Kalu Pmt Report
Kalu Pmt Report
INTRODUCTION
1.1 SIWES
their profession. It enhances student’s knowledge of the past, present and the
practically what has been taught theoretically in the class. And by the present, I
i.e. the reality of the 100% assumption by the theories. It also affords student the
current knowledge of what the field is all about, getting familiar with new
learn inter- and intra- personal relationship, office organization and administration,
report entails some of the experience I was able to acquire in my little period of
attachment.
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1.2 Background of SIWES
Industrial Training Fund (ITF) under decree 47 of 1971 in bid top boost
professionalism in the construction industry. The fund in its policy statement NO.1
published in 1973 inserted a clause dealing with the issue of practical skill. The
fund will seek to look out co-operative machinery with industry, where students in
therefore a skill training programme designed to expose and prepare students of the
technical and business studies. However, in 1979, ITF withdrew the funding
notify all universities that it would withdraw the funding of SIWES as from
January 1980. In view of this, the National University Commission took up the
of Nigerian Universities, while the National Body for the Technical Education
Herculean task and was not without a myriad of operational problem so the Federal
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Government agreed on the funding of the scheme in 1985. In 1985, ITF assured the
• Supervise students at their places of attachment and sign their log-book and
I. T forms.
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1.4 Aims and objectives of SIWES:
The purpose and reason behind the establishment of SIWES by the government are
four walls of the university to practical issues where the knowledge is highly
needed.
2. To help students on how to interact with people of varying ranks and classes
establishments.
workers to carry out their operations. Students are able to render assistance most
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1.5 Importance of SIWES to Building
engineering.
machineries.
Theoretical knowledge alone would not usually prepare and prepare an educated
person for the world of work. The worker or productive individual must not only
defined jobs or work. Both education and training are important; there cannot be
effective education without some training input and there cannot be effective
this millennium, must be able to combine and utilize the outcomes from the two
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CHAPTER TWO
Republic of Nigeria Companies and Allied Matters Act 1990 Company Limited by
well as Oil & Gas sector of the Nigerian economy. McMatthy areas of construction
include but not limited to Bridges and Roads, Private and Commercial buildings,
Steel, Concrete sheet piling and Off Shore jacket leg installation. Structural and
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vi. CIVIL ENGINEERING WORK FOR OIL WELL DRILL-SITE
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CHAPTER THREE
3.1 MATERIALS
3.1.1 Concrete
together with a fluid cement (cement paste) that hardens (cures) over time. When
aggregate is mixed with dry Portland cement and water, the mixture forms fluid
3.1.2 Cements
Cement is a dry powdery substance made by calcining lime and clay, when mixed
with water to form mortar or mixed with sand, gravel and water to make concrete.
structures.
3.1.3 Water
A clear colourless liquid, odourless and tasteless when pure, that occurs as rain,
snow and ice, forms rivers, lakes and seas, and is essential for life. Water is one of
the most important elements in construction and is required for the preparation of
mortar, mixing of cement concrete and for curing work e.t.c. The quality of water
used has a direct impact on the strength of the mortar and cement concrete in the
construction work.
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3.1.4 Aggregate
This consists of sand, ground crushed stone, broken blocks and similar such
aggregates. Aggregates must be clean, structural sound, well graded and weather
• Fine Aggregate (sand) : These are any natural sand particles or any crushed
column- base(basket), retaining wall, columns, beams and slabs e.t.c. Therefore in
all structural members, the reinforcement is provided in the region of the members
that will be subjected to tension. The diameters of reinforcement bars used were Y-
This is a flexible steel which are used to tie reinforcement together. Binding wire is
used for binding reinforcement slabs, metal mesh processing, beams walls,
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columns and so on. In particular, it is used in concrete construction. Binding wire
3.1.7 Nails
A slender metal shaft that is pointed at one end and flattened at the other end and is
used for fastening one or more objects to each other. Nails are most commonly
used in joining pieces of wood together, but they are also used with plastic,
Sandcrete blocks comprise of water, sand and cement. Sandcrete blocks are the
building units used in the construction of wall and partitions. Diverse sizes of
sandcrete blocks are used to construct free standing walls and building structure
with load and non – load bearing units. Sandcrete blocks can either be solid or
hollow rectangular types with 450mm x 225mm × 225mm (9inches) and 450mm ×
3.1.9 Timber
Large piece of wood, usually squared, used in a building e.g. wooden form-works.
These were provided for the construction of form-works to columns, beams, slabs
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3.1.10 Caution Tape
This is also known as barricade tape, construction tape or barrier tape. This is used
in construction zones to notify people about ongoing construction and that there
are possible hazards within the demarcated area. Construction tape usually
"Under Construction", "Caution", "Work Zone", and "Keep Out" (among others).
This type of tape is commonly found at the site of renovations, demolition, and
minor repairs.
bituminous material e.g. tar or bitumen which is produced in roll form and is used
as a waterproof material. The bituminous felt was placed on the retaining wall
before backfilling to avoid the Penetration of water and it was applied with the use
of burner.
3.2 EQUIPMENT
3.2.1 Trowel
This is a flat metal blade fixed to a short handle used for the application, jointing,
block/bricks. Trowel size range from 225-350mm measuring from the blade.
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3.2.2 Spirit level
This is a Hand-tools used for indicating true horizontal and vertical of a work, by
frame; the tube is horizontal when the bubble is between two marks. Spirit levels
used for setting - out walls at right angel triangle to check for square nature of a
section of work.
The machineries that were used on site were brought into consideration so as to
heavy manual work. Such machineries that were used include the following;
3.3.1 Excavator
Excavator is a earthmoving machine that feature a bucket, arm, rotating cab, and
movable tracks. These components provide superior digging power and mobility,
trenches and breaking holes to lifting away waste and excavating mines.
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A concrete mixer (often mistakenly called a cement mixer) is a device that
form concrete. A typical concrete mixer uses a revolving drum to mix the
components.
This consist of a hollow steel tube causing in which is a rotating impeller which
generates vibrations as its head comes into contact with the casting. It is immersed
These are members that form the skeleton system that supports the structure.
3.4.1 Foundation
A foundation is the substructure on which the whole building rests on. Foundations
are generally considered either shallow or deep and are selected prior to the
Pad foundation
Pad foundations are common for storey buildings which are situated on relatively
good soil. The function of the pad is to spread out the point load coming from the
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building over an area large enough to make the applied pressure lower than the
soil’s load bearing capacity. As a result, the size of the pad or base depends on the
bearing capacity of the soil. For good soils, the pads are always relatively small
3.1.1 Beams
resisting bending. The bending force induced into the material of the beam as a
result of the external loads, own weight, span and external reactions to these loads
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cross-section), their length, and their material. Also a beam is a horizontal member
of a building which receives load from the slab and the transmitting them to the
column and to the foundation. Generally, beams not exceeding 6.0m are designed
for a depth of 450mm while between 6.0m and 7.0m has a depth of 600mm i.e. the
longer the span of the beam the larger the depth of the beam.
3.1.2 Columns
The column is the structural member that receives load from the beams and
members, but are also subjected to bending along their axes. The primary function
transmit loads from these members to the foundation below. Hence, its strength
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Plate 3.1: Showing Columns of different sizes
3.1.3 Staircase
For a building with a suspended floor, or more, the means of moving between
floors are the stairs. A staircase is a set of steps or flight leading from one floor to
• The riser
• The tread
• The landing
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The riser is the vertical side of a step, while the tread or going is its horizontal side.
The concrete waist is the inclined reinforced concrete slab on which the riser and
tread sit.
3.1.4 Slabs
Slabs are constructed to provide flat surfaces, usually horizontal in building floors,
roofs, bridges, and other types of structures. in most cases slabs are horizontal
members but they can be used as vertical members such as walls to infill panels,
side walls to drains and sewer e.t.c. The slab may be supported by walls or by
reinforced concrete beams usually cast monolithically with the slab or by structural
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3.1.5 Retaining wall
soil when there is a desired change in ground elevation that exceed the angle of
repose of the soil. A basement wall is thus one kind of retaining wall, but the term
without lateral support at its top. These are cantilevered from a footing and rise
above the grade on one side to retain a higher level grade on the opposite side. The
wall must resist the lateral pressure generated by loose soils or in some cases water
pressure.
in structures spanning over 10m and above, the material used in construction of
expansion joints is called a Polystyrene board, they are provided between two
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3.3 METHODS AND TESTS
This is the most common, easy and simple test used to measure the workability of
mixed concrete in a specific batch. This test was done at construction site before
the concreting process. The use of a metal mould in the shape of a conical frustum
know as a slump cone that has an opening at both ends and has attached handles,
the cone has an internal diameter of 100mm (3.9 inches) at the top and of 200mm
(600mm), non-porous base plate, and a measuring tape. The slump test was
50mm- 100mm.
• The inner surface of the empty mould is cleaned and oil was applied.
• The mould is filled by pouring freshly mixed concrete into three equal
layers.
• Each layer is tamp 25 times each with a tamping rod over the cross-section.
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• After tamping 25 times the top of the layer was struck off level and the
mould is lifted slowly in the vertical direction without disturbing the concrete cone.
• A measuring tape is use to measure the different level between the height of
• The subsidence of the concrete can either be true, shear, or collapse slump
Test applied to the concrete, this is the utmost important which gives an idea about
all the characteristics of concrete. By this single test one judge that whether
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Compressive strength is the ability of material or structure to carry the maximum
loads on its surface without any crack or deflection. Under compression test a
material tends to reduce the size, while in tension, size elongates. The formula for
For cube test two types of specimens either 15cm X 15cm X 15cm or 10cm X
10cm X 10cm depending upon the size of aggregate are used. For most of the
works cubical moulds of size 15cm X 15cm X 15cm are commonly used. Three
cubes are taken from each sample of concrete. This concrete is poured on the
mould and tempered properly so as not to have any voids. After 24hours, these
moulds are removed and test specimens are put in water for curing. The top
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Surface of this specimen should be made even and smooth. This is done by putting
cement paste and spreading smoothly on whole area of specimen. These specimens
are tested by compression testing machine after 7days curing and 28days curing
• The specimens were removed from the water after 7days and 28days curing,
• After the specimen was removed from water and excess water wiped out
from the surface, it was weigh using a weighing balance machine and recorded.
• Bearing surface of the testing machine was cleaned and specimen placed in
the machine in such a manner that the load will be applied to the opposite sides of
• With the specimen aligned centrally on the base plate of the machine, the
movable portion was rotated gently by hand so that it touches the top surface of the
specimen.
• Load was applied gradually without shock and continuously till the
specimen failed.
This same process was repeated for the other cast cubes (specimen) and their
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Plate 3.4: Concrete Cube mould
mix is known as batch. Before making a concrete mixture, the concrete material
must be properly and accurately batched to achieve the excellent quality of the
concrete. While on site the method used for batching was volume, volume involves
the use of head pans and buckets where used to measure fine aggregate and coarse
aggregate. The mix ratio was 1:2:4 that is the ratio of cement to fine aggregate and
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Concrete mix ratios are the proportions of concrete components such as cement,
sand, aggregates and water. These mix ratios are decided based on type of
construction and mix designs. Mixing water with the cement, fine aggregate and
coarse aggregate will form a paste that will bind the materials together until the
mix hardens. The strength properties of the concrete are inversely proportional to
the water cement ratio. Basically that means the more water used to mix the
concrete, the weaker the concrete mix. The grade of concrete used was M25.
Concrete cover, in reinforced concrete, is the least distance between the surface of
embedded reinforcement and the outer surface of the concrete. Concrete cover
protects the reinforcement from corrosion, insulates the steel from extreme heat
such as fire, and it ensures the reinforcement can be actively engaged without
slipping when loaded. The sizes of concrete covers vary prior to the elements in
which it is provided for, they are checked and provided in to reinforcement before
3.4.4 Transportation
This involves the means of conveying materials, concrete from one place to the
other on site. In the case of concrete, concrete where conveyed from the point of
mixing to the point of placement. The choice of transportation depends on the size
and complexity of the site, weather condition and the height of the placement of
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the concrete. The mode of transportation used was the manual method with the use
of head pans and labours. A Manson’s ladder was made of timber that was
3.4.5 Concreting
3.4.6 Compacting
voids within it. The method and the type of compacting given to concrete depends
on the nature of work. Compacting of a concrete can either be done by the use of a
wooden stick or a poker vibrator. The uses of both methods were used for
compacting of concrete.
3.4.7 Curing
harden for a day than the curing process comes in which involves the prevention of
the evaporation of moisture in the concrete. The concrete was watered for days
with the use of a hose pipe connected to a bore hole. This was done to avoid
shrinkage of the concrete and cause a more permanent and durable material
produced.
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3.5.1 Site Clearance
The very first step is site clearance which involves removal of grass and vegetation
along with any other objections which might be there in the site, site clearance can
3.5.2 Setting-out
The process of laying down the excavation line and centre line on the ground based
process, once the design of the foundation is completed, a setting out plan or
foundation layout is prepared for a suitable scale and the plan is dimensioned
according.
• The initial step is to mark the corners of the building. After which the
• The centre lines of the trenches are marked with the help of profile, nails,
set 2m away from the outline so that they do not interrupt the excavation process.
• The cross walls positioning is performed by measuring along the main walls
and squared.
3.5.3 Excavation
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Excavation work generally means work involving the removal of soil or rock from
a site to form an open face, hole or cavity, using tools, machinery or explosives.
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Plate 3.5: Excavating of the column base(footings) and foundation strips.
3.5.4 Blinding
These was actually done before the placement of the footing baskets, usually
2inches(50mm) of weak concrete was poured into the column-base, which was the
thickness or depth. Mostly concrete is used, this is just the mixture of cement, fine
aggregate and coarse aggregate and water in the required proportion. Blinding
prevents the base reinforcements not to come in contact with the ground surface.
There is a tendency that when the reinforcement bars come in contact with the
ground surface it easily weaken the reinforcement due to capillary action. The
concrete was well tampered using a wooden range and a plumb was also used to
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Plate 3.6: Blinding of the column-base(footing).
3.5.5 Levelling
These have to deal with the transfer of horizontal height or horizontal line of sight.
This was done by the use of a levelling instrument which is called DUMPY
determining heights of columns, ground beams, retaining wall before casting takes
3.5.6 Form-work
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This is a temporary or permanent mould erected to contain concrete during placing
and initial hardening it is used to give temporary support for in-situ concrete while
it hardens. The inside of a form-work are thoroughly clean and a release agent
(lubricant) was placed on the surface of the form-work before fixing. Before the
fixing of the form-work, concrete biscuit are tied to multiple places of the
concrete cover after casting. Materials used for form-work are marine board and
steel panels.
3.5.7 Block-work
This is the process of laying concrete masonry units to form either external walls
as in-fills or lock wall which are load-bearing or non- load bearing or internal walls
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as partitions. These masonry units are commonly hollow sand-crete blocks which
are much economical per unit of wall area. The standard sand-crete block wall is
explained below;
• The first course of blocks for a lead is laid on the mortar. The mortar for the
head joint is applied to the end of each block with the trowel before the block is
laid.
• The lead is built higher. Mortar is normally applied only to the face shells of
• As each new course is started on the lead, its height is checked with either a
folding rule or a story pole marked with the height of each course.
• The course between the leads are laid rapidly by aligning each block with
• The last block to be installed in each course of infill blocks, the closer must
be inserted between blocks that have already been laid then the block is lowered
3.5.8 Lintel
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This is a structural element usually horizontal that spans the space or opening
between two vertical supports. It is used to support and transmit the load above the
opening to the sides. Lintels are usually placed above doors and windows
openings. On site in-situ lintels were used. A marine board is used for the form-
work and was casted on site. The lintel generally ends into the masonry wall so as
to convey the weight carried by them to the masonry walls and its width is same to
3.5.9 Backfilling: Backfilling is the process of reusing or replacing the soil that is
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Plate3.8: Backfilling of the basement using a front end loader
A DPM (damp proof membrane) is a plastic sheet membrane that sits between a
concrete slab or screed, and acts as a barrier to stop moisture and contaminants
entering a building from the ground. DPM membranes are laid either under a new
have a bird of hard core on the ground then either a blinded surface or a DPM
before a layer of concrete, or placed the DPM on top of the concrete slab before
final flooring.
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3.5.11 Casting of the DPC (Damp proof course)
This is a type of moisture control applied to building walls and floors to prevent
moisture from passing into the interior spaces due capillary action.
This is the overlapping of two bars side by side to up to the design length. Usually,
the stock length of steel bars is limited to 12m. This is for easy transportation of
steel bars to the construction site. This amount of overlapping between two bars is
called “lap length”. Lapping is usually done where minimum bending stress is
encountered. In general, lap length is 50d which means 50 times the bar diameter,
reinforcement’s bars that are out of position are being brought back to position to
3.5.14 Scaffold
modular system of metal pipes, although it can be made out of other materials. The
purpose of a working scaffold is to provide a safe place of work with safe access
suitable for the work being done. All scaffolds must be equipped with a toe board
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to eliminate the possibility that tools or debris will be kicked or pushed onto people
below. A scaffold must be designed to support four times the weight of the workers
3.5.15 Plastering
This is the application of a building material called plaster on a wall for protection
and decoration. Plasterer is referred to as the type of aggregate when mixed with
cement and water is used to spread over coarse textured walls and ceiling surface
to provide a smooth level finish plaster basically is a mixture of cement and very
3.5.16 Rendering
This is a term used for plastering done on the external or outer part of the building.
It mix ratio is slightly differs from plastering due to its functional requirement.
Although mix ratio 1:3 can be used, most times mix ratio 1:4 (i.e 1 part cement and
4 part sand) is used for more strength. Rendering serves as a protection from
weather condition.
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CHAPTER FOUR
4. 1 Summary
engineering. During the training, I also came across people from different tribes
4.2 Conclusion
The industrial training over years has been found to be effective and efficient in
closing the gap between the scientific study and practical study. The Student
but also has opened me up in the way to interact with senior colleagues in the field,
which has exposed me to industry based skills necessary for a smooth transition
from the classroom to real-time practice of the profession. Training has exposed
4.3 Recommendations
by the government through the Industrial Training Fund (ITF) as it exposes the
student to work tools, facilities, and equipment that may not be available in their
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i. Students’ Industrial Works Experience Scheme (SIWES) needs to be
realized.
promptly.
iii. Organizations should always accept students for SIWES and subsequently
iv. Experience staff should always be made to train the students on attachment
v. There should be more funding of the scheme by the government in order for
it to be more effective.
vi. The companies should put in place all the necessary facilities needed to
vii. It will be of great benefit if the institution can create a platform whereby
reduce the level of seriousness which students put into the scheme.
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3. During my first few weeks, I had difficulties understanding a lot of the terms
and terminologies that was used at the office because a lot of them were very new
5. Inadequate equipment to carry out some tests in the quality control section
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