DC Machines and Motors
DC Machines and Motors
Armature current Ia = IL+ Ish , Ish – shunt field current with the armature. A compound wound generator may be either
Shunt field current Ish = V/ Rsh Rsh – resistance of shunt
short shunt or long shunt.
field winding
E= V+ IaRa => V= E- IaRa (a) Short shunt -In this type, the shunt field winding is
Electric power developed =EIa
connected in parallel with the armature alone.
Power delivered to load =VIL
(ii) Series Generator
Field winding is connected in series with the armature winding
The field winding consists of a few turns of thick wire
(having low resistance) as the whole of the armature
current passes through it.
Ia = Is+ Ish, Is = IL
E= V+ IaRa+ IsRs => V= E- IaRa- IsRs
ISh=(V+ISRS)/Rsh
(b) Long shunt in this type, shunt field is in parallel with
both series field & the armature winding.
Armature current Ia = IL
E= V+ IaRa+ IaRs
=> V= E- IaRa- IaRs, Rs – resistance of series field winding
(iii) Compound Generator
In a compound wound generator, there are two sets of field
windings on each pole- one is in series and the other in parallel
Ia = Ish+ IL Ia = IS
E= V+ IaRa+ IaRs => V= E- Ia(Ra+Rs )
Ish=V/Rsh
If the magnetic flux produced by the series winding aids
the flux produced by the shunt field winding, the
generator is said to be cumulatively compounded. If the
series field flux opposes the shunt field flux, the
generator is said to be differentially compounded.
amount of current and the value of contact resistance. This drop i. Armature copper loss = Ia2Ra where Ra = resistance of
armature interpoles and series field winding etc. This loss
is generally small and may neglected if not given.
is about 30 to 40% of full-load losses.
Vb=0.5V-for metal graphite brushes ii. Field copper loss: in the case of shunt generator, it is
= 2V-for carbon brushes practically constant and Ish2 Rsh (or VIsh). In the case of
series generator, it is = Ise2Rse where Rse is resistance of the
1.5 Losses and efficiency series field winding. This loss is about 20 to 30% of full-
load losses.
Losses iii. The loss due to brush contact resistance. It is usually
The various losses occurring in a generator can be included in the armature copper loss.
divided as follows: 1.5.2 Magnetic losses (also known as iron or core losses):
Due to the rotation of the iron core of the armature in the
magnetic flux of the field poles, there are some losses taking
place continuously in the core and are known as iron losses or
core losses. Iron losses consist of Hysteresis loss and Eddy
current loss.
(ii) Eddy current loss (We): When the armature core rotates, it
also cuts the magnetic flux. Hence, an emf is induced in the body
of the core according to the laws of electromagnetic induction.
This emf though small, sets up large current (circulating current)
in the body of the core due to its small resistance. This current is
known as eddy current. The power loss due to the flow of this
current is known as eddy current loss (eddy current × emf
induced) This loss would be considerable if solid iron core were
used. If a continuous solid iron core is used, the resistance to
eddy current path will be small due to large cross-sectional area
Fig. shows an armature rotating in two-pole machine. of the core. Consequently, the magnitude of eddy current and
Consider a small piece ab of the armature. When the piece ab is hence eddy current loss will be large. The magnitude of eddy
under N-pole, the magnetic lines pass from a to b. Half a current can be reduced by making core resistance as high as
revolution later, the same piece of iron is under S-pole and practical. The core resistance can be greatly increased by
magnetic lines pass from b to a so that magnetism in the iron is constructing the core of thin, round iron sheets called
reversed. In order to reverse continuously the molecular magnets laminations . The laminations are insulated from each other with
in the armature core, some amount of power has to be spent a coating of varnish. The insulating coating has a high resistance,
which is called hysteresis loss. It is given by Steinmetz formula. so very little current flows from one lamination to the other.
This formula is Also, because each lamination is very thin, the resistance to
current flowing through the width of a lamination is also quite
large. Thus laminating a core increases the core resistance which Various power stages in the case of a DC generator are
decreases the eddy current and hence the eddy current loss. shown below:
t = Thickness of lamination in m
It may be noted that eddy current loss depends upon the square
of lamination thickness. For this reason, lamination thickness
should be kept as small as possible. Efficiency (output/input) or
1.5.3 Mechanical losses: output/[output+losses]
Mechanical losses are about 10 to 20% of full-load Following are the three generator efficiencies:
losses. These consist of: i. Mechanical efficiency (B/A)
i. Friction loss at bearings and commutators ηm = Total power generated in armature/mechanical input
ii. Air friction or windage loss of rotating armature power
Magnetic and mechanical losses are collectively known as ii. Electrical efficiency(C/B)
stray losses or rotational losses. Wstray = Wiron+Wmech. Field ηe = Output electrical power/total power generated in
copper loss is constant for shunt and compound generators. armature
Hence, stray losses and shunt Cu loss are constant in their iii. Overall or commercial efficiency:(C/A)
case. These losses are together known as standing or constant ηc = Output electrical power/mechanical input power
losses Wc. hence, for shunt and compound generators: It is obvious that overall efficiency ηc = ηm . ηe. For good
Total loss = armature Cu loss+Wc = Ia2Ra+Wc = (IL+Ish) 2 generators, its value may be as high as 95%.
Ra+Wc Condition for maximum efficiency:
Armature Cu loss Ia2Ra is known as variable loss because it The efficiency of a dc generator is not constant but varies with
varies with the load current. load. Consider a shunt generator delivering a load current IL at a
Total loss = variable loss + constant losses (Wc) terminal voltage V.
Generator output = VIL
1.6 Power flow diagram
Generator input = output + losses = VIL + Ia2Ra + Wc = The effect of magnetic field set up by armature current
VIL + (IL+Ish) 2 Ra + Wc on the distribution of flux under main poles of a generator. The
*(Ia=IL+ Ish) armature magnetic field has two effects:
However, if Ish is negligible as compared to load current,
then Ia = IL (approx.) (i) It demagnetizes or weakens the main flux and
η = output/input = VIL/ (VIL + Ia2Ra + Wc) = VIL/ (ii) It cross-magnetizes or distorts it.
(VIL + I L2Ra + Wc) *(Ia=IL) 1.7.1Geometric neutral axis(GNA) & Magnetic neutral
Now, efficiency is maximum when denominator is axis(MNA)
minimum i.e. when
d/dt(I LRa/V + Wc/VIL) = 0 or Ra/V – Wc/VI L2 = GNA is the axis of symmetry between adjacent poles.
0 or I L2Ra = Wc Magnetic neutral axis may be defined as the axis along
Hence, generator efficiency is maximum when; which no emf is produced in the armature conductors
Variable loss = constant loss .Or M.N.A. is the axis which is perpendicular to the flux
The load current corresponding to maximum efficiency is given passing through the armature.
by the relation Brushes are always placed along M.N.A. Hence, M.N.A. is
I L2Ra = Wc or IL = (Wc / Ra) also called ‘axis of commutation’ because reversal of current in
armature conductors takes place across this axis.
1.7.3Neutralisation of armature reaction These are small poles fixed to the yoke and spaced in
For neutralizing the demagnetizing effect of armature between the main poles. They are wound with comparatively few
reaction, an extra number of turns may be provided on heavy gauge Cu wire turns and are connected in series with the
armature so that they carry full armature current. Their polarity,
each pole. in the case of a generator, is the same as that of the main pole
For neutralizing cross magnetizing effect of armature ahead in the direction of rotation. The function of inter poles is
reaction, two-fold:
(i) As their polarity is the same as that of the main pole ahead,
a)Compensating windings
they induce an emf in the coil (under commutation) which helps
These are used for large direct current machines which the reversal of current. The emf induced by the inter poles is
are subjected to large fluctuations in load i.e. rolling mill motors known as commutating or reversing emf. The commutating emf
and turbo-generators etc. Their function is to neutralize the cross neutralizes the reactance emf thereby making commutation
magnetizing effect of armature reaction. In the absence of sparkless. As interpoles carry armature current, their
compensating windings, the flux will be suddenly shifting commutating emf is proportional to the armature current. This
backward and forward with every change in load. These ensures automatic neutralization of reactance voltage which is
windings are embedded in slots in the pole shoes and are also due to armature current.
connected in series with armature in such a way that the current (ii) Another function of the interpoles is to neutralize the cross-
in them flows in opposite direction to that flowing in armature magnetizing effect of armature reaction. Hence, brushes are not
conductors directly below the pole shoes. to be shifted from the original position.
1.8 CHARACTERISTICS OF DC GENERATOR This curve lies below the internal characteristic because it
The speed of a dc generator is fixed by the prime mover. takes into account the voltage drop over the armature
For general purpose operation, the prime mover is equipped with circuit resistance. The values of ‘V’ are obtained by
a speed governor so that the speed of the generator is practically subtracting ‘IaRa’ from corresponding values of ‘E’.
constant. Under such conditions, the properties (performance) of
generators are analysed with the aid of characteristics which This characteristic is of great importance in judging the
gives the relation between fundamental quantities such as suitability of a generator for a particular purpose. It may be
terminal voltage V, field or exciting current If, armature current obtained in two ways
Ia. (i) By making simultaneous measurements with a
Following are the three most important characteristics or curves suitable voltmeter and an ammeter on a loaded generator
of a dc generator: or
i. No-load saturation Characteristic (E0/If): It is also (ii) Graphically from the O.C.C.
known as Magnetic Characteristic or Open-circuit
Characteristic (O.C.C.). It shows the relation between Critical Field Resistance for a Shunt Generator
the no-load generated emf in armature, ‘E0’ and the field If the field circuit resistance is R1 (line OA), then generator
or exciting current ‘If’ at a given fixed speed. It is just the will build up a voltage OM as shown in Fig. If the field circuit
magnetization curve for the material of the resistance is increased to R2 (tine OB), the generator will build
up a voltage OL, slightly less than OM. As the field circuit
electromagnets. Its shape is practically the same for all
resistance is increased, the slope of resistance line also increases.
generators whether it is separately-excited or self-excited. When the field resistance line becomes tangent (line OC) to
ii. Internal or Total Characteristic (E/Ia): It gives the O.C.C., the generator would just excite. If the field circuit
relation between the emf ‘E’ actually induces in the resistance is increased beyond this point (say line OD), the
armature (after allowing for the demagnetizing effect of generator will fail to excite. The field circuit resistance
armature reaction) and the armature current ‘Ia’. represented by line OC (tangent to O.C.C.) is called critical field
Therefore, this curve will lie below the OCC. resistance RC for the shunt generator.
iii. External Characteristic (V/IL): It is also referred to as
performance characteristic or terminal characteristics
or sometimes voltage-regulating curve. It gives relation
between terminal voltage ‘V’ and the load current ‘IL’.
BC /AC = Nc / N
Critical field resistance (Rc): the maximum field circuit Nc = N x BC/AC
resistance (for a given speed) with which the shunt generator
Conditions for Voltage Build-Up of a Shunt Generator:
would just excite is known as its critical field resistance.
Critical speed (Nc): The critical speed of a shunt generator is The necessary conditions for voltage build-up in a shunt
the minimum speed below which it fails to excite. Clearly, it is generator are:
the speed for which the given shunt field resistance represents There must be some residual magnetism in generator
the critical resistance. In Fig. curve 2 corresponds to critical poles.
speed because the shunt field resistance (Rsh) line is tangential to The connections of the field winding should be such that
it. If the generator runs at full speed N, the new O.C.C. moves the field current strengthens the residual magnetism.
upward and the The resistance of the field circuit should be less than the
R'sh line represents critical resistance for this speed. critical resistance. In other words, the speed of the
Speed Critical resistance generator should be higher than the critical speed.
In order to find critical speed, take any convenient point C on
excitation axis and erect a perpendicular so as to cut Rsh and R'sh 1. Open Circuit Characteristic of a D.C. Generator
lines at points B and A respectively. Then, The O.C.C. for a d.c. generator is determined as follows. The
field winding of the d.c. generator is disconnected from the
machine and is separately excited from an external d.c. source as
shown in Fig. (ii). The generator is run at fixed speed (i.e.,
normal speed). The field current (If) is increased from zero in
steps and the corresponding values of generated e.m.f. (E0) read Curve below shows the external characteristic of a shunt
off on a voltmeter connected across the armature terminals. On generator. It gives the relation between terminal voltage V and
plotting the relation between E0 and If, we get the open circuit load current IL.
characteristic as shown in Fig. V = E – IaRa = E – (IL + Ish )Ra
There are three main reasons for the drop in terminal voltage of a
shunt generator when under load.
i) Armature resistance drop
V = E – IaRa
A voltage drop IaRa occurs across armature resistance.
ii) Armature reaction drop
Due to demagnetizing effect of armature reaction,pole flux(main
flux) is weakened and so the induced emf in the armature is
decreased.
(iii) As V decreases, the field current Ish ie.. V/Rsh decreases,
causing a further decrease in terminal voltage.
For obtaining the relation between the terminal voltage
The following points may be noted from O.C.C.: and load current, the generator is connected as shown below. The
(i) When the field current is zero, there is some generated e.m.f. shunt generator is first excited on no-load so that it gives its full
OA. This is due to the residual magnetism in the field poles. open circuit voltage = Oa. Then, the load is gradually applied
(ii) Over a fairly wide range of field current (upto point B in the and, at suitable intervals, the terminal voltage V and the load
curve), the curve is linear. current I are noted. The field current as recorded by ammeter A1
(iii) At some value of If , magnetic circuit gets saturated. is kept constant by a rheostat (because during the test, due to
Therefore further increase of If, heating, shunt field resistance is increased). By plotting these
does not increase the flux in the same proportion. readings, the external characteristic is obtained. The portion ab is
the working part of this curve. Over this part, if the load
2. External characteristic(V/IL)-Performance or resistance is decreased, load current is increased as usual,
Terminal characteristic although this results in a comparatively small additional drop in
& Internal or total characteristic voltage. These conditions hold good till point b is reached. This
(a): SHUNT GENERATOR point is known as breakdown point. It is found that beyond this
point, any effort to increase load current by further decreasing
load resistance results in decreased load current due to a very
rapid decrease in terminal voltage. At this point,V is zero and (b)SERIES GENERATOR (OCC, Internal and External
there would be some value of E due to residual magnetism only. Characteristics)
Fig (i) shows the connections of a series wound
generator. Since there is only one current (that which flows
through the whole machine), the load current is the same as the
exciting current.(Ia=IL=IS)
Internal characteristic: When the generator is loaded, flux per b. Internal characteristic: Curve 2 shows the total or internal
pole is reduced due to armature reaction. Therefore, e.m.f. E characteristic of a series generator. It gives the relation between
generated on load is less than the e.m.f. generated at no load. As the generated e.m.f. E on load and armature current. Due to
a result, the internal characteristic (E/Ia) drops down slightly as armature reaction, the flux in the machine will be less than the
shown in Fig. (ii). flux at no load. Hence, e.m.f. E generated under load conditions
will be less than the e.m.f. Eo generated under no load
conditions. Consequently, internal characteristic curve lies below
of wire having high resistance. Therefore, shunt field current is short-shunt connection. When the shunt winding is so connected
relatively small compared with the armature current. that it shunts the series combination of armature and series field
it is called long-shunt connection.
For Shunt motor
Shunt field current Ish = V/ Rsh
For short shunt connection,
Rsh – resistance of shunt field
Ia = Is- Ish, Is = IL
winding
Eb = V- IaRa-IsRs
Armature current, Ia = IL- Ish ,
Shunt field current, Ish = V/ Rsh V= Eb + IaRa+ IsRs
Eb = V- IaRa => V= Eb+ IaRa
ISh=(V-ISRS)/Rsh
Ish – shunt field current
i = Ia / A, B = Ф/a
T=F×r Where a is the x-sectional area of flux path per pole at a radius r.
Clearly a=(2πrl)/p
In dc motor, each conductor is acted upon by circumferential Ta = Z x Ф/ (2π r l /P) x Ia/A x l x r = ZФIaP/2πA N-m
force, F at a distance r,the radius of the armature. Therefore, Ta = 0.159ZФIa (P/A) N-m
each conductor exerts a torque, tending to rotate the armature.
Since Z, P and A are fixed for a given machine,
Sum of the torque due to all armature conductors is known as
gross torque or armature torque. Ta ФIa
Let in a DC motor,
For a shunt motor, flux is practically constant, Ta Ia
r = average radius of armature in m
For a series motor, flux is directly proportional to armature
l = effective length of each conductor in m current Ia , provided magnetic saturation does not take place,
Ta Ia
It may be seen that speed falls somewhat as the load
Hence Ta/Ia characteristic is a straight line passing torque increases.
through the origin as shown in Fig. The shaft torque (Tsh)
is less than Ta and is shown by a dotted line. It is clear
from the curve that a very large current is required to
start a heavy load. Therefore, a shunt motor should not be
started on heavy load.
N 1/ Φ
1/Ia upto magnetic saturation
Thus, upto magnetic saturation, the N/Ia curve follows
the hyperbolic path as shown in Fig (a). After
i) Ta/Ia Characteristic: We know that: saturation, the flux becomes constant and so does the
Ta ΦIa speed.
Upto magnetic saturation, Φ Ia so that Ta Ia2
After magnetic saturation, Φ is constant so that Ta Ia
Thus upto magnetic saturation, the armature torque is
directly proportional to the square of armature current. If
Ia is doubled, Ta is almost quadrupled.
iii) N/Ta Characteristic: The N/Ta characteristic of a series i) Ta/Ia Characteristic: As the load increases, the series
field increases but shunt field strength remains constant.
motor is shown in Fig (b). It is clear that series motor
Consequently, total flux is increased and hence the
develops high torque at low speed and vice-versa. It is armature torque ( Ta ΦIa). It may be noted that torque
of a cumulative-compound motor is greater than that of
because an increase in torque requires an increase in
shunt motor for a given armature current due to series
armature current, which is also the field current. The field.
result is that flux is strengthened and hence the speed
drops ( N 1/Φ). Reverse happens when the torque be
low.
Characteristics of compound motor:
A compound motor has both series field and shunt field. The
shunt field is always stronger than the series field. Compound
motors are of two types: ii) N/Ia Characteristic: As explained above, as the load
(i) Cumulative-compound motors in which series field aids the increases, the flux per pole also increases. Consequently,
shunt field. the speed (N 1/Φ) of the motor tails as the load
(ii) Differential-compound motors in which series field opposes increases (See Fig (a)). It may be noted that as the load is
the shunt field. added, the increased amount of flux causes the speed to
decrease more than does the speed of a shunt motor. Thus
Differential compound motors are rarely used due to their poor the speed regulation of a cumulative compound motor is
torque characteristics at heavy loads. poorer than that of a shunt motor.
Characteristics of Cumulative Compound Motors:-
Fig shows the connections of a cumulative-compound motor.
Each pole carries a series as well as shunt field winding; the
series field aiding the shunt field.
b) Four-Point Starter
In a four-point starter, the no-volt release coil is
connected directly across the supply line through a protective
resistance R. Fig. shows the schematic diagram of a 4-point
starter for a shunt motor (over-load release coil omitted for
clarity of the figure). Now the no-volt release coil circuit is
independent of the shunt field circuit. Therefore, proper speed
control can be exercised without affecting the operation of no-
volt release coil. Note that the only difference between a three-
point starter and a four-point starter is the manner in which no-
volt release coil is connected. However, the working of the two
starters is the same. This protection is not provided by the four-
point starter.
Drawback
In a three-point starter, the no-volt release coil is
connected in series with the shunt field circuit so that it carries
the shunt field current. While exercising speed control through
field regulator, the field current may be weakened to such an
extent that the no-volt release coil may not be able to keep the
starter arm in the ON position. This may disconnect the motor
from the supply when it is not desired. This drawback is
overcome in the four point starter.
compound motors are used where a fairly constant speed is placed in series with shunt field winding. The shunt field
required with irregular loads or suddenly applied heavy loads. rheostat reduces the shunt field current and hence the
Industrial use: Presses, shears, reciprocating machines Φ. There fore we can only raise the speed of the motor
above normal speed.
Speed control of dc motors
Speed of the motor Nα Eb
Φ
With full turns of the field winding, the motor runs at normal
speed and as the field turns are cut out, speeds higher than
normal speed are achieved.
QUESTION BANK
5 Marks
1. A 4 pole, dc shunt generator having a field and armature
resistance of 100Ω and 0.2Ω respectively supplies
parallel connected 100 number of 200V, 40W lamps.
Calculate the armature current and generated emf. Allow
1V per brush for contact drop.
2. With neat diagram explain the operation of a 3 point
starter?
2. Armature resistance control
3. A 4 pole wave wound generator has 40 slots and 10
Armature-resistance Control
conductors placed per slot. The flux per pole is 0.02
In this method, a variable resistance is directly connected in
series with the supply. This reduces the voltage available across Weber. Calculate the generated emf when the machine is
the armature and hence the speed falls. driven at 1200 rpm.
4. Derive EMF equation of a DC machine.
5. Define armature reaction. Derive an expression for
demagnetising & cross magnetising ampere turns per
pole.
6. Explain the principle of operation of a dc motor
7. Explain the principle of operation of dc generator
8. A short shunt compound generator delivers a load current
of 30A at 200V and has armature, series and shunt field
By changing the value of variable resistance, any speed below resistances of .05Ω,0.03Ω and 200Ω respectively.
the normal speed can be obtained. Calculate the induced emf and armature current. Allow
1V per brush for contact drop.
9. Define speed regulation and percentage speed regulation
of a dc motor
10. Explain the significance of back emf of a dc motor.
11. Derive torque equations of dc motor. Draw torque vs the total power developed when working i) as a generator
current characteristics of shunt & series motors. delivering 25KW and ii) as a motor taking 25KW.
12. Describe OCC of dc generator. 8. Discuss external characteristics of dc generators.
13. Draw and explain the external characteristics of shunt, 9. Explain the principle of operation of a dc motor. Derive
series & compound generators. an expression for torque developed by the motor.
10. Explain the different methods of explaining the dc
10 Marks machine?
1. A compound generator is supplying a load of 100A at 11. Explain different speed control methods in dc shunt &
220V. The resistance of its armature, shunt and series series motors
windings is 0.1Ω, 50Ω and 0.06Ω respectively. Find the 12. List different losses occurring in dc machine. Explain.
induced emf and armature current when the machine is 13. What is the condition for maximum efficiency in a dc
connected as a) short shunt b) long shunt. machine? Derive.
2. Draw and explain the electrical & mechanical 14. Explain different characteristic curves of a dc generator.
characteristics of dc series motor.
3. A dc shunt machine while running as generator develops
a voltage of 250V at 1000 rpm on no load. It has
armature resistance of 0.5Ω and field resistance of 250Ω.
When the machine runs as motor, input to it at no-load is
4A at 250V. Calculate the speed and efficiency of the visit us for more notes & guides
machine when it runs as a motor taking 40A at 250V.
Armature reaction weakens the field flux by 3%.
4. Draw and explain speed-torque characteristics of dc
series, shunt and compound motors.
5. With a neat diagram explain the constructional details of
dc machine.
6. Derive the emf equation of a dc machine.
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7. A 25KW,250V dc shunt generator has armature & field
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resistances of 0.06Ω and 100Ω respectively, determine