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SATIP-M-001-01

The document outlines the Saudi Aramco Typical Inspection Plan for structural steel, detailing inspection responsibilities, procedures, and quality records for various tasks related to structural steel, including bolted connections, welding, and material receiving. It specifies the requirements for inspections during different project phases and emphasizes the need for participation from Saudi Aramco site inspection personnel. Additionally, it includes general notes on welding and NDT activities, as well as responsibilities of contractors and subcontractors.

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Mohammad Aburadi
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0% found this document useful (0 votes)
4 views11 pages

SATIP-M-001-01

The document outlines the Saudi Aramco Typical Inspection Plan for structural steel, detailing inspection responsibilities, procedures, and quality records for various tasks related to structural steel, including bolted connections, welding, and material receiving. It specifies the requirements for inspections during different project phases and emphasizes the need for participation from Saudi Aramco site inspection personnel. Additionally, it includes general notes on welding and NDT activities, as well as responsibilities of contractors and subcontractors.

Uploaded by

Mohammad Aburadi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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SAUDI ARAMCO ID/PIEU-31-Jan-2019 - REV.2019.01.00 (Standards Cutoff - Jan 31,2019) Rev 2019.01.

00 31-Jan-19
SATIP No.
SAUDI ARAMCO TYPICAL INSPECTION PLAN APPROVED DATE DISCIPLINE: Civil & Mechanical

Structural Steel-Piperack, Steel Supports & Miscellaneous* Steel


SATIP-M-001-01 1-Oct-18 MECHANICAL- Structural Steel
Structures (* Incl. Piping Supports per Specification)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Procedure for Tightening of High Strength


1.1 SAIC-M-2001 SAIC-M-2001 RH RH
Bolted connections

Procedure for Localized Heating for


1.2 SAIC-M-2002 SAIC-M-2002 RH RH See Item 3.11 thru 3.14 for welding related repairs
warpage repair (CSD approval reqd)
Procedure for Steel Pile Driving (Pipe, Refer to applicable SATIPs for NDT, Welding, Coating and
1.3 SAIC-M-2022 SAIC-M-2022 RH RH
Steel Shapes such as H, etc) develop QC forms & logs for this activity
Utilize Pre-qualified WPS per AWS D1.1 (2004) or existing
Procedure for Structural Steel Welding
1.4 See Remarks See Remarks RH RH WPS from earlier editions. See Items 3.11 thru 3.14 for
(SA PID Approval req'd)
welding & related repairs
Use Pre-qualified WPS per AWS D1.1 (2004) or existing
Procedure for Structural Steel Welding
WPS from earlier editions.
& *Repairs (*Splice welds, Common
*ALL
1.5 repairs, Bolthole misalignment & SAIC-M-2012 SAIC-M-2012 RH RH
Repairs require authorization by Engineer and the
relocation, Repair welding defects, &
Authorized SA Inspector. Implementation is the
AWS D1.1 Inspection Reqmts.
responsibility* of QA/QC Mgr. & Engineer.

2.0 MATERIAL RECEIVING

2.1 Structural Steel Shapes and Plates SAIC-M-2003 SAIC-M-2003 H W SA shall be notified for the first batch of deliveries.

2.2 Bolts, Nuts and Washers SAIC-M-2021 SAIC-M-2021 H W SA shall be notified for the first batch of deliveries.

2.3 Fabricated Steel Structures SAIC-M-2004 SAIC-M-2004 H W SA shall be notified for the first batch of deliveries.

2.4 Storage, Handling & Preservation SAIC-M-2005 SAIC-M-2005 H S

3.0 INSTALLATION

Inspection of Support Foundation prior to


3.1 SAIC-M-2006 SAIC-M-2006 H W
Structural or Equipment Installation
3.2 Field Weld connection inspection Refer to Items 3.11 -3.14 below

3.3 Structural Alignment prior to Grouting SAIC-M-2007 SAIC-M-2007 I S USE SATR-M-2001

3.4 Grouting Refer to SATIP-Q-010-01

Repair/Correction of Errors of See SAIC-M-2012 for welding related repairs & any
3.5 SAIC-M-2008 SAIC-M-2008 I W
Structural Alignment (No welding) Required NDE resulting (Correction of errors)
Pre-Installation Procedure Verification
Testing of Turn-of-Nut Method
3.6 SATR-M-2002 SATR-M-2002 H H
ASTM A325 or ASTM A490 Bolts

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-31-Jan-2019 - REV.2019.01.00 (Standards Cutoff - Jan 31,2019) Rev 2019.01.00 31-Jan-19
SATIP No.
SAUDI ARAMCO TYPICAL INSPECTION PLAN APPROVED DATE DISCIPLINE: Civil & Mechanical

Structural Steel-Piperack, Steel Supports & Miscellaneous* Steel


SATIP-M-001-01 1-Oct-18 MECHANICAL- Structural Steel
Structures (* Incl. Piping Supports per Specification)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Pre-Installation Procedure Verification


3.7 Testing of DIRECT TENSIONING SATR-M-2003 SATR-M-2003 H H
INDICATOR (ASTM A325/A490 Bolts)
Pre-Installation Procedure Verification
3.8 Testing of Calibration Wrench* SATR-M-2004 SATR-M-2004 H H
ASTM A325 or ASTM A490 Bolts
*SA is notified for INITIAL bolt tightening activities.
3.9 Final bolt tightening insp & testing SAIC-M-2009 SAIC-M-2009 I W
Use With applicable SATRs in previous steps.
3.10 Inspect Access Structure Installation SAIC-M-2010 SAIC-M-2010 I W
AWS D1.1 Application incl Repair
Refer to the applicable SATIP for NDE
3.11 Pre-Welding SAIC-M-2012 SAIC-M-2012 I W
Inspection
AWS D1.1 Application incl Repair
Refer to the applicable SATIP for NDE
3.12 In-process Welding SAIC-M-2012 SAIC-M-2012 I W
Inspection
AWS D1.1 Application incl Repair
3.13 Post Welding Final SAIC-M-2012 SAIC-M-2012 I W Refer to the applicable SATIP for NDE
Inspection
NDE Of Structural Steel (AWS D1.1)
Refer also to the Applicable NDE SATIP for NDE.
NDE* Follows NDE Process Control Procedure.
3.14 Selection & Performance of NDE including SAIC-M-2012 SAIC-M-2012 I W
any repairs.

3.15 Painting/Coating and touch up See Remarks See Remarks Refer to applicable SATIP-H series

4.0 PRE-COMMISSIONING

Structural Re-Instatement/Final List Final MCC Exception Items, Use SATR-A-2011 or


4.1 SAIC-M-2011 SAIC-M-2011 H W
Punchlisting SATR-A-6133 (FEIL) or other document agreed on.
Clear any MCC Exception Items, SATR-A-6133 (FEIL) or
4.2 Mechanical Completion Punch listing SATR-A-6133 H
other document as agreed on.

GENERAL NOTES

NOTICE (SAEP-1160- July 10,2011 , Section 9.2): Use of Welding and NDT SAICS 9.2.1 One SAIC per day per activity is required for production welding on a daily or continual basis, e.g., fit-up, in-process,
and final inspection. Applicable weld numbers must be entered in Remarks Box on the appropriate SAIC. 9.2.2 Special welding activities such as branch connections, tie-ins, sleeve installation, hot-tap welding,
and temperature tie-ins will require a separate IR per weld per activity in accordance with the applicable SATIP. Structural steel Repairs (by Welding) are a special activity. 9.2.3 NDT subcontractors must
complete NDT Checklists on a daily basis per above but not as an IR with the exception of the start of NDT activities. Follow NDE Process Control procedure.

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels
1 of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.
3 Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, inspection or test shall be performed as scheduled if QA/QC org rep is not present.
4 Hold: QA/QC org shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-31-Jan-2019 - REV.2019.01.00 (Standards Cutoff - Jan 31,2019) Rev 2019.01.00 31-Jan-19
SATIP No.
SAUDI ARAMCO TYPICAL INSPECTION PLAN APPROVED DATE DISCIPLINE: Civil & Mechanical

Structural Steel-Piperack, Steel Supports & Miscellaneous* Steel


SATIP-M-001-01 1-Oct-18 MECHANICAL- Structural Steel
Structures (* Incl. Piping Supports per Specification)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. & Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.
LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-31-Jan-2019 - REV.2019.01.00 (Standards Cutoff - Jan 31,2019)

Saudi Aramco: Company General Use


Rev 2019.01.00

###

Saudi Aramco: Company General Use


31-Jan-19

Saudi Aramco: Company General Use


### 1-Oct-18

Saudi Aramco: Company General Use


SAUDI ARAMCO ID/PIEU-31-Jan-2019 - REV.2019.01.00 (Standards Cutoff - Jan 31,2019)

Saudi Aramco: Company General Use


Rev 2019.01.00

###

Saudi Aramco: Company General Use


31-Jan-19

Saudi Aramco: Company General Use


### 1-Oct-18

Saudi Aramco: Company General Use

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