TQM

Ques 1

Sample no mean UCL x bar CL x bar LCL x bar Range UCL R bar CL R bar LCL Rbar

1 43 47.5466 44.2 40.8534 5 12.267 5.8 0

2 49 47.5466 44.2 40.8534 6 12.267 5.8 0

3 37 47.5466 44.2 40.8534 5 12.267 5.8 0

4 44 47.5466 44.2 40.8534 7 12.267 5.8 0

5 45 47.5466 44.2 40.8534 7 12.267 5.8 0

6 37 47.5466 44.2 40.8534 4 12.267 5.8 0

7 51 47.5466 44.2 40.8534 8 12.267 5.8 0

8 46 47.5466 44.2 40.8534 6 12.267 5.8 0

9 43 47.5466 44.2 40.8534 4 12.267 5.8 0

10 47 47.5466 44.2 40.8534 6 12.267 5.8 0

3 sigm control limit for X bar chart

mean of X bar 44.2

mean of R 5.8

UCL 47.5466

CL 44.2

LCL 40.8534

Given Values

d4 2.115

a2 0.577

d3 0

3 sigm control limit for R bar chart

UCL 12.267

CL 5.8

LCL 0
 Ques 2

Sample no Mean(X bar) UCL(X) CL(X) LCL(X) Range(R) UCL(R) CL(R) LCL(R)
TQM
1 11.2 14.2951 10.66 7.0249 7 13.3245 6.3 0

2 11.8 14.2951 10.66 7.0249 4 13.3245 6.3 0

3 10.8 14.2951 10.66 7.0249 8 13.3245 6.3 0

4 11.6 14.2951 10.66 7.0249 5 13.3245 6.3 0

5 11 14.2951 10.66 7.0249 7 13.3245 6.3 0

6 9.6 14.2951 10.66 7.0249 4 13.3245 6.3 0

7 10.4 14.2951 10.66 7.0249 8 13.3245 6.3 0

8 9.6 14.2951 10.66 7.0249 4 13.3245 6.3 0

9 10.6 14.2951 10.66 7.0249 7 13.3245 6.3 0

10 10 14.2951 10.66 7.0249 9 13.3245 6.3 0

Mean( X Bar Bar) 10.66 Control Limits for range chart

Mean(R bar) 6.3 UCL(R) 13.3245

CL(R) 6.3

Given LCL(R) 0

n 5

A2 0.577

D3 0

D4 2.115

Control Limits for mean chart

UCL(X) 14.2951

CL(X) 10.66

LCL(X) 7.0249
 Sample no Observations Mean(X bar) Range
1 27 23 36 24 27.5 13 TQM
2 30 17 27 32 26.5 15
3 21 44 22 28 28.75 23
4 40 21 29 24 28.5 19
5 51 34 17 10 28 41
6 33 30 28 22 28.25 11
7 30 22 18 12 20.5 18 Ques 3
8 35 48 20 47 37.5 28
9 20 34 15 42 27.75 27
10 22 50 45 41 39.5 28
11 34 22 36 44 34 22
12 32 48 32 33 36.25 16
13 34 32 28 38 33 10
14 28 30 17 23 24.5 13
15 44 32 22 41 34.75 22
16 26 42 35 28 32.75 16
17 38 40 51 32 40.25 19
18 26 28 34 39 31.75 13
19 42 38 52 36 42 16
20 30 32 39 45 36.5 15
21 23 44 48 33 37 25
22 28 34 39 44 36.25 16
23 25 29 40 33 31.75 15
24 20 38 44 32 33.5 24
25 38 27 39 22 31.5 17

Mean of X bar 32.34 Sample no Mean(X bar) UCL(X) CL(X) LCL(X) Range UCL(R) CL(R) LCL(R)
1 27.5 46.39512 32.34 18.28488 13 44 19.28 0
Mean of Range 19.28
2 26.5 46.39512 32.34 18.28488 15 44 19.28 0
3 28.75 46.39512 32.34 18.28488 23 44 19.28 0
Given
4 28.5 46.39512 32.34 18.28488 19 44 19.28 0
n 4
5 28 46.39512 32.34 18.28488 41 44 19.28 0
A2 0.729
6 28.25 46.39512 32.34 18.28488 11 44 19.28 0
D3 0
7 20.5 46.39512 32.34 18.28488 18 44 19.28 0
D4 2.282
8 37.5 46.39512 32.34 18.28488 28 44 19.28 0
9 27.75 46.39512 32.34 18.28488 27 44 19.28 0
Control Limits for mean chart
10 39.5 46.39512 32.34 18.28488 28 44 19.28 0
UCL(X) 46.39512 11 34 46.39512 32.34 18.28488 22 44 19.28 0
CL(X) 32.34 12 36.25 46.39512 32.34 18.28488 16 44 19.28 0
LCL(X) 18.28488 13 33 46.39512 32.34 18.28488 10 44 19.28 0
14 24.5 46.39512 32.34 18.28488 13 44 19.28 0

Control Limits for range chart 15 34.75 46.39512 32.34 18.28488 22 44 19.28 0
16 32.75 46.39512 32.34 18.28488 16 44 19.28 0
UCL(R) 43.99696
17 40.25 46.39512 32.34 18.28488 19 44 19.28 0
CL(R) 19.28
18 31.75 46.39512 32.34 18.28488 13 44 19.28 0
LCL(R) 0
19 42 46.39512 32.34 18.28488 16 44 19.28 0
20 36.5 46.39512 32.34 18.28488 15 44 19.28 0
21 37 46.39512 32.34 18.28488 25 44 19.28 0
22 36.25 46.39512 32.34 18.28488 16 44 19.28 0
23 31.75 46.39512 32.34 18.28488 15 44 19.28 0
24 33.5 46.39512 32.34 18.28488 24 44 19.28 0
25 31.5 46.39512 32.34 18.28488 17 44 19.28 0
 Ques 4
TQM
Group No. Mean(X bar) UCL(X) CL(X) LCL(X) range(R) UCL(R) CL(R) LCL(R)
1 0.8372 0.83837 0.83448 0.830594 0.01 0.014204 0.0067 0
2 0.8324 0.83837 0.83448 0.830594 0.009 0.014204 0.0067 0
3 0.8318 0.83837 0.83448 0.830594 0.008 0.014204 0.0067 0
4 0.8344 0.83837 0.83448 0.830594 0.004 0.014204 0.0067 0
5 0.8346 0.83837 0.83448 0.830594 0.005 0.014204 0.0067 0
6 0.8332 0.83837 0.83448 0.830594 0.011 0.014204 0.0067 0
7 0.834 0.83837 0.83448 0.830594 0.009 0.014204 0.0067 0
8 0.8344 0.83837 0.83448 0.830594 0.003 0.014204 0.0067 0
9 0.8308 0.83837 0.83448 0.830594 0.002 0.014204 0.0067 0
10 0.835 0.83837 0.83448 0.830594 0.006 0.014204 0.0067 0
11 0.838 0.83837 0.83448 0.830594 0.006 0.014204 0.0067 0
12 0.8322 0.83837 0.83448 0.830594 0.002 0.014204 0.0067 0
13 0.8356 0.83837 0.83448 0.830594 0.013 0.014204 0.0067 0
14 0.8322 0.83837 0.83448 0.830594 0.005 0.014204 0.0067 0
15 0.8404 0.83837 0.83448 0.830594 0.008 0.014204 0.0067 0
16 0.8372 0.83837 0.83448 0.830594 0.011 0.014204 0.0067 0
17 0.8282 0.83837 0.83448 0.830594 0.006 0.014204 0.0067 0
18 0.8346 0.83837 0.83448 0.830594 0.006 0.014204 0.0067 0
19 0.836 0.83837 0.83448 0.830594 0.004 0.014204 0.0067 0
20 0.8374 0.83837 0.83448 0.830594 0.006 0.014204 0.0067 0

Mean of X bar 0.83448 Given

n 5
Mean of Range 0.0067
A2 0.58

D3 0

D4 2.12

Control Limits for mean chart Control Limits for range chart

UCL(R) 0.014204
UCL(X) 0.838366

CL(X) 0.83448 CL(R) 0.0067

LCL(X) 0.830594 LCL(R) 0

New Control Limits for mean chart

UCL(X') 0.838386

CL(X') 0.8345

LCL(X') 0.830614

R' bar 0.00667

ques 5 (no Data)

 ques 6
Sub Group mean UCL(X) CL(X) LCL(X) range UCL(R) CL(R) LCL(R)
1 34 37.15 33.55 29.954 4 13.082 6.2 0
TQM
2 31.8 37.15 33.55 29.954 4 13.082 6.2 0
3 30.6 37.15 33.55 29.954 2 13.082 6.2 0
4 33 37.15 33.55 29.954 3 13.082 6.2 0
5 35 37.15 33.55 29.954 5 13.082 6.2 0
6 32.2 37.15 33.55 29.954 2 13.082 6.2 0
7 33.6 37.15 33.55 29.954 5 13.082 6.2 0
8 32 37.15 33.55 29.954 13 13.082 6.2 0
9 33.8 37.15 33.55 29.954 19 13.082 6.2 0
10 37.8 37.15 33.55 29.954 6 13.082 6.2 0
11 35.8 37.15 33.55 29.954 4 13.082 6.2 0
12 38.4 37.15 33.55 29.954 4 13.082 6.2 0
13 34 37.15 33.55 29.954 14 13.082 6.2 0
14 35 37.15 33.55 29.954 4 13.082 6.2 0
15 33.8 37.15 33.55 29.954 7 13.082 6.2 0
16 31.6 37.15 33.55 29.954 5 13.082 6.2 0
17 33 37.15 33.55 29.954 5 13.082 6.2 0
18 28.2 37.15 33.55 29.954 3 13.082 6.2 0
19 31.8 37.15 33.55 29.954 9 13.082 6.2 0
20 35.6 37.15 33.55 29.954 6 13.082 6.2 0

mean of X bar 33.55 n 5 D3 0 d2 2.326

mean of R 6.2 A2 0.58 D4 2.11 K 20

Control limits for X bar chart Control limits for R chart

UCL(X) 37.146 UCL(R) 13.082

CL(X) 33.55 CL(R) 6.2

LCL(X) 29.954 LCL(R) 0

 Ques 7
TQM
s.no d p UCL CL LCL
1 425 0.2125 0.1841 0.159522727 0.134959777
2 430 0.215 0.1841 0.159522727 0.134959777
3 216 0.108 0.1841 0.159522727 0.134959777
4 341 0.1705 0.1841 0.159522727 0.134959777
5 225 0.1125 0.1841 0.159522727 0.134959777
6 322 0.161 0.1841 0.159522727 0.134959777
7 280 0.14 0.1841 0.159522727 0.134959777
8 306 0.153 0.1841 0.159522727 0.134959777
9 337 0.1685 0.1841 0.159522727 0.134959777
10 305 0.1525 0.1841 0.159522727 0.134959777
11 356 0.178 0.1841 0.159522727 0.134959777
12 402 0.201 0.1841 0.159522727 0.134959777
13 216 0.108 0.1841 0.159522727 0.134959777
14 264 0.132 0.1841 0.159522727 0.134959777
15 126 0.063 0.1841 0.159522727 0.134959777
16 409 0.2045 0.1841 0.159522727 0.134959777
17 193 0.0965 0.1841 0.159522727 0.134959777
18 326 0.163 0.1841 0.159522727 0.134959777
19 280 0.14 0.1841 0.159522727 0.134959777
20 389 0.1945 0.1841 0.159522727 0.134959777
21 451 0.2255 0.1841 0.159522727 0.134959777
22 420 0.21 0.1841 0.159522727 0.134959777

pi 3.5095

p bar 0.1595

q bar 0.8405

UCL 0.1841

CL 0.1595

LCL 0.1350

n 2000

Ques 8
SEP Defectives(di) pi UCL CL LCL
UCL 0.0586
1 22 0.022 0.05859032 0.04 0.02140968
2 40 0.04 0.05859032 0.04 0.02140968
CL 0.04
3 36 0.036 0.05859032 0.04 0.02140968 LCL 0.0214
4 32 0.032 0.05859032 0.04 0.02140968
5 42 0.042 0.05859032 0.04 0.02140968
Revised UCL 0.0550
6 40 0.04 0.05859032 0.04 0.02140968
7 30 0.03 0.05859032 0.04 0.02140968 Revised CL 0.0371
8 44 0.044 0.05859032 0.04 0.02140968
Revised LCL 0.0192
9 42 0.042 0.05859032 0.04 0.02140968
10 38 0.038 0.05859032 0.04 0.02140968
11 70 0.07 0.05859032 0.04 0.02140968
revised p bar 0.0371
12 80 0.08 0.05859032 0.04 0.02140968
13 44 0.044 0.05859032 0.04 0.02140968
14 22 0.022 0.05859032 0.04 0.02140968 revised q bar 0.9629
15 32 0.032 0.05859032 0.04 0.02140968
16 42 0.042 0.05859032 0.04 0.02140968
17 20 0.02 0.05859032 0.04 0.02140968 n 1000
18 46 0.046 0.05859032 0.04 0.02140968
p bar 0.04
19 28 0.028 0.05859032 0.04 0.02140968
20 36 0.036 0.05859032 0.04 0.02140968 q bar 0.96
21 66 0.066 0.05859032 0.04 0.02140968
22 50 0.05 0.05859032 0.04 0.02140968
23 46 0.046 0.05859032 0.04 0.02140968
24 32 0.032 0.05859032 0.04 0.02140968
25 42 0.042 0.05859032 0.04 0.02140968
26 46 0.046 0.05859032 0.04 0.02140968
27 30 0.03 0.05859032 0.04 0.02140968
28 38 0.038 0.05859032 0.04 0.02140968
29 40 0.04 0.05859032 0.04 0.02140968
30 24 0.024 0.05859032 0.04 0.02140968
Total 1200 1.2
 TQM
Ques 9

3*Sqrt(p bar*
sample no Sample size(n) Defectives(di) p UCL CL LCL
q bar/n)

1 2000 425 0.2125 0.205 0.179145587 0.153 0.025724

2 1500 430 0.286666667 0.209 0.179145587 0.149 0.029704

3 1400 216 0.154285714 0.210 0.179145587 0.148 0.030746

4 1350 341 0.252592593 0.210 0.179145587 0.148 0.031311

5 1250 225 0.18 0.212 0.179145587 0.147 0.032539

6 1760 322 0.182954545 0.207 0.179145587 0.152 0.027422

7 1875 280 0.149333333 0.206 0.179145587 0.153 0.026568

8 1955 306 0.156521739 0.205 0.179145587 0.153 0.026019

9 3125 337 0.10784 0.200 0.179145587 0.159 0.020579

10 1575 305 0.193650794 0.208 0.179145587 0.150 0.028988

SUM 17790 3187

p bar 0.1791

q bar 0.8209

Ques 10

Sample Defectives(
sample no pi UCL(small) LCL(small) UCL(large) LCL(large)
size(n) di) for sample no. =5
n 1250
1 2000 425 0.2125 0.210456123 0.147835052 0.199724971 0.158566203
p bar 0.179145587
2 1500 430 0.286666667 0.210456123 0.147835052 0.199724971 0.158566203 q bar 0.820854413
UCL(small) 0.21168445
3 1400 216 0.154285714 0.210456123 0.147835052 0.199724971 0.158566203
LCL(small) 0.146606724
4 1350 341 0.252592593 0.210456123 0.147835052 0.199724971 0.158566203

5 1250 225 0.18 0.210456123 0.147835052 0.199724971 0.158566203 for sample no. =9
n 3125
6 1760 322 0.182954545 0.210456123 0.147835052 0.199724971 0.158566203
p bar 0.179145587

7 1875 280 0.149333333 0.210456123 0.147835052 0.199724971 0.158566203 q bar 0.820854413

UCL(large) 0.199724971
8 1955 306 0.156521739 0.210456123 0.147835052 0.199724971 0.158566203
LCL(large) 0.158566203

9 3125 337 0.10784 0.210456123 0.147835052 0.199724971 0.158566203

10 1575 305 0.193650794 0.210456123 0.147835052 0.199724971 0.158566203

sum 17790 3187 1.876345385

MAX 3125

MIN 1250
 TQM

Ques 11

Unrrot(P
Sample size(n) p p-p bar Z UCL CL LCL
bar*Q bar/n)

2000 0.2125 0.0334 0.0086 3.889843854 3 0 -3

1500 0.2867 0.1075 0.0099 10.85933218 3 0 -3

1400 0.1543 -0.0249 0.0102 -2.425642534 3 0 -3

1350 0.2526 0.0734 0.0104 7.037280306 3 0 -3

1250 0.1800 0.0009 0.0108 0.078774657 3 0 -3

1760 0.1830 0.0038 0.0091 0.416702779 3 0 -3

1875 0.1493 -0.0298 0.0089 -3.366350434 3 0 -3

1955 0.1565 -0.0226 0.0087 -2.608577441 3 0 -3

3125 0.1078 -0.0713 0.0069 -10.39471165 3 0 -3

1575 0.1937 0.0145 0.0097 1.501163724 3 0 -3

p bar 0.179145587

q bar 0.820854413

Ques 12

Item no No. of defects UCL(c) CL(c) LCL(c)

1 2 5.718626967 1.75 0
2 0 5.718626967 1.75 0
3 4 5.718626967 1.75 0
4 1 5.718626967 1.75 0
5 0 5.718626967 1.75 0
6 8 5.718626967 1.75 0
7 0 5.718626967 1.75 0
8 1 5.718626967 1.75 0
9 2 5.718626967 1.75 0
10 0 5.718626967 1.75 0
11 6 5.718626967 1.75 0
12 0 5.718626967 1.75 0
13 2 5.718626967 1.75 0
14 1 5.718626967 1.75 0
15 0 5.718626967 1.75 0
16 3 5.718626967 1.75 0
17 2 5.718626967 1.75 0
18 1 5.718626967 1.75 0
19 0 5.718626967 1.75 0
20 2 5.718626967 1.75 0
Total 35

k 20
c bar 1.75
UCL(c) 5.718626967
CL(c) 1.75
LCL(c) -2.219 0

c bar dash 1.17

UCL(dash) 4.407037016
CL(dash) 1.17
LCL(dash) -2.073703683 0
 TQM

Ques 13 c bar 6
UCL(c) 13.35
CL(c) 6.00
LCL(c) -1.35
Days time no. of defects UCL(c) CL(c) LCL(c)
8 2 13.35 6.00 -1.35
9 4 13.35 6.00 -1.35
10 7 13.35 6.00 -1.35
11 3 13.35 6.00 -1.35
Day1
12 1 13.35 6.00 -1.35
1 4 13.35 6.00 -1.35
2 8 13.35 6.00 -1.35
3 9 13.35 6.00 -1.35
8 5 13.35 6.00 -1.35
9 3 13.35 6.00 -1.35
10 7 13.35 6.00 -1.35
11 11 13.35 6.00 -1.35
Day2
12 6 13.35 6.00 -1.35
1 4 13.35 6.00 -1.35
2 9 13.35 6.00 -1.35
3 9 13.35 6.00 -1.35
8 6 13.35 6.00 -1.35
9 4 13.35 6.00 -1.35
10 3 13.35 6.00 -1.35
11 9 13.35 6.00 -1.35
Day3
12 7 13.35 6.00 -1.35
1 4 13.35 6.00 -1.35
2 7 13.35 6.00 -1.35
3 12 13.35 6.00 -1.35
total 24 144