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Milling 73

The document provides guidelines for the use of KOMET® countersinking and chamfering tools, detailing recommended application areas and cutting speeds for various material groups. It includes specific cutting values, alternative inserts, and order numbers for different materials, including non-alloy steels, stainless steels, and various alloys. Additionally, it emphasizes the importance of adhering to safety notes and application details for optimal performance.

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0% found this document useful (0 votes)
2 views1 page

Milling 73

The document provides guidelines for the use of KOMET® countersinking and chamfering tools, detailing recommended application areas and cutting speeds for various material groups. It includes specific cutting values, alternative inserts, and order numbers for different materials, including non-alloy steels, stainless steels, and various alloys. Additionally, it emphasizes the importance of adhering to safety notes and application details for optimal performance.

Uploaded by

chengxfeng
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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KOMET® Countersinking and chamfering tools

Recommended application areas


Guideline values for countersinking vc Max. f (mm/rev) Alternative Inserts
Insert for workpiece 1
Material material
Material group

Cutting speed
example,
Hardness HB
Rm (N/mm²)

Material -01 -03 -11

vc (m/min)
0,06-0,12 0,06-0,12 x 10 – 15
0,12-0,20 0,12-0,20 x 18 – 20
0,25-0,40 0,15-0,25 x 24 – 30
0,25-0,40 0,20-0,30 x 33 – 48
material
Strength

code/DIN
Order No. ISO-Code P M K N S H

xD
hh Size

180-240
St37-2 / 1.0037;
#500

9SMn28 /
1.0

10 – 11
non-alloy steels W29 10030.046425 WOEX 030204-03 BK6425 §§ $
2
1.0715;
St44-2 / 1.0044 W29 10110.0477 WOEX 030204-11 BK77 §$
500-900

180-240
St52-2 / 1.0050,
non-alloy / C55 / 1.0525,
2.0

15 – 26
low alloy steels 16MnCr5 /
1.7131
W29 24030.046425 WOEX 05T304-03 BK6425 §§ $
W29 24110.0477 WOEX 05T304-11 BK77 §$

for better chip control


<500

0,20
0,06-

0,20-

0,20-
9SMnPb28 /
160

0,12

0,30

0,40
2.1

lead alloys
1.0718
P

non alloy / W29 34030.046425 WOEX 06T304-03 BK6425 §§ $

30
0,06-0,10

0,20-0,35
0,25-0,40 §$
low alloy steels: W29 34110.0477 WOEX 06T304-11 BK77
42CrMo4 /
>900

3
0,18

heat resistant
140
3.0

1.7225,
structural, heat
CK60 / 1.1221
treated, nitride
and tools steels

33 – 40
X6CrMo4 / W29 42030.046425 WOEX 080404-03 BK6425 §§ $
0,04-0,08

0,20-0,30

0,20-0,35

§$
>900

0,15

1.2341, W29 42110.0477 WOEX 080404-11 BK77


120
4.0

high alloy steels


X165CrMoV12 /
1.2601
4.1

HSS




W29 50030.046425 WOEX 100504-03 BK6425 §§ $


48

special alloys:
Inconel 718 / W29 50110.0477 WOEX 100504-11 BK77 §$
0,08 0,05 0,05
0,15 0,10 0,10
0,16 0,12 0,12
0,18 0,15 0,15

2.4668,
250
5.0

30

Inconel, Hastelloy,
Nimonic 80A /
Nimonic, stc.
S

2.4631
titanium,
4
#600 400
5.1

30

TiAl5Sn2 / 3.7114
10 – 11

titanium alloys

X2CrNi189 /
1.4306,
120
6.0

stainless steels
X5CrNiMo1810 /
1.4401
X8CrNb17 /
15 – 26

W29 24010.046425 WOEX 05T304-01 BK6425 §


<900

0,08
0,15
0,16
0,18

1.4511,
120
6.1
M

for higher cutting speed

stainless steels
X10CrNiMoTi1810
/ 1.4571
W29 24010.047615 WOEX 05T304-01 BK7615 §
X10CrAl7 /
>900

0,10 0,10 0,10 0,12 0,15 0,15 0,15 0,05


0,15 0,18 0,18 0,20 0,25 0,25 0,30 0,10
0,20 0,20 0,25 0,25 0,30 0,30 0,40 0,10
0,25 0,30 0,30 0,35 0,35 0,40 0,60 0,12

stainless / 1.4713,
100
7.0

fireproof steels X8CrS-38-18 /


§
5
1.4862 W29 34010.0460 WOEX 06T304-01 BK60
30

GG-25 / 0.6025, W29 34010.0461 WOEX 06T304-01 BK61 §


130 250 180

140 140 160


8.1 8.0

gray cast iron


GG-35 / 0.6035
GG-NiCr202 /
alloy gray cast iron
0.6660
33 – 40

W29 42010.0460 WOEX 080404-01 BK60 §


#600

spheroidal graphite W29 42010.0461 WOEX 080404-01 BK61 §


9.0

GGG-40 / 0.7040
cast iron, ferritic

spheroidal graphite GGG-50 / 0.7050


230

120
9.1

cast iron, ferritic / GGG-55 / 0.7055


§
K

perlitic GTW-55 / 0.8055 W29 50010.0460 WOEX 100504-01 BK60


48

spheroidal graphite W29 50010.0461 WOEX 100504-01 BK61 §


>600
10.2 10.1 10.0

GGG-60 / 0.7060
250

120

cast iron, perlitic

6
GTS-65 / 0.8165
malleable iron

alloyed spheroidal GGG-NiCr20-2 /


200

120

10 – 11

graphite cast iron 0.7661


W29 10010.047930 WOEX 05T304-01 BK7930 §§ § §§
GGV Ti < 0,2
300

100

vermicular cast iron


GGV Ti > 0,2

copper alloy, brass, CuZn36Pb3 /


15 – 26
12.0

0,05
0,10
0,12
0,15

lead-alloy bronze, 2.1182,


§§ § §§
300

W29 24010.047930 WOEX 05T304-01 BK7930


90

lead bronze: G-CuPb15Sn /


for greater strength

good cut 2.1182

7
copper alloy, CuZn40Al1 /
13.1 13.0 12.1

0,06 0,05 0,05


0,16 0,12 0,10
0,20 0,15 0,12
0,25 0,20 0,15
100

300 300

brass, bronze: 2.0550,


average cut E-Cu57 / 2.0060
W29 34010.047930 WOEX 06T304-01 BK7930 §§ § §§
30
N

wrought AlMg1 / 3.3315,


60

aluminium alloys AlMnCu / 3.0517


G-AlMg5 /
cast alum. alloy:
3.3561,
250
75

Si-content <10%
G-AlSi9Mg /
33 – 40

magnesium alloy
3.2373 W29 42010.047930 WOEX 080404-01 BK7930 §§ § §§
16.0 15.0 14.0

0,05 0,05 0,10


0,10 0,10 0,20
0,15 0,15 0,25
0,20 0,20 0,30

cast alum.alloy: G-AlSi10Mg /


100

200

Si-content >10% 3.2381


1800 1400

hardened steels
50

8
< 45 HRC
W29 50010.047930 WOEX 100504-01 BK7930 §§ § §§
48
H

hardened steels
50

> 45 HRC

Cutting values shown are maximum values relating to the basic recommendations for cutting materials given.
Important: See chapter 8 for more application details and safety notes ! 81

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