St.

Ahmed Aloulou, Sfax, TUNISIA

(+216) 74 207 152 / 70 108 173
(+216) 74 207 154
www.ezar-ltd.com

WORK METHOD STATEMENT

EQUIPMENTS MECHANICAL INSTALLATION
Project name: Equipment’s installation for Mabruk Reinstatement
Client: SLB
Site: EPF Location

Document RP-001-SLB-PM
May 22, 2025

Technical Department

Rev Date Issued For Prepared by Reviewed by Approved by

00 22-mai-2025 Client release W. WALHA D. BENALI A. Affes

This document is the exclusive property of Ezar Co. It has been provided for the purpose for which it has been supplied and is
not for general disclosure. The person or entity receiving this document agrees to ensure the information contained herein is
only disclosed to those persons or entities having a legitimate right to receive it.
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TABLE OF CONTENTS
1. INTRODUCTION...................................................................................................................... 3
1.1. PROJECT BACKGROUND.................................................................................................3
1.2. WORK LOCATION:..........................................................................................................3
2. APPLICABLE DOCUMENTS.......................................................................................................4
3. SCOPE..................................................................................................................................... 5
4. GENERAL WORK SEQUENCE................................................................................................... 6
4.1. PHASE1 : PRE-INSTALLATION.........................................................................................6
4.2. PHASE2: EQUIPMENT’S RECEIVING:..............................................................................7
4.3. PHASE 3: MECHANICAL INSTALLATION:.........................................................................7
SKID-MOUNTED PACKAGES (FIRST PRIORITY).........................................................................7
HEAVY STATIC EQUIPMENT (POST-SKID).................................................................................8
ROTATING EQUIPMENT (AFTER SKIDS & STRUCTURES)..........................................................8
PIPING & INTEGRATION..........................................................................................................8
ELECTRICAL/INSTRUMENTATION............................................................................................9
SPECIAL SYSTEMS................................................................................................................... 9
WORK SEQUENCE LOGIC........................................................................................................ 9
5. SAFETY PROCEDURE AND DOCUMENTATION:......................................................................10
5.1. EQUIPMENT.................................................................................................................10
PPE FOR ALL PERSONNEL......................................................................................................10
ACTIVITY-SPECIFIC PPE (LIFTING & RIGGING).......................................................................11
5.2. ACCIDENT PREVENTION AND SAFETY PROCEDURES...................................................11

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1. INTRODUCTION
This Scope of Work (SOW) outlines the comprehensive requirements for the Mechanical
Installation of Equipment and Packages for the Mabruk Reinstatement Project, executed by
EZAR Engineering under the supervision of Mabruk Oil Operations (MOO) Libya and SLB
(Company). The scope encompasses all activities from planning and mobilization to final
handover, ensuring the safe, efficient, and compliant installation of mechanical equipment in
accordance with project specifications, international standards, and local regulations.

1.1. Project Background

The Mabruk EPF (Early Production Facility) project involves the installation of critical process
equipment, skids, and packages on pre-constructed foundations. EZAR is responsable for:

 Receiving, inspecting, and storing client-provided equipment.

 Mechanical installation, including alignment, fastening, and integration of ship-loose

components.

 Lifting and rigging of heavy equipment with certified tools and detailed lift plans.

 Quality assurance, safety compliance, and documentation.

1.2. Work location:

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Work location: The coordinates of the project location are as follows:

Mabruk Field elevation above mean sea level

• Dahra central station 335 meters.

• Bahi station 323 meters.

• Bahi junction 187 meters

• Essider terminal 71 meters

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2. APPLICABLE DOCUMENTS

Project - MOO Project Specifications Defines technical requirements,

Specifications (Client-Specific) materials, and installation criteria.
- SLB Technical Requisition (RP- Outlines scope, deliverables, and
001-SLB-PM-TR-003) contractual obligations.
Engineering - P&IDs (Piping & Instrumentation Equipment layout, piping routes,
Drawings Diagrams) and instrumentation details.
- Mechanical General Foundation dimensions, anchor bolt
Arrangement (GA) Drawings locations, and equipment
positioning.
- Isometric Drawings (for spools Field welding and assembly
and piping) guidance.
Standards & - API 686 (Machinery Installation) Alignment, grouting, and
Codes commissioning of rotating
equipment.
- ASME B31.3 (Process Piping) Piping fabrication, testing, and
inspection.
- ISO 14692 (GRP Piping) Installation of fiberglass-reinforced
piping systems.
Procedures & - Method Statements (Approved Step-by-step execution plans for
Plans by MOO/SLB) installation, lifting, and testing.
- Inspection and Test Plans (ITPs) Quality control checks, hold points,
and witness requirements.
- Lift Plans (Certified by Engineer) Safe rigging and lifting of heavy
equipment.
HSE - MOO HSE Manual & Bridge Safety protocols, PPE requirements,
Documentation Document and emergency response.
- Risk Assessments & Job Safety Hazard identification and mitigation
Analyses (JSAs) for each activity.
- Waste Management Plan Handling and disposal of
construction waste (wood, plastics,
etc.).
Quality Records - Material Certificates (Mill Test Verification of material compliance
Reports) (e.g., bolts, gaskets, steel).
- Welding Procedure Compliance with ASME Section IX
Specifications (WPS) & for field welds.
Qualifications (WPQ)
- NDT Reports (RT, UT, MPI) Validation of weld integrity and
structural components.

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Regulatory - Libyan Government Permits Legal compliance for site operations

(Work, Environmental, and equipment mobilization.
Import/Export)
- Local Content Requirements Adherence to national regulations
(Libyan Labor/Materials) on workforce and sourcing.
As-Built & - Red-Line Drawings (Updated Record of field changes for final as-
Handover during construction) built submission.
- Commissioning Dossiers Client handover package for
(Including test records) operational readiness.

3. SCOPE
Ezar Engineering shall perform all mechanical installation activities for equipment and packages
at the Mabruk Early Production Facility (EPF), Libya, in accordance with the project
specifications, approved engineering drawings, and applicable international standards. This
includes, but is not limited to, the receipt, inspection, storage, handling, installation, alignment,
testing, and documentation of all client-supplied equipment, skids, and ship-loose components.

The scope contains:

 Equipment Installation: Positioning and securing of static and rotating equipment

(vessels, pumps, compressors, etc.) onto pre-constructed foundations, ensuring
compliance with dimensional tolerances and torque specifications.

 Lifting & Rigging: Safe execution of heavy lifts using certified cranes and rigging
equipment, supported by detailed lift plans and risk assessments.

 Instrumentation Integration: Installation of cable trays, junction boxes, and wiring for
instrumentation tied to equipment packages.

 Quality & HSE Compliance: Adherence to MOO’s HSE standards, API/ASME codes, and
Libyan regulations, including permits, inspections, and as-built documentation.

Ezar engineering is responsible for temporary works, site cleanup, and final handover, ensuring
all work meets MOO’s operational and safety requirements. Any deviations from the scope
require prior written approval via the Change Order process.

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4. GENERAL WORK SEQUENCE

4.1. Phase1 : Pre-installation
1. Site mobilization
a. Establish laydown areas and temporary facilities
b. Deploy certified cranes (minimum 250T capacity)
c. Set up HSE stations with first aid and firefighting equipment
2. Document Verification
a. Cross-check IFC drawings against equipment manifests
b. Validate foundation as-builts vs design tolerances (±3mm)
3. Permitting
a. Obtain hot work, lifting, and confined space permits
b. Conduct mandatory MOO safety inductions

4.2. Phase2: Equipment’s receiving:

1. Offloading Operations
a. Use tandem forklifts (16 T capacity) for crated items

b. Specialized transporters for oversize loads (>50T)

2. Inspection Protocol
2-stage verification:
 Visual inspection (document with geotagged photos)

 Dimensional check (laser scanning for critical equipment)

 Material certification review

4.3. Phase 3: Mechanical Installation:

Skid-Mounted Packages (First Priority)
Installation Sequence:

1. Process Skids
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 20-V-100/200 (1st Stage Separators) with valve skid→ 20-V-01 (2nd Stage
Separator) with valve skid → 20-V-02 (Dehydrator)

 Key Steps:
 Laser-align skid foundations (±2mm tolerance)

 Torque anchor bolts to 30-60-100% sequence (ASME PCC-1)

 Verify nozzle orientations per P&IDs

2. Utility Skids
 63-Z-01 A/B/C/D (Instrument Air Compressors) → 64-Z-01 (Nitrogen Gen) → 55-
Z-05 (Steam Gen)

 Critical Checks :
 Vibration isolation pads (25mm neoprene)

 Electrical/utility tie-in points marked before placement

Heavy Static Equipment (Post-Skid)

Installation Flow:

1. Pressure Vessels
 30-V-01 (Water Flash Tank) → 44-V-01/02 (Flare KODs) → 57-V-01 (Closed Drain
Vessel)

 Requirements:
 Use 4-point lifting with spreader beams (SWL ≥1.5x equipment weight)

 Install temporary bracing for vessels with H/D ratio >4

2. Columns/Towers
 20-C-03 (Stripping Column) – Install after supporting structure is complete

 Tolerances:

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 Verticality: ≤1mm/m

 Platform/access installation concurrent with erection

Rotating Equipment (After Skids & Structures)

Installation Order:

1. Pumps
 20-P-01 A/B (Crude Transfer) → 21-P-02 A/B/C (Export) → 30-P-01
A/B (Produced Water)

 Critical Steps:
 Baseplate grouting (non-shrink epoxy, 50mm min thickness)

 Laser alignment to skid-mounted drivers (0.05mm TIR)

2. Compressors
 63-Z-01 (Air Compressors) – Align after skid settlement checks (72-hour wait
post-grout)

Piping & Integration

Execution Phases:

1. Skid Interconnects
 Weld spools between separators (20-V-100/200 ↔ 20-V-01)

 Install expansion loops for hot lines (>200°C)

2. Utility Tie-Ins
 Steam lines to 20-H-01/101/201 (Exchangers)

 Chemical injection lines to vessels

Electrical/Instrumentation

Installation Triggers :

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 After Equipment Anchoring: Cable trays, junction boxes

 Pre-Commissioning: Instrument calibration (pressure transmitters on vessels)

Special Systems

1. Flare Stack (44-Q-01)

 Erect after all vessels/piping are installed (avoid crane interference)

 Guying wire tension: 20% of breaking strength

2. Incinerator (44-Z-01)
 Install with 500mm clearance for maintenance access

Work Sequence Logic

5. SAFETY PROCEDURE AND DOCUMENTATION:

Prior mobilization the following documentation must be approved:

 Ezar mobilization plan including establishment of Site camp and lay down Area if
required.
 Site HSE Workshop conducted.
 Safety training completed for all Site personnel.
 Equipment certification completed.

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 Certificate of HSE Compliance obtained.

 Construction Key Personnel to be mobilized.

All activities must be carried out in full adherence to SLB Quality Control procedures and
Health, Safety, and Environmental (HSE) regulations.
On-site safety supervision, appropriate PPE, and proper signage are mandatory during
execution.

5.1. Equipment

PPE for All Personnel

PPE Item Specification Quantity (Per Compliance

Worker) Standard
Hard Hat Type II, ANSI Z89.1 (with chin 1 MOO-HSE-015
strap)
Safety Glasses Anti-fog, side shields (UV 2 pairs ANSI Z87.1
protection)
Coveralls FR-rated (NFPA 2112), high- 3 sets ISO 11612
visibility
Safety Boots Steel toe, EH-rated, slip- 1 pair ASTM F2413
resistant
Gloves Cut-resistant (Level 5) + 2 pairs each EN 388 / EN 374
chemical gloves
Hearing Earplugs (NRR 25dB) or 1 set OSHA 29 CFR
Protection earmuffs 1910.95
Face Shield For grinding/welding (8" x 1 ANSI Z87.1
10")

PPE Item Use Case Additional Requirements

Full-Body Harness Work at heights (>1.5m) ANSI Z359.1, 5,000 lb arrest force
Lanyards 100% tie-off near edges 6ft shock-absorbing, dual-leg
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Tool Tethers Prevent dropped 50 lb capacity

objects

5.2. Accident Prevention and Safety Procedures

 Area shall be barricaded adequately with warning barriers prior to any lift and during
excavation.

 All Equipment shall be checked for good conditions prior to commencing the work.

 Unauthorized persons shall be excluded from the area.

 When lifting, the personnel shall not remain in the lifting equipment work area.

 Adequate caution boards and warning signs shall be provided.

 Only trained and authorized personnel shall operate the hydraulic lift.

 Observance of the lifting equipment capacity.

 Application, maintenance, storage of electric, and oxygen cutting welding units shall
conform to applicable standards.

 Do not stand under suspended loads.

 On Completion of job, the area shall be cleared of any materials and kept clean and tidy.

 Hazard analysis for hazardous operation shall be carried out prior to commencing the
works.

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