‭Industrial Training Report‬

‭IN‬
‭OWN POLY YARN LTD‬
‭IN‬
‭Textile technology‬
‭Duration: 29/05/2025-29/06/2025‬
‭SUBMITTED PARTIAL FULFILLMENT OF THE REQUIREMENT FOR THE AWARD OF‬
‭DIPLOMA OF‬

‭Submitted by :Tanuj Kumar Submitted to : Mr.Abhishek‬

‭E Rollno: E23169335100024‬
‭Branch: Textile technology‬
‭𝑛𝑑‬
‭Semester:‬‭2‬
‭ ollege name: Government Polytechnic College Hindalpur‬
C
‭Hapur ( Uttar Pradesh )‬
‭Company Name:- Nahar Industrial Enterprises Ltd.‬

‭The company was incorporated on September 27, 1983 and is classified as a public limited‬

‭company. Registered office – Focal Point, Ludhiana-1410/0 Punjab.‬

T‭ he have a manufacturing facility located at Nahar complex. Po Dappar 21‬‭st‬‭Mile Stone Ambala‬
‭Chandigarh Road, Near Lalru 140506 Lalru, Mohali, Punjab India.‬

‭ roducts : The company’s products offerings include various type off yarns, such as polyester yarn,‬
P
‭blended yarns, woollen yarns, and other. They also provide various fabrics, including piece-dyed, yarn‬
‭dyed and prints.‬
 ‭Raw Material Gobown No.1‬
‭1.Sandberry Fibretech PVT. LTD‬
‭Denier / cut Length in1.4 x44mm‬
‭Shade off white‬
‭Lot No: 50495‬
‭GR wt: 353.5kg Net wt: 352.500kg‬
‭2.Indorama Synthetics Polyester Staple fibre‬
‭Bale no: 5524016477‬
‭Denier/Cut Length: 1.2×38mm‬
‭Merge: 33233 NV‬
‭Lustre: SD MFG :- 05/24‬
‭GR wt: 381.7kg Net wt: 850.4kg‬
‭3.Indorama Synthetics Polyester Staple fibre‬
‭Bale No 77/24046245‬
‭Denier/cut length 1.4×44mm‬
‭Merge: 44333 NB‬
‭Lustre: SD MFG: 04/24‬
‭GR wt: 409.8kg Net wt: 408.5kg‬
‭4. Shadberry‬
‭Denier/CL: 14x44mm‬
‭Bale No: 00106977‬
‭Shade: Off white‬
‭Lot No: S0499‬
‭ ross wt: 351.5kg‬
G
‭Tare weight: 1000‬
‭Net wt: 350.5kg‬
‭5. Indorama Synthetics Polyester Staple‬
‭Fibre Bale No: 7724023610‬

‭Denier/cut length: 1.4 x44mm‬

‭Merge : 44333 NB‬
‭Lustre: SD MFG: 04/24‬
‭Gr wt:- 399.4kg . Net wt: 398.1 Kg 6.‬
‭wellknown Polyesters Polyester staple fibre‬
‭Denier/cut length: 1.2x38 mm‬

‭Merge: W‬
‭Ball No: Sfa1400566639‬
‭Poud CD: Soo1/300/1078‬
‭Tare cot: 1.400‬
‭Net cut: 426.600kg‬
‭7.Reliance Industrial (LTD)‬
‭Denier/cut length: 1.2×38mm‬
‭Merge: E3A10505‬
‭Product: RFHTS1‬
‭Bale no: 24101945‬
‭Gross wt:356.00kg / 784.84 lbs‬
‭Net weight: 354.80kgs/ 784.84lbs‬
‭8. Aqua Fiber Industries‬

‭ ale no: 3419‬

B
‭Merge: 10115‬
‭Batch no: 1202407186‬
‭Product: 1.4×38mm‬
‭Shade: semi Dull undyed‬
‭Gross wt: 338.3 kg Net wt: 337.4 kg 9.SPNG‬
‭Fibre Division‬

‭Polyester Staple fibre.‬

‭Ball No. 6394‬
‭Denier/cut length: 1.4 x 44mm‬
‭Gross weight: 333.9kg‬
‭Net weight : 333kg‬
‭10.Recycled Polyester Staple fibre‬
‭Bale No-A229917‬
‭D/ cut length: 1.4x44mm‬
‭Gross wt: 37‬
‭Net wt: 373.6kg‬
‭11.Sandberry‬
‭Bale No-0108725‬
‭Denier/cut length: 1.4 x 44 mm‬
‭Gross weight: 357.0kg‬
‭Net weight: 356.0kg‬
‭Blow Room‬
‭In the context of a blow room for polyester, the main objectives are:‬
‭ . Fibre opening: Open up compacted polyester fibres to‬
1
‭facilitate processing.‬
‭2. Cleaning: Remove impurities like dirt, dust, and other‬
‭contaminants. 3. Blending: Blend different types or colors of polyester‬
‭fibres.‬

‭ . Carding preparation: Prepare polyester fibres for carding by aligning and‬

4
‭straightening them.‬
‭5. Feeding: Feed polyester fibres to the carding machine at a consistent‬
‭rate. In a polyester blow room, you might find equipment like:‬

‭1. Bale breakers: Open up compressed polyester bales.‬

‭2. Feeders: Feed polyester fibres to the blow room.‬
‭3. Air jets: Use air jets to clean and open up fibres.‬
‭4. Mixing drums: Blend different polyester fibres.‬
‭5. Carding machines: Align and straighten polyester fibres.‬
T‭ he blow room process for polyester aims to produce a clean, blended, and‬
‭carded fibre stream, ready for spinning into yarn.‬
‭# I first Machine process of Blow Room‬
‭1.‬‭Feeding:‬‭Raw‬‭Polyester‬‭is‬‭fed‬‭into‬‭the‬‭Blow‬‭Room‬‭through‬‭feeding‬‭hoppers...‬
‭2.‬ ‭Airflow:‬‭Axial‬‭flow‬‭fans‬‭create‬‭airflow‬‭to‬‭transport‬‭fibres‬‭through‬‭the‬‭system.‬
‭3. Dust removal: Dust extractors removes loose dust and impurities.‬
 ‭ . Fine cleaning: Blow room cleaners and centrifugal cleaners remove fine‬
4
‭impurities and dust.‬
‭5. Mixing: Mixing blenders blend fibres to ensure uniformity.‬
‭6. Conveying: cleaned fibres are conveyed to the carding‬
‭stage.‬
‭B/R line 1 B/R line 2 B/R line 3 B/R line 4 B/R line 5 B/R line 6 BO-P BO-P BO-P‬
‭BO-P BO-P MBO/LMW Magnet Magnet Magnet Magnet Magnet BO-E BO-E BO-E‬
‭BO-E BO-E MX-U6 MX-U6 MX-U6 MX-U6 MX-U6 TO-T1 CL-U CL-U TO-T1 TO-T1‬
‭BO-P opening Roll speed = 1200rpm‬

‭BO-P Depth in mm = 0.1 mm to 10mm‬

‭BO-E luttice gauge = min -25mm to max +25mm‬
‭To-T1 speed Beater = min 450 to 900 rpm‬
‭CL-U Beater speed = 450 to 900 RPM‬
‭[Line no. 1 machine bio Data]‬
‭1. Type Bo-P 2900‬
‭Designation Bale opener‬
‭Type no: 0297101‬
‭Com no/serial no: 89‬
‭Year of manufacture: 2022‬
‭2. Type Bo-E 1200‬
‭Designation oppnes‬
‭Type no – 2670702‬
‭Com no/serial no: 68‬
‭Year of manufacture: 2022‬
‭3. Type CL-U‬
‭Designation Universal Cleaner‬
‭Type no: 0561001‬
‭Com no/serial no: 247‬
‭Year of manufacture: 2022‬
‭4. Mx-U6 1600‬
‭Designation Universal mixer‬
‭Type no: 2381005‬
 ‭ om no/Serial no: 250‬
C
‭Year of manufacture: 2022 5.‬
‭Type: To-T1 1600‬
‭Designation: Tuftomar‬
‭Type no: 0981009‬
‭Com no/serial no: 68‬
‭Year of manufacture: 2022‬
‭Automatic Bale Opener BO-P‬
T‭ he portal bale opener BO-P offers a larger working width with less space‬
‭requirement and better blending.‬
‭2.5 to 3.0 t material per hour‬
‭Up to 50 %* more working width‬
‭30 to 45 % less space requirement‬
‭25 to 40 % better blending‬
‭Up to 48 h unattended operation of a bale lay-down‬

‭25 – 45 % less space requirement due to the larger working width‬

‭Bale Opener BO-E‬
‭The smaller and space-saving Bale Opener BO-E is ideal for medium production ra‬
‭tes up to approx. 750 kg‬
‭Universal Cleaner CL-U‬
‭All-rounder for all standard applications‬
‭Self-optimisation of the cleaning quality‬
‭Effective fine dust removal‬
‭4 roll feed for high productivity‬
‭Standard WASTECONTROL‬
‭Available in stainless steel – for flexible raw material use or recycling applications‬
 ‭ niversal Cleaner CL – U‬
U
‭Opener TO-T1‬
‭PES/viscose/acrylic as well as for cotton and man-made fibre blends For almost all‬
‭fibres in man-made fibre short staple spinning‬

‭Maximum fibre protection‬

‭ eliable running performance with MX-U6 for the‬
R
‭blowroom line‬

‭Low maintenance due to state-of the art delivery concept‬

‭Direct suction of mixing duct‬
‭Closed air circulation‬
‭The Universal Mixer MX-U6 is ideal for feeding two parallel installation‬

‭Line no. 2,3,4,5,same process machine and same Machine and different materials.‬
L‭ ine‬‭number‬‭2.3, 4, 5 is same machine but their Serial‬‭number and manufacturing‬
‭is different.‬
‭Line No: 1‬
‭Indorama synthetic polyester staple‬
‭Fibre Bale no: 77/24026245‬

‭Denier/cut length: 1.4×44mm‬

‭Merge: 44333NB‬
‭Lustre: SD. MFG: 04/24‬
‭GR WT: 409.8 kg Net WT: 408.5 kg‬
‭Card: 1,2,9,10,11 transfer‬

‭Line no. 2‬
‭Sandberry Fibretech Pvt.LTD‬
‭Denier/cut length: 1.4×44mm‬
‭Bale no: 00106977‬
‭Shade: Off white‬
‭GR WT: 351.500 kg Net WT: 350.500 Card:‬
‭3,4,5,6,7,8 transfer‬

‭Line no: 3‬
‭Khasi Vishwanath textile Mills fibre Division‬
‭Polyester staple Fibre‬

‭Bale no: 6394‬

‭Denier/cut length: 1.4×44mm‬
‭Gross wt: 333.900 kg‬
‭Net wt: 333 kg‬
‭Card no: 3,4,5,6,7,8 transfer‬
‭Line no: 4,5‬
‭Wellknown Polyester staple fibre‬
‭Denier/cut length: 1.2x38 mm‬
‭Merge: W‬
‭Ball No: Sfa1400566639‬
‭Poud CD: Soo1/300/1078‬
‭Tare cot: 1.400‬
‭Net cut: 426.600kg‬
‭Card no: 17to32 transfer‬

‭Line no: 6‬
‭Sand berry Fibretech PVT. LTD‬
‭Denier / cut Length in1.4 x44mm‬
‭Shade off white‬
‭Lot No: 50495‬
‭GR wt: 353.5kg Net wt: 352.500kg‬
‭Card no: 33,34,35 transfer‬
‭Blow room worker load‬
‭Total worker: 4‬

‭Next Process of carding‬

‭Carding‬
‭The main objects of carding are:‬
‭1. *Alignment*: Align fibres in the same direction.‬
‭2. *Purification*: Remove impurities like dirt, and stems.‬
‭3. *Straightening*: Straighten curved or bent fibres.‬
‭4. *Blending*: Blend fibres of different origins or qualities.‬
‭5. *Sliver formation*: Produce a rope-like strand of fibres (sliver). 6. *Yarn quality‬
‭improvement*: Enhance yarn softness, smoothness, and strength. 7. *Preparation‬
‭for spinning*: Prepare fibres for optimal spinning. Additionally, carding aims to:‬

‭- Reduce fibre breakage‬

‭- Minimize tangles and knots‬
‭- Improve fibre parallelism‬
‭- Enhance uniformity of fibre distribution‬
‭- Produce a consistent sliver for spinning‬
‭ y achieving these objectives, carding ensures the production of high-quality yarns‬
B
‭and textiles.‬
‭# Machine name Trutzschler (TC-12) 32 machine in company.‬
‭# Machine name Trutzschler (TC-10) 2 machine in company.‬
‭# Machine name Trutzschler (TC 5-3) 1 machine in company.‬
‭# Total machine carding: 35 machine.‬
‭TC 12 Trutzschler Frist machine process:‬
‭Overview lot data‬
‭ ylinder Speed:‬
C
‭513/min‬
L‭ ick-in speed:‬
‭1100/min‬
F‭ lat Speed: 240‬
‭mm/min‬
‭Doffer Speed: 69/m‬
‭Trumpet size: 6.5‬
‭Del- Speed = 255mm/min‬
‭Hank 0.115-0.120‬
‭Sliver count: 115Ne‬
‭Delivery speed: 240 m/min‬
‭Nominal pressure DFK: 310Pa‬
‭Draft: 110.0‬
‭Change wheel MW (draft V4): 46‬
‭Draft V5: 1.05‬
‭Starting speed: 15 m/min‬
‭Slow speed: 50 m/min‬
‭Can changing speed: 50 m/min‬
‭Can filling: 8000 m‬
‭Rotary can plate drive: 150%‬
‭Flats speed: 240 m/min‬
‭Speed of cylinder: 350/min‬
‭Blade adjustment PMS-M: 7.5°‬
‭ arding gap6: 0.0/1000‬
C
‭Change wheel MW (draft V4):‬
‭46 Draft V5: 1.05%‬

‭Starting speed: 15m/min‬

‭Slow speed: 50m/min‬
‭Can changing speed: 50m/min‬
‭Can filling: 800‬‭0m‬
‭Rotary can plate drive: 150%‬
‭Flats speed: 240m/min‬
‭Speed of cylinder: 350/min‬
‭Blade adjustment PMS-M: 7.5°‬
‭Carding gap 6: 0.0/1000‬
‭Carding gap target‬
‭value:7.0/1000 Select material:‬
‭other‬

‭CV value limit:15.0%‬

‭Thick spot limit value: 0.0/kg‬

‭B/R Line no.1‬

‭Indorama synthetic polyester staple‬
‭Fibre Bale no: 77/24026245‬

‭Denier/cut length: 1.4×44mm‬

‭Merge: 44333NB‬
‭Luster: SD. MFG: 04/24‬
‭GR wt: 409.8 kg Net wt: 408.5 kg‬
‭Card: 1,2,9,10.,11‬
‭B/R Line no. 2‬
‭Sand berry Fibretech Pvt.LTD‬
‭Denier/cut length: 1.4×44mm‬
‭Bale no: 00106977‬
‭Shade: Off white‬
‭GR WT: 351.500 kg Net WT: 350.500kg Card:‬
‭3,4,5,6,7,8‬

‭Sliver count: 115Ne. ,‬

‭B/R Line no. 3‬

‭Khasi Vishwanath textile Mills fibre Division‬
‭Polyester staple Fibre‬

‭Bale no: 6394‬

‭Denier/cut length: 1.4×44mm‬
‭Gross wt: 333.900 kg‬
‭Net wt: 333 kg‬
‭Card no: 3,4,5,6,7,8‬
‭Sliver count: 115Ne‬

‭B/R Line no. 4,5‬

‭Wellknown Polyesters Polyester staple‬
‭fibre Denier/cut length: 1.2x38 mm‬

‭Merge: W‬
‭Ball No: Sfa1400566639‬
‭Poud CD: Soo1/300/1078‬
‭Tare cot: 1.400‬
‭ et cut: 426.600kg‬
N
‭Card no: 17to32‬
‭Sliver count: 120Ne‬

‭B/R Line no. 6‬

‭Sand berry Fibretech PVT. LTD‬
‭Denier / cut Length in1.4 x44mm‬
‭Shade off white‬
‭Lot No: 50495‬
‭GR wt: 353.5kg Net wt: 352.500kg‬
‭Card no: 33,34, 35‬
‭Sliver count: 120Ne‬

‭Card gauges details‬

‭Feed roll to knife: 10‬
‭Feed roll linker in: 40‬
‭Linker in to cylinder: 10‬
‭Back Bottom plate to cylinder: 40‬
‭SFL Knife: 26‬
‭SFL Profile: 40‬
‭Back top plate to cylinder: 25‬
‭Cylinder under cashing: 40,60,80,100‬
‭Front top plate to cylinder: 14‬
‭Cylinder to doffer: 30‬
‭Doffer to RD roller: 8‬

‭Parts of carding moter‬

‭Cylinder link in moter‬
‭Feed roller moter‬
‭Flate moter‬
‭Flate brush‬
‭DFK Brush‬
‭DFK Feed roller‬
‭Doffer moter‬
‭Doffer brush‬
‭DFK fan moter‬
‭Can plate moter‬
‭Coiler plate‬

‭Carding worker load‬

‭Total worker: 4‬
‭1 OPT = 8 card control‬
‭Breaker Draw frame‬

‭RIETER‬
‭Type SB-D 26‬
‭Serial no 40024202-537‬
‭Year 2022‬
‭Total machine: 12‬
S‭ pinning Preparation Double-Head Draw Frame SB-D 26‬
‭Double-Head Draw Frame SB-D 26 Highest productivity‬
‭using minimal space‬
‭ epending‬‭on‬‭the‬‭fibre‬‭material,‬‭the‬‭double-head‬‭draw‬
D
‭frame‬‭produces‬‭up‬‭to‬‭33%‬‭more‬‭sliver‬‭compared‬‭to‬‭the‬
‭previous model.‬
‭Optimum Machine Efficiency 4.‬
T‭ he rotational can changer for cans up to 1 200 mm in‬
‭diameter ensures high machine efficiency.‬
T‭ he machine’s compact dimensions make it ideal for‬
‭applications where space is limited.6‬
‭SB-D 26 Minimal Space Requirement‬
 F‭ lexible Sliver Feeding Variants with 2-, 3- and 4-row creel‬
‭Consistent Yarn Quality in Downstream Processing‬
F‭ requency-controlled drive, automatic filter cleaning,‬
‭lifting cleaning lips on top rollers Minimal Space‬
‭Requirement Compact machine with a width of only 3.38‬
‭m and a 1 200 mm can changer Clean, Consistent Coiling‬
‭Quality Individual drives, sliver coiling sensor, coilers‬
‭CLEAN coil and CLEAN coil-PES, coiler control CLEAN tube‬
E‭ fficient Operator Guidance LEDs can be seen from a‬
‭distance Low Energy Consumption 25% fewer belts and‬
‭drive elements, energy efficient drive ECOrized Quality‬
‭Through Specific Fiber and Sliver Guidance Modern‬
‭drafting system technology with improved fibre guidance,‬
‭large top rollers with maintenance-free bearings High‬
‭Productivity Max. 2 x 1 200 m/min delivery speed,‬
‭produces up to 33% more sliver compared to the‬
‭previous model Optimum Machine Efficiency Unique can‬
‭changer for cans up to 1 200 mm in diameter – regardless‬
‭of the machine operate.‬
‭SB-D 26‬
‭Bottom Roll gauge: 50/55‬
‭Break Draft: 1.70‬
‭Delivery speed: 600m/min‬
‭Rolling efficiency (time base):‬
‭78.4% Load relief at drafting‬
‭system: 60 Fibre length: 15mm‬

‭Length of sliver duct: 700mm‬

‭Coiler drive: 20%‬
‭Sliver duct: 39mm‬
‭Delivery tension VA(VV3): 1.00‬
‭Cleaning duration for sliver funnel: 2.0s‬
‭Cleaning interval for sliver funnel:‬
‭14mm Blowing duration for threading:‬
‭5.0s Start up delay: 5.0s‬

‭Suction intensity: 65%‬

‭Filter contamination: 8‬
‭Can fill quantity: 9000m‬
‭Length counter reset: 7746m‬
‭Direction of rotation can: clockwise‬
‭Production: 422.1kg‬

‭Machine efficiency: 98.3%‬

‭Fault wavelength of error [mm]‬
‭Draw frame finisher‬
S‭ pinning Preparation Double-Head Autoleveler Draw‬
‭Frame RSB-D 26 Double-Head Autoleveler Draw Frame‬
‭RSB-D 26 The best sliver quality at highest‬
‭productivity.‬
 L‭ ow Energy Consumption 23% less belts and drive‬
‭elements, energyefficient drive ECOrized Minimal Space‬
‭Requirement 2, 3 and 4-row creels are possible‬
‭Consistent Quality Thanks to Efficient Suction Frequency‬
‭controlled drive, automatic filter cleaning, lifting cleaning‬
‭lips on top rollers Outstanding Sliver Evenness RSB‬
‭autoleveling with maximum scanning precision and‬
‭autoleveling dynamics, online check by Rieter Quality‬
‭Monitor 8.‬
E‭ fficient‬‭Operator‬‭Guidance‬‭Touchscreen,‬‭LEDs‬‭visible‬
‭from‬‭a‬‭distance,‬‭USB‬‭interface‬‭Fast‬‭Lot‬‭Change‬‭Expert‬
‭system‬‭SLIVERprofessional‬‭on‬‭the‬‭machine‬‭Maximum‬
‭Production Time Independent machine sides and‬
‭autoleveling, delivery speed of up to 1 200 m/min per‬
‭head Clean, Consistent Coiling Quality Individual drives,‬
‭sliver sensor, coilers CLEANcoil and CLEANcoilPES, coiler‬
‭control CLEANtube Quality Through Specific Fiber and‬
‭Sliver Guidance Modern drafting system technology with‬
‭improved fiber guidance, large top rollers with‬
‭maintenance-free bearings 9.‬
‭Machine type: RSB-D 26‬
‭Serial number: 40024184-00125‬
‭Construction year: 2023‬
‭Operating hours: 9099h‬
‭Machine SW version: V5.12.00‬
‭Rolling efficiency (time base): 78.8%‬
‭MTBA (time base): 0.53 h‬
‭Time of last reset: 14.02.2007 08:22‬
‭Total production: 211761 km‬

‭Drafting system‬
‭Delivery speed: 550 m/min‬
‭Load relief at drafting system: 60s‬
‭Total draft, V: 5.00‬
‭Target sliver weight: 0.1100Ne‬

‭Sliver Cutter‬
‭Sliver cutting draft: 5.0‬
‭Length of liver duet: 300mm‬

‭Adaptation, coiler‬
‭Coiler drive: 2.0%‬
‭Sliver duct, BK: 39mm‬
‭Delivery tension VA (W3): 1.00‬

‭Sliver Gunnel‬
‭ leaning duration four sliver: 0.3s‬
C
‭Threading draft: 1.5‬
‭Cleaning interval far sliver funnels: 60 min‬
‭Blowing duration for threading: 0.5s‬

‭Machine suction System‬

‭Start-up delary: 2.0s‬
‭Suction intensity: 75%‬
‭Filter contamination: 8‬

‭suction unit at top‬

‭Lip-lifting duration for suctioning at top: 1s‬
‭Lip-lifting interval: 60s‬

‭Can fill quantity‬

‭Can fill Quantity: 4000m‬
‭Pre-Signal counter reading: 50m‬
‭Length Counter Reset: 1294m‬

‭Can change‬
‭Start up Speed following a can change:‬
‭150m/min Start up duration following a can‬

‭change: 25s‬‭Cartable‬

‭Loop spacing(a): 18mm‬

‭Direction of rotation-can: Standard‬
‭Delay of restart after can change: 0s‬
‭Simplex‬
‭Model year zinser speed 5A in 160‬
‭spindles Year: 2022‬
‭Sliver count: 0.65‬
‭Model = year Zinser speed 5A in 160‬
‭spindles Year: 2022‬
‭Sliver count: 0.65‬
‭Model Zinser Speed SA in 160 Spindles‬
‭Year: 2022‬
‭Sliver count: 0.65‬
‭Model Zinser speed 5A in 160‬
‭spindles Year: 2022‬
‭Sliver count: 0.65‬
‭Model Zinsser speed 5 A in 160‬
‭spindles Year: 2022‬
‭Sliver count: 0.65‬
‭Model Zinser Textile System in 144‬
‭Spindles Year: 2010‬
S‭ liver count: 0.65‬
‭Faster – because we know how. No machinery‬
‭manufacturer has a better understanding of roving frame‬
‭technology than Zinser. The 5,000 Zinser roving frames‬
‭that have been installed around the world over the past‬
‭decades tell a clear story. Benefit from the new Zinser‬
‭roving frame and spin roving that ideally combines‬
‭economy and quality. Whether you choose the entry‬
‭level ZinserSpeed 5M model for manual doffing or the‬
‭high-productivity ZinserSpeed 5A with new automatic‬
‭doffer – with roving from the Zinser roving frame you are‬
a‭ lways a step ahead of the competition. Discover the‬
‭Zinser roving.‬
Z‭ inser roving frame With unique E3 added value you‬
‭benefit three times over: Reduce your energy‬
‭consumption by up to 20 %. Make sure you get the best‬
‭from your raw materials. Save time and personnel. Great‬
‭benefits from ZinserSpeed 5M and ZinserSpeed 5A roving‬
‭frames: Faster – because we know how. Highlights ff‬
‭Short machine length thanks to 220 gauge ff Up to 20 %‬
‭energy savings from intelligent energy-saving mode ff‬
‭Precise machine control for maximum productivity ff‬
‭More production due to extremely short doffing times‬
‭with new doffer ff Easy and rapid configuration via‬
‭EasySpin‬
 ‭Machine program details‬
‭Machine name: 0390‬
‭Max. Doffing time: 5‬
‭Delivery: m/min‬
‭Twist: T/inch‬
‭Length: m‬
‭Productivity: g/sph‬
‭Count: NeB‬
‭Sliver count: 0.65Ne‬
‭Production weight: kg‬
‭Length/bobbin: 4160.83m‬
‭Speed: 995rpm‬
‭Delivery: 594.4kg‬
‭Production weight: 594.4kg‬

‭Current values‬
‭N1: 1050rpm‬
‭N2: 950rpm‬
‭Kd value: 0.450‬
‭KV start value: 1.70%‬
‭C3,C4,C5 value: -0.15,0.20,-0.23‬
‭Current values: 1.70%‬
‭Program: 0%‬
‭Calculated bobbin diameter: 127.1mm‬
‭Total machine simplex: 6‬
‭The Ring frame‬
‭objectives of a ring frame machine are to:‬
‭Draft: Stretch and reduce the thickness of the roving to the desired‬
‭fineness. Twist: Add strength to the fibres by twisting the yarn.‬

‭Wind: Wind the spun yarn into a package.‬

‭ ttenuation of draw sliver to a suitable size for spinning. To insert a small amount‬
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‭of twist to strengthen the roving. To wind the twisted strand roving into a bobbin.‬

‭Machine model: LR 9/SXL‬

‭Year: 2021‬
‭LR 9/SXL Total machine: 13‬
‭Machine model: LR6/S‬
‭Year: 2002‬
‭LR6/S Total machine: 3‬
‭Machine no 2 LR 9/SXL data‬
‭Count: 8/1KWP‬
‭Denier: 1.4×44mm Indorama‬
‭Cone Tip: Green star‬
‭Lot no: P991108139‬
‭TPI: 7.20‬
‭Total Draft: 13.10‬
‭Drafting Delay: 0.0sec‬
S‭ uction Delay: 0.0sec‬
‭Doff length: 1400m‬
‭Bottom Roll gauge: 54.5/75‬
‭Shaddle gauge: 59.5/74‬
‭Break Draft: 1.14to1.24‬
‭Tube Length: 235.0mm‬
‭Top Bunch Posi: 220mm‬
‭Lift: 210.0mm‬
‭Ring Diameter: 45.0mm‬
‭Ring Rail ref: Reset‬
‭Ring Rail Pos: 167.06mm‬
‭Ring center pos: 50‬
‭Motor Pulley (No of Teeth): 36‬
‭Machine Pulley (No of Teeth):‬
‭72 Drafting Drive: 48-with‬

‭Draft Driver Pulley: 30‬

‭Draft Driver Pulley: 70‬
‭Draft syn Stop Speed: 230‬
‭Pfail Draft cut off spd: 2300‬
‭Short snarl Up Spd: 2.25‬
‭Drafting Seawo Type:‬
‭8400Drive Drafting VFD Type:‬
‭FC302‬

‭After Doff. RR Postioning Spd: 3.7m/sec‬

‭Underwinding coil type: Bunch Ringrail‬
‭setup Selection: Setup-1‬

‭Start/stop sequence‬
‭Start speed: 7500rpm‬
‭Ref speed: 10640rpm‬
‭Stop speed: 7500rpm‬
‭Start length: 30m‬

‭Restart/Doff sequence‬
‭Initial speed: 7000rpm‬
‭Ref speed: 10640rpm‬
‭Doff speed: 4500rpm‬
‭Initial length: 20m‬
‭Initial spd time: 10sec‬

‭COP Build-up‬
‭Chase Length: 49.00mm‬
‭Winding length: 3.80m‬
‭COP Base: 75%‬
‭COP Dia Correction Bot: 2.20‬
‭Cop Dia correction Top: 2.25‬

‭Auto Doffer settings‬

‭No spindles: 1200‬
‭Doffer: Auto-continuous‬
‭Pre Doff: Yes‬
‭Auto Restart: Yes‬
‭ dj-Doffer Interlock: Disabled‬
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‭Man Doffer Ref: No‬
‭S and B Position Tune: 36‬
‭Tube Loader Type: Double Loading‬
‭Geometry: Regular‬
‭Spindle Type: S-Button‬
‭To Retry Attempts: 3‬
‭Gripper Rail offset: -5.0mm‬
‭Additional Pegs (BTL/Link): 10‬
‭Pegtray Type: Cylinder Push Pull‬
‭Pegtray Earlier Start: Yes‬
‭Doffer Inv Max Ref (Hz): 65.0‬
‭Doffer Ref Fine Tunes: 0.0‬
‭Spindle Safety-Empty tube: Disable‬
‭Teach Position-BHEA: 680‬
‭Link Request signal monitor: Disable‬

‭Auto Doffer Setting‬

‭Lift: 210.0‬
‭Tube length: 240.0‬
‭Acl: 180.0‬
‭Hanks: 3.94‬
‭Meters: 3024‬
‭Weight/Spindle: 223.2‬
‭Noof doff: 3‬
‭ ir-Cum: 30.762‬
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‭Front Roller / Feed roller Dia: 30.0/30.0 mm‬
‭Wharve Diameter: 21.0mm‬
‭Twist: 2‬
‭Winder Linked: Yes‬
‭Tube Taper: 1.40‬
‭Under winding Type: clutch‬
‭Yarn type: Plain yarn‬
‭ achine No: 1 Count: 7/1KWP Fibre: 1.4×40mm Indorama cone Tip: Ice green‬
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‭plt‬
‭Lot no: for Tfo‬
‭Machine No: 2 Count: 8/1 KHRP Fibre: 1.4×44mm Indorama Cone Tip: Green star‬
‭Lot no: P991108139‬
‭ achine No: 3 Count: 8/1 KHRP Fibre: 1.4×44mm KVN Cone Tip: Red zebra‬
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‭Lot no: P991108670‬
‭Machine No: 4 Count: 8/1 KHRP Fibre: 1.4×44mm KVN Cone Tip: Red‬
‭zebra Lot no: P991108670‬

‭ achine No: 5 Count: 20/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Pista‬
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‭zebra Lot no: P991108670‬
‭ achine No: 6 Count: 15/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Black‬
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‭CHK Lot no: P991115671‬
‭ achine No: 7 Count: 20/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Pista‬
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‭zebra Lot no: P991108670‬
‭ achine No: 8 Count: 30/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Black‬
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‭star Lot no: P991130616‬
‭Machine No: 9 Count: 30/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Black star‬
‭Lot no: P991130616‬
‭ achine No: 10 Count: 24/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: white‬
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‭zebra Lot no: P991124625‬
‭ achine No: 11 Count: 20/1 KHRP Fibre: 1.4×44mm Credence Cone Tip: Brown‬
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‭Tip Lot no: P991120628‬
‭ achine No: 12 Count: 24/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Green‬
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‭check Lot no: P991124626‬
‭Machine No: 13 Count: 10/1 KHRP Fibre: 1.4×44mm WKN Cone Tip: Yellow‬
‭zebra Lot no: P991110235‬

‭Machine No: 14 Count: 24/1 KHRP Fibre: 1.4×44mm WKN Cone Tip: Green check‬
‭Lot no: P991124115‬

‭Machine No: 15 Count: 24/1 KHRP Fibre: 1.4×44mm WKN Cone Tip:‬
‭Pick Lot no: P991124119‬

‭Machine No: 16 Count: 20/1 KHRP Fibre: 1.4×44mm WKN Cone Tip: White‬
‭Lot no: P991108670‬

‭Ring frame Worker load‬

‭Total worker: 42‬
‭Jobber: 1‬
‭Helper: 2‬
‭Automatic Winding Machine Autoconer X6‬
‭ n autoconer is a machine that's used in the spinning process to improve yarn‬
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‭quality and remove faults. Some of its objectives include:‬

‭Improving yarn quality: The autoconer can improve the quality of yarn.‬

‭Removing yarn faults: The autoconer can remove yarn faults.‬

‭Waxing yarn: The autoconer can wax yarn during the winding‬
‭process. Making larger packages: The autoconer can make larger‬
‭packages.‬

‭ inimizing resource consumption: Some autoconers are designed to minimize‬

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‭resource consumption while maximizing productivity.‬
‭ educing workload: Some autoconers have sensor-controlled processes and‬
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‭autocalibration functions to reduce workload.‬
‭ nsuring short piecing cycles: Some autoconers have intelligent systems to ensure‬
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‭short piecing cycles and minimize yarn wastage.‬
‭ nsuring strong splice joints: Some autoconers have open prisms to ensure strong‬
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‭splice joints for warping, weaving, and knitting.‬
‭Machine report‬
‭Spinning position Identification‬
‭Machine number: 5‬

‭Name of Machine: FEED1‬

‭Spinning position Identification (SPID):‬
‭No Exceeded limits in sequence: 2‬

‭No .of repeaters unit abandoning:‬

‭3 Limit of short fault cuts: 10‬

‭Limit of long fault cuts: 3‬

‭Limit of foreign fiber cuts: 3‬
‭Limit of all cuts: 16‬
‭Boundary value factor for yarn:‬

‭0.80‬‭Bobbin feeder FRF/V‬

‭Bobbin parameters: A‬
‭Working range: 1-52‬
‭Maximum no.of pegs: 323‬
‭SPID. 2: Active‬
‭Energy saving: Passive‬
‭BPS: 1‬
‭Blow pulses: Continuous‬
‭Starting point yarn end separator:‬
‭55.00 Maximum covering distance:‬
‭40.00 Number of strockes standard/‬
‭max: 1/1 Ring nozzle: No‬

‭Bobbin parameter‬
‭A‬‭Bobbin parameter name:‬
‭V‬‭Basic adjustment‬
‭Length: 190.00‬
‭Base ferrule: Without‬
‭Type: -Wind‬
‭No. Of tip bunch winds: 6‬
‭No. Of down winds: 1‬
‭Base diameter: 70mm/2.76in‬
‭Mandrel diameter:‬

‭16.6mm/0.65in‬‭Basic‬

‭adjustment‬
‭Waxing: Off‬
‭Direction of rotation: Right Hand‬
‭Wax monitoring: Off‬

‭Waxing RPM: 3‬
‭Tension device code: 15‬
‭Yarn tensioner RPM: 250‬
‭Tensioner holding force:‬

‭40cn‬‭Clearer data‬
‭Maximum clearer cuts: 10‬
‭Stop if limit exceeded: Yes‬
‭Minimum Percentage: 40%‬
‭Maximum Percentage:‬
‭200%‬
‭Knife monitoring: ON‬

‭Auto speed‬
‭Auto speed operating mode: Yarn length‬
‭Yarn length: 1100m‬

‭Auto speed reduction to: 80%‬

‭Begin at: 60‬
‭Loop gate code: 0.2‬
‭Loop gate at package Cone: Off‬
‭Loop gate at bobbin change: Standard Blow‬
‭up pulse at bobbin change: 250,0,0,220‬

‭Basic adjustment‬
‭Speed: 900m/mim‬
‭Reverse drive of the roller: Medium‬
‭Smooth starting code: Medium‬

‭C Acceleration code: 18‬

‭X-Acceleration code: 4‬

‭Package Doffer‬
‭Transfers tail: With‬
‭Transfer tail winds: 6‬
‭Transfer tail tension code: 30‬
‭Start base transfer tail: 7.00mm‬
‭Cradle depression time: 3s‬
‭ umber of covering winds: 0‬
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‭Covering wind tensioner code:‬
‭1 Package start up control: 0m‬

‭Withdrawal length with SFI/hairiness:‬

‭0m‬‭Package‬
‭Nominal diameter: 217.00mm‬
‭Diameter correction: 1,000‬
‭Cone/sleeve: HUELSEI‬
‭Type of cone/sleeve: Tapering‬
‭Diameter: 50.00m‬
‭Nominal length: 0m‬
‭Length correction: 1.000‬
‭Singling out: No‬
‭Minium length: 0.00m‬
‭Min/max 18.0 of yarn joints:‬
‭0-0.. Number of Plies: 1‬

‭Yarn count: 10.00Ne‬

‭Barbed wire reaction: Off‬

‭Cycles‬
‭Yarn joint/100km: 8.3/100km‬
‭Repeater cycles: 20.0%‬
‭Upper and failures: 0.0%.‬
‭Splicing failures/yarn joint: 20.0%‬
‭Splice /Knotter: 0.0%‬

‭ o Supply bobbin/Yarn joint: 0.0%%‬

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‭Tension breaks: 0‬
‭Tension breaks /100km: 0.0/100km‬
‭Production factor: 135‬

‭Red lights loss‬

‭Average time per red light: 1min‬
‭Red lights/Yarn joint: 40%‬
‭Red lights: 2‬
‭Red/Yellow lights: 0.0‬
‭Yellow lights: 0.9‬
‭Waiting time: 37.4‬
‭Auto speed: 1.0‬
‭Acceleration: 3.3‬

‭Tensioner‬
‭Tension device mode: Control‬
‭Yarn tension code: 15‬
‭Yarn tensioner RPM: 250‬
‭Tensioner holding force: 40cn‬
‭Total machine autoconer: 14‬
‭Same process machine and different count:‬
‭All machine and material :‬
‭ achine No: 1 Count: 7/1KWP Fibre: 1.4×40mm Indorama cone Tip: Ice green‬
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‭plt Lot no: for Tfo‬
‭Machine No: 2 Count: 8/1 KHRP Fibre: 1.4×44mm Indorama Cone Tip: Green star‬
‭Lot no: P991108139‬
‭ achine No: 3 Count: 8/1 KHRP Fibre: 1.4×44mm KVN Cone Tip: Red zebra‬
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‭Lot no: P991108670‬
‭Machine No: 4 Count: 8/1 KHRP Fibre: 1.4×44mm KVN Cone Tip: Red zebra‬
‭Lot no: P991108670‬

‭ achine No: 5 Count: 20/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Pista‬
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‭zebra Lot no: P991108670‬
‭ achine No: 6 Count: 15/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Black‬
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‭CHK Lot no: P991115671‬
‭Machine No: 7 Count: 20/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Pista‬
‭zebra Lot no: P991108670‬
‭ achine No: 8 Count: 30/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Black‬
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‭star Lot no: P991130616‬
‭Machine No: 9 Count: 30/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Black star‬
‭Lot no: P991130616‬

‭ achine No: 10 Count: 24/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: white‬
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‭zebra Lot no: P991124625‬
‭ achine No: 11 Count: 20/1 KHRP Fibre: 1.4×44mm Credence Cone Tip: Brown‬
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‭Tip Lot no: P991120628‬
‭ achine No: 12 Count: 24/1 KHRP Fibre: 1.4×44mm sand berry Cone Tip: Green‬
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‭check Lot no: P991124626‬
‭Machine No: 13 Count: 10/1 KHRP Fibre: 1.4×44mm WKN Cone Tip: Yellow‬
‭zebra Lot no: P991110235‬

‭Machine No: 14 Count: 24/1 KHRP Fibre: 1.4×44mm WKN Cone Tip: Green check‬
‭Lot no: P991124115‬

‭Worker load‬
‭Total OPT=7 1 OPT=2Autoconer control Jobber=1 Helper=1‬