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Cosechadora Serie 7000

The document discusses the Case IH 7000 series cane harvesters. It details the various components of the harvesters that allow them to efficiently and effectively harvest sugar cane while minimizing losses. A key innovation is the Anti-vortex cleaning system, which significantly reduces trash and cane losses compared to conventional systems, improving transport efficiencies. Test results show the Anti-vortex system increases load density and reduces operating costs.

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100% found this document useful (1 vote)
450 views20 pages

Cosechadora Serie 7000

The document discusses the Case IH 7000 series cane harvesters. It details the various components of the harvesters that allow them to efficiently and effectively harvest sugar cane while minimizing losses. A key innovation is the Anti-vortex cleaning system, which significantly reduces trash and cane losses compared to conventional systems, improving transport efficiencies. Test results show the Anti-vortex system increases load density and reduces operating costs.

Uploaded by

Secreto Secretos
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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CANE HARVESTERS 7000 SERIES.

CASE IH. WORLD LEADER IN SUGAR CANE HARVESTERS.

The successful history of Case IH Austoft sugar cane harvesters began over 50 years ago in Australia, with the Toft Brothers. The superior performance of the Austoft machine was a decisive factor when Case IH purchased the Austoft brand and instigated a multimillion dollar investment program, including continued research and development on the products. The ultimate outcome can be seen in the excellent quality of Case IH Austoft machines and its optimum solutions for agribusiness. Case IH Austoft sugar cane harvesters embody technological innovations that provide excellent cane quality to the mill, while ensuring low cost and high productivity.

The superior cleaning system, featuring the revolutionary antivortex system is unique to Case IH Austoft harvesters. This system reduces extraneous matter, cane losses and operating costs of the machine, while improving transport efficiencies because of higher cane density in the bin.

It is not by chance that Case IH Austoft is the global leader in sugar cane harvesting systems. All of the technology on board these high performance machines and the advanced technical support and service represent breakthrough solutions for modern agribusiness. This has continued to ensure that Case IH Austoft sets the benchmark and is the leader in state of the art agricultural equipment.
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CANE HARVESTERS 7000 SERIES

SIDE TRIM KNIVES


Cut the tangled cane not separated by the crop dividers to assist feeding and minimize stool damage. Optional - help harvesting green or burnt cane.

TOPPER
Removes the tops from the cane stalk and spreads the tops evenly on the ground. Shredder Topper (optional) - cuts and shreds the tops into 100 mm pieces.

CROP DIVIDERS
Lift and separate the cane row that is being harvested from the adjacent rows, without pulling out the stool. Each crop divider is formed by two cylinders that rotate in opposite senses, separating the rows.

KNOCK DOWN ROLLER


Directs and bends the cane bundle to be cut, making the cut operation and machine feeding easier. Hydraulic adjustment, from within the cab.

BUTTLIFTER ROLLER
Lifts the cane bundle cut by the basecutter and feeds it into the feed rollers. This roller has open or closed blades, depending on the type of soil.

BASECUTTER
Cuts the cane at the ground level and feeds the cane butt end first into the feedroller train. Auto Tracker (optional) - automatic controller of basecutter height.

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PRIMARY EXTRACTOR
Cleans the cane billets by removing the leaves and other extraneous matter. It features the revolutionary Anti-vortex system.

SECONDARY EXTRACTOR
The secondary extractor removes additional trash to ensure the cleanest sample.

BIN FLAP
Directs the cane billet discharge flow into the bin.

ELEVATOR
Conveys the billets via a chain and flights to the transport.

BOWL
The bowl receives the billets from the choppers.

ELEVATOR SLEW
Slews the elevator 85 deg. to both sides of the harvester. (backhoe type cylinders).

FEED ROLLERS
The feed rollers carry the cane evenly to the chopper drums, and allow for dirt rejection.

CHOPPER DRUMS
The chopper drums chop the cane into billets and feed them into the primary extractor cleaning chamber.
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FEEDING SYSTEM

1 3

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NEW 45 DEGREE CROP DIVIDERS


LEADING THE WAY FOR ENHANCED PRODUCTIVITY.

PRECISE AND EFFICIENT CUTTING.

BASECUTTER

POSITIVE FEEDING.

BUTTLIFTER ROLLER

The new 45 degree crop divider has the best performance in down cane, gently lifting and separating the stalks in a more efficient manner. They lift and separate the cane row that is being harvested from the adjacent rows, without removing the stool. Each crop divider consists of two contra-rotating spirals which separate the rows. Vine knives prohibit cane and weeds from entangling in the dividers. Exclusive rotating toes improve lifting. These shoes replace the outdated fixed shoes, moving less soil and minimizing both dirt entrance and harvester wear.

Removable discs, each with five replaceable blades. Cuts the cane at ground level. Clean cut. It ensures ideal ratooning conditions, and guarantees the proper agronomic conditions for good stools, maximising future yields. Auto Tracker (optional) - the best system to automatically control basecutter height. Featuring more sensitivity and quicker response time, it guarantees a more precise and uniform cut-reducing losses and damage to stools.

It lifts the cane cut by the basecutter and feeds it into the feed roller train. This roller has open or closed blades, depending on the type of soil.

CONTINUOUS FEEDING.

FEED ROLLERS

The feed rollers feed the cane uniformly into the chopper system. They allow the removal of dirt from the cane mat. Floating upper rollers enable even feeding of increased volumes, thus avoiding chokes.

KNOCK DOWN ROLLER WITH HYDRAULIC ADJUSTMENT


THE IDEAL SOLUTION UNDER ANY HARVESTING CONDITION.

STATE OF THE ART TECHNOLOGY.

CHOPPER DRUMS

Rain, strong winds, heavy cane varieties or seed cane are some factors that provide the most serious challenges to sugar cane harvest mechanization. Such factors may lodge and tangle the cane in a random unforeseeable mat, and so the operator has to adjust the knock down roller angle frequently. The hydraulically adjustable knock down roller can be continuously and effortlessly adjusted by the operator via a cabin mounted switch without stopping the harvest, improving cane feeding and performance.

Load density and cane cleanliness are important fundamental factors for mechanized harvesting. The optimum length billet and even billet length maximizes transport capacity. The chopper drums are available with either 3 or 4 blade configurations ensuring the required length billet. The differential cutting design ensures a clean cut of cane and trash and provides maximum life from the replaceable blades The billet length can be adjusted electronically from the operator's cabin.

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CLEANING SYSTEM

TOPPER AND SHREDDER


STATE OF THE ART TECHNOLOGY.

The single cut topper is recommended in regions where the trash and the cane stalk decompose quickly. The shredder topper is designed to supply more fragmented material, spread more evenly on the ground. This is better suited where cultivation is required for trash blanketing. The single cut topper removes the tops from the cane stalk and deposits them evenly and clear of the row being harvested. The shredder (optional) cuts and shreds trash and cane stalk into 100 mm lengths.

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SIDE TRIM KNIVES WITH EXCLUSIVE HYDRAULIC HEIGHT ADJUSTMENT (OPTIONAL)

Case IH cane harvesters feature discs with 8 knives. This guarantees the best cutting performance. It is the only system in the market that has an hydraulic adjustment. From the cabin, the operator has the ability to adjust the height depending on conditions. This increases performance and minimizes losses due to stool damage as it severs cane not separated by the crop dividers.

PRIMARY AND SECONDARY EXTRACTORS


OPTIMUM TRASH REMOVAL SYSTEM.

The design reduces the vortex effect while reducing cane losses by up to 50 % The operating power requirement is reduced by approx 30 hp, with positive benefits on fuel consumption.

PRIMARY EXTRACTOR
ANTI-VORTEX SYSTEM FOR SUPERIOR CLEANING.

SECONDARY EXTRACTOR
FOR CLEANER CANE.

The Anti-vortex system was designed with the aim of improving the airflow in the primary extractor chamber. It is hydraulically driven via a rotating vertical shaft mounted in a 2 piece hi-density plastic hood. It separates the trash from the cane billets and deposits the trash in a controlled flow behind the machine. Most importantly, the fan operating speed is reduced from 1300 rpm to 850 rpm.

Located at the end of the elevator, the secondary extractor consists of a hydraulically driven fan mounted in a plastic directional hood. It cleans the billets a second time, removing the remaining dirt and resulting in cleaner cane.

ANTI-VORTEX. EFFICIENT INNOVATION IN CANE HARVEST.

ANTI-VORTEX CLEANING SYSTEM. IT IS NOT BY CHANCE THAT CASE IH IS THE WORLD LEADER IN CANE HARVESTING SYSTEMS.
Case IH designed and developed the Anti-vortex system, and tests have proven that this is the most modern and efficient cleaning system. In addition to reducing the amount of extraneous matter and cane loss, this system dramatically improves the load density for transport, thus lower operating costs.

REDUCTION OF VEGETABLE TRASH

LOWER CANE LOSSES

CARGO INCREASE HIGHWAY TRANSPORT - TONS

3 15-in. shovels

4 15-in. shovels

3 15-in. shovels

4 15-in. shovels

Conventional __________ Antivortex _________

Conventional __________ Antivortex _________

______________ 1*_____________ _____________ 2**______________

Operating at 850 rpm, the Antivortex system allows to reduce the percentage of trash (leaves + stem) by around 20% compared to the current system. The outcomes are higher quality cane to be shipped to the sugar refinery and enhanced cane mill yield.

The above chart shows that cane losses are considerably lower using the Anti-vortex system. Its 850 rpm operating speed enables losses to be lowered from 17,6 down to 4,8 kg/ton of cane, an exceptional 12,8 kg/ton drop. If one considers that a Case IH machine can harvest up to 100 thousand tons of cane per crop, the final gain would reach 1,28 thousand tons/harvester.

The utilisation of 4 blade chopper drums let reduce the billet length from 240 mm to 170 mm. As a result, load density is increased by 18% and 14% in the infield and highway transport, respectively. Although the cane is cut into smaller billets, with the Anti-vortex system there is no cane loss. The net outcome is a higher density cargo, which translates into lower transportation costs and / or the possibility of increasing the area of cane supplied to the mill.

ELEVATOR SYSTEM

STRONGER, MORE RELIABLE.


The elevator system consists of a slew table, slewing system, bowl, and chain conveyor. Manufactured with high strength materials, these components combine for a tough, reliable assembly suited to the most severe harvesting conditions.

SLEWING ELEVATOR. INCREASED ROBUSTNESS.


The elevator is one of the components in which strength and reliability are of extreme importance. It lifts around 1.5 ton cane per minute to a 4.5 m unloading height with a conveyor speed of around 9.0 km/h (150 m/min). The position of the elevator is controlled by a simplified hydraulic backhoe type slewing system for heavy duty applications.

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HYDRAULIC SYSTEM

OPTIMISED, EFFICIENT AND RELIABLE


Case IH Austoft pioneered the utilisation of hydraulic systems in cane harvesters and it has continually invested in simplifying and improving the efficiency of the system. The hydraulic system features a manifold valve design instead of the traditional separate spool valves, reducing the number of hoses, valves, Y blocks and fittings, making the hydraulic system easier to service. Manifold blocks are fitted in the topper, elevator, chopper and basecutter circuits. All hydraulic oil is filtered prior to returning to the hydraulic oil reservoir, which ensures efficient, reliable operation. In short, the hydraulic system was designed for optimum performance, maintenance and operating cost.

Hydraulic circuit with fewer hoses provide simpler access to the hydraulic system.

EASE OF MAINTENANCE
Case IH Austoft knows that comfort, safety, functionality and ease of maintenance are essential factors to maximise a harvesters performance. The tilting cab, the elevator slew mechanism, the simplified hydraulic system and the swing out radiator turn the maintenance of Case IH Austoft harvesters into an easy task. Swing out radiator fitted with two doors for ease of cleaning.

Tilting radiator fitted with two doors for easy cleaning.


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CAB OPERATORS COMPARTMENT

Efficient air conditioning system with well-distributed vents in the cab.

Halogen quartz lights make night work much easier.

The deep windshield (approximately 150 mm) enables optimum view of the harvester front area and throat.
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The Case IH sugar cane harvester cab has always been unrivalled in comfort, finishing and operators safety. Tilting cab for easy maintenance of the engine and other internal components. Cab floor at the door level, which makes cleaning easier. Controls and instruments in ergonomic positions. Ample glasses and rearview mirrors provide 360 visibility. Low noise level.

All-around view: large glasses and 4 rearview mirrors. Low noise level and ergonomically designed controls and instruments.
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AUTO TRACKER

THE NEW AUTOMATIC BASECUTTER HEIGHT SYSTEM.


After calibration, the operator does not need to worry about constant cutting height adjustment. Automatic adjustment of basecutter height through pressure and exclusive height sensors. Retrofittable - available for 7000 Series Case IH cane harvesters, for models manufactured since 1999.

Automatic lifting for turning. When the operator slows the engine, the system automatically lifts the harvester, in order to allow turning. When the throttle position is raised again, the harvester returns to the right position. This system provides: Reduction of cane loss. Reduction of damage to the plantation. Choke alert. Advice the operator when the system is overcharged and prevent choke stops. It improves the harvester parts life. Calibration. In order to calibrate the ideal height of cut, the operator uses a manual system up to half an hour of harvest. During this period, the Auto Tracker saves the information and determines the most adequate hydraulic pressure and cut height averages for that area. Quick adjustment, depending on your need. If necessary the operator can change the hydraulic pressure and the cut height settings just with a simple touch in the adjustment key. This adjustment eases the operation in lodged cane. Less stress for the operator. Reduction of the number of commands executed by the operator. It maintains the operator's attention for other operations. More Durability of the parts. The Auto tracker works constantly, optimizing and adjusting the height just when needed. Reduction of suspension valves and cylinders fatigue and wear.

AGRONOMIC AND ECONOMIC ADVANTAGES.


Better yields in your harvest. Besides its excellent performance, the Auto Tracker preserves the next harvest as well by not damaging or pulling out the stool. Reduction of the number of stools pulled out by the basecutter: 27,2% Reduction of stool disturbance caused by the basecutter: 28,3% Reduction of loss at the row heads. Reduction of the number of stools pulled out at the row heads by the basecutter: 62,9% Reduction of loss. Cane loss is diminished by cutting near the ground, but without damaging the stool.

OPERATIONAL ADVANTAGES.
Very easy operation and adjustments. Electronic display with just four keys. Screen with bigger numbers and back light for night operations.

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VERSATILITY

A7000
Tires: They give the machine a reduced cost of maintenance, better manoeuvrability and faster transport speed (20 km/h) in areas near the harvest.

A7700
Tracks: They offer improved stability when working on sloping terrain. The grouser agricultural design significantly reduces soil compaction, particularly in the root zone.

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DIMENSIONS TECHNICAL CHARACTERISTICS

ENGINE Case IH 10,3 l . . . . . . . . . . . .355 cv (261 kW) TRANSMISSION 7000 Type . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic Operation . . . . . . . . . . . . . . . . . . . .Mechanical with positive drive Maximum travel speed . . . . . . . . .Up to 20 kph 7700 Type . . . . . . . . . . . . . . . . . . . . . . . .Hydrostatic Track . . . . . . . . . . . . . . . . . . . . . . .Heavy Duty Grousers . . . . . . . . . . . . . . . .Agricultural design

BRAKES 7000 Hydraulically actuated, disc type (independent) Manual parking brake 7700 Multiple discs, automatic operation CAPACITIES Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . .480 l Hydraulic fluid system . . . . . . . . . . . . . . . .480 l

TOPPER Adjustable height . . . . . . . .960 mm - 3,600 mm Severing drum . . . . . . . . . . . . . . . .Bi-directional Single cut Number of blades . . . . . . . . . . . . . . . . . . . . .8 Shredder . . . . . . . . . . . . . . . . .Optional Number of blades . . . . . . . . . . . . . .34 45-DEGREE CROP DIVIDERS Distance between points . . . . . . . . 1.5 m - 1.8 m Vine knives . . . . . . . . . . . . . . . . . . . . . Standard Dual spirals. . . . . . . . . . . . . . . . . . . . . Standard Side trim knives . . . . . . . . . . . . . . . . . . Optional Number of knives . . . . . . . . . . . . . . . . . . . . . . 8

12,440 mm

2,850 mm

4,010 mm 4,200 mm

3,600 mm Maximum height

4,520 mm Discharge height

5,940 mm Operating height

2,960 mm

6,520 mm

Track gauges: Front tires - 1,860 mm Rear tires - 1,830 mm Track - 1,880 mm

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BASECUTTER Centre to centre distance . . . . . . . . . . . .630 mm Number of discs . . . . . . . . . . . . . .2, detachable Number of blades per disc . . . . . .5, replaceable Auto Tracker . . . . . . . . . . . . . . . . . . . .Optional FEED ROLLERS Drive . . . . . . . . . . . . . . . . .Hydraulic, reversible Number of rollers . . . . . . . . . . . . . . . . . . . . .12 Roller width . . . . . . . . . . . . . . . . . . . . .900 mm CHOPPERS Drive . . . . . . . . . . . . . . . . .Hydraulic, reversible Drum . . . . . . . .380 mm center to center distance Option . . . . . . . . . . . . . . . . .3 or 4 blade drums Blade width . . . . . . . . . . . . .65 mm, replaceable EXTRACTORS Drive . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic Hood hydraulic slew system . . . . . . . . .Standard Fan diameter Primary (Anti-vortex fan) . . . . . . . . . . .1,280 mm Secondary . . . . . . . . . . . . . . . . . . . . . .940 mm ELEVATOR Fitted with hourmeter Drive . . . . . . . . . . . . . . . . .Hydraulic, reversible Width . . . . . . . . . . . . . . . . . . . . . . . . .850 mm Total turning angle . . . . . . . . . . . . . . . .170 deg. Elevator slew system . . . . . . . . . . . .Backhoe type

WHEELS AND TIRES Front . . . . . . . . . . . . . . . . 400/60 15.5 - 14 ply Rear . . . . . . . . . . . . . . . . . . . 23.1 - 26 x 16 ply STANDARD EQUIPMENT Two door cabin with sound and temperature insulation Air-conditioned and heated cabin Air suspension operator's seat with armrest Windshield wiper / washer 4 rearview mirrors (2 internal and 2 external) Cabin lighting and dashboard lighting Adjustable steering column Tachometer / hourmeter for the engine and hourmeter for elevator Engine oil pressure and fuel gauges Engine water and hydraulic oil temperature gauges Battery voltage indicator Basecutter and chopper hydraulic pressure gauges Hydraulic oil filter restriction gauge and light Extractor tachometer Resettable circuit breakers Locking cabin doors, fuel tank and hydraulic oil tank Traction control neutral lockout Parking brake Reversing alarm, warning lights Safety flashing beacon Joystick type electronic height control for basecutter / topper and crop dividers

8 quartz halogen work lights on the cabin and 2 on the elevator Inside and instrument board lighting Swing-out water radiator Tilting cabin Hydraulic adjustable elevator height Inline full-flow hydraulic return filters Hydraulic oil suction filters on the transmission circuit OPTIONAL EQUIPMENT Side trim knives Shredder 3-blade chopper drums Auto Tracker (automatic controller of basecutter height) ELECTRONIC SAFETY SYSTEM Engine watchdog system operating on
- High engine temperature - Low engine water level in radiator - High engine oil pressure - Low hydraulic oil level Starter lockout if the transmission is engaged Starter lockout if the radiator door is open

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Case IH reserves the right to introduce improvements to the project and alterations at any moment, without prior notice and without any obligation of installing them in units previously sold. The specifications, descriptions and illustrative materials here contained correctly reflect the known data at the time of publication, but they are subdued to further modifications without prior notice. Illustrations may include optional equipment and accessories but omit some registered equipments.

www.caseih.com
CNH Latin America Ltda. Curitiba - Paran - Brasil Av. Juscelino K. de Oliveira, 11.825 Cidade Industrial - 81.450-903 Telfono: 55 41 2107-7111

Updated: 07/2007 - Communications Department - MAC0189 - Printed in Brazil.

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