EE537-2025-Module 4
EE537-2025-Module 4
Module 4
Traction Drive and Control for Railway Trains
1. Traction Kinematics
2. Railway traction motors
3. Traction control of three phase induction motors
4. Traction drive and control system for railway trains
5. Permanent magnet synchronous motor (PMSM) for railway traction
6. Linear Induction Motors (LIM)
Professor KK Lee
Semester 2 2024/25
1
Traction Kinematics
2
Train Traction Performance
Direction of Travel
Ɵ W cos Ɵ
W
Force for train acceleration = FT - FR – W sin Ɵ
3
Adhesion
❑ At the contact point of the driving wheel and rail, tractive force is produced through the frictional force
between the rotation force of the wheel and the rail.
❑ For rotational and sliding motion the rotational force of the wheel must be less than the frictional force.
❑ If the rotational force of the wheel is greater than the frictional force then wheel slip will occur.
Wheel Load W
Wheel
Gear
Motor
Gear
5
Resistance to Train Motion
Constant B is directly proportional to the speed of the vehicle. The flange of the wheel
touches the inner face of the rail in a sinusoidal motion thus creating a retarding force
due to sliding friction.
Constant C is directly proportional to the square of the speed and the cross-sectional
area of the vehicle. This constant accounts for the resistance of air which the vehicle
envelope has to displace continuously during the run. The envelope, thus, is not only the
frontal cross-section but also the space in-between vehicle, fittings under the vehicle,
skin resistance of the sides, turbulence and draft created at the rear end.
6
Components of Train Resistance
7
Alstom Metropolis Trains for Sydney Metro
67% motoring ratio
Resistance to Train Motion – Sydney Metropolis Trains
50.00
40.00
30.00
20.00
Level Track
10.00
0.00
0 20 40 60 80 100 120 140 V (km/hr)
9
• Wheel diameter = 0.8m
Tractive Effort and Power • Wheel circumference = 2.5m
• At 320 km/hr, wheel rotational speed = 320,000 / (60 x 2.5) rpm
= 2,133 rpm
Motor
Torque • Traction motor rotational speed = 5,000 rpm
• Reduction gear at around 1: 2.5 would be required
Wheel
• Wheel turning speed = motor turning speed / 2.5
Torque
• Wheel turning torque = 2.5 x motor turning torque
10
Tractive Effort and Power
• Work done = Force x Distance moved
Motor • Power = Work done / Time
Torque
• Power = Force x distance moved / Time
• Speed = Distance moved / Time
Wheel • Power = Force x Speed
Torque
Tractive Force or
Tractive Effort
11
Tractive Effort – Sydney Metropolis Trains
TE (kN) Constant
250 Tractive Effort
Region
200
150
Constant
100
Power Region
50
0
0 20 40 60 80 100 120 140
0
0 20 40 60 80 100 120 140 V (km/hr)
• In the constant tractive effort region, TE x train speed < rated power, TE
therefore remains constant with increase in train speed.
• At transition speed, TE x train speed = rated power
• In the constant power region, TE decreases with train speed as TE x train speed
must not exceed the rated power.
13
Equilibrium Train Speed- Sydney Metropolis Trains
300
250
200
150 3% Gradient
100
2% Gradient
50
Level Track
0
0 20 40 60 80 100 120 140
95 km/hr
115 km/hr
V (km/hr)
14
Railway Traction Motors
15
Evolution of Traction Drives
DC Series DC Series AC 3φ AC 3φ AC 3φ
Motors Motors Induction Synchronous Permanent
Motors Motors Magnet
Synchronous
Motors
Speed Change Change Change Change Change
Control armature chopper frequency of frequency of frequency of
resistance waveform supply supply supply
values, reduce
voltage voltage voltage
field magnetic
flux or change
series parallel
connection of
traction
motors
Torque Change Change Change Change Change
Control armature chopper magnitude magnitude magnitude
resistance waveform of supply of supply of supply
values voltage voltage voltage
Control Resistors Choppers Inverter Inverter Inverter
Devices
16
Evolution of Traction Motors – European HSTs
17
Traction Motors for Railways
18
DC Series Motor Characteristics DC Motor, How it works? - YouTube
φ α Ia
T α φ Ia T α Ia2
n α 1/√T
Ia n α 1/φ n α 1/Ia
V
T – Torque in N-m
n – revolutions /s
Φ – magnetic flux Wb
I a = armature current A
DC Motors - Construction & Working of DC
Motors - Shunt & Series Motors - YouTube To increase torque, increase V
19
DC Series Motors
20
DC Series Motors
21
DC Series Motors
22
Chopper Control with DC Traction Power Supply
23
DC Series Motors
24
DC Traction Motors – Shortcomings
• Wasting of energy through heat
dissipated in the resistors
• Dissipation of heat from the resistors Overcome by use of Choppers
require ventilation
• Fire hazard of the resistors
COMMUTATOR
Inter Pole Main Pole
25
DC Traction Motor – Brush-gear (3009) Spark From Commutator - YouTube
Brush-gear
26
(3009) 感應電機如何工作? - YouTube
• In the rotor with short circuited windings an emf is induced by the rotating
magnetic field.
• The circulating current produced by the induced emf interacts with the
rotating magnetic field to generate an electromagnetic force – a rotating
torque.
27
Three Phase Induction Motors
Motor Frame
28
Three Phase Induction Motors
Rotor Iron Core Conductor Bars
Conductor Bars
Short Circuit Ring
29
Three Phase Induction Motors
Three Phase
Winding Stator Iron Core
Support
Bracket
Rotor Iron Core
Bearing
Motor Frame
30
Three Phase Induction Motors for Railway Traction
Stator Rotor
31
Three Phase Induction Motor – Rotor Induced emf
32
Pole Pairs
Red Phase Pole 4
Red Phase Pole 1
33
Three Phase Induction Motor – Slip
Example
• Supply frequency is 50 Hz
• No. of poles is 4
• Motor operates at slip of 0.05
• fs = 50 Hz
• ns = 50 x 60 /2 rpm = 1500 rpm = 25 revolutions per second
• nr = 1500 x (1 – 0.05) rpm = 1425 rpm = 24 revolutions per second
• fr = 50 x 0.05 Hz = 2.5 Hz
34
Three Phase Induction Motor – Stator Equivalent Circuit
E2s = sE20
E20 = rotor induced voltage at standstill,
i.e. s = 1
Transformer
action from
Stator X2 = 2πf2 L2
•f2 = rotor frequency = sf1
•L2 = rotor inductance
Three Phase Induction Motor – Typical Torque Speed Characteristics
•If the full-load torque is τ, then the starting torque or locked rotor torque is 1.5 times of τ and
the maximum torque (also known as breakdown torque) is 2.5 times of τ.
•The full load speed of the motor is N. If the mechanical load on the shaft is increased, the
motor speed will decrease until the electromagnetic torque (or motor torque) is again equal to
the load torque. As soon as the two torques are equal, the motor will run at a constant speed
but lower than the previous speed. Although, if the torque exceeds the breakdown torque
(2.5τ), the motor will suddenly stop.
•The small three-phase induction motors (below 10 kW rating) develop their maximum torque
at a speed about 80% of synchronous speed whereas large motors (more than 1000 kW rating)
develop their maximum torque at a speed about 98% of synchronous speed.
Three Phase Induction Motor -Losses
38
Three Phase Induction Motor – Equivalent Circuit
39
Three Phase Induction Motor – Mechanical Torque T
Ignoring R1 , Rc and X m the mechanical torque produced is:
Vs Applied voltage
ωs Angular frequency of rotating field
L1 Stator winding leakage inductance
L’2 Rotor winding leakage inductance referred to stator
R’ 2 Rotor winding resistance referred to stator
s Slip
40
Torque – Speed Curve of Three Phase Induction Motor
Torque
(Nm)
18000
16000
Vs 2,000V
14000
ωs 2 x π x 25 12000
L1 0.015H 10000
8000
L’2 0.015H
6000
R’ 2 0.42 Ω
4000
p 2
2000
f 50 Hz Slip s
0
1.2 1 0.8 0.6 0.4 0.2 0
0 rpm 300 rpm 600 rpm 900 rpm 1,200 rpm 1,500 rpm
41
Torque – Speed Curve of Three Phase Induction Motor
Rated Torque
Rated Speed
42
Three Phase Induction Motor – Typical Torque Speed Characteristics
•If the full-load torque is τ, then the starting torque or locked rotor torque is 1.5 times of τ and
the maximum torque (also known as breakdown torque) is 2.5 times of τ.
•The full load speed of the motor is N. If the mechanical load on the shaft is increased, the
motor speed will decrease until the electromagnetic torque (or motor torque) is again equal to
the load torque. As soon as the two torques are equal, the motor will run at a constant speed
but lower than the previous speed. Although, if the torque exceeds the breakdown torque
(2.5τ), the motor will suddenly stop.
•The small three-phase induction motors (below 10 kW rating) develop their maximum torque
at a speed about 80% of synchronous speed whereas large motors (more than 1000 kW rating)
develop their maximum torque at a speed about 98% of synchronous speed.
Torque – Speed Curve of Three Phase Induction Motor
Torque increases as
Speed Increases until
reaching Pull-out Torque
Torque decreases as
Speed Increases after
reaching Pull-out Torque
44
Torque – Speed Curve of Three Phase Induction Motor
Operating
Region
45
Variable Voltage Variable Frequency (VVVF) Control
46
Variable Voltage Variable Frequency (VVVF) Control
47
Torque – Speed Curve of Three Phase Induction Motor
(3092) What is Stator frequency control method? | VVVF
control? | V/F method of speed control? - YouTube
V/f is maintained
at a constant value
Where V = voltage
applied to the
winding,
f = frequency of
the applied
voltage.
48
Three Phase Induction Motor Torque Speed Characteristics
Powering
Torque
49
Alstom Traction Motor ECA 2412
For Sydney Metropolis Trains
50
Mitsubishi Traction Motor MB-5086 for C-trains in Hong Kong MTR
kN
Rated Power 150 kW
Rotational Speed at 80 km/hr 4,445 rpm
Gear Ratio 7.2
No. of poles 4
Frequency at 80 km/hr 148 Hz
51
Example 1
Plot the tractive effort-train speed characteristics of a metro train from 0 to 100 km/hr with
the following given data:
• Motor torque in the constant torque region – 1650 Nm
• Gear ratio – 7.2
• Transition to the constant power region is at 20 km/hr
• Train consist – 8-car EMU train with motored ratio of 75%
• Wheel diameter - 0.8 m
52
Example 1
700
600
500
400
300
200
100
0
0 20 40 60 80 100 120
Train Speed km/hr
53
Example 2
The weight of the 8-car metro EMU train is 480 tons and the train resistance curve is given by
• For level track the equilibrium speed is well beyond 100 km/hr
• For 3% gradient the equilibrium speed is at around 80 km/hr
54
Example 2
Tractive Effort & Train Resistance (kN)
700
600
500
400
300
200
3% Gradient
100
Level track
0
0 20 40 60 80 100 120
55
Example 3
A three-phase induction motor used for high-speed trains has the following data:
• Number of poles is 4
• Gear ratio is 2.2
• Wheel diameter is 0.85m
• Motor slip is 1.5%
Calculate the rotational speed of the motor when the train is running at 300 km/hr
and the output frequency of the traction inverter.
56
https://www.youtube.com/watch?v=fv6dLTEvl74&t=460s
Traction Control
of
Three Phase Induction Motors
57
Induction Motor Control
59
Closed Loop Control System
• A sensor is used to measure the process variable and provide feedback to the
control system.
• The compensator will adjust the actuator output based on the error signal.
• Error = Output – Input.
60
Closed Loop Control System
61
Closed Loop PID Control System
62
63
64
Proportional Response
• The proportional component depends only on the difference between the set
point and the process variable. This difference is referred to as the Error
term.
• The proportional gain (Kc ) determines the ratio of output response to the
error signal. For instance, if the error term has a magnitude of 10, a
proportional gain of 5would produce a proportional response of 50.
• In general, increasing the proportional gain will increase the speed of the
control system response. However, if the proportional gain is too large, the
process variable will begin to oscillate.
• If Kc is increased further, the oscillations will become larger and the system
will become unstable and may even oscillate out of control.
65
Integral Response
66
Derivative Response
67
DC Series Motor Characteristics
φ α Ia
Ia
V
68
Field Oriented Control (FOC)
71
AC Railways – Traction Drive and Control
Conversion System
1,500V
Regenerative Braking
72
AC Railways - Traction Drive Converter
73
AC Railways - Traction Drive Converter
74
PWM 4-Quadrant Rectifier
I
Q2 Q1
Q3 Q4
T1 T2 T3 T4 Operates in Q1/Q4
• The switches are usually
U N > U ab + half ON OFF OFF ON PWM acting as chopper to
IGBTs (Insulated Gate
(normal power cycle control the dc input voltage to
Bipolar Transistors) flow) the inverter
• The diodes are called - half OFF ON ON OFF
snubber diodes and are cycle
used to protect the IGBTs U N < U ab + half ON OFF OFF ON When the load side is
from over-voltage (reverse power cycle regenerating, PWM inverts
breakdowns due flow) the dc voltage to a single
transients produced by iN - half OFF ON ON OFF phase ac voltage for feeding
fast switching operations reverses cycle back to the source
direction 75
2-Level Traction Drive Converter
76
Traction Converter – Trains with DC Traction Power Supply
Filter L
Inverter x 2 3 traction
DC 1500V Motors x 4
DC 0V
77
Traction Converter – Trains with DC Traction Power Supply
Typical Specifications
78
East Rail ROTEM Trains – Traction Drives and Control
79
East Rail Trains – Converter and Inverter ■
Power Device
Overhead Line
(IPM)
Powering
Main
Transformer
FC FC Induction
Motor
Braking
Wheel
Variable Voltage
Main Converter Inverter Variable Frequency
Transformer Circuit Circuit
80
East Rail Trains – Converter and Inverter
❑ Ambient Temperature: ■
-25°Celsius ~ 40°Celsius (Under floor temperature inside skirts shall be lower than 50°Celsius
❑ Humidity:
100% (or) less <<No condensation>>
❑ DC link Voltage:
DC1800V
❑ Output Voltage:
3-phase, AC 0~1375V, 0~162Hz
❑ Control voltage
110V DC, +25%, -30% (77V to 137.5V)
81
82
East Rail Trains
Mitsubishi Tracition Motors
83
84
85
Traction Motor Cooling – Self Ventilated
Closed Air
Open Air
86
Traction Motor Cooling –Forced Ventilated Forced Air
87
88
89
Permanent Magnet Synchronous Motors
(PMSMs)
90
Permanent Magnet Synchronous Motors (PMSM)
91
PMSM – Improvement in Efficiency (PMSMs) for AGV Trains
Induction Motor
92
PMSM – Improvement in Noise for Tokyo Metro Trains
93
PMSM – Reduction in Weight –Shinkansen HSTs
94
Alstom PMSM versus Induction Motor – EMU Trains
95
Alstom PMSM versus Induction Motor – EMU Trains
96
Alstom PMSM versus Induction Motor – Locomotive Hauled Trains
97
Alstom PMSM versus Induction Motor – Locomotive Hauled Trains
98
Alstom PMSM versus Induction Motor – Urban Transit
Induction Motor
PMSM
99
Alstom PMSM versus Induction Motor – Urban Transit
100
101
Gearless PMSM for railway Traction
102
Retrofitting of SMRT Trains with PMSM Toshiba Railway Systems - SMRT Project
103
Retrofitting of SMRT Trains with PMSM
104
Retrofitting of SMRT Trains with PMSM
105
Retrofitting of SMRT Trains with PMSM
106
Linear Induction Motors (LIM)
107
Linear
Induction
Motor (LIM)
Reaction Plate
108
Linear Induction Motor (LIM)
Reaction Plate
109
Linear Induction Motor (LIM)
Reaction Plate
Reaction Reaction
Plate Plate
Reaction Plate
110
Linear Induction Motor Mechanical RIM drive:
Performance adhesion
based
Pinion-gear
structure
RIM Drive: Rotating Torque (e.g. nose Axle-wheel
Adhesion suspension/quill
Based drive)
LIM Drive:
Electromagnetic Suspension
Non- thrust
Traction links
components/Bogie
adhesion
Based
111
Merits of LIM
• Reduced dimension
113
Linear Induction Motor -
Maglev Systems
114
Linear Induction Motor - Maglev Systems
115
Linear Induction Motor – Typical Specifications
Line Voltage 220 V
Stator Current 450 A
Rating 170 kVA
Output Power 48 kW
Thrust 2,800 N (max)
Speed 160 km/hr (max)
Number of Poles 8
Length of Stator 2,020 mm
Stator Winding
Stator
Stator Winding
116
Linear Induction Motor – Tractive Effort/Speed Characteristics
117
Linear Induction Motor – Tractive Effort/Speed Characteristics – GZ Line 4
118