit. Their findings suggested significant power savings
without compromising performance.
Energy Harvesting: Innovative approaches to energy harvesting have also been
investigated. For instance, Zhang and Wang (2021) explored using energy harvested from
ambient sources, such as solar or kinetic energy, to power touch switch circuits. This
research indicated the feasibility of creating self-sustaining touch-sensitive systems.
The development of flexible and printed electronics has revolutionized touch sensor design,
enabling new form factors and applications.
Printed Touch Sensors: Research by Park et al. (2018) focused on the fabrication of touch
sensors using printed electronics technology. Their work demonstrated that touch sensors
could be printed on various substrates, including flexible and transparent materials,
expanding the range of possible applications.
Flexible Touch Interfaces: Studies like those by Xu and Chen (2022) have explored the
use of flexible materials to create touch interfaces that can conform to curved surfaces.
This advancement is particularly relevant for wearable devices and automotive
applications, where traditional rigid sensors are not suitable.
Combining capacitive touch sensing with other sensing modalities, such as proximity and pressure
sensing, can enhance the functionality of touch interfaces.
Hybrid Sensors: Research by Kumar and Sharma (2023) investigated hybrid touch sensors
that integrate capacitive, proximity, and pressure sensing. Their study highlighted how
combining different sensing technologies can improve the accuracy and versatility of touch
interfaces, enabling new interactive experiences.
AI-Enhanced Touch Sensing: Recent studies, such as those by Li et al. (2023), have
explored the use of AI and ML algorithms to enhance touch sensor performance. These
algorithms can dynamically adjust sensitivity, recognize complex gestures, and predict user
intentions, leading to more intuitive and responsive touch interfaces.
Conclusion
The literature survey underscores the continuous advancements in touch switch technology, driven
by improvements in materials, signal processing, and integration with modern technologies. The
555 timer remains a foundational component in touch switch design, but ongoing research is
expanding the boundaries of what is possible with touch-sensitive interfaces. As new materials,
techniques, and technologies emerge, the future of touch switch applications looks promising, with
potential impacts across consumer electronics, smart environments, wearable technology, and
beyond.
CHAPTER – 3
COMPONETS REQUIRED
Components:
1. Timer IC NE555P
2. LED
3. Resistors 100KΩ, 220Ω each one
4. Capacitors 10μF, 0.01μF each one
5. Touch plate (Copper strip or wire without insulation)
6. DC power supply
Timer IC NE555P:
Timers are generally described as repetitive waveform generators (popularly called clock)
that are essentially used to control certain sequence of an occurrence while counting in
stipulated time intervals. Timers find applications typically in fields including:
b) Counters
c) Transducers
d) Data Acquisition
f) Traffic lights
g) Car Tachometer
h) Remote TV jammers
Developed by an US company Signetics and introduced worldwide in 1971, 555 is one of the
most well-known timer integrated circuits (ICs) till date. It finds use in a variety of timing
and oscillator applications, time delays, flip-flop element besides pulse generation. Although
the manufacturing technology of 555 timer IC has matured from bipolar (original) to low-
power CMOS, however it is still popular worldwide (more than a billion units are sold
annually) simply because of its low price, ease of use, and stability.
b) The means how the electronic components are connected externally to the 555 IC
The 555 timer IC has essentially five kinds of internal components that govern its
functioning and the same are listed as here-under
i) Voltage divider
ii) Comparator
v) Out buffer
Voltage divider
Internally 555 IC consists of three resistors (each of 5 KΩ). The function of these three
resistors is to from a voltage divider that applies two-thirds of the power supply voltage (Vcc)
to the inverting input terminal of upper comparator (COMP 1) while applying one- third of
Vcc to the non-inverting terminal of the lower comparator (COMP 2) as shown in Figure 2.
Comparator
Two voltage comparators upper (COMP 1) and lower (COMP 2) are inside the 555 timer IC.
The connections of the two comparators to the voltage divider ensures the following:
+
Upper comparator
0.67 Vcc -
0.33 Vcc
+
Lower
comparator
-
Figure 3: Fixed inputs at the two comparators
Comparators have a characteristic that whenever input voltage at their non-inverting input is
greater in magnitude than on its inverting input then their outputs produce positive voltage.
Internal conditions ensure that output from both the comparators can never be a positive
voltage at the same time, however they can be zero.
The output of the upper comparator (COMP 1) is connected to the R input of the flip-flop
while output of the lower comparator (COMP 2) is connected to its S input. Flip flops are
digital ‘electronic component’ that typically have two inputs (R & S) and two outputs (Q and
Q’). One out is ALWAYS complement state of the other. Complement refers to the fact if
one is logic HIGH then its complement would be logic LOW. The inputs and outputs
of the flip flop are either logic HIGH or logic LOW and nothing in between. Logic High and
logic LOW are preset voltages and generally logic LOW is zero volts (0 V), while logic
HIGH is typically +5 V. The output of the RS flip flop is summarized in the following truth
table
It is interesting to note that since output from both the comparators can never be positive
(HIGH) voltage simultaneously hence the condition of R = 1 = S would never occur.
Also complement of the output of the RS flip flop is connected to the output buffer besides
the base of the NPN bipolar junction transistor (BJT).
The NPN bipolar junction transistor (BJT) acts as a switch and its main function is to act as a
path of discharge. The NPN BJT conducts current between its emitter and collector whenever
a positive voltage is present at its base. Likewise it stops the flow of current between the
emitter and collector whenever the base has zero voltage.
Output buffer
The job of the output buffer is to produce high current and voltage so as to be able to produce
sufficient power in the 555 IC to drive external devices / circuitry. Figure 2 shows that output
buffer receives its input from the complement voltage output of the RS flip flop.
555 timer IC (Figure 2) is thus mainly seen to consist of three 5 KΩ resistors (hence the name
555) constituting a voltage divider, two voltage comparators, flip-flop and transistors for
discharge. Inside the IC the 5 KΩ resistors are connected in series with the DC power supply
(Vcc). The 555 timer IC functions in a stable manner within the DC supply range of 5 – 15 V
while 18 V is the absolute maximum. Within the 555 timer IC, the lower voltage comparator
(COMP 2) has 1/3 Vcc supply voltage applied to its positive input terminal while 2/3 Vcc
voltage is applied to the negative terminal of the upper comparator (COMP 1). It is
advisable to connect 555 timer ICs to 6V, 9V or 12V (Vcc values) because of its operation
between 2/3 and 1/3 Vcc and hence ease of plotting on CROs.
SUPPLEMENTARY READING
Operational amplifiers (op-amps) and a special class of differential amplifiers which possess a balanced differ
Iw
1/3 Vcc, the set (S) terminal of the flip-flop (FF) attains a high level and the FF is said to be
set. Likewise whenever the voltage of at the threshold terminal (THRESHOLD) becomes
higher than 2/3 Vcc, the reset (R) terminal of the FF attains a high level and the FF is
considered to be reset. The output of the 555 timer IC exhibits various patterns as it oscillates
between 2/3 Vcc and 1/3 Vcc
SUPPLEMENTARY READING
Flipflops (FFs) are bistable binary circuits that act as the basic memory element in digital
electronics. The FFs change their state (from 0 to 1 and vice-versa) when signals are applied
to its one or more control inputs and which influence their one or two outputs.
Figure 4: Pin-out diagram of 555 timer IC
Figure 4 shows the pin-out diagram of 555 timer IC which is typically available as a 8 – pin
dual-in-line package (DIP). Pin #1 (0 V) and pin #8 (+ 5 to +15 V) are used to connect DC
power supply (5 – 15 V).
Pin #2 is TRIGGER, in monostable configuration of 555 timer, initiates a high to low transition
and otherwise whenever voltage at this pin falls below 1/3 Vcc triggers the timer.
Pin #3 is the OUTPUT pin which exhibits a rectangular or square wave (astable operation) or a
high value for a predetermined set time (monostable operation).
Pin #5 is CONTROL VOLTAGE, 555 timer manufacturer states that for reliable operation a
0.01 μF capacitor needs to be connected between this and the circuit ground.
Pin #6 is the THRESHOLD that detects whether the voltage on the timing capacitor has risen
over 2/3 Vcc and resets the output whenever this takes place.
Pin #7 is the DISCHARGE and is used to provide a discharge path from the timing capacitor to
ground when the output is low.
Suggested Simulation
https://www.wisc-online.com/learn/career-clusters/stem/sse7806/internal-
elements-of-a- 555-timer
5. 555 timer IC in Astable mode (oscillator)
As the name suggests a multivibrator (generator of multiple frequencies) in astable mode has no
stable output. It always has an output that switches back and forth between two states and in the
case of 555 IC generally a rectangular output is obtained. This rectangular output can be
converted to square wave output with some minor modifications to the external circuit. Also the
rate at which the output switches back and forth (frequency) between the high and low states can
be accurately controlled by the end-user / designer. 555 timer IC therefore finds applications as
a clock generator over a broad range of applications. Another advantage that 555 timer IC has, is
the wide range of time-period ( = 1/frequency) over which it can generate stable waveforms
(microseconds to hours).
Figure 5 shows the 555 timer IC in astable configuration mode with two external resistors R1
and R2 and a timing capacitor C. Manufacturer of 555 timer IC warrants that a 0.01 μF
(microfarad) capacitor be affixed between its CONTROL (Pin # 5) and ground for stable
operation.
As soon as the 555 timer IC is biased with Vcc (DC source) the following zero state conditions
are assumed:
The charging of the timing capacitor happens through R 1 and R2 and hence the time for which
one obtains a HIGH value at the output (Pin # 3) of the 555 timer IC is given by
Activity
Waveforms obtained during the above activity
Take a dual-trace CRO/DSO and fix up its two vertical channel probes
at Pin # 2 and Pin # 3 of a 555 timer IC configured in astable mode.
D = Whenever
THIGH / (THIGHNO
+ Toutput
LOW) x 100
is obtained at Pin # 3 of the 555 timer IC it is
prudent to check whether the timing capacitor is charging and
discharging properly i.e. a saw-tooth wave is being obtained across
It is important to note in 555 time IC configured in astable mode, that the timing capacitor (C)
would always charge through R1 and R2 but discharge through R2 only. Hence the output
waveform normally would always be rectangular in nature with HIGH time being larger than the
LOW time.
50% DUTY CYCLE (Square wave output)
In order to obtain a square wave output from 555 timer in astable mode, one has to somehow
realize THIGH = TLOW (50% Duty Cycle)
The easiest option seen is to put R 1 = 0Ω, however it is NOT feasible as it would wreck the
stability and integrity of the 555 timer as astable multivibrator. Also having same resistance
values for R1 and R2 (i.e. R1 = R2) does NOT solve the problem.
The practical solution to obtain 50% duty cycle is to use a diode across the R 2 resistor while
keeping the values of the resistors R1 and R2 same.
Figure 7 shows the 555 timer IC in astable mode configured as a square wave generator. It is
pertinent to note that with values of both the resistors kept equal (R 1 = R2) during charging, the
current passes through R1 but bypasses R2 since the affixed diode being forward biased offers an
easier path for it (ideal diode in forward bias offers zero resistance). During discharge of the
capacitor only R2 resistance comes into play since during this time the current cannot flow
through the diode since it is reverse biased and offers a very high resistance.
6. 555 timer IC in Monostable mode (single shot / one shot)
As the name suggests monostable multivibrator (also known as one / single shot) has one stable
state and it switches to its unstable state for a predetermined time period T when it is triggered.
The time period (T) is pre-determined by the external resistor (R) and timing capacitor (C)
whence the RC gives the time constant. in the circuit. The main
application of the 555 timer IC in monostable mode is for generation of Pulse Width
Modulated (PWM) waves and measurement of single events during data logging.
Figure 8 shows the 555 timer IC configured in monostable or single shot mode. It remains in its
default low output state (stable state) until it is triggered. When a negative trigger (a negative
going pulse) is applied to the TRIGGER (Pin # 2) of 555 Timer, the lower comparator (COMP
2) output goes HIGH and output of upper comparator (COMP1) goes LOW. HIGH output of the
lower comparator makes the S input of the RS flip flop HIGH and R input LOW (since upper
comparator output is R input). This makes the RS flip flop output (Q) HIGH and its
complement output Q’ LOW. Since Q’ is connected to the base of the NPN BJT hence the
discharge transistor turns OFF and the timing capacitor starts charging to Vcc (DC power
supply) via the resistor R. It is assumed that the initial voltage on the timing capacitor is zero.
After the negative pulse (trigger) which is momentary output of lower comparator (COMP 2)
reverts to its LOW value and the upper comparator also remains LOW. This condition ensures
that both the R and S inputs of the RS flip flop get fixed to LOW values and hence output does
NOT change (Truth table of RS flip flop). The typical output characteristics of the 555 timer IC
in monostable configuration are shown in Figure 9.
Timing calculations in 555 timer in monostable configuration
The time (tp) during which the output of a monostable 555 timer remains high as shown in
Figure 8 is given by
tp = 1.1 RC (seconds)
1.1 RC
In order to trigger the 555 timer IC in monostable mode the TRIGGER (Pin #2) has to
momentarily fall below 0.33 Vcc. The duration of the trigger pulse should be such that it must
never be longer than the duration of the 555 timer output. That the time-period comes out in
seconds. Upon triggering one can actually see
the LED glow for an pre-determined interval of time. Use a stop-watch to compare theoretically
calculated and experimentally measured time values.
Figure 10: 555 timer IC configured in monostable mode with trigger circuit
Figure 10 shows the 555 timer IC configured in monostable mode with trigger circuit. The
trigger circuit essentially consists of a resistor (R 1) connected between Vcc and TRIGGER (Pin
#2). Further the TRIGGER is connected to the ground (GND) via a push- button switch. The
value of resistor should be very high (> 1 MΩ) since it is used to prevent flow of high current
during generation of the negative going pulse at Pin #2. This circuit for triggering is useful
only for time-period in seconds. For triggering faster waveforms output of a 555 timer
configured in astable mode can be used for triggering.
Resistors:
A Resistor is a two-terminal electronic component designed to oppose an electric current by
producing a voltage drop between its terminals in proportion to the current, that is, in accordance
with Ohm's law:
V = IR
Resistors are used as part of electrical networks and electronic circuits. They are extremely
commonplace in most electronic equipment. Practical resistors can be made of various compounds
and films, as well as resistance wire (wire made of a high-resistivity alloy, such as nickel/chrome).
The primary characteristics of resistors are their resistance and the power they can dissipate. Other
characteristics include temperature coefficient, noise, and inductance. Less well-known is critical
resistance, the value below which power dissipation limits the maximum permitted current flow,
and above which the limit is applied voltage. Critical resistance depends upon the materials
constituting the resistor as well as its physical dimensions; it's determined by design.
Resistors can be integrated into hybrid and printed circuits, as well as integrated circuits. Size, and
position of leads (or terminals) are relevant to equipment designers; resistors must be physically
large enough not to overheat when dissipating their power.
Units
The ohm (symbol: Ω) is a SI-driven unit of electrical resistance, named after Georg Simon Ohm.
Commonly used multiples and submultiples in electrical and electronic usage are the milliohm,
kilohm, and megohm.
Examples
Sub Unit:
Resistor Conversion:
1000 nΩ = 1 µΩ
1000 µ Ω = 1 mΩ
1000 mΩ = 1 Ω
1000 Ω = 1 KΩ
1000 KΩ = 1 MΩ
1000 MΩ = 1 GΩ
Carbon film
A carbon film is deposited on an insulating substrate, and a helix cut in it to create a long, narrow
resistive path. Varying shapes, coupled with the resistivity of carbon, (ranging from 9 to 40 µΩ-
cm) can provide a variety of resistances. [1] Carbon film resistors feature a power rating range of 1/6
W to 5 W at 70°C. Resistances available range from 1 ohm to 10 megohm. The carbon film
resistor can operate between temperatures of -55°C to 155°C. It has 200 to 600 volts maximum
working voltage range
Metal film
A common type of axial resistor today is referred to as a metal-film resistor. MELF (Metal
Electrode Leadless Face) resistors often use the same technology, but are a cylindrically shaped
resistor designed for surface mounting. [Note that other types of resistors, e.g. carbon composition,
are also available in "MELF" packages].
Metal film resistors are usually coated with nickel chromium (NiCr), but might be coated with any
of the cermet materials listed above for thin film resistors. Unlike thin film resistors, the material
may be applied using different techniques than sputtering (though that is one such technique).
Also, unlike thin-film resistors, the resistance value is determined by cutting a helix through the
coating rather than by etching. [This is similar to the way carbon resistors are made.] The result is
a reasonable tolerance (0.5, 1, or 2%) and a temperature coefficient of (usually) 25 or 50 ppm/K.
Wire wound
Wire wound resistors are commonly made by winding a metal wire around a ceramic, plastic, or
fiberglass core. The ends of the wire are soldered or welded to two caps, attached to the ends of the
core. The assembly is protected with a layer of paint, molded plastic, or an enamel coating baked
at high temperature. The wire leads are usually between 0.6 and 0.8 mm in diameter and tinned for
ease of soldering. For higher power wire wound resistors, either a ceramic outer case or an
aluminum outer case on top of an insulating layer is used. The aluminum-cased types are designed
to be attached to a heat sink to dissipate the heat; the rated power is dependent on being used with
a suitable heat sink, e.g., a 50 W power rated resistor will overheat at around one fifth of the power
dissipation if not used with a heat sink.
Because wire wound resistors are coils they have more
undesirable inductance than other types of resistor,
although winding the wire in sections with alternately
reversed direction can minimize inductance.
Cermet
A cer met is a composite material composed of ceramic (cer) and metallic (met) materials. A cer
met is ideally designed to have the optimal properties of both a ceramic, such as high temperature
resistance and hardness, and those of a metal, such as the ability to undergo plastic deformation.
The metal is used as a binder for an oxide, boride, carbide, or alumina. Generally, the metallic
elements used are nickel, molybdenum, and cobalt. Depending on the physical structure of the
material, cermets can also be metal matrix composites, but cermets are usually less than 20% metal
by volume.
Cermets are used in the manufacture of resistors (especially potentiometers), capacitors, and other
electronic components which may experience high temperatures.
Cermets are being used instead of tungsten carbide in saws and other brazed tools due to their
superior wear and corrosion properties. TiCN, TiC, TiN and similar can be brazed like tungsten
carbide if properly prepared however they require special handling during grinding.
More complex materials, known as Cermet 2 or Cermet II, are being utilized since they give
considerably longer life in cutting tools while both brazing and grinding like tungsten carbide.
Some types of cermets are also being considered for
use as spacecraft shielding as they resist the high
velocity impacts of micrometeoroids and orbital
debris much more effectively than more traditional
spacecraft materials such as aluminum and other
metals.
Measurement
Nearly always, the resistance value is of interest. The value of a resistor can be measured with an
ohmmeter, which may be one function of a multimeter. Usually, probes on the ends of test leads
connect to the resistor.
Measuring low-value resistors, such as fractional-ohm resistors, with acceptable accuracy requires
four-terminal connections. One pair of terminals applies a known, calibrated current to the resistor,
while the other pair senses the voltage drop across the resistor. Some laboratory test instruments
have spring-loaded pairs of contacts, with neighboring contacts electrically isolated from each
other. Better digital multimeters have four terminals on their panels, generally used with special
test leads. These comprise four wires in all, and have special test clips with jaws insulated from
each other. One jaw provides the measuring current, while the other senses the voltage drop.
Resistors in a parallel configuration each have the same potential difference (voltage). To find
their total equivalent resistance (Req):
The parallel property can be represented in equations by two vertical lines "||" (as in geometry) to
simplify equations. For two resistors,
R = R1 // R2 =R1,R2 / R1 + R2
The current through resistors in series stays the same, but the voltage across each resistor can be
different. The sum of the potential differences (voltage) is equal to the total voltage. To find their
total resistance:
R = R1 + R2 …..+ Rn
A resistor network that is a combination of parallel and series can sometimes be broken up into
smaller parts that are either one or the other. For instance,
However, many resistor networks cannot be split up in this way. Consider a cube, each edge of
which has been replaced by a resistor. For example, determining the resistance between two
opposite vertices requires matrix methods for the general case. However, if all twelve resistors are
equal, the corner-to-corner resistance is 5⁄6 of any one of them.
The practical application to resistors is that a resistance of any non-standard value can be obtained
by connecting standard values in series or in parallel.
There are two kinds of resistors, FIXED and VARIABLE. The fixed resistor will have one value
and will never change (other than through temperature, age, etc.). The resistors shown in A and B
of figure 1-29are classed as fixed resistors. The tapped resistor illustrated in B has several fixed
taps and makes more than one resistance value available. The sliding contact resistor shown in C
has an adjustable collar that can be moved to tap off any resistance within the ohmic value range
of the resistor.
There are two types of variable resistors, one called a POTENTIOMETER and the other a
RHEOSTAT (see views D and E of fig. 1-29.)An example of the potentiometer is the volume
control on your radio, and an example of the rheostat is the dimmer control for the dash lights in
an automobile. There is a slight difference between them. Rheostats usually have two connections,
one fixed and the other moveable. Any variable resistor can properly be called a rheostat. The
potentiometer always has three connections, two fixed and one moveable. Generally, the rheostat
has a limited range of values and
a high current-handling capability. The potentiometer has a wide range of values, but it usually has
a limited current-handling capability. Potentiometers are always connected as voltage dividers.
Construction
Variable resistors are often called potentiometers in books and catalogues. They are specified by
their maximum resistance, linear or logarithmic track, and their physical size. The standard spindle
diameter is 6mm.
Some variable resistors are designed to be mounted directly on the circuit board, but most are for
mounting through a hole drilled in the case containing the circuit with stranded wire connecting
their terminals to the circuit board.
Linear (LIN) and Logarithmic (LOG) tracks
Linear (LIN) track means that the resistance changes at a constant rate as you move the wiper.
This is the standard arrangement and you should assume this type is required if a project does not
specify the type of track. Presets always have linear tracks.
Logarithmic (LOG) track means that the resistance changes slowly at one end of the track and
rapidly at the other end, so halfway along the track is not half the total resistance! This
arrangement is used for volume (loudness) controls because the human ear has a logarithmic
response to loudness so fine control (slow change) is required at low volumes and coarser control
(rapid change) at high volumes. It is important to connect the ends of the track the correct way
round, if you find that turning the spindle increases the volume rapidly followed by little further
change you should swap the connections to the ends of the track.
Rheostat
This is the simplest way of using a variable resistor. Two terminals are used: one connected to an
end of the track, the other to the moveable wiper. Turning the spindle changes the resistance
between the two terminals from zero up to the maximum resistance.
Rheostats are often used to vary current, for example to control the brightness of a lamp or the
rate at which a capacitor charges.
If the rheostat is mounted on a printed circuit board you may find that all three terminals are
connected! However, one of them will be linked to the wiper terminal. This improves the
Potentiometer
This arrangement is normally used to vary voltage, for example to set the switching point of a
circuit with a sensor, or control the volume (loudness) in an amplifier circuit. If the terminals at the
ends of the track are connected across the power supply
then the wiper terminal will provide a voltage which can be varied
from zero up to the maximum of the supply.
Potentiometer Symbol
Presets
These are miniature versions of the standard variable resistor. They
are designed to be mounted directly onto the circuit board and
adjusted only when the circuit is built. For example to set the Preset Symbol
frequency of an alarm tone or the sensitivity of a light-sensitive
circuit. A small screwdriver or similar tool is required to adjust
presets.
Presets are much cheaper than standard variable resistors so they are sometimes used in projects
where a standard variable resistor would normally be used.
Multiturn presets are used where very precise adjustments must be made. The screw must be
turned many times (10+) to move the slider from one end of the track to the other, giving very fine
control.
Preset Presets
Multiturn preset
(open style) (closed style)
Four-band resistors
Four-band identification is the most commonly used color-coding scheme on all resistors. It
consists of four colored bands that are painted around the body of the resistor. The first two bands
encode the first two significant digits of the resistance value, the third is a power-of-ten multiplier
or number-of-zeroes, and the fourth is the tolerance accuracy, or acceptable error, of the value.
Sometimes a fifth band identifies the thermal coefficient, but this must be distinguished from the
true 5-color system, with 3 significant digits.
For example, green-blue-yellow-red is 56×104 Ω = 560 kΩ ± 2%. An easier description can be as
followed: the first band, green, has a value of 5 and the second band, blue, has a value of 6, and is
counted as 56. The third band, yellow, has a value of 10 4, which adds four 0's to the end, creating
560,000Ω at ±2% tolerance accuracy. 560,000Ω changes to 560 kΩ ±2% (as a kilo- is 103).
Each color corresponds to a certain digit, progressing from darker to lighter colors, as shown in the
chart below.
5-band identification is used for higher precision (lower tolerance) resistors (1%, 0.5%, 0.25%,
0.1%), to specify a third significant digit. The first three bands represent the significant digits, the
fourth is the multiplier, and the fifth is the tolerance. Five-band resistors with a gold or silver 4th
band are sometimes encountered, generally on older or specialized resistors. The 4th band is the
tolerance and the 5th the temperature coefficient.
Color 1st band 2nd band 3rd band (multiplier) 4th band (tolerance) Temp. Coefficient
Black _ 0 _
Green 5 5 00000
Blue 6 6 000000
Violet 7 7 0000000
Gray 8 8 00000000
White 9 9 000000000
No
±20% (M)
Band
1st nd rd
4th band 5th band Temp.
Color 2 band 3 band
band (multiplier) (tolerance) Coefficient
Black _ 0 0 _ _
Green 5 5 5 00000 _
Blue 6 6 6 000000 _
Violet 7 7 7 0000000 _
Gray 8 8 8 00000000 _
White 9 9 9 000000000 _
Function
Capacitors store electric charge. They are used with resistors in timing circuits because it takes
time for a capacitor to fill with charge. They are used to smooth varying DC supplies by acting as
a reservoir of charge. They are also used in filter circuits because capacitors easily pass AC
(changing) signals but they block DC (constant) signals.
Capacitance
This is a measure of a capacitor's ability to store charge. A large capacitance means that more
charge can be stored. Capacitance is measured in farads, symbol F. However 1F is very large, so
prefixes are used to show the smaller values.
Capacitor values can be very difficult to find because there are many types of capacitor with
different labeling systems!
There are many types of capacitor but they can be split into two groups, polarised and
unpolarised. Each group has its own circuit symbol.
Electrolytic Capacitors
+ -
Electrolytic capacitors are polarised and they must be connected the correct way round, at least
one of their leads will be marked + or -. They are not damaged by heat when soldering.
There are two designs of electrolytic capacitors; axial where the leads are attached to each end
(220µF in picture) and radial where both leads are at the same end (10µF in picture). Radial
capacitors tend to be a little smaller and they stand upright on the circuit board.
It is easy to find the value of electrolytic capacitors because they are clearly printed with their
capacitance and voltage rating. The voltage rating can be quite low (6V for example) and it should
always be checked when selecting an electrolytic capacitor. If the project parts list does not specify
a voltage, choose a capacitor with a rating which is greater than the project's power supply voltage.
25V is a sensible minimum most battery circuits.
Light-emitting diode (LED):
.
Blue, green, and red LEDs; these can be combined to produce most perceptible colors, including
white. Infrared and ultraviolet (UVA) LEDs are also available.
LEDs are widely used as indicator lights on electronic devices and increasingly in higher power
applications such as flashlights and area lighting. An LED is usually a small area (less than 1 mm 2)
light source, often with optics added directly on top of the chip to shape its radiation pattern and
assist in reflection.[2][3] The color of the emitted light depends on the composition and condition of
the semi conducting material used, and can be infrared, visible, or ultraviolet. Besides lighting,
interesting
applications include using UV-LEDs for sterilization of water and disinfection of devices, [4] and as
a grow light to enhance photosynthesis in plants
CHAPTER -5
PROJECT IMPLEMENTATION
CIRCUIT DIAGRAM:
CIRCUIT DESCRIPTION:
In Monostable mode IC 555 Triggering Input Pin 2 is taken for external input (here touch plate or
wire), Reset pin is connected with VCC, The Timing Resistor R1 is connected between Discharge,
Threshold pin and Timing Capacitor C1. These two elements decides how much time duration? for
output state HIGH. Use this calculator To calculate Monostable Multivibrator output time
duration.
When the trigger input (touch) received lower than 1/3 of VCC, it triggers the Timer IC 555
internal flip flop. This causes the output (pin 3) to switch from a stable LOW state to a HIGH state.
When trigger occurs internal discharge transistor is turned off and allowing the capacitor C1 to
start charging through an external resistor R1. Time duration of capacitor C1 to charge to 2/3 of
VCC is determined by the values of both external resistor R1 and capacitor C1. Once the capacitor
C1 voltage reaches 2/3 of VCC, the threshold pin detects by internal comparator and causing the
flip flop to reset that is output at pin 3 to return to its stable LOW state. Then discharge transistor
is turned back ON and discharging the capacitor to ground through pin 7. This cycle repeats
whenever we touch the trigger input.
Output pulse width duration T= 1.1 × 100000 Ω× 0.00001 F. => T = 1.1 Seconds.
Output pulse width duration T= 1.1 × 100000 Ω× 0.00022 F. => T = 24.2 Seconds.
CHAPTER -6
CONCLUSION
The exploration and implementation of a touch switch using the 555 timer integrated circuit
highlight the enduring relevance and versatility of this classic electronic component. Through
careful configuration in monostable mode, the 555 timer serves as the core of a simple yet
effective touch-sensitive switch that can be used in various applications ranging from home
automation to portable electronics.
Key Findings
1. Simplicity and Cost-Effectiveness: The 555 timer offers a straightforward and low-cost
solution for designing touch switches. Its widespread availability and ease of use make it
an attractive choice for both hobbyists and professional engineers.
2. Reliability and Durability: Touch switches based on the 555 timer are highly reliable,
with no mechanical parts that could wear out over time. This enhances the longevity and
durability of the switch, making it suitable for various environments.
3. Flexibility in Design: The ability to adjust the timing components (resistor and capacitor)
allows for customization of the touch switch’s response characteristics. This flexibility
makes it adaptable to different application requirements, whether it's for quick, responsive
switching or more deliberate activation.
4. Integration Potential: While the basic touch switch design using the 555 timer is
effective, it also provides a foundation for more complex systems. Integration with
microcontrollers and wireless modules can expand the functionality of the touch switch,
enabling its use in smart home systems, IoT devices, and advanced interactive interfaces.
5. Energy Efficiency: Optimizations in circuit design can lead to low-power consumption,
making the touch switch viable for battery-operated devices. Recent advancements in
energy harvesting techniques further enhance its applicability in portable and sustainable
technologies.
Future Directions
The future of touch switch technology, especially when combined with the foundational 555 timer,
is bright and full of potential. Future research and development could focus on:
Enhanced Sensitivity and Accuracy: Exploring new materials and touch sensor designs
to improve sensitivity and reduce false triggers.
Advanced Integration: Combining the touch switch with AI and machine learning
algorithms to create more intelligent and adaptive interfaces.
Sustainable Design: Incorporating energy harvesting techniques to create self-powered
touch switches for use in remote or hard-to-reach locations.
Flexible and Wearable Applications: Developing flexible touch switches that can be
integrated into wearable technology and conform to non-traditional surfaces.
Conclusion
In conclusion, the touch switch utilizing the 555 timer is a testament to the enduring utility of this
iconic IC. Its simplicity, reliability, and versatility make it an excellent choice for a wide range of
touch-sensitive applications. As technology continues to advance, the fundamental principles
demonstrated by the 555 timer touch switch will continue to inspire and inform the development of
more sophisticated and integrated touch interface solutions.
CHAPTER -7
REFERENCES