© Copyright year ABB.

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4/27/2011

here
Insert
image
Configuration
RTU Hardware &
 RTU 560 Hardware Installed at Pantai Remis

23 ET 24 – I/O Rack
23 ET23 – I/O Rack
560 PSU01 – Power supply unit
23BE21 – Binary Input Card
23AE21 – Analog Input Card
23BA20 – Binary Output Card
23BA30 – Interposing Module
560BCU03 – Bus communication unit
560CMU05 – CPU unit
560RTC01 – GPS receiver unit
23BA22 – Binary output monitoring unit
© Copyright year ABB - 2 -
 RTU 560 Hardware

RTU hardware are base on European standard card

format 100 x 160 mm.
RTU 560 principle is built by one or two main subrack
containing the communication and processing unit with
serial or ethernet interfaces and I/O subracks with the
I/O board.
2 types of RTU configurations:
RTU 560A
RTU 560C

The I/O subrack connected to CMU’s with serial RS 485

interface A or B.
© Copyright year ABB - 3 -
 RTU 560 Bus connection

Bus connection not only provide system bus connection

between CMUs it also provide system signals
Local Alarm (relay contact)
Local warning
TSI (time sync input signal)
TSO (time sync output signal)
© Copyright year ABB - 4 -
 General modules RTU560
Power Supply Unit 560PSU01

CMU05

Real Time Clock 560RTC01 Optical Coupler 23OK22

© Copyright year ABB - 5 -
 I/O modules RTU560
Binary Input Board 23BE21 Binary Output Board 23BA20 Binary Output Supervision Board 23BA22

Analog Input Board 23AE21 Analog Output Board 23AA20

© Copyright year ABB - 6 -
 RTU560 System Architecture
Different network control systems

CMU CMU CMU CMU

RTU560 System bus

CMU CMU CMU CMU

I/O modules
IED Sub-RTU
I/O modules
© Copyright year ABB - 7 -

IED Sub-RTU I/O modules

I/O modules
 RTU560 System software package

RTU 560 system software has 3 level :-

32 bit operating software powered by VxWork
Standard program
Application program
© Copyright year ABB - 8 -
 RTU 560 Software structure

The structure
© Copyright year ABB - 9 -
 RTU 560 Component : Sub rack 23ET23/24

The Major components

Power supply unit 560PSU01

Digital input 23BE21

Sub rack 23ET23/23ET24

CMU05
© Copyright year ABB - 10 -

Digital Output 23BA20

Analogue input 23AE23

Real Time Clock 560RTC01/03

 RTU 560 Component : Sub rack 23ET24/23

21 slots available for board installation

2 slot used for power supply
19 slot left for I/Os, for C type configuration min. 2 slot
allocated for each CMU card and max. 4 slot for 2
CMUs.
© Copyright year ABB - 11 -
 RTU 560 Component : Sub rack 23ET23/24

Physical interfacing of boards are

provided by type F connectors.
Row 2 – 20 provide connection to
system bus
Row 22 – 32 provide connection to
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process signal
 RTU 560 Component : voltage monitoring

On board Voltage monitoring

Monitor internal 5 Vdc and
24Vdc.
If one or both voltage missing
relay K 01 released and alarm
contact will close.
© Copyright year ABB - 13 -
 RTU 560 Component : voltage monitoring K01 relay

23ET23 rack

K01 Relay
23ET24 rack
© Copyright year ABB - 14 -
 RTU 560 Component : voltage monitoring
© Copyright year ABB - 15 -
 RTU 560 Component : Addressing 23ET23

Sub rack address – Dip switch

register .
Each sub rack must have
different addresses.
© Copyright year ABB - 16 -
 RTU 560 Component : Addressing 23ET24

Sub rack address – Dip switch

register .
Each sub rack must have
different addresses.
© Copyright year ABB - 17 -
 RTU 560 Component : Board Addressing

Each slot has it own slot and

board addresses.
Only the first slot is dedicated for
the power supply, the rest are
freely configurable for any board
type.
© Copyright year ABB - 18 -
 RTU 560 Component : Serial peripheral bus

X1/X2 allows extension of

serial peripheral bus to
other sub rack.
The serial bus need to be
terminated by 1 k ohm
resistor at both ends.
© Copyright year ABB - 19 -

All terminator resistor (R

21) that are not last
should be removed.
 RTU 560 Component : Serial peripheral bus

23ET24

X1/X2 allows extension of

serial peripheral bus to
other sub rack.
23ET24 X1/X2 port is
© Copyright year ABB - 20 -

RJ45 type
.
 RTU 560 Component : Serial peripheral bus

23ET23

X1/X2 allows extension of

serial peripheral bus to
other sub rack.
© Copyright year ABB - 21 -

23ET23 X1/X2 port is DB9

type
 RTU 560 Component : Serial peripheral bus

RJ45 DB9

2 2
3 3

7 7
© Copyright year ABB - 22 -
 RTU 560 Component : Serial peripheral bus

Electrical
connection for
serial peripheral
bus (RS 485 std)
Use 3 wire, direct
tx, rx and ground.
(shielded cable)
© Copyright year ABB - 23 -
 RTU 560 Component : Serial peripheral bus

Other possibilities !
For a longer distance linked or
grounding situation very bad
electrical serial peripheral bus
could be replaced by optical fibre
connection.
Option 1 :- serial peripheral bus in
star configuration.
© Copyright year ABB - 24 -
 RTU 560 Component : Serial peripheral bus

Option 2 :- serial peripheral bus in

multipoint-T-configuration.
© Copyright year ABB - 25 -
 RTU 560 Component : Bus connection unit
Bus connection unit is designed to make system bus signal
accessible to multiple MPU .
BCU card provide Alarm and Warning signal to outside relay
contact. It also provide input/output for I/O time synchronization.
(24 Vdc optically isolated)
3 type of BCU for 3 different rack.
BCU01 for 560CSR01 sub rack.
BCU02 for 23TP23 sub rack.
BCU03 R001 for 23ET23 sub rack.
BCU03 R002 for 23ET24 subrack
© Copyright year ABB - 26 -
 RTU 560 : Bus connection unit mounting
BCU 01 is mounted at slot
81on 560CSR01.
BCU 02 mounted on plug-
in terminal strip slot 69/4
and 77/2 on 23TP23.
BCU 03 mounted on PBP
560 BCU01
connectors X1 and X2 on
23ET23.
© Copyright year ABB - 27 -

560 BCU03 560 BCU02

 RTU 560 : Bus connection unit mounting
For BCU03 R0002, it is
mounted at the back of
23ET24 with 4 plastic bolts
The connection to CMU
module is by ribbon cable
(max 2 unit of CMU could
be connected this way)
There is dedicated 24 VDC
supply for this card
© Copyright year ABB - 28 -

560 BCU03
 RTU 560 : 24VDC Wetting

RTU560 used internal

wetting for it binary input.
Each rack provide common
24 VDC/ 0 VDC
It is also to activate the
interposing module
23BA30
© Copyright year ABB - 29 -
 RTU 560 Component: Binary input board

Binary input board is

23BE21.
16 Binary input channel
which scanned every ms.
23BE21 support
Single indication
Double indication
Pulse counter value input
8 bit digital measured
16 bit digital measured
© Copyright year ABB - 30 -
 RTU 560 Component: Binary input board
Ground connecting screw Firmware selection
for front plate jumper.

Error indicator.

LED signal
Optocoupler chip.
ON – input 24..60 Vdc
OFF – input 0 Vdc
© Copyright year ABB - 31 -

24 kByte RAM for 32 kByte EPROM for

input configuration. firmware.
 RTU 560 Component: Binary input board

EAP – input/output
processor reads the input
register and process each
input according to the
loaded process signal type
and parameter.
© Copyright year ABB - 32 -
 RTU 560 Component: Binary input board

Sub rack terminal

connection

Placement of signal terminal

connectors on subrack
© Copyright year ABB - 33 -
 RTU 560 Component: Analogue input board

Analogue input board is

23AE21.
8 analogue input channel.
23AE21 measured range
+/- 2 mA
+/- 5 mA
+/- 10 mA
+/- 20 mA
+/- 40 mA
+/- 2 Vdc
0..+20 Vdc
© Copyright year ABB - 34 -
 RTU 560 Component: Analogue input board

23AE21 board allow separately for each of the

input channel to be configured
Zero value supervision
Switching detection
Smoothing
Cyclic transmission to CMU independent from treshold
supervision
Treshold supervision
Limit value monitoring
© Copyright year ABB - 35 -
 RTU 560 Component: Binary input board
Ground connecting screw 32 kByte EPROM for
for front plate firmware.

Error indicator.
© Copyright year ABB - 36 -

Line frequency setting

24 kByte RAM for
input configuration. Input signal range
setting
 RTU 560 Component: Analogue input board

Different setting for each

of 8 channel.
For each channel switch
register S1 to S3 and
jumper X5x1 need to be
configured depending on
measuring range
intended to use.
© Copyright year ABB - 37 -
 RTU 560 Component: Analogue input board

Configuration S1 to S3 and X5x1.

Jumper setting and dip switch
setting must be correspond to
each other to get a correct value.
© Copyright year ABB - 38 -
 RTU 560 Component: Analogue input board

Configuration of line
frequency.
It scan cycle for per board
hence all channel will be
scan with similar
frequency.
© Copyright year ABB - 39 -
 RTU 560 Component: Analogue input board

EAP – input/output
processor control A/D
converter and read
digitized analog
measured value.
Configuration
parameters are loaded
by CMU to RAM.
© Copyright year ABB - 40 -
 RTU 560 Component: Binary input board

Sub rack terminal

connection

Placement of signal terminal

connectors on subrack
© Copyright year ABB - 41 -
 RTU 560 Component: Binary Output board

Binary Output board is

23BA20.
16 potentially isolated
output.
Output voltage range
resistive load 60 w 24..60
V dc.
Type of signal
Object command
Set point message
General output message
© Copyright year ABB - 42 -
 RTU 560 Component: Binary Output board

Command output
monitoring provided by
23BA22 board (1 out of n
check)
Two type of object
command supported
1 or 2 pole output without (1
out of n check)
1.5 or 2 pole output with (1
out of n check)
© Copyright year ABB - 43 -

Binary output 1 pole

 RTU 560 Component: Binary Output board
© Copyright year ABB - 44 -

Binary output 1 pole . Different Binary output 2 pole

process voltage source
 RTU 560 Component: Binary Output board

No hardware setting
required Driver

EAP – input/output
processor activate any
output forced by CMU
by a command output Monitoring of
command output
request.
EAP provide time Voltage
monitoring

duration of a pulse Output relay

output loaded by CMU control

to RAM.
© Copyright year ABB - 45 -
 RTU 560 Component: Binary Output board

Sub rack terminal

connection

Placement of signal terminal

connectors on subrack
© Copyright year ABB - 46 -
 RTU 560 : Analog Output board

Analogue Output board is

23AA20.
2 galvanically isolated
output.
Each could individually
configured for following
current output type :-
+/- 2.5 mA
+/- 5 mA
+/- 10 mA
+/- 20 mA
© Copyright year ABB - 47 -
 RTU 560 Component: Analog output board
Ground connecting screw
for front plate
Channel 2 jumper setting

Error indicator.
© Copyright year ABB - 48 -

Channel 1 jumper setting

 RTU 560 Component: Analog Output board

EAP – input/output
processor controls 2 digital
to analog converter.
DAC resolution is 11 bit +
sign
Output value remain until
new value receive.
Configuration data and
processing parameter
loaded to RAM via peripheral
bus from CMU.
© Copyright year ABB - 49 -
 RTU 560 Component: Analog Output board
© Copyright year ABB - 50 -
 RTU 560 Component: Analog output board

Sub rack terminal

connection

Placement of signal terminal

connectors on subrack
© Copyright year ABB - 51 -
 RTU 560 Component: Command supervision

Binary Output command

supervision board is
23BA22.
It allow one interposing
relay operated at one time
( 1 out of n check)
© Copyright year ABB - 52 -
 RTU 560 Component: Command supervision

The switching voltage

could be inhibited by
LOCAL key (LOC).
To activate, double press
the red button within 3 sec.
© Copyright year ABB - 53 -
 RTU 560 Component: 560RTC01

Provide time and date

synchronisation from global
positioning system (GPS) to
RTU 560.
Reliable receipt of GPS signal
of only one satellite.
Reliable battery back up highly
accurate quartz clock in case
satellite source signal dropping.
Battery life cycle > 10 years.
© Copyright year ABB - 54 -
 RTU 560 Component: Real time clock

560RTC01 board receive signal

from GPS satellite and supplies
the information of time and date
to RTU560 via peripheral bus.
The sych. Is forced every minute
by GPS receiver.
2 minute pulse output signal
Self monitoring :-
Alarm contact (K1 relay) close
when
GPS signal drop > 2.5 hr
560RTC01 not sync.
© Copyright year ABB - 55 -

Power source lost

Watchdog timer of the EAP
operated.
 RTU 560 Component: Real time clock

Antenna mounting.
BNC front plug for coax cable
(50 ohm, RG 58, max 200 m)
RJ 45 connector provide a RS
232 interface which offering 33
byte of ASCII coded time
message every minute.
It also provide configuration of
the clock or for monitoring the
actualization of the system
software.
© Copyright year ABB - 56 -

Pin arrangement of RJ 45
 RTU 560 Component: 560 RTC 01

Sub rack terminal

connection

Placement of signal terminal

connectors on subrack
© Copyright year ABB - 57 -
 RTU 560 Component: 560 RTC 01
© Copyright year ABB - 58 -

Connection diagram
 RTU 560 Component: 23PK27

Cable type to be used with

TMTU/ASE2000
Connectors of the serial
communication is a RJ 45
© Copyright year ABB - 59 -
 RTU 560 Component: CMU05
560 CMU05 provide ethernet
interface CMU (communication
unit) for RTU 560.
Main tasks are
Managing and controlling I/O
boards via up to 2 peripheral
bus.
Reading process event from
the input board.
Writing command to the output
board.
Communication with control
center and local MMI system
via ethernet 10/100baseT LAN
Managing time base and
© Copyright year ABB - 60 -

synchronisation of I/O board.

Handling dialogue with PC
based data engineering and
diagnostic tool RTUtil NT via
LAN Interface
 RTU 560 Component: 560ETH02/03

2 microprocessor
MPU 32 bit main processing
unit
SLC 8 bit serial line
controller

Removable non-volatile
memory card provide
storage for configuration
files and power fail save
files.
© Copyright year ABB - 61 -
 RTU 560 Component: 560ETH02/03
CPA/B interface in RS232 mode.
CMU05 has
2 Ethernet port E1/E2
4 Serial CPA/CPB/CP1/CP2
configurable for RS232/
RS485.
© Copyright year ABB - 62 -
 RTU 560 Component: 560ETH02/03
CPA/B interface in RS232 mode.
CPA/B Interface can be
configured as RS 485 or
RS 232.
Baudrate <= 19200 bit/s
Software selectable for
type and baudrate.
CPA/B interface in RS485 mode.
Both interfaces are
working with similar
protocol.
Serial peripheral bus is
directly connected to CPB.
© Copyright year ABB - 63 -
 RTU 560 Component: 560ETH02/03
CPA/B interface in RS232 mode.
For peripheral bus
connection CPB must be
configured with segment
address = 2
Software configuration
© Copyright year ABB - 64 -
 RTU 560 Component: 560ETH02/03
CPA/B interface in RS232 mode.
By default X1 jumper is
always at position 1-2
If the jumper is at position
2-3 then it will read IP from
the configuration set
The default IP is
192.168.0.1
The IP can be changed
using RTUtil
© Copyright year ABB - 65 -
 RTU 560 Component: Power supply unit 560PSU01

560PSU01 generate 2
type of supply voltage 5 V
dc and 24 V dc.
2 type of input supply
24 to 60 V dc (-20% -
+15%)
110 to 220 V dc ( -20% -
+15%)

Input connected on the

front plate.
© Copyright year ABB - 66 -