Tension Controller

HS-802
（Built-in Load Cell Amplifier）
（With communication）

USER MANUAL
1.Introduction
Thank you for using the developed HS-802 tension controller (hereinafter referred to as 802).
Before using the 802, in order to give full play to the functions 802, and to ensure the safety of
users, read this manual to facilitate future wiring to facilitate the design, parameter setting and
understanding of the causes abnormal and treatment, proper care this manual.
When you use any doubt in this manual can not provide your solution, please contact the
Company, we will be happy to serve you and ask you to continue to use the criticism of the
company's products and advice.

2. Note:
a. Can not be implemented in the transmission wiring, or removable connector 802 controller.
b. 802 controllers are the controller terminal feedback signal and output signal contacts, do as he.
c. Output of the controller 802 is connected to AC power source must not, and different voltage to
enter.
d. Do not remove the controller enclosure and the controller part of the pressure to do the test.
e. Power supply AC 220V ± 10% for the 802 input terminals 1,2 contacts.

3.HS-802 introduced the principle

The controller is based on the production line with conditions set take-up or discharge, and the
materials needed for the production of tension, HS-802 and the LOAD CELL will be set according
to the value returned by comparing the sensor calculated, the correction output instruction,
braking force to change the size or the take-up torque, automatically set to achieve the practical
needs of tension and tension of the same high precision tension control system.

4.Introduction Features
1. High accuracy and reliability with reasonable price.
2. Intelligent design with easy operation.
3. Changeover units of tensile value: kg / N / LB.
4. Inbuilt signal amplifier of Tension detector.
5. Digital design.
6. Dual displays for the required and the actual value of tension.
7. Multi separate power sources built inside, with signals input isolated by photo coupling in order
to get the best anti-interfering effect.
8. Unique anti-interference design, available for positive or
negative signal output.
9. Function of memory as power failure.
10. With RS-485 communication interface with PLC and PC communication.

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■Specifications

Power supply voltage AC 220 V + 10%

2 set LOAD CELL 輸入 0 ~ 300mV/V input, Zeo & Span
2 set AI (選配) DC 0~10V input，12 bit resoultion ，input 200K
1 set AO (1 組選配) DC 0~10V output maxmum10mA 12 bit resoultion
4 set DI Dry contact or crystal method (Low Active)
Hardware
2 set RELAY DO Relay A contact 5A 250VAC/30VDC
Specification
RS-485 MODBUS RS-485 communication interface with
Communcation MODBUS RTU protocol communication can be
started, modified, specify the output, read and
other operations。
Use of Location Indoor, non-corrosive gas, liquid and dust
Operating ambient temperature 0℃ TO 60℃
Condition
Storage temperature 0℃ TO 60℃
Ambient humidity 90% RH

■Dimensions & Installation

89 mm Opening dimension

1
89
2
93 mm

137 mm
93 mm

2
 Panel display and operating 2
■ Panel display shows

HS-802 CONTROLLER Actual tension value

RUN PV
RUN
OUT DATA
Relay 1On Lower display
ERR
Relay 2On SV
PV=SV CATCH
PRGM

Manual VR knob
PRGM ┼ ─ FNCT
─ ┼

LINK

Operation LED Lights

■ Display shows：
Upper display：Shows the value of the tension feedback。
Lower display：This display in normal display mode change by No.20 parameter
■ LED light Description:：
(1) RUN Light：When the controller “STOP”，RUN light OFF。
When the controller ”RUN”，RUN light keep ON。
(2) OUT Light：When the RELAY 1 “ON” light is ON。
(3) CATCH Light：When the feedback value can not bring into the scope, the representative
of the light will light up into the stable state。
(4) ERR Light：When the RELAY 2 “ON” light is ON。
(5) LINK Light：When the RS-485 and external connection, as each completed a
communication, LINK light will flash it。

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■Parameter setting instructions (key operating instructions)：
：

PRGM + ─ FNCT

(1) <PRGM> button: enter the parameters used to select the display mode, or return to
normal display mode. Click to enter the parameter display mode, and then click to go
back to normal display.
When entering the parameters, the lower display will show Pr ‧ XX, XX is a
parameter number, the upper display will show the contents of the parameter.

(2) <FNCT> button: This button has three effects, when pressed <PRGM> key, then
<FNCT>, then the next row shows Pr ‧ XX representatives will begin to flash ‧
parameter change mode.
When the parameter change is completed, press <FNCT> values can be stored in the
controller after the changes, the absence of a direct press <PRGM> press <FNCT> left,
the parameter change will be invalid.
When the general display, <FNCT> key can be used to clear the error state.

(3) <+> button: When entering the parameter display mode, the available plus <+> to
the number of parameters plus one.
When entering the parameter change mode <lower display flashing>, use the <+> key
to the argument by one.

(4) <-> button: When the parameter display mode, the parameter number can be used
by a minus sign.
When the parameter change mode <lower display flashing>, available <-> to the
parameter value minus one.

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 ■ Connection Diagram Terminal connection
Terminal Code Function Explanation
1 AC1 AC 220V Power in ( + 10%)
2 AC2 AC 220V Power in ( + 10%)
3 FG FG Ground
4 VS+ LOADCELL +10V LOAD CELL power supply +
5 VS- LOADCELL 0V LOAD CELL power supply -
6 SL+ LEFT LOADCELL LEFT LAOD CELL signal output +
Signal+
7 SL-
SL- LEFT LOADCELL LEFT LAOD CELL signal output -
Signal-
8 SR+ RIGHT LOADCELL RIGHT LAOD CELL signal output +
Signal+
9 SR-
SR- RIGHT LOADCELL RIGHT LAOD CELL signal output -
Signal-
10 RY1C Relay1 COM Maximum output 5A AC250 / DC35V COM
11 RY1A Relay1 A Maximum output 5A AC250 / DC35V A
12 RY2C Relay2 COM Minimum output 5A AC250 / DC35V COM
13 RY2A Relay2 A Minimum output 5A AC250 / DC35V A
14 AI1 Analog input 0 ~ 10V External feedback analog input
15 AI2 Analog input 0 ~ 10V Main speed analog input(Manual torgue enable)
16 ACOM ACOM analog COMMON point
17 +12
+12V DC 12V +12Vpower supply
18 AOUT1
OUT1 Analog output 1 Analog output 0 ~ 10V
19
20 INP1 External input contact 1 RUN(START)
21 INP2 External input contact 2 RESET(Speed mode)/MANUAL(Torgue mode)
22 INP3 External input contact 3 Integral STOP
23 INP4 External input contact 4 spare
24 ICOM External input contact External input contact COMMON
COM
25 485+ RS - 485 + RS – 485
26 485 - RS - 485 - RS – 485
NOTE：External input contact is NPN

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■Parameter Description

Pr‧
‧01 Password
Description：Parameter password, when the same settings and 1234, only set the parameters
of Pr-02 ~ Pr47 content
Setting range：0 ~ 9999
Factory setting：：1234

Pr‧
‧02 Main speed basic ratio

Description：Main speed basic ratio value。

Setting range：0.001 ~ 9.999
Factory setting：1.000

Pr‧
‧03 The proportion of main speed (Manual torgue) upper limit
Description：Calculus maximum percentage of compensation。
Setting range：0 ~ 9999
Factory setting：2000

Pr‧
‧04 The proportion of main speed (Manual torgue) lower limit
Description：Lower proportion of compensation calculations。
Setting range：0 ~ 9999
Factory setting：0500

Pr‧
‧05 Main speed acceleration time
Description：Main motor acceleration time and speed control mode and the host must set this parameter
as the acceleration time to achieve the best control response.
Setting range：000.0 ~100.0 (S)
Factory setting：001.0 S

Pr‧
‧06 Main speed deceleration time
Description：Main motor deceleration time and speed control mode and the host must set this parameter
as the acceleration time to achieve the best control response.
Setting range：000.0 ~100.0 (S)
Factory setting：001.0 S
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 Pr‧
‧07 Dead zone

Description：When the feedback error between the set value is less than the parameter, the correction
Operation will stop, greater than the parameter the correction operation will use PK1 ,IK1
, to avoid the instability caused by a small mistake。
Setting range：0 ~ 25.5
Factory setting：0.3

Pr‧
‧08 Dead zone II

Description：When the feedback error between the set value is greater than the parameter , the correction
operation will use PK2 ,IK2。
Setting range：0 ~ 25.5
Factory setting：1.5

Pr‧
‧09 Dead zone III

Description：When the feedback error between the set value is greater than the parameter , the correction
operation will use PK3 ,IK3。。
Setting range：0 ~ 25.5
Factory setting：3.0

Pr‧
‧10 Error compensation rate of the first paragraph of tension (PK1) setting
Description：P used to compensate for offset errors, direct compensation for the output voltage, when set
larger, the greater the compensation voltage. This is the first amendment to set the value of
the ratio, when the feedback error is less than parameter Pr.07, the use of this setting。
Setting range：0 ~ 99.99(%)
Factory setting：0.30 (%)

Pr‧
‧11 Error compensation rate of the second paragraph of tension (PK2) setting
Description：P compensation setting the second paragraph, when the error is greater than Pr.08, the use of
this setting.
Setting range：0 ~ 99.99 (%)
Factory setting：0.60(%)

Pr‧
‧12 Error compensation rate of the second paragraph of tension (PK3) setting
Description：P compensation setting the second paragraph, when the error is greater than Pr.09, the use of
this setting.
Setting range：0 ~ 99.99 (%)
Factory setting：0.60(%)

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 Pr‧
‧13 Section 1( IK1) value
Description：When the error continue to produce, you can rate this value to set the points,
set larger, slower compensation, set smaller, compensating faster. If set
too small, will lead to output shocks.
Setting range：0 ~ 99.99
Factory setting：10.00(Sec)

Pr‧
‧14 Section 2 (IK2) value
Description：Integral calculation, can be divided into 2 treatment, the value of this parameter is the
second paragraph, the general use, will be first rate value is set higher (Compensation
slower), and the second set is small (compensated faster), then determined by the Pr.08
segment point can be modified to achieve faster results than stable.
Setting range：0 ~ 99.99
Factory setting：5.00 (Sec)

Pr‧
‧15 Section 3 (IK3) value
Description：Integral calculation, can be divided into 2 treatment, the value of this parameter is the
second paragraph, the general use, will be first rate value is set higher (Compensation
slower), and the second set is small (compensated faster), then determined by the Pr.09
segment point can be modified to achieve faster results than stable.
Setting range：0 ~ 99.99
Factory setting：2.00 (Sec)

Pr‧
‧16 Starting points of the minimum voltage of the main speed
Description：When the main speed setting voltage is smaller than this value, the integral action will stop, if
set to 0, the starting points will continue after the action.
Setting range：0 ~ 10.00(V)
Factory setting：0.05 (V)

Pr‧
‧17 Max. error for I replace
Description：Integral calculation is calculated by the error to substitute, when the error is large, is likely to
continue into the points accumulated on behalf of an excess of the value to one, use this
parameter to limit the generation of error into the ceiling, to prevent the occurrence of this

Setting range：0 ~ 99.99

Factory setting：50

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 Pr‧
‧18 Don’t change this
Description：
Setting range：
Factory setting：

Pr‧
‧19 Don’t change this
Description：
Setting range：
Factory setting：

Pr‧
‧20 Don’t change this
Description：
Setting range：
Factory setting：

Pr‧
‧21 Proportional voltage limits (P)
Description：Limited voltage range of proportional calculus.
Setting range：0 ~ 10.00(V)
Factory setting：2.00(V)

Pr‧
‧22 Control mode
Description： Select controller mode
0:Wind control 1:Unwind control/For speed control

Pr‧
‧23 Feedback source
Description：Feedback Source Selection
Setting range：0 ~ 2
Value Description
Factory setting：0
0 LOAD CELL
1 AI2

Pr‧
‧24 Source of basic ratio
Description：Used to specify the source of the basic scale. Parameter settings as follows table:
Setting range：0 ~ 2
Factory setting：0
Value Description
0 Use PR02
1 Panel VR
92 AI1 input
 Pr‧
‧253 Tension “ZERO” setting
Description：When the tension value of zero feedback and the actual reading is not the same row can
enter this parameter by 2 "FCNT" button to complete the zero movement point.
Setting range：-9999 ~ 9999
Factory setting：0

Pr‧
‧263 Tension read K (correction rate SPAN)
Description：When the tension feedback value and the actual weight of reading is not the same
parameters can be adjusted rate which, when used, should be fine zero Adjusting the
magnification.
Setting range：000.0~ 999.9
Factory setting：100.0

Pr‧
‧273 Tension decimal point
Description：Decimal point position is used to set the tension。
Setting range：0 ~ 3
Factory setting：1

Pr‧
‧28 Display average Time
Description：Please use this function for stable display value when input signal is unstable
Setting range：0001 ~0200 (s)
Factory setting：3.0

Pr‧
‧293 Tension filter time
Description：Use this parameter to set the filter time to read the tension, the tension to get more stable
readings and more stable control..
Setting range：0.1 ~ 10.0
Factory setting：0.5

Pr‧
‧303 The lower display mode(Green LED)
Description：Set the next row of the display monitor：
Setting range：1 ~ 4
Factory setting：3
Value Description
1 Main speed value
2 Ratio value
3 Set value
4 Output voltage

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 Pr‧
‧31 MODBUS controller Address
Description：Set controller communication address。
Setting range：1 ~ 255
Factory setting：1

Pr‧
‧32 MODBUS Baudrate
Description：Baudrate select :
1 = 2400
2 = 4800
3 = 9600
4 = 19200
5 = 38400
Setting range：1 ~ 5
Factory setting：4

Pr‧
‧33 VOUT1 Zero correction (control output)
Description：This parameter is AOUT1 output zero correction
Setting range：0.000 ~ 9.999
Factory setting：50

Pr‧
‧34 Choose the output voltage polarity
Description： 1 = 0~ +10V
2 = +10 ~ -10V
3 = 0 ~ -10V
Setting range：0 ~ 1
Factory setting：0

Pr‧
‧35 Set the upper limit of tension
Description： Limit the maximum tension setting operation
Setting range：0 ~ 999..9
Factory setting：90.0

Pr‧
‧36 Set the limit of tension
Description：Limit the minimum tension setting operation
Setting range：-100.0 ~ 999..9
Factory setting：0.1

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 Pr‧
‧37 Alarm upper limit feedback
Description：When the feedback value is greater than the set value, the internal feedback exceeds the limit
will be set flag output can be used stays with RELAY1
Setting range：0 ~ 999..9
Factory setting：90.0

Pr‧
‧38 Alarm lower limit feedback
Description： When the feedback value is less than the set value, the internal feedback is set lower than
flag output can be used stays with RELAY2
Setting range：-100.0 ~ 999..9
Factory setting：0.1

Pr‧
‧39 Basic output voltage
Description：Minimum output voltage setting。
Setting range：00.00 ~10.00 (V)
Factory setting：00.00

Pr‧
‧40 Don’t change this
Description：
Setting range：
Factory setting：

Pr‧
‧41 Don’t change this
Description：
Setting range：
Factory setting：

Pr‧
‧42 Speed / torque mode select
Description: 0=speed mode control 1=torque mode control
Range: 0-1
Factory setting:0

Pr‧
‧43 Startup augmentation (%)
Description: When INP1 operation is started, tension output will compensate startup
augmentation first with compensation time set by Pr.09.
Range: 0-255 (%)
Factory setting: 20 (%)

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 Pr‧
‧44 Startup time
Description: When INP1 operation is started, tension starts augmentation compensation time
value. Computation begins from the instant INP1 is ON.
Range: 0-25.5 (seconds)
Factory setting: 0.0 (seconds)

Pr‧
‧45 STOP augmentation (%)
Description: When INP1 operation is OFF, tension output will compensate for the termination.
Range: 0-255 (%)
Factory setting: 20 (%)

Pr‧
‧46 STOP augmentation (V) e
Description: When INP1 is OFF, tension terminates augmentation compensation V.
Range: 0-10.00 (V)
Factory setting: 0.0 (V)

Pr‧
‧47 Terminating movement time
Description: When INP1 is OFF, tension terminates augmentation compensation time. The
time begins from the moment INP1 is OFF.
Range: 0-25.5 (seconds)
Factory setting: 0.0 (seconds)

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