DC INVERTER HEAT PUMP CONDENSING

UNIT SERVICE MANUAL

Capacity: 24kBtu/h~60kBtu/h

Rate Frequency: 60Hz

Operation Range:

Cooling: 5°F (-15°C)~129.2°F(54°C)

Heating: -22°F(-30°C)~75.2° °F(24°C)

1
V081020
Foreword

Thank you for choosing MRCOOL Universal air conditioners. In order to correctly install and use our units,

and for the satisfactory operation effect, please read this manual carefully.

This manual specifies safe operation requirements from perspectives of product introduction, control,

troubleshooting and maintenance, as well as basic principles and implementation methods. Professional

operators must abide by relevant national (local) safety requirements and technical specifications set forth in

this manual during operations; otherwise, the air conditioning system may fail or be damaged, and personnel

safety accident may also occur.

Safety Notice

Before using the air conditioner, please first read the instruction manual.

Before installing the air conditioner, please first read the instruction manual.

Before repairing the air conditioner, please first read the technical service manual.
 CONTENTS
1 Product Introduction ...................................................................................................... 3
1.1 Lists of Units .......................................................................................................................... 3
1.2 Electrical Parameters ............................................................................................................. 5
2 Control ............................................................................................................................. 6
2.1 Operation Mode ..................................................................................................................... 6
2.2 Control Mode ......................................................................................................................... 8
2.3 Functions ............................................................................................................................. 10

3 Troubleshooting............................................................................................................ 14
3.1 Wiring Diagrams .................................................................................................................. 14
3.2 PCB Layout.......................................................................................................................... 17
3.3 Error Code ........................................................................................................................... 25
3.4 Troubleshooting ................................................................................................................... 26
3.5 Failures Not Caused by Errors ............................................................................................. 53

4 Maintenance .................................................................................................................. 55
4.1 System Diagram .................................................................................................................. 55
4.2 Connection Pipe Vacuum Pumping ...................................................................................... 55
4.3 Refrigerant Charging ............................................................................................................ 57
4.4 Maintenance of Major Components ...................................................................................... 59
4.5 Removal of Major Components ............................................................................................ 69
4.6 Explosive View and Lists of Parts ....................................................................................... 104
Appendices .................................................................................................................... 110
1 Resistance/Temperature Lists of Temperature Sensors ......................................... 110
1.1 Voltage List of 15 KΩ Temperature Sensors ....................................................................... 110
1.2 Voltage List of 20 KΩ Pipeline Temperature Sensors ......................................................... 112
1.3 Voltage List of 50 KΩ Discharge Temperature Sensors ...................................................... 114

2 Temperature/Pressure List of Refrigerant ................................................................ 117

3 Operation Tools .......................................................................................................... 117
Safety Notice on Maintenance

PROHIBITED：

(1) Do not pierce or burn.

(2) Please note that refrigerant may be odorless.

(3) The appliance shall be stored in a room without continuously operating ignition sources (For example:

open flames, an operating gas appliance or an operating electric heater).

(4) Indoor unit adopts special joints that can’t be detached. The installation method is the same with the

common joints. However, because the joint can’t be detached, if it is badly connected and causes leakage,

it needs to be cut and replaced by a new one through welding.

(5) Using unsuitable parts or tools may lead to electric shock or fire hazard.

(6) If refrigerant leaks during maintenance, please ventilate the room immediately. Heavy leakage may lead to

breathing difficulty, severe injury or death.

(7) Disconnect power before disassembling the appliance for maintenance.

(8) The appliance should be maintained and cared by authorized technical personnel with necessary

qualifications.

WARNING:

(1) If the working place is more than 6.5 Feet high, please wear a safety helmet, gloves and a safety belt.

(2) Never mix any other substances except the specified refrigerant into the refrigerant circuit.

(3) When re-locating the appliance, check whether the new location is strong enough to withstand the weight

of the appliance.

(4) If there is refrigerant leak, please fix the leak before charging in the refrigerant. After refrigerant is charged,

check for refrigerant leaks. If you cannot spot the leak, stop the maintenance work. Please evacuate the

system and close the service valve to prevent refrigerant leaking into the room.

(5) Prepare suitable tools and protectors.

(6) If you need to carry out maintenance or check the electric circuit without cutting off the power, please be

careful not to touch the electrical parts.

NOTICE:

(1) If the appliance is maintained at a humid place, it should be grounded to avoid electric shock.

(2) Never repair the unit with wet hands. Operating the unit with wet hands may lead to electric shock.

(3) If the unit is not correctly grounded, please check and fix it.

(4) Before cleaning the unit, please disconnect power to prevent the inner fan from starting up and running at
1
 high speed; Otherwise personal injury may occur.

(5) Measure the insulation resistance after maintenance. The resistance must be 3.3 Feet or higher. Bad

insulation may lead to electric shock.

(6) Welding and cutting work must be done in a well-ventilated place.

(7) Gas appliances, heaters and other fire sources should be kept away from the installation and maintenance

site.

(8) Maintenance should be done according to suggestions of the manufacturer.

(9) Maintenance should be done only after the refrigerant is completely reclaimed from the unit.

OBSERVED：

(1) After the maintenance work is done, check the drainage of indoor unit.

(2) Do not tilt the unit, otherwise, water may spill out from the unit and make the floor and furniture wet.

(3) Disassembly of the unit, handling of the refrigerant, oil and accessories should all be done according to

applicable local rules and regulations.

Safety Notice on Operation

PROHIBITED:

(1) Never try to modify the unit, otherwise, it may cause electric shock, overheat or fire hazard.

(2) If the power cord or conducting wires are scratched, please replace them.

(3) Never use connected or extended power cord or share the power socket with other appliances.

(4) Prepare a specialized power circuit for the appliance.

WARNING:

(1) If the power plug is dirty, please clean it before inserting it to the power socket. If the power plug is loose,

please tighten it up.

(2) Do not damage the power cord. A damaged or refitted power cord may lead to electric shock or fire hazard.

(3) Check frequently whether the appliance is in good condition.

NOTICE:

(1) After changing the batteries of remote control, please discard them to avoid being swallowed by children.

(2) When the unit is working, do not remove the fan cover.

(3) Do not use organic solvents to wipe the controller operating panel.

(4) Before cleaning the unit, cut off the power supply.

2
1 Product Introduction

1.1 Lists of Units

1.1.1 List of Outdoor Units

Power Supply
Model Product Code Appearance
V/Ph/Hz

MDUO18024036 208/230V-1Ph-60Hz 810512032921

MDUO18048060 208/230V-1Ph-60Hz 810512032938

3
1.1.2 List of Indoor Units

Power Supply
Cooling/Heating Product
Model Appearance
Capacity (Btu/h) Code
V/Ph/Hz

Airhandler MDUI18024 24000/24000 208/230V-1Ph-60Hz 810512032945

Airhandler MDUI18036 36000/36000 208/230V-1Ph-60Hz 810512032969

Airhandler MDUI18048 48000/48000 208/230V-1Ph-60Hz 810512032976

Airhandler MDUI18060 54000/54000 208/230V-1Ph-60Hz 810512032952

NOTE: 1 Ton =12000Btu/h = 3.517kW

4
1.2 Electrical Parameters
Power supply Circuit breaker capacity
Model
V/Ph/Hz A
MDUO18024036 208/230V-1Ph-60Hz 35
MDUO18036048 208/230V-1Ph-60Hz 45

Power Supply Fuse Capacity Circuit Breaker Capacity

Model
V/Ph/Hz A A
MDUI18024 208/230V-1Ph-60Hz 3.15 15
MDUI18036 208/230V-1Ph-60Hz 3.15 15
MDUI18048 208/230V-1Ph-60Hz 3.15 15
MDUI18060 208/230V-1Ph-60Hz 3.15 15

5
2 Control

2.1 Operation Mode

2.1.1 Cooling Mode

6
2.1.2 Heating Mode

7
2.2 Control Mode

2.2.1 Based Control

2.2.1.1 Compressor Control

When cooling or heating mode is turned on, indoor fan will run for a while before the compressor starts.

Under different modes, the compressor can only be stopped after running for some time (special cases excluded).

This is to protect the compressor from frequent start or stop. Once the compressor is stopped, it must not be

restarted right away. Please wait for a few minutes.

2.2.1.2 EXV Control

When the unit is first started, the electronic expansion valve will reset control. During the process, the

expansion valve will produce rattling sound. When cooling or heating mode is turned on, the valve will be open at

a certain step before the compressor starts.

2.2.1.3 Outdoor Fan Control

This series air conditioner has two types of outdoor units: one with a single fan and the other with double

fans. The outdoor fan can run at the highest level 10 and the lowest level 1. By controlling the speed of outdoor

fan, the unit can achieve cooling at low temperature and heating at high temperature. In fan mode, outdoor fan

will not work.

2.2.1.4 4-way Valve Control

After heating mode is turned on for a while, 4-way valve will be energized to change the direction of

refrigerant flow so that the system can run in heating and the indoor unit will not blow cold air. Under other modes,

the valve will not be energized.

To avoid the 4-way valve from incorrectly changing directions, when the unit stops in heating, due to a

temperature point or other protection reasons, the 4-way valve will continue to function temporarily and lose

power after a while.

There must be adequate differential pressure for the 4-way valve to change directions.

2.2.2 Special Control

2.2.2.1 Defrosting Control

ODU defrosting control in heating: Defrosting will start when the temperature sensed by outdoor tube

temperature sensor reaches a preset value. During defrosting, the 4-way valve will switch to the cooling condition,

8
and outdoor and indoor fan will both stop. When the temperature sensed by outdoor tube temperature sensor

reaches the preset value of defrosting stop, system will quit defrosting. The 4-way valve will switch back to the

heating condition, compressor and outdoor unit fan restart.

2.2.2.2 Oil Return Control

If the unit is running at low frequency for a long time, system will enable oil return control. This is to lead oil in

the pipeline back to the compressor so that the compressor will not be lack of oil. Generally, the oil return takes

about 5min. The compressor running frequency will be raised to the preset oil return frequency.

2.2.3 Protection Control

2.2.3.1 High Pressure Protection Control

System will enable high pressure protection control if the high pressure switch is detected open for

continuously a little time. Under high pressure protection, system will be shut down and display error code E1.

When high pressure protection occurs for the first time, system will restore operation if the high pressure

switch is detected to be reclosed for continuously a little time. When high pressure protection occurs for the

second time in a certain time period, system will not restore operation. You need to manually turn off the unit and

clear the error before restarting up the unit. (If high pressure protection occurs frequently, please send for

professional personnel to repair.)

2.2.3.2 Low Pressure Protection Control

System will enable low pressure protection control if the low pressure switch is detected open for

continuously a little time. Under low pressure protection, system will be shut down and display error code E3.

When low pressure protection occurs, system will restore operation if the low pressure switch is detected to be

reclosed within a few minutes after shutdown. If low pressure protection occurs for several times in a period of

time, system will not restore operation automatically. You need to manually turn off the unit before restarting up

the unit.

2.2.3.3 High Temperature Prevention Control

Under heating mode, system will enable high temperature prevention control if the temperature sensed by

indoor tube temperature sensor reaches a certain value. When high temperature prevention control is enabled,

outdoor fan will slow down.

2.2.3.4 Discharge High Temperature Protection Control

System will enable discharge temperature protection control if the discharge high temperature sensor is

9
detected open for continuously a little time. Under discharge high temperature protection, system will be shut

down and display error code E4. When discharge high temperature protection occurs, system will restore

operation if the discharge high temperature sensor is detected to be reclosed within a few minutes after shutdown.

If discharge high temperature protection occurs for several times in a period of time, system will not restore

operation automatically. You need to manually turn off the unit before restarting up the unit.

2.3 Functions

2.3.1 Set Capacity Dip Switch

Set the capacity of the outdoor unit through the four dip switches of the outdoor unit main control board.

Specific dip switch definition, the first dip switch distinguishes the capacity.

Capacity 24K 36K 48K 60K

Dip Switches

2.3.2 Set Defrost Mode

The second dip switch is selecting the defrost mode.

The second dip switch is used to change the defrost setting, factory default setting is standard defrost. Under

extremely low environment temperature, if the standard defrost cannot have the condenser defrosted completely,

please set the second dip switch to be strong defrost. Under strong defrost, the defrosting time will be longer,

which enable the condenser to be defrosted completely.

Defrost mode Outdoor unit dip switches

Standard Defrost

(Default)

Strong Defrost

10
2.3.3 Set Operating Mode

The third dip switch and the fourth dip switch are selecting the operating mode. Standard mode is the

conventional mode.

By setting the strong mode dip switches of the condensing unit, the air conditioner can quickly increase the

capacity output and ensure reliable operation in a short time, so as to meet the user's demand for the indoor

temperature to quickly reach the set temperature.

Energy saving mode is achieved by setting the condensing unit operating mode to operate the air

conditioner within a small load range.

Operating mode Outdoor unit dip switches

Standard mode (Default)

Strong mode

Energy saving mode

2.3.4 Set Indoor Fan Speed

Set the indoor fan speed through the eight dip switches of the indoor main control board. The higher level,

the higher speed of the indoor unit fan.

Capacity 24K indoor unit dip switches 36K indoor unit dip switches

Level 1

(Default)

Level 2

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 Level 3

Capacity 48K indoor unit dip switches 60K indoor unit dip switches

Level 1

(Default)

Level 2

Level 3

2.3.5 Forced Defrost Control

Press and hold "SW1" for about 5s to enter the first level menu of the debugging mode, the outdoor unit

mainboard LED displayer flashes. Under the first level menu, short press "SW1" to switch various functions. After

switching to "06", short press "SW2" or "SW3" to enter the forced defrosting mode, "ON" means open, "OF"

means close, and then short press "SW1" to save. During debugging, if no operation is performed within 10s, the

debugging mode interface will be exited.

2.3.6 Refrigerant Recovery Control

Press and hold "SW1" for about 5s to enter the first level menu of the debugging mode, the outdoor unit

mainboard LED displayer flashes. Under the first level menu, short press "SW1" to switch various functions. After

switching to "08", short press "SW2" or "SW3" to enter the refrigerant recovery control mode, "ON" means open,

"OF" means close. And then short press "SW1" to save. During debugging, if no operation is performed within

10s, the debugging mode interface will be exited.

2.3.7 Forced Operation Control

Press and hold "SW1" for about 5s to enter the first level menu of the debugging mode, the outdoor unit

mainboard LED displayer flashes. Under the first level menu, short press "SW1" to switch various functions. After

12
switching to "09", short press "SW2" or "SW3" to enter the forced operation control mode, "01" denotes that turn

on the forced operation cooling mode; "02" denotes that turn on the forced operation cooling mode; "OF"

indicates that shut down the forced cooling / heating mode. And then short press "SW1" to save. During

debugging, if no operation is performed within 10s, the debugging mode interface will be exited.

2.3.8 Thermostat Functions

Thermostat model: XE70-00/E1, please refer to the thermostat instruction manual for all functions.

13
3 Troubleshooting

3.1 Wiring Diagrams

The following electric diagram is for reference only. Please refer to diagram sticked on the unit as the latest

version.

3.1.1 Wiring Diagrams for OUTDOOR UNITS

Model: MDUO18024036

14
Model: MDUO18048060

3.1.2 Wiring Diagrams of INDOOR UNITS

Model: MDUI18024, MDUI18036

15
Model: MDUI18048, MDUI18060

16
3.2 PCB Layout

3.2.1 Interface

Indoor unit:

Model: MDUI18024，MDUI18036，MDUI18048，MDUI18060 Mainboard

No. Printing Interface No. Printing Interface

1 AC-N（X2） Neutral wire input 8 X9(G_SCAN) Indoor motor check

AC motor high speed
2 AC-L （X1） Live wire input 9 X14(OFAN-H-OUT)
output
Wired control
3 CN3 communication 10 X11(OFAN-H-IN) AC motor high speed input
interface
4 CN1 DC motor output 11 X8(OFAN-L-IN) AC motor low speed input
Transformer Neutral wire
5 X7 12 X6(OFAN-L-OUT) AC motor low speed output
input
Transformer Live wire Transformer Neutral wire
6 X13 13 X3(C)
input output

Transformer Live wire

7 X10(O_SCAN) 4-Way check 14 X4(R)
output

17
 Pinboard

No. Printing Interface No. Printing Interface

1 DC-MOTOR1 DC motor output 2 COM2 DC motor control signal input

18
 Outdoor unit:

Model: MDUO18024036，MDUO18048060

Mainboard

No. Printing Interface No. Printing Interface

1 AC-L Live wire input 11 H-PRESS High pressure sensor interface

System low pressure protection
2 AC-N Neutral wire input 12 LPP
interface
System high pressure protection
3 HEAT_TIE_B Chassis electric heating belt 13 HPP
interface
2. Outdoor tube temperature sensor
interface
HEAT_TIE_ Compressor electric heating 4. Outdoor ambient temperature sensor
4 14 T_SENSOR2
C belt interface
6. Discharge temperature sensor
interface
Low temperature cooling temperature
5 4WAY 4-way valve 15 T_LAC
sensing

19
No. Printing Interface No. Printing Interface

Electromagnetic valve
6 VA 16 COM7 Unit communication interface
interface

Electronic expansion valve

7 FA 17 CN6 GPRS communication interface
interface

Electronic expansion valve 1

8 FA1 interface 18 COM-MANUAL Thermostat interface
Refrigerant heat dissipation
Drive communication DC_MOTOR1
9 COMM1 19 DC motor output
interface DC_MOTOR2
Low pressure sensor
10 L-PRESS 20 PWR1 310V DC power supply interface
interface

Drive Board:

Model: MDUO18024036

13 10 9 8

⑩⑩ ⑩ ⑩

7
11
⑩
⑩
12

⑩
17

1 2 3 4 14 15 16 5 6

No. ⑩⑩
Printing ⑩⑩ ⑩ ⑩⑩
Interface No. Printing
⑩ ⑩ Interface

1 L2-2 PFC induction wire (blue) 10 P-OUT Reserved

2 AC-L Live wire 11 L1-2 PFC induction wire (white)

3 L1-1 PFC induction wire (brown) 12 L2-1 PFC induction wire (yellow)

4 N Neutral wire 13 G-OUT Reserved

Communication terminal, same with

5 COMM1 14 U Compressor U phase terminal
COMM
20
 No. Printing Interface No. Printing Interface

Communication terminal, same with

6 COMM 15 V Compressor V phase terminal
COMM1

7 PWR Drive power supply terminal 16 W Compressor W phase terminal

8 DC-MOTOR1 DC fan terminal 17 JTAG1 Programming interface (for testing)

9 DC-BUS1 Power discharge terminal (for testing) - - -

Model: MDUO18048060

No. Printing Interface No. Printing Interface

1 L2-2 PFC induction wire (blue) 8 L1-2 PFC induction wire (white)

2 AC-L Live wire 9 U Compressor U phase terminal

3 L1-1 PFC induction wire (brown) 10 V Compressor V phase terminal

4 N Neutral wire 11 W Compressor W phase terminal

5 JTAG1 Programming interface (for testing) 12 PWR Drive power supply terminal

Communication terminal, same with

6 COMM 13 DC-BUS Power discharge terminal (for testing)
COMM

7 L2-1 PFC induction wire (yellow) - - -

21
 Filtering Board:

Model: MDUO18024036 2

⑩
1
5

⑩ ⑩
6

⑩ 3
7

⑩ ⑩
4

⑩
No. Printing Interface No. Printing Interface

1 AC-L Power input live wire terminal 5 N-OUT Power output neutral wire terminal (reserved)
2 AC-N Power input neutral wire terminal 6 N-OUT Power output neutral wire terminal
3 E1 Filtering board ground wire terminal 7 L-OUT Power output live wire terminal
4 E2 Filtering board grounding hole (reserved) - - -

Model: MDUO18048060
9 7
8 6

3
4
5

1 2

No. Printing Interface No. Printing Interface

1 AC-L Power input live wire terminal 6 N-OUT1 Power output neutral wire terminal (reserved)
2 N Power input neutral wire terminal 7 N-OUT Power output neutral wire terminal
3 E Filtering board ground wire terminal 8 L-OUT1 Power output live wire terminal
4 E1 Filtering board grounding hole (reserved) 9 L-OUT Power output live wire terminal
5 DC-BUS Power discharge terminal (for testing) - - -

22
3.2.2 IPM, PFC Testing Method

3.2.2.1Method of Testing IPM Module

(1) Preparation before test: prepare a universal meter and turn to its diode option, and then remove the wires

U, V, W of the compressor after it is powered off for one minute.

(2) Testing Steps

Step 1: put the black probe on the place P and the red one on the wiring terminal U, V, W respectively as

shown in the following figure to measure the voltage between UP, VP and WP.

Step 2: put the red probe on the place N and the black one on the wiring terminal U, V, W respectively as

shown in the following figure to measure the voltage between NU, NV and NW.

(3) If the measured voltages between UP, VP, WP, NU, NV, NV are all among 0.3V-0.7V, then it indicates the

IPM module is normal; If any measured valve is 0, it indicates the IPM is damaged.

3.2.2.2 Method of Testing PFC Module Short Circuit

(1) Preparation before test: prepare a universal meter and turn to its diode option, and then remove the wires

L1-2, L2-1 after it is powered off for one minute.

(2) Testing Steps:

Step 1: Put the black probe on the place P and the red one on the wiring terminal L1-2, L2-1 respectively as

shown in the following figure to measure the voltage between L1-2 and P; L2-1 and P.

Step 2: Put the red probe on the place N and the black one on the wiring terminal L1-2, L2-1 respectively as

shown in the following figure to measure the voltage between N and L1-2; N and L2-1.

(3) If the measured voltages between L1-2 and P; L2-1 and P; N and L1-2; N and L2-1 are all among

0.3V-0.7V, then it indicates the PFC module is normal; If any measured valve is 0, it indicates the PFC is

damaged.

23
MDUO18024036

MDUO18048060

24
3.3 Error Code

No. Error code Error

1 E1 Compressor high pressure protection

2 E3 Compressor low pressure protection
3 E4 Compressor air discharge high-temperature protection
4 F2 Condenser temperature sensor error
5 F3 Outdoor ambient temperature sensor error
6 F4 Discharge temperature sensor error
7 F6 ODU tube temperature sensor error
8 EE ODU memory chip error
9 H4 Overload
10 H5 IPM protection
11 H6 DC fan error
12 H7 Driver out-of-step protection
13 HC Pfc protection
14 Lc Startup failure
15 P0 Driver reset protection
16 P5 Over-current protection
17 P6 Master control and driver communication error
18 P7 Driver module sensor error
19 P8 Driver module high temperature protection
20 PA AC current protection
21 Pc Driver current error
22 PL Bus low-voltage protection
23 PH Bus high-voltage protection
24 PU Charge loop error
25 ee Drive memory chip error
26 e1 High pressure sensor error
27 C4 ODU jumper cap error

If malfunction occurs during operation, LCD temperature display zone will show the failure information. If

several malfunctions occur at the same time, their corresponding error codes will be shown in turn. When

malfunction occurs, please shut off the unit and send for professional personnel to repair. For example, E1 (as

shown below) indicates high pressure protection.

25
3.4 Troubleshooting

3.4.1 “E1” Compressor High Pressure Protection

Error display: ODU mainboard LED displayer

Error judgment condition and method:

It is judged through the action of high pressure switch. If the high pressure switch is cut off, it is judged that

high pressure is too high and the system stops operation for protection.

Possible reason：

■Cut-off valve of ODU is not fully opened;

■High pressure switch is abnormal;

■Outdoor or indoor fan is not working properly;

■IDU filter or air duct is blocked (heating mode);

■Ambient temperature is too high;

■Refrigerant charging amount is too much;

■System pipeline is blocked

26
Troubleshooting：

27
3.4.2 “E3” Compressor Low-pressure Protection, Refrigerant Shortage

Protection, Refrigerant Recovery Mode

Error display: ODU mainboard LED displayer

Error judgment condition and method:

It is judged through the action of low pressure switch. If the low pressure switch is cut off, it is judged that low

pressure is too low and the system stops operation for protection.

Possible reason：

■Cut-off valve of ODU is not fully opened;

■Low pressure sensor is abnormal;

■Outdoor or indoor fan is not working properly;

■IDU filter or air duct is blocked (cooling mode);

■Ambient temperature is too low;

■Refrigerant charging amount is insufficient;

■System pipeline is blocked;

28
 Troubleshooting：

E3 protection

Enter
Charge
debugging mode
refrigerant
Check if the through wired
according to the
system low No Yes controller and select
requirement and
pressure is lower without refrigerant
then turn on the unit
than 0.05MPa lacking protection; then
to see if E3
turn on the unit to see
protection still
if E3 protection still
occurs
occurs

Yes

Yes

Check if the liquid

No Completely open the liquid
valve and gas
valve and gas valve of outdoor
valve of outdoor
unit
unit open
completely

35-85 outdoor units

No are without low pressure switch and
Reconnect wire according to
check if the wiring of mainboard is
Yes the circuit diagram or replace
normal;100-160 outdoor units are
the pressure switch
with low pressure switch and
check if the low pressure
switch and its wiring
are normal

Check if there is
leakage in the
pipeline
Yes

Yes
Replace the outdoor main
control board
Weld the leakage point and
recharge refrigerant after
vacuum pumping and pressure
retaining are passed

3.4.3 “E4” Compressor Air Discharge High-temperature Protection

Error display: ODU mainboard LED displayer

Error judgment condition and method:

Test the compressor discharge temperature through compressor discharge pipe and shell top temperature

sensor. If the tested temperature value is higher than 115℃, the unit will stop for protection

29
 Possible reason：

■Cut-off valve of ODU is not fully opened;

■Electronic expansion valve is abnormal;

■Outdoor or indoor fan is not working properly;

■IDU filter or air duct is blocked (cooling mode);

■Ambient temperature exceeds allowable operation range;

■Refrigerant charging amount is insufficient;

■System pipeline is blocked;

30
 Troubleshooting：

3.4.4 “F2” Condenser Temperature Sensor Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the

range of AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report
31
the error.

Possible reason:

■Poor contact between temperature sensor and terminal in mainboard interface

■Temperature sensor is abnormal

■Detecting circuit is abnormal

Troubleshooting：

Malfunction of
condenser
temperature
sensor

Check if the condenser

Correctly insert the
temperature sensor on No
temperature sensor
mainboard is inserted on the
on the needle stand
needle stand correctly

Yes

Disconnect
the temperature sensor and No Replace the
measure if its resistance is temperature sensor
normal

Yes

Replace the
outdoor
mainboard

NOTE:

Please refer to Appendix 1 for the relation between temperature and resistance of temperature sensor.

3.4.5 “F3” Outdoor Ambient Temperature Sensor Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the

range of AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report

the error.

32
 Possible reason:

■Poor contact between ambient temperature sensor and terminal in mainboard interface

■Ambient temperature sensor is abnormal

■Detecting circuit is abnormal

Troubleshooting：

NOTE:

Please refer to Appendix 1 for the relation between temperature and resistance of temperature sensor.

3.4.6 “F4” Discharge Temperature Sensor Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the

range of AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report

the error.

33
 Possible reason:

■Poor contact between temperature sensor and terminal in mainboard interface

■Temperature sensor is abnormal

■Detecting circuit is abnormal

Troubleshooting：

Malfunction of
discharge
temperature
sensor

Check if the
Correctly insert the
discharge temperature sensor on No
temperature sensor
mainboard is inserted on the on the needle stand
needle stand correctly

Yes

Disconnect
the temperature sensor and No Replace the
measure if its resistance is temperature sensor
normal

Yes

Replace the
outdoor
mainboard

NOTE:

Please refer to Appendix 1 for the relation between temperature and resistance of temperature sensor.

3.4.7 “F6” ODU Tube Temperature Sensor Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

Sample the AD value of temperature sensor through temperature sensor detecting circuit and judge the

range of AD value, If the sampling AD value exceeds upper limit and lower limit in 5 seconds continuously, report

the error.

34
 Possible reason:

■Poor contact between temperature sensor and terminal in mainboard interface

■Temperature sensor is abnormal

■Detecting circuit is abnormal

Troubleshooting：

Malfunction of
discharge
temperature
sensor

Check if the
Correctly insert the
discharge temperature sensor on No
temperature sensor
mainboard is inserted on the on the needle stand
needle stand correctly

Yes

Disconnect
the temperature sensor and No Replace the
measure if its resistance is temperature sensor
normal

Yes

Replace the
outdoor
mainboard

NOTE:

Please refer to Appendix 1 for the relation between temperature and resistance of temperature sensor.

3.4.8“EE” ODU Memory Chip Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

If ODU mainboard cannot read the memory chip, this error will be reported.
Possible reason:

■Memory chip on the ODU mainboard is damaged.

■Memory chip is weakly welded.

■Memory chip lead is short-circuited.

35
 Troubleshooting:

Malfunction of ODU memory chip

error

Replace the outdoor

mainboard

3.4.9 “H4” Overload

Error display: ODU mainboard LED displayer

Error judgment condition and method:

When condensing pressure is higher than the protection value, system will report overload protection.

Possible reason:

■Cooling ODU heat exchanger is blocked or heat exchange is bad.

■Heating IDU heat exchanger is blocked or heat exchange is bad.

■Operating temperature is too high.

■System charging quantity is too much.

36
 Troubleshooting：

H4 Overload

YES
Outdoor heat exchanger is blocked Remove the obstacle

NO

YES
Indoor heat exchanger is blocked. Remove the obstacle

NO

Ambient temperature is out of the YES Normal protection. No

operation range need to handle it.

NO

YES Release a proper amount

Too much charging quantity.
of refrigerant

NO

Replace the drive board

YES
Error still exists? Replace the compressor

3.4.10 “H5” IPM Protection

Error display: ODU mainboard LED displayer

Error judgment condition and method:

When power is connected and drive chip received IPM lead F0 that is of low level, than it is IPM module

malfunction. System will shut down for protection.

Possible reason:

■Compressor 3-phase wire connection is lack of phase or phase-reversed.

■System is overloaded and compressor current is too large.

■Drive board IPM module is damaged.

37
■Drive board IPM module’s 15V power supply is lower than 13.5V.

■Drive board 6-line PWM signal and the corresponding element are abnormal.

■Drive board compressor current sampling circuit element is damaged or drive chip current sampling AD terminal

is abnormal.

■Compressor is damaged.

Troubleshooting：

3.4.11 “H6” DC Fan Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

Mainboard doesn’t receive the signal of outdoor fan within 30s after the outdoor fan starts up.

38
 Possible reason:

■Outdoor fan wiring terminal is not correctly connected to the mainboard.

■Outdoor fan is damaged.

■If it is a new unit or a new motor has been replaced in the unit and the wire connection is correct, then probably

it is the program that goes wrong.

Troubleshooting：

Malfunction of
discharge
temperature
sensor

Check if the
Correctly connect the
control wire of outdoor fan motor is No
control wire of fan motor
connected on the outdoor on the mainboard
mainboard correctly

Yes

Replace the
outdoor fan motor and then No Operate the unit with
restart the unit to see if there still
the new motor
is malfunction of outdoor fan
motor

Yes

Replace the
outdoor
mainboard

3.4.12 “H7” Driver Out-of-Step Protection

Error display: ODU mainboard LED displayer

Error judgment condition and method:

During operation, it can’t detect the rotor position and stops output. Or the actual running speed differs too
much from the set running speed. In each case, compressor runs out of step and system stops for protection.
Possible reason:

■Compressor 3-phase wire connection is lack of phase or phased-reversed.

■Compressor phase wire connection is bad.

■System is blocked, short of refrigerant or compressor oil.

■Drive board IPM module is damaged.

39
■Drive board compressor current sampling circuit element is damaged or drive chip current sampling AD terminal

is abnormal.

■Compressor is damaged.

Troubleshooting：

40
3.4.13 “HC” PFC Protection

Error display: ODU mainboard LED displayer

Error judgment condition and method:

After power is connected, and drive chip received PFC lead F0 that is of low level, than it is PFC module

malfunction. System will shut down for protection.

Possible reason:

■Power grid voltage is abnormal.

■Drive board PFC module is damaged.

■Drive board PFC module’s 15V power supply is lower than 13.5V.

■Drive board PWM signal for PFC and the corresponding element are abnormal.

■Drive board PFC current sampling circuit element is damaged or drive chip current sampling AD terminal is

abnormal.

Troubleshooting：

HC
PFC protection

Check whether power grid voltage is NO

Normal protection
normal?

YES

Drive board PFC is damaged ?

YES

Replace the drive board .

41
3.4.14 “Lc” Startup Failure

Error display: ODU mainboard LED displayer

Error judgment condition and method:

Check the error code on nixie tube of ODU main control board. If PJ is displayed, it indicates

inverter compressor startup failure

Possible reason:

■Poor contact of compressor UVW wire;

■Compressor is broken;

■Compressor drive board is broken;

Troubleshooting：

42
3.4.15 “P0” Driver Reset Protection

Error display: ODU mainboard LED displayer

Error judgment condition and method:

Drive board chip resets and starts initialization. After the drive board is energized for 5s, it detects that the
chip resets again. In this case, it can be judged as drive chip reset protection.
Possible reason:

■3.3V drive chip supply voltage drop.

■TRST lead of JTAG programming is interrupted.

Troubleshooting：

P0 Driver reset protection

3.3V drive board NO

voltage is normal or Replace the drive board
not?

YES

Re-arrange the wires. Heavy

current wires s hould avoid
the drive board chip.

3.4.16 “P5” Over-Current Protection

Error display: ODU mainboard LED displayer

Error judgment condition and method:

If compressor’s instant current value is higher than the set current protection value, then it can be judged that

compressor over-current occurs and system will shut down for protection.

Possible reason:

■System load is too much and compressor current is too large.

■Compressor 3-phase wire connection is lack of phase or phase-reversed.

■Compressor phase wire is loose or has bad contact.

43
■Drive board current sampling circuit element is damaged or drive chip current sampling AD terminal is

abnormal.

■Compressor is damaged.

Troubleshooting：

3.4.17 “P6” Master Control and Driver Communication Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

If there is no other malfunction and the communication between master control and driver is cut off for 30s,

then it can be judged that the communication between master control and driver is faulted. System will shut down

for protection.

Possible reason:

■Communication wire between master control and driver is not well connected, or has bad contact, or is broken.
44
■The switch power of drive board is abnormal, therefore, the 3.3V power voltage is abnormal.

■Communication circuit of the drive board or the master control board is abnormal.

Troubleshooting：

3.4.18 “P7” Driver Module Sensor Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

If IPM or PFC module temperature is lower than the set protection value, then it can be judged that driver

module sensor error occurs and system will shut down for protection.

Possible reason:

■Module temperature sensor is short-circuited or broken-circuited.

■Drive board current sampling circuit element is damaged or drive chip current sampling AD terminal is

abnormal.

45
 Troubleshooting：

P7 Driver module sensor error

Replace the drive board

3.4.19 “P8” Driver Module High Temperature Protection

Error display: ODU mainboard LED displayer

Error judgment condition and method:

If IPM module temperature or PFC module temperature exceeds the set protection value, then it can be
judged that driver module temperature is too high and system will shut down for protection.
Possible reason:

■Thermal grease is not applied or not evenly applied to the module, or there is other substance on the back of the

module.

■The module securing screws are not tightened up.

■Drive board temperature sampling circuit element is damaged or drive chip temperature sampling AD terminal is

abnormal.

Troubleshooting：

46
3.4.20 “PA” AC Current Protection

Error display: ODU mainboard LED displayer

Error judgment condition and method:

If input current value exceeds the set protection value, then it can be judged that AC current protection

occurs and system will shut down for protection.

Possible reason:

■System is heavy-loaded and compressor current is too large.

■Grid voltage is abnormal.

■PFC module is damaged.

■Drive board PFC current sampling circuit element is damaged or drive chip PFC current sampling AD terminal is

abnormal.

Troubleshooting：

3.4.21 “Pc” Driver Current Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

After power charging, if offset voltage average is detected to exceed 12.5% of 1.65V in 1s, then it can be

judged that current detection (or current sensor) circuit is faulted. System will shut down for protection.

47
 Possible reason:

■Current detection (or current sensor) sampling circuit element is abnormal.

■Drive chip compressor current sampling AD terminal is badly welded or short-circuited.

Troubleshooting：

PC Current detection
(or current sensor)
circuit error

Replace the drive

board .

3.4.22 “PL” Bus Low-Voltage Protection

Error display: ODU mainboard LED displayer

Error judgment condition and method:

When compressor is running and there is no other malfunction, if busbar voltage is lower than the set value

for low voltage protection, then it can be judged that bus low-voltage protection occurs. System will shut down for

protection.

Possible reason:

■Voltage of power grid is abnormal.

■Drive board busbar voltage sampling circuit element is damaged or drive board busbar voltage sampling AD

terminal is abnormal.

Troubleshooting：

PL Bus low-voltage protection

NO Normal
Grid voltage is normal or not ?
protection

YES

Replace the dr ive

board .

48
3.4.23 “PH” Bus High-Voltage Protection

Error display: ODU mainboard LED displayer

Error judgment condition and method:

If there is no other malfunction and the busbar voltage is higher than the set value for high voltage protection,

then it can be judged that bus high-voltage protection occurs. System will shut down for protection.

Possible reason:

■Voltage of power grid is abnormal.

■Drive board busbar voltage sampling circuit element is damaged or drive board busbar voltage sampling AD

terminal is abnormal.

Troubleshooting：

3.4.24 “PU” Charge Loop Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

When the charge loop starts to get charged and the busbar voltage cannot reach the set value in a certain

period of time, then it can be judged that charge loop error exists. System will shut down for protection.

Possible reason:

■Voltage of power grid is abnormal. Voltage is too low.

■Drive board charge loop element is abnormal.

■Drive board busbar voltage sampling circuit element is damaged or drive chip busbar voltage sampling AD

terminal is abnormal.
49
 Troubleshooting：

PU
Charge loop error

YES
Grid voltage is too low ? Normal protection

NO

Replace the drive board

3.4.25 “ee” Drive Memory Chip Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

If power is connected but the drive board with memory chip cannot detect the memory chip or read the

memory chip data correctly, then it can be judged that drive memory chip error exists.

Possible reason:

■The drive board that needs memory chip is not installed with the memory chip.

■The lead or connector of memory chip is badly welded or short-circuited.

Troubleshooting：

ee Drive memory chip error

Drive board is installed with NO Install the

memory chip or not? memory chip .

YES

Replace the drive

board .

50
3.4.26 “e1” High Pressure Sensor Error

Error display: ODU mainboard LED displayer

Sample the AD value of pressure sensor through pressure sensor detecting circuit and judge the range of

AD value, If the sampling AD value exceeds upper limit and lower limit in 30 seconds continuously, report the

error.

■Poor contact between pressure sensor and terminal in mainboard interface

■Pressure sensor is abnormal

■Detecting circuit is abnormal

Troubleshooting：

3.4.27 “C4” ODU Jumper Cap Error

Error display: ODU mainboard LED displayer

Error judgment condition and method:

If jumper cap model doesn‘t match with mainboard, report the error

51
 Possible reason:

■Jumper cap is not installed

■Jumper cap model is wrong

■Detecting circuit is abnormal

Troubleshooting：

52
3.5 Failures Not Caused by Errors

(1) If your air conditioner fails to function normally, please first check the following items before maintenance:

Problem Cause Corrective measure

If you turn off the unit and then immediately turn it

on, in order to protect the compressor and avoid
Please wait for a while.
system overload, compressor will delay running
for 3min.
The air conditioner can't Wire connection is wrong. Connect wires according to the wiring diagram.
run.
Fuse or circuit breaker is broken. Replace the fuse or switch on the circuit breaker.
Power failure. Restart after power is resumed.
Power plug is loose. Re-insert the power plug.
Thermostat has low battery. Replace the batteries.
Clear the obstacles and keep the room for the units
Air inlet and outlet of the units have been blocked.
well ventilated.
Improper temperature setting Reset a proper temperature.
Fan speed is too low. Reset a proper fan speed.
Air flow direction is not right. Change the direction of air louvers.
Bad cooling or heating
Doors or windows are open. Close them.
effect.
Exposed under direct sunshine. Put on curtains or louvers in front of the windows.
Too many heat sources in the room. Remove unnecessary heat sources.
Filter is blocked or dirty. Send for a professional to clean the filter.
Clear away obstacles that are blocking the air inlets
Air inlets or outlets of the units are blocked.
and outlets of the units.

53
 (2) The following situations are not operation failures.

Problem Time of occurrence Cause

If the unit is running under high humidity, the

Mist comes from the air
During operation. wet air in the room will be quickly cooled
conditioner.
down.
System switches to heating mode after Defrosting process will generate some water,
defrosting. which will turn to water vapor.
The air conditioner generates
Thermostat will be buzzing when it starts
some noise. The air conditioner is buzzing at the beginning
working. The noise will become weak 1min
of operation.
later.
When the system is just started, the
When the unit is turned on, it purrs. refrigerant is not stable. About 30s later, the
purr of the unit becomes low.
About 20s after the unit first enables the It’s the sound of 4-way valve switching
heating mode or there is refrigerant brushing direction. The sound will disappear after the
sound when defrosting under heating. valve changes its direction.
There is hissing sound when the unit is started
It’s the sound of gaseous refrigerant that stops
or stopped and a slight hissing sound during
Dust comes from the air flowing and the sound of drainage system.
and after operation.
conditioner.
Because of temperature change, front panel
There is a sound of crunching during and after
and other components may be swelled up and
operation.
cause abrasion sound.
There is a hissing sound when the unit is
Because refrigerant suddenly stops flowing or
turned on or suddenly stopped during
changes the flow direction.
operation or after defrosting.
The unit starts operation after being unused Dust inside the units come out together with
for a long time. the air.
The air conditioner generates The room smell or the smell of cigarette
During operation.
some smell. comes out through the units.

NOTICE:

Check the above items and adopt the corresponding corrective measures. If the air conditioner continues to

function poorly, please stop the air conditioner immediately and contact MrCool's technical support center.

54
4 Maintenance

4.1 System Diagram

4.2 Connection Pipe Vacuum Pumping

NOTICE

① Make sure the outlet of vacuum pump is away from fire source and is well-ventilated.
② Before vacuum pumping, make sure the unit cut-off valves are closed.
③ When vacuum pumping, both the liquid pipe and the gas pipe must be pumped.

(1) Remove the caps of the liquid valve, gas valve and also the service port.

(2) meanwhile the gas and liquid valves should be kept closed in case of refrigerant leak.

(3) Connect the hose used for evacuation to the vacuum pump.

(4) Open the switch at the lower pressure side of the manifold valve assembly and start the vacuum pump.

Meanwhile, the switch at the high pressure side of the manifold valve assembly should be kept closed,

otherwise evacuation would fail.

(5) The evacuation duration depends on the unit’s capacity, generally.

Model Time(min)
MDUO18024036 35
MDUO18048060 40

And verify if the pressure gauge at the low pressure side of the manifold valve assembly reads -0.1Mpa

(-750mmHg), if not, it indicates there is leak somewhere. Then, close the switch fully and then stop the vacuum

pump.
55
 (6) Wait for 10min to see if the system pressure can remain unchanged. If the pressure increase, there may be

leakage.

(7) Slightly open the liquid valve and let some refrigerant go to the connection pipe to balance the pressure

inside and outside of the connection pipe, so that air will not come into the connection pipe when removing

the hose. Notice that the gas and liquid valve can be opened fully only after the manifold valve assembly is

removed.

(8) Place back the caps of the liquid valve, gas valve and also the service port.

NOTICE:

For large-size units, there are maintenance ports for liquid valve and gas valve. During evacuation, you may

connect the two hoses of the branch valve assembly to the maintenance ports to speed up the evacuation.

Refrigerant should be reclaimed into the appropriate storage tank. System should use oxygen-free nitrogen

purging to ensure safety. This process may need to repeat several times. Do not use compressed air or oxygen in

this process.

56
4.3 Refrigerant Charging

Pre-charging

Step 1: Connect the high pressure gauge line to the valve of liquid pipe and connect the low pressure gauge

line to the valve of gas pipe. Connect the middle gauge line to the vacuum pump. Power on the vacuum pump

and perform vacuum drying.

Step 2: After vacuum drying, close the high and low pressure gauge valves. Then remove the middle gauge

line from the connector of vacuum pump. Then connect to the refrigerant tank.

Step 3: Loosen the middle gauge line from the connector of pressure gauge to a proper extent and slightly

open the valve of refrigerant tank. Evacuate the middle gauge line. Then tighten up the connector again and

completely open the valve of refrigerant tank at the same time.

Step 4: Keep the refrigerant tank erect and put it on an electronic scale. Record the current weight as m1.

Step 5: Open the high pressure gauge valve (Keep the low pressure gauge valve closed). Then charge

refrigerant into the system. Meanwhile, record the weight of refrigerant tank as m2.

Step 6: m1-m2=m. If m equals to the required charging quantity M, close the valve of refrigerant tank at once.

Then move to step 8.

Step 7: If you can’t continue to charge refrigerant into the system and the quantity of charged refrigerant is

less than the required charging quantity, then record the current quantity of charged refrigerant:

m=m1-m2

m`=M-m

The remaining charging quantity is: m`=M-m

Step 8: After charging, remove the pressure gauge.

57
 Refrigerant charging when unit is turned on:

Step 1: Close the valve of refrigerant tank. First remove the pressure gauge lines and connect the outdoor

unit to the indoor unit. Then reconnect the pressure gauge lines. Connect the low pressure gauge line to the other

joint of gas valve and connect the high pressure gauge line to the liquid valve. Connect the middle gauge line to

the vacuum pump. Power on the vacuum pump and perform vacuum drying.

Step 2: After vacuum drying, close the high and low pressure gauge valves. Then remove the middle gauge

line from the connector of vacuum pump. Then connect to the refrigerant tank.

Step 3: Loosen the middle gauge line from the connector of pressure gauge to a proper extent and slightly

open the valve of refrigerant tank. Evacuate the middle gauge line. Then tighten up the connector again and

completely open the valve of refrigerant tank at the same time.

Step 4: Turn on the air conditioner and let it run for a while.

Step 5: Open the low pressure gauge valve (Keep the high pressure gauge valve closed). Then charge in the

remaining charging quantity m`.

Step 6: After all required refrigerant is charged in, close the valve of refrigerant tank.

Step 7: Remove the pressure gauge to finish the refrigerant charging work.

Procedure of refrigerant charging

Following is the supplementary requirement for refrigerant charging on the basis of normal procedure:

1) Make sure that when charging refrigerant into the system, no other types of refrigerant will be mixed.

The pipeline for refrigerant charging should be as short as possible to reduce the amount of refrigerant

left in it.

2) The refrigerant tank should stand erect.

3) Make sure the refrigerating system is already grounded before refrigerant charging.

4) When charging is completed (or not yet completed), stick a label on the system.

5) Before re-charging refrigerant into the system, use oxygen-free nitrogen to perform pressure test. When

charging is completed, perform leak test before trial running. Before leaving the workplace, perform a

leak test again.

58
4.4 Maintenance of Major Components

4.4.1 Replacement of thermostat

Please refer to the instruction manual of thermostat XE70-00/E1.

4.4.2 How to replace the compressor

4.4.2.1 Diagnosis of compressor failure

A. On condition that the unit can be started up

Step 1:

If the unit can be started up, then start it up to check the current of the faulted compressor. Use a pressure

gauge to measure the pressure of the big and small valves. Connect with a computer to monitor the data. Refer

to the following table based on the recommended working current. The electric current of an inverter compressor

will be different under different rotation speed or different working conditions. If the compressor is working at

60Hz, the working current corresponding to different condensing temperature and evaporating temperature is

shown below:

Inverter compressor QXFT-F310zN450

Inverter compressor QXAU-F516zX440A

59
 Step 2:

Judge whether the operating noise of the compressor is normal, and whether there is a sharp noise or

obvious scraping. If there is a normal compressor working nearby, compare their operating noise.

Step 3:

Examine whether the electronic expansion valve of the outdoor unit is active and whether the 4-way valve

works or not. How to examine:

(1) Electronic expansion valve:

The electronic expansion valve will be reset every time when the unit is powered on or off. Touch the valve

and you can feel the movement of the valve spool. In the last stage of the reset process, you will hear the click of

the valve and feel its vibration.

Electronic expansion

Touch the electronic expansion valve:

a. Touch the top of the electronic expansion valve and you can feel its move as it is reset upon startup.

b. Make sure the coil is fixed firmly.

(2) 4-way valve:

During normal operation, the 4 copper tubes that connect to the valve will have different temperature. When

the 4-way valve is working, it will generate some noise and vibration.

60
 This is the position of the 4-way
valve. Do not touch it directly
with your hands. There is hot
refrigerant at the exhaust pipe,
so be careful not to be scalded.

D- Connect to the exhaust side

Caution! High temperature!

Labels on the 4-way valve:

D-connect to the exhaust side; E-connect to the evaporator of indoor unit;

S-connect to the inhalation side of the liquid separator; C-connect to the condenser;

When the system is in cooling mode, C-the pipeline is with high pressure and high temperature; E, S-the

pipeline is with low pressure and low temperature;

When the system is in heating mode, E-the pipeline is with high pressure and high temperature; C, S-the

pipeline is with low pressure and low temperature;

Because D is connected to the exhaust side, it is with high pressure and high temperature regardless of the

operating mode. When the unit is powered on, in defrosting or oil return mode, the 4-way valve will produce some

noise. Do not touch the pipes directly with your hands and be cautious of the hot temperature.

Step 4:

Check the drive board of compressor, i.e. the IPM module.

Please refer to the IPM checking method in the section of troubleshooting.

Check the drive board of compressor, i.e. the IPM module.

61
 Please refer to the IPM checking method in the section of troubleshooting.

B．On condition that the unit cannot be started up

Step 1:

Cut off the power supply and detach the cover of the wiring box of the compressor. Check the wiring of the

compressor.

Step 2:

Check the resistance between the wiring terminals (U, V, W) of compressor.

Refer to the following table for the resistance between any two terminals:

Compressor model UV Winding resistance VW Winding resistance WU Winding resistance

QXFT-F310zN450
0.79±7%Ω 0.79±7%Ω 0.79±7%Ω
QXAU-F516zX440A

Measure the earth resistance of each wiring terminal. The resistance should be above 10 megohm. If not, we

can judge that the compressor is faulted inside.

Step 3:

On condition that the unit cannot be started up, we also need to check the solenoid valve assembly of the

system, including the electronic expansion valve. The checking method is the same as instructed above.

Step 4:

Check whether the IPM module is normal. Please refer to the IPM checking method in the section of

troubleshooting.

4.4.2.2 Replacement of compressor

Step 1: Preparation

(1) Prepare the components for replacement

When carrying the old and new compressors, do not place the compressors horizontally or upside down. The

angle of inclination should be within ±30°. Make sure the lubricant inside the compressors will not flow from the oil

62
balance mouth. The suction and exhaust openings of the compressors must be sealed. If a rubber seal is missing,

user adhesive tape to seal the opening. This is to prevent the compressor oil from contacting the air.

Make sure the rubber seals

of the suction and exhaust
openings of the compressor
are in good condition.

Make sure the electric box cover of

the compressor is in good condition.

NOTICE: Before replacement, make sure the nameplates and models of the compressors are identical.

NOTICE: Make sure the lubricant is sealed inside the compressors.

63
 (2) Prepare relevant tools

1) Prepare nitrogen. Please strictly follow the nitrogen welding standards during the welding process.

Make sure there is sufficient nitrogen. The nitrogen pressure should be above 2.0MPa;

2) Prepare welding rods. Prepare some welding rods of common specifications and some special

welding rods that contain more than 5% silver. They are used to weld the compressor. The suction

and exhaust openings of the compressor are all connected to copper-plated steel pipes, so we

need to use special welding rods and solder;

3) Prepare applicable welding tools. Please evaluate how much oxygen and acetylene should be used

according to the current welding condition. Try to avoid repeated welding.

4) Prepare a complete set of tools, including an internal hexagonal wrench, diagonal pliers, pincer

pliers, nipper pliers, a universal meter, a pressure gauge, cross screwdriver, straight screwdriver,

more than two wrenches, insulating tape and wire cables.

Step 2: Disconnect power

If the compressor needs to be replaced after judging as above, then switch off the outdoor unit and

disconnect the power cable of the outdoor unit. Use insulating tape to wrap the power cable and put a notice

board on the power switch to remind people to be cautious of electric shock.

Step 3: Neaten the electric components

When you detach the compressor wires, temperature sensors and electric heaters, mark them

correspondingly for the convenience of reconnecting them.

Step 4: Discharge refrigerant

Discharge refrigerant from the system. Discharge simultaneously from the high pressure side and low

pressure side. Do not discharge too fast (It should take more than 12h to completely discharge the refrigerant);

otherwise, large quantity of lubricant will escape from the system together with the refrigerant.

Step 5: Detach the compressor

Check the condition of the damaged compressor, including its position and model.

If the information of the compressor is confirmed, check the oil quality.

(a) If the oil is clear and impurities-free, we consider that the oil of the system is not polluted. Meanwhile, if

we confirm that the valves and pipes are also normal, then we can replace the compressor only. For the removal

of compressor, please refer to the section: Removal of Major Components.

How to check oil quality:
(1) After the compressor is detached, put it on a solid ground and shake it at an angle of 30~45° to ensure

that the contaminant at the bottom of the compressor can be poured out.
64
 (2) Place the compressor at a position above the ground level and then pour out the oil from the air outlet of

the compressor. Collect the oil in a transparent container. The amount of oil should be over 150ml.

NOTE:

1) The axial direction of the compressor should not slant at an angle larger than 20° to the horizontal

direction.

2) Prevent the compressor from falling.

3) Put a transparent container (over 150ml in volume) under the exhaust pipe to collect the compressor

oil, thus we can see the oil quality.

(3) Put the container of compressor lubricant in a bright location and see if there is impurity and

discoloration. Sniff at the compressor lubricant. Normally, there is no pungent smell.

(b) If the oil is contaminated, replace the compressor and the gas-liquid separator.

NOTE: Confirm whether the compressor needs to be replaced. The pipe mouths of the faulted compressor must be

sealed by adhesive tape as soon as the compressor is detached. Make sure the compressor is well preserved for the

ease of future analysis.

Step 6: Check the components

If the oil is contaminated, check the components of the unit, including the gas-liquid separator.

Check the gas-liquid separator

65
 1. Remove the screw bolt of
the separator. 2. Remove the screw bolt of
the separator.

3. Remove the separator.

When the separator is detached, check whether there are impurities inside. Below is the checking method:

NOTE:

When pouring the liquid from the separator, make sure the discharge pipe is at the lower position.Slant at an

angle not larger than 20°

Use a transparent container to collect the content inside the separator. Check its color, seal it well and return

it to the factory for inspection.

NOTE:

If the compressor is damaged and needs to be replaced, the gas-liquid separator should also be replaced,

whether or not there are impurities in the separator or other abnormal conditions.

Confirm which parts of the system should be replaced. Make sure the pipe mouths of the damaged parts or

components are sealed by adhesive tape as soon as they are detached. Keep them in the original condition for

future analysis.

Step 7: Clear the pipeline

After confirming which parts of the system should be replaced, check the pipeline of the system. Blow

through the main pipeline with nitrogen. After clearing the pipeline, if the components are not replaced

immediately, seal the pipeline with adhesive tape to prevent the system from being contaminated by water and

impurities in the air.

66
 Step 8: Replace the compressor

For the removal of compressor, please refer to the section: Removal of Major Components.

Step 9: Check/Replace the gas-liquid separator

NOTE:

If a compressor is damaged and needs to be replaced, its gas-liquid separator should also be replaced. This

is to avoid the abnormal condition of the separator from affecting the safe and reliable operation of the system.

For the removal of gas-liquid separator, please refer to the section: Removal of Major Components.

Step 10: Check the system for leaks

(1) First of all, check each welding point. Check whether the welding points are smooth and whether there is

any obvious welding hole or other abnormal condition.

(2) Next, fill high-pressure nitrogen into the system for leak detection. If it is only the outdoor unit that needs

to be repaired and the indoor unit is confirmed normal, then it’s OK to charge high-pressure nitrogen into

the outdoor unit only. Fill in the nitrogen simultaneously from the high pressure side and low pressure

side. We recommend charging the nitrogen from the big and small valves at the same time. The

pressure of nitrogen should be above 20kgf. Then use soapy water to check for leaks. Check the

welding points particularly.

(3) Finally, retain the pressure of the system. Fill high-pressure nitrogen into the system and maintain the

pressure above 25kgf. Close the big and small valves and keep the pressure of indoor and outdoor units

for more than 12h. If the pressure remains unchanged, then start vacuum pumping; otherwise, check the

system for leaks again.

Temperature should be considered when judging the pressure change. If temperature changes by 1℃

(33.8°F), pressure will change by 0.01MPa or so.

For example, if temperature is 30°C(86°F) when nitrogen of 2.5MPa is charged, and temperature changes
to 25°C (77°F) after 12h, we consider that the system is qualified if the pressure is found at 2.43MPa or above.

Step 11: Evacuate the system and charge refrigerant

Please refer to the section of maintenance: vacuum pumping and refrigerant charging.

Step 12: Connect electric components

Connect cables, compressor wires and the electric heating belt according to the signs marked before and

the wiring diagram on the cover of the electric box.

67
4.4.3 How to replace the drive module of compressor

Step 1: First, make sure that power is cut off. Set the universal meter at the AC voltage and measure the

voltage between L1, L2, L3, and N. If each time the voltage is 0V (Errors may occur to the universal meter,

sometimes the voltage may not be 0V), proceed with the next step and put a sign on the power switch that reads

“Under maintenance, don’t switch on”.

Step 2: Measure the voltage between DC bus P and N on the drive board of the compressor. Set the

universal meter at the DC voltage and measure the voltage between P and N as shown below. If the voltage is

below 36V, proceed with the next step. In case that a universal meter is not available, disconnect power for 20min

and then continue with the next step.

Step 3: Remove all the wires on the drive board of the compressor.

Step 4: Remove the screws on the drive board of the compressor. The screws are located in the white circles

as shown above in the picture.

Step 5: Replace with a new compressor drive board. Before replacement, apply some silica gel on the IPM

module.

Step 6: Install the new compressor drive board. Fix the screws and connect the wires correctly.

68
4.5 Removal of Major Components

4.5.1 Removal of ODU Major Components

Picture Name Function

Through compression, the low pressure refrigerant occupies a less space.

Compressor As its pressure and temperature both rise, it becomes high pressure and
high temperature refrigerant. It is the power drive of the system.

4-way valve It is used to change directions, the flow of refrigerant in cooling/heating.

The power drive of the fan. It enables the fan to run so as to provide
Motor smooth currents of air for forced convection and heat exchange of
condenser and evaporator.

It is used to provide smooth currents of air for forced convection and heat
Fan
exchange of condenser and evaporator.

Installed at the suction side of compressor, it can separate the liquefied

refrigerant from the gaseous refrigerant to make sure that only gaseous
Gas liquid
refrigerant will be sucked into the compressor. If liquefied refrigerant gets
separator
inside the compressor, ineffective compressor or slugging phenomenon
will occur.

69
Picture Name Function

Accumulator Flash refrigerant from liquid to gas

It is used to transfer partial heat of the hot flow to the cold flow so that the
Condenser flow temperature can reach the specified index. It is an energy exchanging
device.

Electronic It is used to lower the pressure and temperature of liquefied refrigerant and
expansion valve adjust the flow of refrigerant entering the evaporator.

Electromagnetic
Electromagnetic valve controls increased enthalpy switch.
Valve

70
Model: MDUO18024036
Removal of front panel
NOTE: Before removing the front panel, make sure power is cut off.
Step Picture Work instruction

 Unscrew the screws of the

1. Remove the upper cover
upper cover plate with a
plate.
screwdriver.

 Unscrew the screws of the

2. Remove the front side plate. upper and front side plate
with a screwdriver.

 Unscrew the screws of the

3. Remove the front grill.
front grill with a screwdriver.

 Unscrew the screws that

connect the front panel to
4. Remove the front panel. the middle insulating board
and screws around the front
panel.

71
 Removal of front panel
NOTE: Before removing the front panel, make sure power is cut off.
Step Picture Work instruction

 Unscrew the screws that

connect the right side plate
5. Remove the right side plate. to the electric box and the
screws around the right side
plate.

 Screw up the screws around

the right side plate. Be
6. Install the right side plate careful to handle well the
clasps at the bottom of the
right side plate.

 Install the front panel by

mounting on 6 clasps on its
7. Install the front panel. both sides. Please note that
there is one screw on the
lower right side.

 Attach the grill back in place

8. Install the grill.
and tighten up the screws.

72
 Removal of front panel
NOTE: Before removing the front panel, make sure power is cut off.
Step Picture Work instruction

 Fix the clasps on both sides

9. Install the front side plate. of the plate and tighten up
the screws.

 Tighten up the screws

10. Install the upper cover plate. around the upper cover
plate.

Model: MDUO18024036
Removal of compressor/gas liquid separator
NOTE: Before removing the compressor/gas liquid separator, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 Loosen the securing

screws of the wires with a
screwdriver.
 Remove the wires.
1. Remove wires. NOTE: When removing
the wires, mark the wire
terminals corresponding
to their color so as to
avoid misconnection.

73
 Removal of compressor/gas liquid separator
NOTE: Before removing the compressor/gas liquid separator, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 Weld the pipes that are

connected to the
compressor/gas liquid
2. Break off the pipes that
separator.
connecting to the
 Then remove the pipes.
compressor/gas liquid
NOTE: When welding the
separator.
pipes, do not let the flame
burn the other
components.

3. Loosen the compressor’s

 Use a wrench to twist off
base connectors / gas
the compressor/gas liquid
liquid separator’s base
separator’s base nuts.
nuts.

Screws

 Take away the

compressor/gas liquid
separator and replace with
4. Remove the a new one.
compressor/gas liquid NOTE: When replacing
separator from the chassis. the compressor/gas liquid
separator, avoid touching
the nearby pipeline and
components.

74
 Removal of compressor/gas liquid separator
NOTE: Before removing the compressor/gas liquid separator, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 After replacing the

5. Install the new
compressor/gas liquid
compressor/gas liquid
separator, tighten up the
separator onto the chassis.
base screw nuts.

Screws

 Weld the connection pipes

of compressor so as to
6. Connect the welding connect them to the
interfaces of compressor.
compressor/gas liquid NOTE: When replacing
separator to the pipeline. the compressor, avoid
touching the nearby
pipeline and components.

 Connect the compressor

wires to the wire terminals
on the top of compressor.
7. Connect the compressor NOTE: When connecting
wires. the wires, be sure to
match the colors with the
corresponding wire
terminals.

75
 Model: MDUO18024036
Removal of 4-way valve
NOTE: Before removing the 4-way valve, make sure refrigerant is fully discharged from the unit and power is cut off.
Step Picture Work instruction

 Carefully unscrew the

1. Take off the coil of the
screws of electromagnetic
4-way valve.
coil with a screwdriver.

 Use a soldering gun to

loosen the 4 joints on the
4-way valve and then
remove the connection
pipes.
2. Break off the connection
 NOTE: When welding the
pipes from the 4-way valve.
pipes, the 4-way valve
should be wrapped with
wet cloth for cooling. Do
not let the flame burn the
other components.

 Replace the 4-way valve

and then use a soldering
gun to weld the 4 joints of
the 4-way valve.
3. Replace the 4-way valve
NOTE:When welding the
and connect it to the
pipes, the 4-way valve
connection pipes.
should be wrapped with
wet cloth for cooling. Do
not let the flame burn the
other components.

76
 Removal of 4-way valve
NOTE: Before removing the 4-way valve, make sure refrigerant is fully discharged from the unit and power is cut off.
Step Picture Work instruction

 Tighten the screws of the

4. Install the coil of 4-way
coil of 4-way valve with a
valve.
screwdriver.

Model: MDUO18024036
Removal of fan and motor
Note: Before removing the fan, make sure power is cut off.
Step Picture Work instruction

 Use a screwdriver to
unscrew the two screws
1. Remove the grill.
on the upper left and lower
right corners.

 Use a wrench to remove

the specialized nut and
gasket of the fan.
2. Remove the fan. NOTE: Please keep the
nut and gasket safe after
removing them from the
fan.

77
 Removal of fan and motor
Note: Before removing the fan, make sure power is cut off.
Step Picture Work instruction

 Use a screwdriver to
unscrew the bolt of motor.
3. Remove motor. NOTE: Motor wire should
be first removed from the
electric box.

 Replace with a new motor.

4. Install the motor. Then tighten up the screw
bolt.

 Install the fan in place. Put

on the gasket and use a
wrench to secure the
screw nut.
5. Install the fan. NOTE: After installing the
fan, turn the fan by hand to
see if it can run normally. If
not, please check for the
reason.

 After replacing the motor,

use a screwdriver to
tighten up the screw bolt
6. Install the grill. that secures the motor.
Arrange the wires
according to the wiring
diagram.

78
 Model: MDUO18024036
Removal of condenser
NOTE:Before removing the condenser, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 Remove the upper, lower and

1. Remove the panels.
front panels.

 Loosen the wire clamp at the

bottom of the electric box.
 Unscrew the screws of electric
2. Remove the electric box. box.
 The connection wires inside
and outside the electric box
should be removed.

 When removing the motor

3. Remove motor support. support, be careful to protect
the components.

79
 Removal of condenser
NOTE:Before removing the condenser, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 Heat up the welding points of

connection pipes through gas
welding until the pipes break
off.
NOTE: When welding the
pipes, do not let the flame
4. Remove the condenser.
burn the other components.
The welding points of
condenser are steel and
copper welding points. Be
Welding interface
sure to maintain the welding
quality.

 Loosen the securing screws

of condenser support. Take off
5. Take out the condenser.
the plate type heat exchanger
and the support as a whole.

 Secure the screws of

condenser and support. Then
fix them together on the
chassis.
 Install the condenser by
referring to the positions of
entering and leaving pipes.
6. Install the new condenser. Weld the connection pipes.
 Nitrogen welding: the
pressure of nitrogen is
0.5±0.1kgf/ cm² (relative
pressure).
Welding interface
NOTE: When welding the
pipes, do not let the flame
burn the other components.

80
 Removal of condenser
NOTE:Before removing the condenser, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 Put the electric box in place

7. Secure the electric box
and tighten up the screws of
and arrange the wires
electric box.
according to the
 Arrange and secure the wires
requirement.
as original.

 Check whether each

component and connection
8. Check and open the upper wire is well connected.
and side panels.  If everything is OK, place back
the upper, left and right side
panels.

81
 Model: MDUO18024036

Removal of electronic expansion valve

NOTE:Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 Remove the upper, lower

and front panels.
 Loosen the wire clamp at
the bottom of the electric
box
 Unscrew the screws of
1. Remove the electric box.
electric box.  The connection wires
inside and outside the
electric box should be
removed.
 When removing the
electric box, be careful to
protect the components.

 Remove the fixed block

2. Remove the between the electronic
fixed block. expansion valve and the
pipe.

82
 Removal of electronic expansion valve

NOTE:Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction
 Take off the coil of
electronic expansion
valve.
 Loosen the connection
3. Remove the pipe of electronic
electronic expansion valve by
expansion welding. Then remove
valve. the connection pipe.
NOTE: When welding
the pipe, do not let the
flame bunt the other
components.

4. Take out the

electronic  Take out the electronic
expansion expansion valve.
valve.

 Weld the connection

pipe of electronic
expansion valve.
 When welding the
electronic expansion
valve, the valve should
be wrapped with wet
5. Install the
cloth.
new
 Nitrogen welding: the
electronic
pressure of nitrogen is
expansion
0.5±0.1kgf/ cm² (relative
valve.
pressure). NOTE: When
welding the pipes, do not
let the flame burn the
other components.
 Install the coil of
electronic expansion
valve.

83
 Removal of electronic expansion valve

NOTE:Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

6. Secure the  Put the electric box back

electric box in place and tighten up
and arrange the screws.
the wires as  Arrange the wires as
required. original.

 Check whether each

component and
7. Check and connection wire is well
open the connected.
upper and  If everything is OK,
front panels. install the upper, left and
right panels. Tighten up
the screws.

Model: MDUO18048060
Removal of front panel
NOTE: Before removing the front panel, make sure power is cut off.
Step Picture Work instruction

 Unscrew the screws of the

1. Remove the upper cover
upper cover plate with a
plate.
screwdriver.

84
 Removal of front panel
NOTE: Before removing the front panel, make sure power is cut off.
Step Picture Work instruction

 Unscrew the screws of the

2. Remove the front plate. front plate with a
screwdriver.

 Unscrew the screws of the

3. Remove the front grill.
front grill with a screwdriver.

 Unscrew the screws that

connect the front panel to
4. Remove the front panel. the middle insulating board
and screws around the front
panel.

 Install the front panel by

mounting on 6 clasps on its
5. Install the front panel. both sides. Please note that
there is one screw on the
lower right side.

85
 Removal of front panel
NOTE: Before removing the front panel, make sure power is cut off.
Step Picture Work instruction

 Attach the grill back in place

6. Install the grill.
and tighten up the screws.

 Unscrew the screws of the

7. Remove the valve cover valve cover with a
screwdriver.

 Unscrew the screws that

connect the right side plate
8. Remove the right side plate. to the electric box and the
screws around the right side
plate.

 Screw up the screws around

the right side plate. Be
9. Install the right side plate. careful to handle well the
clasps at the bottom of the
right side plate.

86
 Removal of front panel
NOTE: Before removing the front panel, make sure power is cut off.
Step Picture Work instruction

 Attach the grill back in place

10. Install the grill.
and tighten up the screws.

 Tighten up the screws

11. Install the upper cover plate. around the upper cover
plate.

87
 Model: MDUO18048060
Disassembly of compressor
NOTE:Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 Loosen the securing screws

of the wires with a
screwdriver.
 Remove the wires.
1. Remove wires. NOTE:When removing the
wires, mark the wire
terminals corresponding to
their color so as to avoid
misconnection.

 Use a wrench to twist off the

2. Loosen the securing screws
screw nuts at the foot of
at the foot of compressor.
compressor.

 Weld the pipes that are

connected to the
3. Break off the pipes that compressor.
connecting to the  Then remove the pipes.
compressor. NOTE:When welding the
pipes, do not let the flame
burn the other components.

88
 Disassembly of compressor
NOTE:Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 Take out the compressor

and replace it.
4. Remove the compressor NOTE:When replacing the
from the chassis. compressor, avoid touching
the nearby pipeline and
components.

 After replacing the

5. Fix the new compressor back compressor, tighten up the
onto the chassis. screws at the foot of
compressor.

 Weld the compressor

connection pipes and
connect them to the
6. Connect the compressor
compressor.
suction port and exhause
NOTE: When replacing the
port with the pipes.
compressor, avoid touching
the nearby pipeline and
components.

89
 Disassembly of compressor
NOTE:Before removing the compressor, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 Connect the compressor

wires to the wire terminals
on the top of compressor.
7. Connect the compressor NOTE: When connecting
wires. the wires, be sure to match
the colors with the
corresponding wire
terminals.

Model: MDUO18048060
Removal of 4-way valve
NOTE:Before removing the 4-way valve, make sure refrigerant is fully discharged from the unit and power is cut off.
Step Picture Work instruction

 Carefully unscrew the

1. Take off the coil of the 4-way
screws of electromagnetic
valve.
coil with a screwdriver.

90
 Removal of 4-way valve
NOTE:Before removing the 4-way valve, make sure refrigerant is fully discharged from the unit and power is cut off.
Step Picture Work instruction

 Use a soldering gun to

loosen the 4 joints on the
4-way valve and then
remove the connection
pipes.
2. Break off the connection
NOTE:When welding the
pipes from the 4-way valve.
pipes, the 4-way valve
should be wrapped with wet
cloth for cooling. Do not let
the flame burn the other
components.

 Replace the 4-way valve

and then use a soldering
gun to weld the 4 joints of
the 4-way valve.
3. Replace the 4-way valve and
Note: When welding the
connect it to the connection
pipes, the 4-way valve
pipes.
should be wrapped with wet
cloth for cooling. Do not let
the flame burn the other
components.

 Tighten the screws of the

4. Install the coil of 4-way valve. coil of 4-way valve with a
screwdriver.

91
 Model: MDUO18048060
Removal of fan and motor
NOTE: Before removing the fan, make sure power is cut off.
Step Picture Work instruction

 Use a screwdriver to
unscrew the two screws on
1. Remove the grill.
the upper left and lower
right corners.

 Use a wrench to remove the

specialized nut and gasket
of the fan.
2. Remove the fan.
NOTE: Please keep the nut
and gasket safe after
removing them from the fan.

 Use a screwdriver to
unscrew the bolt of motor.
3. Remove motor. NOTE: Motor wire should
be first removed from the
electric box.

92
 Removal of fan and motor
NOTE: Before removing the fan, make sure power is cut off.
Step Picture Work instruction

 Replace with a new motor.

4. Install the motor. Then tighten up the screw
bolt.

 Install the fan in place. Put

on the gasket and use a
wrench to secure the screw
nut.
5. Install the fan. NOTE:After installing the
fan, turn the fan by hand to
see if it can run normally. If
not, please check for the
reason.

 After replacing the motor,

use a screwdriver to tighten
6. Install the grill.
up the screw bolt that
secures the motor.

93
 Model: MDUO18048060
Removal of gas liquid separator
NOTE: Before removing the gas liquid separator, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 Remove the upper, lower and

1. Loosen the wire clamp at the front panels.
bottom of the electric box  Loosen the wire clamp at the
and the screws of electric bottom of the electric box.
box.  Unscrew the screws of
electric box.

 The connection wires inside

and outside the electric box
should be removed.
2. Remove the electric box.
 When removing the electric
box, be careful to protect the
components.

 Take away the

compressor/gas liquid
separator and replace with a
3. Remove the compressor/gas new one.
liquid separator from the NOTE: When replacing the
chassis. compressor/gas liquid
separator, avoid touching the
nearby pipeline and
components.

94
 Removal of gas liquid separator
NOTE: Before removing the gas liquid separator, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction
 Install the gas liquid separator
by referring to the positions of
entering and leaving pipes.
Weld the 2 welding
interfaces.
 Nitrogen welding: the
4. Install the new gas liquid pressure of nitrogen is
separator 0.5±0.1kgf/ cm² (relative
pressure).
NOTE: When welding the
pipes, do not let the flame
burn the other components.
 Tighten the screws of gas
liquid separator.

 Put the electric box back in

5. Secure the electric box and
place and tighten up the
arrange the wires as
screws.
required.
 Arrange the wires as original.

 Check whether each

component and connection
6. Check and open the upper wire is well connected.
and side panels.  If everything is OK, install the
upper, left and right panels.
Tighten up the screws.

95
 Model: MDUO18048060
Removal of electronic expansion valve
NOTE:Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

 Remove the upper, lower and

1. Loosen the wire clamp at the front panels.
bottom of the electric box  Loosen the wire clamp at the
and the screws of electric bottom of the electric box.
box.  Unscrew the screws of
electric box.

 The connection wires inside

and outside the electric box
should be removed.
2. Remove the electric box.
 When removing the electric
box, be careful to protect the
components.

 Take off the coil of electronic

expansion valve.
 Loosen the connection pipe
of electronic expansion valve
3. Remove the electronic
by welding. Then remove the
expansion valve.
connection pipe.
NOTE: When welding the
pipe, do not let the flame bunt
the other components.

96
 Removal of electronic expansion valve
NOTE:Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

4. Take out the electronic  Take out the electronic

expansion valve. expansion valve.

 Weld the connection pipe of

electronic expansion valve.
 When welding the electronic
expansion valve, the valve
should be wrapped with wet
cloth.
 Nitrogen welding: the
5. Install the new electronic
pressure of nitrogen is
expansion valve.
0.5±0.1kgf/ cm² (relative
pressure).
 NOTE: When welding the
pipes, do not let the flame
burn the other components.
 Install the coil of electronic
expansion valve.

 Put the electric box back in

6. Secure the electric box and
place and tighten up the
arrange the wires as
screws.
required.
 Arrange the wires as original.

97
 Removal of electronic expansion valve
NOTE:Before removing the electronic expansion valve, make sure there is no refrigerant in the pipeline and power is cut off.
Step Picture Work instruction

● Check whether each component

and connection wire is well
7. Check and open the upper connected.
and side panels. ● If everything is OK, install the
upper, left and right panels. Tighten
up the screws.

4.5.2 Removal of IDU Major Components

4.5.2.1 Airhandler Unit

Disassembly and Assembly of the Electric Box

Step Picture Work instruction

● Loosen screws around the upper panel

with a screwdriver.
1. Remove the upper panel
● Remove the upper panel away from the
unit.

● Disconnect the power cord and control

line from the wiring terminals, and then draw
them out.
2. Remove the electric box.
● Loosen screws around the electric box
with a screwdriver.
● Remove the electric box from the unit.

98
 Disassembly and Assembly of the Electric Box
Step Picture Work instruction

● Disconnect the electric element from the

wiring terminal.
● Loosen screws around the electric
3. Remove the electric element.
element with a screwdriver.
● Remove the electric element from the
electric box.

● Place the electric element at the proper

position.
4. Mount the new electric ● Tighten the screws around the electric
element. element with a screwdriver.
● Wire the electric element to the wiring
terminal.

● Place the electric box at the proper

position.
● Tighten screws around the electric box
5. Reinstall the electric box. with a screwdriver.
● Connect the power cord and control line
properly.
● Reassemble the unit as before.

Disassembly and Assembly of the Fan Motor

Step Picture Work instruction

● Loosen screws round the upper panel

1. Remove the upper panel. with a screwdriver.
● Remove the upper panel from unit.

99
 Disassembly and Assembly of the Fan Motor
Step Picture Work instruction

● Disconnect the wires of the fan from the

wiring terminal and draw them out.
2. Remove the fan. ● Loosen screws located at the front of the
fan with a screwdriver.
● Remove the fan from the unit.

● Loosen screws fixing the motor and fan

blades.
3. Remove the motor. ● Loosen screw bolts fixing the bracket.
● Remove the motor rightward from the
fan.

● Place the motor at the proper position.

● Tighten screws fixing the motor and fan
blades.
4. Reinstall the fan. ● Tighten screw bolts fixing the motor
bracket.
● After the installation, reassemble the unit
as before.

Disassembly and Assembly of the Evaporator and Drain Pan

Step Picture Work instruction

● Loosen screws round the upper panel

1. Remove the upper panel. with a screwdriver.
● Remove the upper panel from unit

100
 Disassembly and Assembly of the Evaporator and Drain Pan
Step Picture Work instruction

● Loosen screws round the lower panel

2. Remove the lower panel (1)
with a screwdriver.
and panel (2).
● Remove the lower panel from unit.

● Remove the screws from enhanced

3. Remove the enhanced frame frame.
if applicable. ● Disassemble the enhanced frame from
the unit.

● Loosen screws at both side of the

4. Remove the mounting plate of mounting plate with a screwdriver.
the drain pan. ● Remove the mounting plate from the
unit.

5. Remove the primary drain ● Remove the primary drain pan from the
pan. unit.

101
 Disassembly and Assembly of the Evaporator and Drain Pan
Step Picture Work instruction

6. Remove the secondary drain ● Remove the secondary drain pan from
pan. the unit.

● Remove the evaporator away from the

7. Remove the evaporator. primary drain pan.
● Reassemble the unit as before.

Disassembly and Assembly of the Filter

Step Picture Work instruction

● Loosen screws fixing the mounting plate

with a screwdriver.
1. Remove the mounting plate.
● Remove the mounting plate away from
the unit.

102
 Disassembly and Assembly of the Filter
Step Picture Work instruction

● Remove the filter screen away from the

unit.
2. Remove the filter screen.
● After replacing the filter screen,
reassemble the unit as before.

103
4.6 Explosive View and Lists of Parts

4.6.1 ODU Explosive View and Lists of Parts

MDUO18024036 (Product code: 810512032921)

2
3
4
5
6
7
8
9
10
11
12 57
13 56
14 55
53
15 54
16 52
17
18 51
50
49
19 48
20 47
21
22
23
46
24 45
25 44
43
42
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

No. Material name

1 Coping
2 Electric Box Assy
3 PFC Inductance
4 Filter Board
5 Reactor Sub-Assy
6 Power Switch
7 Main Board

104
No. Material name
8 Inductance
9 Terminal Board
10 Terminal Board
11 Radiator
12 Main Board
13 Condenser Assy
14 Filter Sub-Assy
15 Electromagnetic Valve Sub-Assy
16 Magnet Coil (Electromagnetic Valve)
17 Electromagnetic Valve
18 Strainer
19 Brushless DC Motor
20 Axial Flow Fan
21 Cabinet
22 Diversion Circle
23 Front Grill
24 Front Side Plate
25 Compressor And Fittings
26 Handle
27 Chassis Assy
28 Foot
29 Cut Off Valve
30 Fusible Plug
31 Gas-liquid Separator
32 Accumulator
33 4 Way Valve Coil
34 Drainage Hole Cap
35 Temperature Sensor
36 Temperature Sensor
37 Electrical Heater(Compressor)
38 Electrical Heater (Chassis)
39 Electric Expansion Valve Sub-Assy
40 Drainage Joint
41 Cut-Off Valve 3/8(N)
42 Strainer
43 Electric Expand Valve Fitting
44 One Way Valve
45 Electronic Expansion Valve
46 Strainer
47 Electric Expand Valve Fitting
48 Electric Expansion Valve Sub-Assy
49 Rear Side Plate
50 4-Way Valve Assy
51 Silencer
52 Pressure Protect Switch
105
 No. Material name
53 Filter
54 Pressure Protect Switch
55 4-Way Valve
56 Pressure Sensor
57 Rear Grill
MDUO18048060 (Product code: 810512032938)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 50
17 49
18
19 48
20 47
21
22 46
23 45
24 44
25 43
42
26 41
40
27 28 29 30 31 32 33 34 35 36 37 38 39
No. Material name
1 Coping
2 Rear Grill
3 Left Side Plate
4 Electric Box Assy
5 Drive Board
6 Radiator
106
No. Material name
7 Main Board
8 Filter Board
9 Terminal Board
10 Terminal Board
11 Inductance Box Assy
12 Handle
13 Axial Flow Fan
14 Cabinet
15 Brushless DC Motor
16 Gas-liquid Separator Sub-Assy
17 Front Grill
18 Front Side Plate
19 Pressure Protect Switch
20 Brushless DC Motor
21 Electromagnetic Valve
22 Electric Expand Valve Fitting
23 Electric Expansion Valve Sub-Assy
24 Compressor and Fittings
25 Accumulator
26 Foot
27 Chassis Sub-Assy
28 Cut Off Valve Sub-Assy
29 Strainer
30 Magnet Coil (Electromagnetic Valve)
31 Electric Expand Valve Fitting
32 One Way Valve
33 Cut-off Valve
34 Electronic Expansion Valve
35 4-Way Valve Assy
36 Pressure Sensor
37 Strainer
38 Cut Off Valve 3/8
39 Pressure Protect Switch
40 Electrical Heater(Compressor)
41 Electrical Heater(Compressor)
42 4-Way Valve
43 Handle
44 4 Way Valve Coil
45 Drainage Hole Cap
46 Drainage Joint
47 Temperature Sensor
48 Temperature Sensor
49 Rear Side Plate Sub-Assy
50 Condenser Assy

107
 4.6.2 IDU Explosive View and Lists of Parts
MDUI18024 | MDUI18036 | MDUI18048 | MDUI18060
Product Code: 810512032945 | 810512032969 | 810512032976 | 810512032952

2
3
4
5
6
7
8
9

10
11
12
13
14

15
16
17
18
19
20
21
22
23
24
25
26
27
28

29
No. Material name
1 Coping
2 Left Side Plate
3 Electric Box Assy
4 Terminal Board
5 Transformer
6 Terminal Board
7 Main Board
8 Terminal Board
9 Pinboard
108
No. Material name
10 Rear Side Plate
11 Centrifugal Fan Assy
12 Motor For Centrifugal Fan
13 Brushless DC Motor
14 Top Cover Board Sub-Assy
15 Bottom Cover Plate Assy
16 Right Side Plate
17 Bottom Cover Plate Assy
18 Water Tray
19 Strainer
20 Cut-Off Valve 3/8(N)
21 Thermal Expansion Valve
22 Cut Off Valve
23 Evaporator Assy
24 Evaporator Assy
25 Evaporator Assy
26 Water Tray Assy
27 Choke Plug
28 Water Tray
29 Filter Sub-Assy

109
Appendices

1 Resistance/Temperature Lists of Temperature Sensors

1.1 Voltage List of 15 KΩ Temperature Sensors (including ODU

temperature sensors)
Temperature (℃) Resistance (kΩ) Voltage (V) Temperature (℃) Resistance (kΩ) Voltage (V)
-20 144 0.311 71 2.523 2.825
-19 138.1 0.323 72 2.439 2.838
-18 128.6 0.345 73 2.358 2.852
-17 121.6 0.362 74 2.28 2.865
-16 115 0.381 75 2.205 2.877
-15 108.7 0.4 76 2.133 2.889
-14 102.9 0.42 77 2.064 2.901
-13 97.4 0.44 78 1.997 2.912
-12 92.22 0.462 79 1.933 2.923
-11 87.35 0.484 80 1.871 2.934
-10 82.75 0.506 81 1.811 2.945
-9 78.43 0.53 82 1.754 2.955
-8 74.35 0.554 83 1.699 2.964
-7 70.5 0.579 84 1.645 2.974
-6 66.88 0.605 85 1.594 2.983
-5 63.46 0.631 86 1.544 2.992
-4 60.23 0.658 87 1.497 3.001
-3 57.18 0.686 88 1.451 3.009
-2 54.31 0.714 89 1.408 3.017
-1 51.59 0.743 90 1.363 3.025
0 49.02 0.773 91 1.322 3.033
1 46.8 0.801 92 1.282 3.04
2 44.31 0.835 93 1.244 3.047
3 42.14 0.866 94 1.207 3.054
4 40.09 0.899 95 1.171 3.061
5 38.15 0.931 96 1.136 3.068
6 36.32 0.965 97 1.103 3.074
7 34.58 0.998 98 1.071 3.08
8 32.94 1.033 99 1.039 3.086
9 31.38 1.067 100 1.009 3.092
10 29.9 1.102 101 0.98 3.098
11 28.51 1.138 102 0.952 3.103
12 27.18 1.174 103 0.925 3.108
13 25.92 1.21 104 0.898 3.114
14 24.73 1.246 105 0.873 3.119

110
Temperature (℃) Resistance (kΩ) Voltage (V) Temperature (℃) Resistance (kΩ) Voltage (V)
15 23.6 1.282 106 0.848 3.123
16 22.53 1.319 107 0.825 3.128
17 21.51 1.356 108 0.802 3.133
18 20.54 1.393 109 0.779 3.137
19 19.63 1.429 110 0.758 3.141
20 18.75 1.467 111 0.737 3.145
21 17.93 1.503 112 0.717 3.15
22 17.14 1.54 113 0.697 3.153
23 16.39 1.577 114 0.678 3.157
24 15.68 1.613 115 0.66 3.161
25 15 1.65 116 0.642 3.165
26 14.36 1.686 117 0.625 3.168
27 13.74 1.722 118 0.608 3.171
28 13.16 1.758 119 0.592 3.175
29 12.6 1.793 120 0.577 3.178
30 12.07 1.829 121 0.561 3.181
31 11.57 1.863 122 0.547 3.184
32 11.09 1.897 123 0.532 3.187
33 10.63 1.931 124 0.519 3.19
34 10.2 1.964 125 0.505 3.192
35 9.779 1.998 126 0.492 3.195
36 9.382 2.03 127 0.48 3.198
37 9.003 2.062 128 0.467 3.2
38 8.642 2.094 129 0.456 3.203
39 5.997 2.125 130 0.444 3.205
41 7.653 2.185 131 0.433 3.207
42 7.352 2.215 132 0.422 3.21
43 7.065 2.243 133 0.412 3.212
44 6.791 2.272 134 0.401 3.214
45 6.529 2.299 135 0.391 3.216
46 6.278 2.326 136 0.382 3.218
47 6.038 2.353 137 0.372 3.22
48 5.809 2.379 138 0.363 3.222
49 5.589 2.404 139 0.355 3.224
50 5.379 2.429 140 0.346 3.226
51 5.179 2.453 141 0.338 3.227
52 4.986 2.477 142 0.33 3.229
53 4.802 2.5 143 0.322 3.231
54 4.625 2.522 144 0.314 3.232
55 4.456 2.544 145 0.307 3.234
56 4.294 2.566 146 0.299 3.235
57 4.139 2.586 147 0.292 3.237
58 3.99 2.607 148 0.286 3.238
59 3.848 2.626 149 0.279 3.24
60 3.711 2.646 150 0.273 3.241
111
Temperature (℃) Resistance (kΩ) Voltage (V) Temperature (℃) Resistance (kΩ) Voltage (V)
61 3.579 2.664 151 0.266 3.242
62 3.454 2.682 152 0.261 3.244
63 3.333 2.7 153 0.254 3.245
64 3.217 2.717 154 0.248 3.246
65 3.105 2.734 155 0.243 3.247
66 2.998 2.75 156 0.237 3.249
67 2.898 2.766 157 0.232 3.25
68 2.797 2.781 158 0.227 3.251
69 2.702 2.796 159 0.222 3.252
70 2.611 2.811 160 0.217 3.253

1.2 Voltage List of 20 KΩ Pipeline Temperature Sensors (including

temperature sensors for defroster, IDU and ODU pipes)

Temperature (℃) Resistance (kΩ) Voltage (V) Temperature (℃) Resistance (kΩ) Voltage (V)
-30 361.8 0.173 66 3.998 2.75
-29 339.8 0.183 67 3.861 2.766
-28 319.2 0.195 68 3.729 2.781
-27 300 0.206 69 3.603 2.796
-26 282.2 0.218 70 3.481 2.811
-25 265.5 0.231 71 3.364 2.825
-24 249.9 0.245 72 3.252 2.838
-23 235.3 0.259 73 3.144 2.852
-22 221.6 0.273 74 3.04 2.865
-21 208.9 0.288 75 2.94 2.877
-20 196.9 0.304 76 2.844 2.889
-19 181.4 0.328 77 2.752 2.901
-18 171.4 0.345 78 2.663 2.912
-17 162.1 0.362 79 2.577 2.923
-16 153.3 0.381 80 2.495 2.934
-15 145 0.4 81 2.415 2.944
-14 137.2 0.42 82 2.339 2.954
-13 129.9 0.44 83 2.265 2.964
-12 123 0.462 84 2.194 2.974
-11 116.5 0.484 85 2.125 2.983
-10 110.3 0.507 86 2.059 2.992
-9 104.6 0.53 87 1.996 3.001
-8 99.13 0.554 88 1.934 3.009
-7 94 0.579 89 1.875 3.017
-6 89.17 0.605 90 1.818 3.025
-5 84.61 0.631 91 1.763 3.033
-4 80.31 0.658 92 1.71 3.04
-3 76.24 0.686 93 1.658 3.047
-2 72.41 0.714 94 1.609 3.054
112
Temperature (℃) Resistance (kΩ) Voltage (V) Temperature (℃) Resistance (kΩ) Voltage (V)
-1 68.79 0.743 95 1.561 3.061
0 65.37 0.773 96 1.515 3.068
1 62.13 0.804 97 1.47 3.074
2 59.08 0.835 98 1.427 3.08
3 56.19 0.866 99 1.386 3.086
4 53.46 0.898 100 1.346 3.092
5 50.87 0.931 101 1.307 3.098
6 48.42 0.965 102 1.269 3.103
7 46.11 0.998 103 1.233 3.108
8 43.92 1.033 104 1.198 3.114
9 41.84 1.067 105 1.164 3.119
10 39.87 1.102 106 1.131 3.123
11 38.01 1.138 107 1.099 3.128
12 36.24 1.174 108 1.069 3.133
13 34.57 1.209 109 1.039 3.137
14 32.98 1.246 110 1.01 3.141
15 31.47 1.282 111 0.9825 3.145
16 30.04 1.319 112 0.9556 3.15
17 28.68 1.356 113 0.9295 3.153
18 27.39 1.393 114 0.9043 3.157
19 26.17 1.429 115 0.8799 3.161
20 25.01 1.466 116 0.8562 3.165
21 23.9 1.503 117 0.8333 3.168
22 22.85 1.54 118 0.8111 3.171
23 21.85 1.577 119 0.7895 3.175
24 20.9 1.614 120 0.7687 3.178
25 20 1.65 121 0.7485 3.181
26 19.14 1.686 122 0.7289 3.184
27 18.32 1.722 123 0.7099 3.187
28 17.55 1.758 124 0.6915 3.19
29 16.8 1.793 125 0.6736 3.192
30 16.1 1.828 126 0.6563 3.195
31 15.43 1.863 127 0.6395 3.198
32 14.79 1.897 128 0.6232 3.2
33 14.18 1.931 129 0.6074 3.203
34 13.59 1.965 130 0.5921 3.205
35 13.04 1.998 131 0.5772 3.207
36 12.51 2.03 132 0.5627 3.21
37 12 2.063 133 0.5487 3.212
38 11.52 2.094 134 0.5351 3.214
39 11.06 2.125 135 0.5219 3.216
40 10.62 2.155 136 0.509 3.218
41 10.2 2.185 137 0.4966 3.22
42 9.803 2.215 138 0.4845 3.222

113
Temperature (℃) Resistance (kΩ) Voltage (V) Temperature (℃) Resistance (kΩ) Voltage (V)
43 9.42 2.243 139 0.4727 3.224
44 9.054 2.272 140 0.4613 3.226
45 8.705 2.299 141 0.4502 3.227
46 8.37 2.326 142 0.4394 3.229
47 8.051 2.353 143 0.4289 3.231
48 7.745 2.379 144 0.4187 3.232
49 7.453 2.404 145 0.4088 3.234
50 7.173 2.429 146 0.3992 3.235
51 6.905 2.453 147 0.3899 3.237
52 6.648 2.477 148 0.3808 3.238
53 6.403 2.5 149 0.3719 3.24
54 6.167 2.522 150 0.3633 3.241
55 5.942 2.544 151 0.3549 3.242
56 5.726 2.565 152 0.3468 3.244
57 5.519 2.586 153 0.3389 3.245
58 5.32 2.607 154 0.3312 3.246
59 5.13 2.626 155 0.3237 3.247
60 4.948 2.646 156 0.3164 3.249
61 4.773 2.664 157 0.3093 3.25
62 4.605 2.682 158 0.3024 3.251
63 4.443 2.7 159 0.2956 3.252
64 4.289 2.717 160 0.2891 3.253
65 4.14 2.734

1.3 Voltage List of 50 KΩ Discharge Temperature Sensors (including

discharge air temperature sensor)

Temperature (℃) Resistance (kΩ) Voltage (V) Temperature (℃) Resistance (kΩ) Voltage (V)
-30 911.56 0.036 61 11.736 1.518
-29 853.66 0.038 62 11.322 1.548
-28 799.98 0.041 63 10.925 1.577
-27 750.18 0.043 64 10.544 1.606
-26 703.92 0.046 65 10.178 1.635
-25 660.93 0.049 66 9.8269 1.664
-24 620.94 0.052 67 9.4896 1.693
-23 583.72 0.056 68 9.1655 1.722
-22 549.04 0.059 69 8.9542 1.741
-21 516.71 0.063 70 8.5551 1.778
-20 486.55 0.066 71 5.9676 1.806
-19 458.4 0.07 72 7.9913 1.834
-18 432.1 0.075 73 7.7257 1.862
-17 407.51 0.079 74 7.4702 1.889
-16 384.51 0.084 75 7.2245 1.916

114
Temperature (℃) Resistance (kΩ) Voltage (V) Temperature (℃) Resistance (kΩ) Voltage (V)
-15 362.99 0.088 76 6.9882 1.943
-14 342.83 0.094 77 6.7608 1.969
-13 323.94 0.099 78 6.542 1.995
-12 306.23 0.104 79 6.3315 2.021
-11 289.61 0.11 80 6.1288 2.046
-10 274.02 0.116 81 5.9336 2.071
-9 259.37 0.123 82 5.7457 2.096
-8 245.61 0.129 83 5.5647 2.12
-7 232.67 0.136 84 5.3903 2.144
-6 220.5 0.143 85 5.2223 2.168
-5 209.05 0.151 86 5.0605 2.191
-4 195.97 0.158 87 4.9044 2.214
-3 188.12 0.167 88 4.7541 2.237
-2 178.65 0.175 89 4.6091 2.259
-1 169.68 0.184 90 4.4693 2.281
0 161.02 0.193 91 4.3345 2.302
1 153 0.202 92 4.2044 2.323
2 145.42 0.212 93 4.0789 2.344
3 135.96 0.223 94 3.9579 2.364
4 131.5 0.233 95 3.841 2.384
5 126.17 0.242 96 3.7283 2.404
6 119.08 0.256 97 3.6194 2.423
7 113.37 0.267 98 3.5143 2.442
8 107.96 0.28 99 3.4128 2.46
9 102.85 0.292 100 3.3147 2.478
10 98.006 0.306 101 3.22 2.496
11 93.42 0.319 102 3.1285 2.514
12 89.075 0.333 103 3.0401 2.531
13 84.956 0.348 104 2.9547 2.547
14 81.052 0.362 105 2.8721 2.564
15 77.349 0.378 106 2.7922 2.58
16 73.896 0.393 107 2.715 2.595
17 70.503 0.41 108 2.6404 2.611
18 67.338 0.427 109 2.5682 2.626
19 64.333 0.444 110 2.4983 2.64
20 61.478 0.462 111 2.4308 2.655
21 58.766 0.48 112 2.3654 2.669
22 56.189 0.499 113 2.3021 2.682
23 53.738 0.518 114 2.2409 2.696
24 51.408 0.537 115 2.1816 2.709
25 49.191 0.558 116 2.1242 2.722
26 47.082 0.578 117 2.0686 2.734
27 45.074 0.599 118 2.0148 2.747
28 43.163 0.621 119 1.9626 2.759

115
Temperature (℃) Resistance (kΩ) Voltage (V) Temperature (℃) Resistance (kΩ) Voltage (V)
29 41.313 0.643 120 1.9123 2.77
30 39.61 0.665 121 1.8652 2.781
31 37.958 0.688 122 1.8158 2.793
32 36.384 0.711 123 1.7698 2.804
33 34.883 0.735 124 1.7253 2.814
34 33.453 0.759 125 1.6821 2.825
35 32.088 0.784 126 1.6402 2.835
36 30.787 0.809 127 1.5996 2.845
37 29.544 0.835 128 1.5602 2.855
38 28.359 0.86 129 1.522 2.864
39 27.227 0.886 130 1.485 2.873
40 26.147 0.913 131 1.449 2.882
41 25.114 0.94 132 1.4141 2.891
42 24.128 0.967 133 1.3803 2.9
43 23.186 0.994 134 1.3474 2.908
44 22.286 1.022 135 1.3155 2.916
45 21.425 1.05 136 1.2846 2.924
46 20.601 1.078 137 1.2545 2.932
47 19.814 1.107 138 1.2233 2.94
48 19.061 1.136 139 1.1969 2.947
49 18.34 1.164 140 1.1694 2.955
50 17.651 1.193 141 1.1476 2.96
51 16.99 1.223 142 1.1166 2.969
52 16.358 1.252 143 1.0913 2.975
53 15.753 1.281 144 1.0667 2.982
54 15.173 1.311 145 1.0429 2.988
55 14.618 1.34 146 1.0197 2.995
56 14.085 1.37 147 0.9971 3.001
57 13.575 1.4 148 0.9752 3.007
58 13.086 1.429 149 0.9538 3.013
59 12.617 1.459 150 0.9331 3.018
60 12.368 1.475 - - -

116
2 Temperature/Pressure List of Refrigerant
R410A
Temperature Pressure Temperature Pressure Temperature Pressure
℃ kPa ℃ kPa ℃ kPa
-30 275 0 803 30 1880
-29 286 1 823 31 1910
-28 298 2 851 32 1960
-27 311 3 879 33 2030
-26 324 4 903 34 2080
-25 334 5 937 35 2130
-24 348 6 962 36 2180
-23 363 7 994 37 2240
-22 375 8 1020 38 2290
-21 391 9 1050 39 2350
-20 404 10 1090 40 2410
-19 424 11 1110 41 2460
-18 435 12 1150 42 2510
-17 453 13 1180 43 2580
-16 468 14 1220 44 2650
-15 483 15 1250 45 2710
-14 504 16 1280 46 2770
-13 520 17 1320 47 2840
-12 538 18 1350 48 2910
-11 556 19 1400 49 2980
-10 579 20 1440 50 3050
-9 598 21 1470 51 3100
-8 618 22 1520 52 3180
-7 639 23 1560 53 3250
-6 660 24 1600 54 3320
-5 682 25 1640 55 3400
-4 705 26 1680 56 3480
-3 728 27 1730 57 3540
-2 752 28 1780 58 3630
-1 777 29 1820 59 3720

3 Operation Tools

The following tools will be used: 1) Liquid-level gauge; 2) Screwdriver; 3) Electric driven rotary hammer; 4)

Drill; 5) Pipe expander; 6) Torque wrench; 7) Open-end wrench; 8) Pipe cutter; 9) Leak detector; 10) Vacuum

pump; 11) Pressure gauge; 12) Universal meter; 13) Hexagon wrench; 14) Tapeline.

117
 I.!
COIVIFORT IVIADE SIIVIPLE