Manual 930 29301300 Compact IC Flex CHS PP (English)
Manual 930 29301300 Compact IC Flex CHS PP (English)
Manual
8.930.8005EN / 2017-07-31
Metrohm AG
CH-9100 Herisau
Switzerland
Phone +41 71 353 85 85
Fax +41 71 353 89 01
[email protected]
www.metrohm.com
2.930.1300
Manual
Table of contents
1 Introduction 1
1.1 Instrument description ......................................................... 1
1.2 Intended use ......................................................................... 3
1.3 Safety instructions ................................................................ 3
1.3.1 General notes on safety ........................................................... 3
1.3.2 Electrical safety ........................................................................ 3
1.3.3 Tubing and capillary connections ............................................. 4
1.3.4 Flammable solvents and chemicals ........................................... 5
1.3.5 Recycling and disposal ............................................................. 5
1.4 Symbols and conventions .................................................... 5
3 Installation 13
3.1 Setting up the instrument .................................................. 13
3.1.1 Packaging .............................................................................. 13
3.1.2 Checks .................................................................................. 13
3.1.3 Location ................................................................................ 13
3.2 Capillary connections in the IC system ............................. 13
3.3 Removing transport locking screws .................................. 16
3.4 Connecting the drainage tubing and leak sensor ............ 17
3.4.1 Installing the drainage tubing ................................................ 17
3.4.2 Connecting the leak sensor .................................................... 19
3.5 Connecting the eluent bottle ............................................. 19
3.6 Installing the high-pressure pump .................................... 23
3.7 Installing an inline filter ..................................................... 24
3.8 Installing the pulsation absorber ...................................... 25
3.9 Injection valve ..................................................................... 26
3.10 Metrohm Suppressor Module (MSM) ............................... 28
3.10.1 Inserting the rotors ................................................................ 28
3.10.2 Connecting the Metrohm Suppressor Module (MSM) ............. 31
3.11 Peristaltic pump .................................................................. 36
3.11.1 Installing the peristaltic pump ................................................ 36
3.11.2 Mode of operation for the peristaltic pump ........................... 40
4 Operation 54
5 Operation and maintenance 55
5.1 IC system ............................................................................. 55
5.1.1 Operation .............................................................................. 55
5.1.2 Care ...................................................................................... 55
5.1.3 Maintenance by Metrohm Service .......................................... 55
5.1.4 Shutting down and recommissioning ..................................... 56
5.2 Capillary connections ......................................................... 57
5.3 Servicing the door .............................................................. 57
5.4 Handling the eluent ............................................................ 57
5.4.1 Manufacturing eluent ............................................................ 58
5.4.2 Changing the eluent .............................................................. 58
5.5 Notes on operating the high-pressure pump ................... 59
5.6 Servicing the high-pressure pump .................................... 59
5.7 Servicing the inline filter .................................................... 73
5.8 Servicing the pulsation absorber ...................................... 76
5.9 Injection valve ..................................................................... 76
5.10 Metrohm Suppressor Module (MSM) ............................... 76
5.10.1 Notes for operating the Metrohm Suppressor Module
(MSM) ................................................................................... 76
5.10.2 Taking care of the suppressor housing ................................... 77
5.10.3 Servicing the Metrohm Suppressor Module (MSM) ................. 77
5.11 Peristaltic pump .................................................................. 85
5.11.1 Notes on operating the peristaltic pump ................................ 85
5.11.2 Servicing the peristaltic pump ................................................ 85
5.12 Servicing the detector ........................................................ 87
5.13 Rinsing the sample path .................................................... 87
5.14 Separation column ............................................................. 89
5.14.1 Separating efficiency .............................................................. 89
5.14.2 Protecting the separation column .......................................... 89
6 Troubleshooting 91
6.1 ............................................................................................. 91
7 Technical specifications 95
7.1 Reference conditions .......................................................... 95
7.2 Instrument ........................................................................... 95
7.3 Ambient conditions ............................................................ 95
7.4 Housing ............................................................................... 96
7.5 Weight ................................................................................. 96
7.6 Leak sensor ......................................................................... 96
7.7 High-pressure pump ........................................................... 96
7.8 Injection valve ..................................................................... 97
7.9 Metrohm Suppressor Module (MSM) ............................... 97
7.10 Peristaltic pump .................................................................. 97
7.11 Detector ............................................................................... 98
7.12 Power connection ............................................................... 98
7.13 Interfaces ............................................................................. 98
8 Accessories 99
Index 100
Table of figures
Figure 1 Front ................................................................................................. 7
Figure 2 Rear .................................................................................................. 8
Figure 3 Feed-throughs on the door .............................................................. 10
Figure 4 Openings for capillaries and cables .................................................. 11
Figure 5 Ducts for capillaries ......................................................................... 12
Figure 6 Removing the transport locking screws ............................................ 16
Figure 7 Installing the eluent bottle cap ........................................................ 20
Figure 8 Installing tubing weighting and aspiration filter ................................ 21
Figure 9 High-pressure pump with purge valve .............................................. 24
Figure 10 Inline filter ....................................................................................... 25
Figure 11 Pulsation absorber ........................................................................... 25
Figure 12 Exchanging the sample loop ............................................................ 27
Figure 13 Metrohm Suppressor Module (MSM) – Connection capillaries .......... 31
Figure 14 Peristaltic pump ............................................................................... 40
Figure 15 High-pressure pump – Parts ............................................................. 60
Figure 16 High-pressure pump – Cross-section ................................................ 67
Figure 17 Tool for piston seal (6.2617.010) ..................................................... 68
Figure 18 Removing the piston cartridge from the pump head ........................ 68
Figure 19 Inserting the piston seal into the tool ............................................... 69
Figure 20 Parts of the piston cartridge ............................................................ 70
Figure 21 Inline filter – Removing the filter ...................................................... 74
Figure 22 Parts of the Metrohm Suppressor Module (MSM) ............................ 77
Figure 23 Pump tubing connection – Replacing the filter ................................. 86
1 Introduction
Housing
The sturdy housing contains the instrument's electronic components,
including their interfaces and one connector for a separation column. In
addition, the housing provides space for a conductivity detector or an
amperometric detector. Capillaries and cables can be fed into and out of
the instrument through several openings.
Leak sensor
The leak sensor detects leaking liquid that collects in the instrument's base
tray. Liquid that leaks in the instrument is routed to the base tray using
drainage tubing and detected there.
High-pressure pump
The intelligent and low-pulsation high-pressure pump pumps the eluent
through the IC system. It is equipped with a chip where its technical speci-
fications and "life history" (operating hours, service data, etc.) are stored.
Inline filter
Inline filters protect the separation column reliably from potential contami-
nation from the eluent. The filter pads with 2 µm pore size can be
replaced quickly and easily. They remove particles from the solutions, such
as bacteria and algae.
Pulsation absorber
The pulsation absorber protects the separation column from damage
caused by pressure fluctuations, e.g. when the injection valve is switched,
and reduces interfering pulsations during highly sensitive measurements.
Injection valve
The injection valve connects the eluent path to the sample path. By a
quick and precise switching of the valve, a quantity of sample solution
defined by the size of the sample loop is injected and flushed to the sepa-
ration column with the eluent.
Peristaltic pump
The peristaltic pump is used for pumping sample and auxiliary solutions. It
can rotate in both directions.
Detector
Metrohm offers a series of different detectors for various analysis tasks. A
suitable detector type must be ordered as a separate device.
Separation column
The intelligent separation column separates different components accord-
ing to their interactions with the column. Metrohm separation columns
are equipped with a chip where their technical specifications and history
(start-up, operating hours, injections etc) are stored.
WARNING
This instrument has left the factory in a flawless state in terms of technical
safety. To maintain this state and ensure non-hazardous operation of the
instrument, the following instructions must be observed carefully.
WARNING
WARNING
Supply voltage
WARNING
WARNING
CAUTION
Leaks in tubing and capillary connections are a safety risk. Tighten all
connections well by hand. Avoid applying excessive force to tubing con-
nections. Damaged tubing ends lead to leakage. Appropriate tools can
be used to loosen connections.
Check the connections regularly for leakage. If the instrument is used
mainly in unattended operation, then weekly inspections are manda-
tory.
WARNING
WARNING
This symbol draws attention to a possible hazard due
to electrical current.
WARNING
This symbol draws attention to a possible hazard due
to heat or hot instrument parts.
WARNING
This symbol draws attention to a possible biological
hazard.
CAUTION
This symbol draws attention to possible damage to
instruments or instrument parts.
NOTE
This symbol highlights additional information and
tips.
2.1 Front
Figure 1 Front
2.2 Rear
Figure 2 Rear
19 Power socket
Power socket for connecting the power
cable and power switch for switching the
instrument on and off.
The removable back panel is outfitted with openings through which capil-
laries and cables can be lead out of the detector chamber.
3 Installation
3.1.2 Checks
Immediately after receipt, check whether the shipment has arrived com-
plete and without damage by comparing it with the delivery note.
3.1.3 Location
The instrument has been developed for operation indoors and may not be
used in explosive environments.
Place the instrument in a location of the laboratory which is suitable for
operation, free of vibrations, protected from corrosive atmosphere, and
contamination by chemicals.
The instrument should be protected against excessive temperature fluctua-
tions and direct sunlight.
Pressure screws
Three types of pressure screws are used in the IC system:
Pressure screws are tightened and loosened by hand. A tool is not nee-
ded.
Also see: PEEK pressure screws 1x1 video on the Internet http://ic-
help.metrohm.com.
Connection capillaries
PEEK capillaries and PTFE capillaries are used in the IC system.
PEEK capillaries (poly- PEEK capillaries are pressure-stable up to 400 bar (depending on the inner
etheretherketone) diameter), flexible, chemically inert and have an extremely smooth surface.
They can be readily cut down to the desired length with the capillary cut-
ter (6.2621.080).
Use:
■ PEEK capillaries with an inner diameter of 0.25 mm (6.1831.010) for
the entire high-pressure section.
■ PEEK capillaries with an inner diameter of 0.5 mm (6.1831.180) for the
sample path.
PTFE capillaries PTFE capillaries are transparent and enable visual tracing of the liquids to
(poly(tetrafluoroethy- be pumped. They are chemically inert, flexible and temperature-resistant
lene)) up to 80 °C. They can be readily cut down to the desired length with the
capillary cutter (6.2621.080).
Use:
PTFE capillaries (6.1803.0x0) are used for the low-pressure section.
■ PTFE capillaries with an inner diameter of 0.5 mm for sample process-
ing and for the transfer of rinsing solutions (they are not necessarily
included in the scope of delivery of the instrument).
Capillary connections
NOTE
occurs if two capillary ends connected to each other do not fit exactly,
thus allowing liquid to escape. There are two possible causes for this:
■ The capillary ends do not have exactly flat edges.
■ The two capillary ends do not completely meet.
One prerequisite for dead-volume-free capillary connection is that both
capillary ends are cut exactly flat. Therefore we recommend cutting PEEK
capillaries only with a capillary cutter (6.2621.080).
Also see: Cutting capillaries video on the Internet http://ic-help.met-
rohm.com.
1 Wipe off the end of the capillary with a cloth dampened with ace-
tone.
2 Slide the pressure screw over the capillary. Ensure that the capillary
protrudes 1 to 2 mm from the tip of the pressure screw.
4 Only then start turning the pressure screw. Hold the capillary in the
stop position while turning it shut.
NOTE
1 Remove all of the transport locking screws with the hex key.
Store the transport locking screws in a safe place. Reinsert the transport
locking screws each time you transport the instrument a significant dis-
tance.
CAUTION
2 Attach one end of the 40 cm long piece to the drainage tubing con-
nection on the bottle holder.
3 Attach one end of the 20 cm long piece to the drainage tubing con-
nection on the detector chamber.
5 Attach one end of the second 40 cm long piece to the third end of
the Y connector.
Attach the loose end to the right-side drainage tubing connection on
the base tray.
6 Attach one end of the second piece of silicone tubing to the left-side
drainage tubing connection on the base tray.
1 Pull the leak sensor connection cable out of the base tray as far as
needed.
2 Plug the plug for the leak sensor connection cable into the leak sen-
sor connection socket (labeled Leak Sensor).
NOTE
In order to avoid air bubbles after the installation of the aspiration fil-
ter, we recommend pre-rinsing the aspiration filter with water or elu-
ent.
For pre-rinsing, you will need the holder for the eluent aspiration fil-
ter (6.2744.360), a syringe and the purge needle (6.2816.040).
This procedure can also be found in the video "Inserting a new aspi-
ration filter" at the following link: ic-help.metrohm.com
NOTE
■ Place the loose end of the eluent aspiration tubing into the aspira-
tion filter.
The end of the tubing should reach approximately to the center of
the aspiration filter.
■ Tighten the aspiration filter to the filter holder.
■ Adjust the length of the eluent aspiration tubing so that the aspi-
ration filter is at the bottom of the eluent bottle. Then fix it in
place using the M8 tubing nipple.
■ Seal the M6 opening on the bottle cap with the M6 threaded
stopper from the accessory set.
NOTE
■ Remove the plastic cover from the large opening of the adsorber
tube. Fill the adsorber tube and close it again using the plastic
cover.
■ Insert the adsorber tube into the bottle cap's large opening. Fas-
ten it to the bottle cap using the SGJ clip (6.2023.020).
6.2744.070
6.2744.070
6.2821.120
5 Connection capillary
Connection to injection valve.
NOTE
3 Pressure screw
Fastened to Port 3.
NOTE
6.2844.000
6.2832.000
6.2842.000
NOTE
CAUTION
4 mm
6.2842.000
6.2842.200
6.2835.010
NOTE
You need the adapter (6.2842.020) in order to insert a small rotor into the
suppressor drive.
CAUTION
■ Clean the sealing surface of the rotor with ethanol using a lint-
free cloth.
■ Insert the rotor into the adapter so that the tubing connections
on the rear of the rotor fit into the corresponding recesses inside
the adapter and one of the three holes of the rotor is visible in the
slot of the adapter.
1 out 2 in
Outlet capillary for the eluent. Inlet capillary for the eluent.
Recommended installation
Alternative installation
For the alternative installation, a second tubing cartridge (6.2755.000) is
required that must be ordered separately with the following accessories:
■ Tubing cartridge (6.2755.000)
■ Coupling olive/UNF 10/32 2x (6.2744.034)
■ Pump tubing connection with locking nut and filter (6.2744.180)
■ Pump tubing PharMed® (orange/yellow) 3 stoppers (6.1826.420)
■ Glass bottle / 1000 mL / GL 45 (6.1608.020)
■ Bottle cap / GL 45 - 3 × UNF 10/32 (6.1602.150)
■ PTFE capillary, 0.5 mm inner diameter / 3 m (6.1803.030)
2 Connect the capillary labeled out to the detector inlet capillary using
one coupling (6.2744.040) and two pressure screws (6.2744.070)
(see manual of the conductivity detector).
NOTE
3 Connect the PTFE capillary from the rinsing solution bottle to the inlet
of the pump tubing.
6.1826.310 Pump tubing LFL (orange/ PVC (Tygon®) 0.38 mm Pump tubing for bromate deter-
green), 3 stoppers mination using the triiodide
method.
6.1826.320 Pump tubing LFL (orange/ PVC (Tygon®) 0.48 mm For acceptor solutions for Inline
yellow), 3 stoppers Dialysis and for Inline Ultrafiltra-
tion.
6.1826.330 Pump tubing LFL (orange/ PVC (Tygon®) 0.64 mm No special applications.
white), 3 stoppers
6.1826.340 Pump tubing LFL (black/ PVC (Tygon®) 0.76 mm For sample solution in Inline Dial-
black), 3 stoppers ysis.
6.1826.360 Pump tubing LFL (white/ PVC (Tygon®) 1.02 mm For sample transfer.
white), 3 stoppers
6.1826.380 Pump tubing LFL (gray/ PVC (Tygon®) 1.25 mm For Inline Dilution.
gray), 3 stoppers
6.1826.390 Pump tubing LFL (yellow/ PVC (Tygon®) 1.37 mm For sample solution in Inline
yellow), 3 stoppers Ultrafiltration.
1 Select pump tubing suitable for the application (see Table 2, page
36).
2 Select an adapter suitable for the pump tubing. The adapters are
included with the pump tubing connection with locking nut and filter
(6.2744.180).
6.1826.310 (orange/green)
6.1826.320 (orange/yellow)
6.1826.330 (orange/white)
6.1826.340 (black/black)
6.1826.360 (white/white)
6.1826.380 (gray/gray)
6.1826.390 (yellow/yellow)
6.1826.420 (orange/yellow)
NOTE
Pieces of pump tubing are consumables. The service life of the pump
tubing depends on the contact pressure, among other factors.
1 ■ Fully loosen the contact pressure lever , i.e. press it all the way
down.
■ In the software, activate the drive of the peristaltic pump with the
desired speed.
■ Raise the contact pressure lever one step at a time until liquid
flows.
7 Mounting bolt
NOTE
NOTE
1 Insert the USB cable into the computer connection socket on the rear
of the instrument.
WARNING
Accessories Power cord, three-core with IEC 60320 instrument plug type C13. Con-
ductor cross-section 1 mm2 / 18 AWG. Power plug according to customer
requirement (6.2122.XX0).
Do not use a not permitted power cord.
The power cord is three-core and provided with a plug with grounding. If
another plug has to be mounted, connect the yellow/green conductor
(IEC standard) to the protective ground (protection class I).
CAUTION
The separation column and the guard column are not permitted to be
installed at the time of the initial start-up.
Make sure that a coupling (6.2744.040) is being used instead of the
columns.
3 Starting equilibration
■ Start the equilibration in MagIC Net: Workplace ▶ Run ▶ Equili-
bration ▶ Start HW.
■ Push the end of the purge needle (6.2816.040) over the end of
the purge capillary on the purge valve.
■ Insert the syringe (6.2816.020) in the Luer connector of the purge
needle.
■ Open the purge valve using the rotary knob (approx. ½ turn).
■ Switch on the high-pressure pump in MagIC Net.
■ Use the syringe to aspirate eluent until there are no more air bub-
bles in the eluent aspiration tubing.
■ Switch off the high-pressure pump in MagIC Net.
■ Seal the purge valve using the rotary knob.
■ Remove the syringe from the purge needle.
■ Pull the purge needle out of the purge capillary.
NOTE
NOTE
CAUTION
New guard columns are filled with a solution and sealed with stoppers
or caps on both sides.
Before inserting the guard column, ensure that this solution can be
mixed with the eluent being used (follow the information provided by
the manufacturer).
NOTE
The guard column may not be connected until after the instrument has
already been put into operation once (see Chapter 3.16, page 44). The
guard column and the separation column have to be replaced by a cou-
pling (6.2744.040) until then.
CAUTION
■ Fasten the inlet of the guard column to the column inlet capillary
using a short pressure screw (6.2744.070).
NOTE
CAUTION
New separation columns are filled with a solution and sealed with stop-
pers on both sides. Before inserting the column, ensure that this solu-
tion can be mixed with the eluent being used (follow the information
provided by the manufacturer).
NOTE
Connect the separation column only after the initial start-up of the
instrument. Until that point, insert a coupling (6.2744.040) instead of
the guard column and separation column.
CAUTION
3.19 Conditioning
In the following cases, the system must be conditioned with eluent until a
stable baseline has been reached:
■ After installation
■ After each time the instrument is switched on
■ After each eluent change
NOTE
CAUTION
Ensure that the configured flow rate is not higher than the flow
rate permitted for the corresponding column (refer to the column
leaflet and chip data record).
3 Starting equilibration
■ Start the equilibration in MagIC Net: Workplace ▶ Run ▶ Equili-
bration ▶ Start HW.
4 Operation
The 930 Compact IC Flex ChS/PP is operated solely using the MagIC Net
software. You can find information on operating the software in the tuto-
rial for MagIC Net or in the online help.
5.1 IC system
5.1.1 Operation
In order to avoid disruptive temperature influences, protect the analysis
system, including the eluent bottle, from direct sunlight.
5.1.2 Care
The instrument requires appropriate care. Excess contamination of the
instrument results in malfunctions and a reduction in the service life of the
sturdy mechanical and electronic components.
The instrument must be cleaned immediately if chemicals or solvents are
spilled on it. In particular, the plug connections (particularly the power
plug) must be protected against contamination.
CAUTION
WARNING
1 In the software, stop the hardware and wait until the pressure in the
high-pressure pump has been released.
2 Remove the guard column and the separation column from the elu-
ent path. Connect the connection capillaries directly with each other
using a coupling (6.2744.040).
3 Remove the coupling and install the guard column and the separa-
tion column (see Chapter 3.17, page 46 and Chapter 3.18, page 48).
CAUTION
CAUTION
Never hold the instrument by the door when lifting it. Only hold the
instrument by the housing.
NOTE
To change the eluent, remove the guard column and the separation col-
umn. Connect the capillaries using a coupling (6.2744.040) and two
pressure screws (6.2744.070).
CAUTION
NOTE
You can find a video sequence for this task in the Multimedia Guide IC
Maintenance or on the Internet at http://ic-help.metrohm.com/.
Maintenance interval The following parts of the high-pressure pump must be serviced at least
once per year:
■ Inlet valve (6.2824.170)
■ Outlet valve (6.2824.160)
■ Piston seal (6.2741.020)
■ Zirconium oxide piston (6.2824.070)
Maintenance tasks can also be carried out if the following problems occur:
■ Unstable baseline (pulsations, flow fluctuations)
CAUTION
Recommended pro- We recommend the following procedure for the maintenance of the
cedure pump head:
1. Service the inlet valve and the outlet valve.
2. Remove the pump head.
3. Service both pistons, one after the other.
a. Remove piston.
b. Dismantle the piston.
c. Replace the piston seal.
d. Replace the zirconium oxide piston.
e. Assemble the piston.
f. Insert the piston.
4. Reinstall the pump head.
You can find brief video sequences on the following maintenance steps on
the Internet at http://ic-help.metrohm.com/.
Spare parts If the outlet valve cannot be cleaned, you will need a new outlet valve
(6.2824.160) for this step.
■ Insert the outlet valve into the outlet valve holder (the seal must
be visible) (1).
■ Screw the outlet valve holder up into the pump head (2) and
tighten it firmly by hand and then retighten it one additional ¼
turn using the adjustable wrench (3).
■ Tighten the connection capillary to the auxiliary piston back onto
the outlet valve holder.
Spare parts If the inlet valve cannot be cleaned, you will need a new inlet valve
(6.2824.170) for this step.
■ Insert the inlet valve into the inlet valve holder (the seal must be
visible) (1).
■ Screw the inlet valve holder up into the pump head (2) and
tighten it firmly by hand and then retighten it one additional ¼
turn using the adjustable wrench (3).
■ Refasten the connection capillary to the connection of the eluent
aspiration tubing (15-7).
Prerequisites:
■ Is the high-pressure pump switched off?
■ Has the pressure been released?
■ Is the instrument switched off?
1 Release the coupling from the pressure screw and seal it with a stop-
per.
2 Unscrew and remove the pressure screw on the pump head's outlet
(15-8).
3 Loosen and remove the four fastening screws (15-3) using the hex
key.
9 Piston cartridge
1
2
1 Tip 2 Sleeve
Spare part For this step, you need a new piston seal (6.2741.020).
CAUTION
Screwing the (6.2617.010) special tool for the piston seal into the
piston seal destroys this completely!
CAUTION
Avoid touching the sealing surface in the pump head with the
tool!
Only screw the tip (17-1) of the tool for the piston seal far enough
into the piston seal that the seal can be pulled out.
Prerequisites:
■ The pump head has been removed (see "Removing the pump head",
page 65).
■ The piston cartridge is removed (see "Replacing the piston seal", page
68).
For this task, you need the following accessories:
■ Zirconium oxide piston (6.2824.070)
■ Adjustable wrench (6.2621.000) from the accessory kit: Vario/Flex
Basic (6.5000.000).
CAUTION
Inside the piston cartridge there is a taut spring that can launch
out of the piston cartridge if the tension is released suddenly.
When opening the piston cartridge, counteract the pressure from
the spring and carefully unscrew the cartridge.
NOTE
The pump head cannot be mounted the wrong way, as it has fastening
bolts with different bore hole depths, i.e., one fastening bolt is longer
than all others. The bore hole with the greatest depth must therefore
be aligned with the longest bolt.
1 ■ Push the pump head onto the four fastening bolts (1).
■ Tighten the four fastening screws using the hex key (6.2621.030)
alternating crosswise.
NOTE
You can find a video sequence for this task in the Multimedia Guide IC
Maintenance or on the Internet at http://ic-help.metrohm.com/.
Maintenance interval The filter must be replaced at least every 3 months; it may need to be
replaced more frequently, depending on the application.
3 Filter (6.2821.130)
Pack contains 10 pieces.
CAUTION
NOTE
The suppressor units must never be regenerated in the same flow direc-
tion the eluent is pumped. Therefore, always mount the inlet and outlet
capillaries according to the diagram outlined in Chapter Connecting the
Metrohm Suppressor Module (MSM), page 31.
CAUTION
CAUTION
CAUTION
5
Figure 22 Parts of the Metrohm Suppressor Module (MSM)
3 Rotor 4 Housing
NOTE
CAUTION
Pump tubing made of PVC must not be used for solutions containing
organic solvents.
We recommend using the high-pressure pump for regeneration.
CAUTION
4 mm
■ Insert the rotor (22-3) into the housing (22-4) in such a way that
the tubing connections on the rear of the rotor fit into the corre-
sponding recesses inside the housing and one of the three holes
of the rotor is visible from below in the slot of the housing (22-5).
NOTE
CAUTION
NOTE
4 mm
■ Insert the new rotor (22-3) into the housing (22-4) in such a way
that the tubing connections on the rear of the rotor fit into the
corresponding recesses inside the housing and one of the three
holes of the rotor is visible from below in the slot of the housing
(22-5).
NOTE
CAUTION
The service life of the pump tubing primarily depends on the contact
pressure.
If the peristaltic pump is switched off for long periods, lift up the tubing
cartridges on the right side by releasing the snap-action levers. This
ensures that the contact pressure will be maintained once it has been
set.
CAUTION
3 Filter screw
You can determine if the applied rinsing time is sufficient by measuring the
sample carry-over directly. Proceed as follows to do this:
NOTE
Qualification
Please contact your local Metrohm representative for support in qualifica-
tion of instruments and software. The Installation Qualification (IQ)
and Operational Qualification (OQ) are offered by Metrohm represen-
tatives as a service. They are carried out by trained employees using stand-
ardized qualification documents and in accordance with the currently
applicable requirements of the regulated industry.
6 Troubleshooting
Marked drop in Leak in the system. Check the capillary connections and seal leaks,
pressure. if necessary (see Chapter 3.2, page 13).
The baseline has a The eluent path has a leak. Check the eluent path and fix the leak.
large amount of
If necessary, tighten the pressure screws using
noise.
a wrench (6.2739.000).
High-pressure pump – Con- Clean the pump valves (see Chapter 5.6, page
taminated pump valves. 59).
The eluent path is blocked. Check the eluent path and eliminate the block-
age.
Contaminations in the elu- Check the quality of the chemicals and the
ent water.
The pulsation absorber is Connect (see Chapter 3.8, page 25) or replace
not connected or is defec- the pulsation absorber.
tive.
The baseline is drift- Leak in the system. Check all capillary connections and seal leaks,
ing. if necessary (see Chapter 3.2, page 13).
The organic solvent in the ■ Check the eluent bottle cap (see Chapter
eluent is evaporating. 3.5, page 19).
■ Constantly stir the eluent.
The pressure in the The inline filter Replace the filter (6.2821.130) .
system markedly (6.2821.120) is blocked.
increases.
The MSM is blocked. ■ Regenerate the MSM (see Chapter
5.10.3.2, page 78).
Injection valve – blocked. Have the valve cleaned (by a Metrohm service
engineer).
The retention times Eluent - Incorrect concen- Create eluent with correct concentration.
in the chromato- tration
gram have changed
Separation column – ■ Regenerate the separation column (see
unexpectedly.
Diminished separating effi- Chapter 5.14.4, page 89).
ciency. ■ Replace the separation column (see "Con-
necting the separation column", page 50).
The eluent contains gas ■ Deaerate the high-pressure pump (see Fig-
bubbles. ure , page 45).
Peak areas are lower Sample – There is a leak in Find and fix the leak in the sample path.
than expected. the sample path.
Sample – The sample path Find and eliminate the blockage in the sample
is blocked. path.
Sample – The sample loop Adjust the transfer time for the sample (see
is not (completely) filled. "Determining the transfer time", page 87).
The peristaltic pump Peristaltic pump – Contact Correctly set the contact pressure (see "Setting
is pumping too little. pressure too weak. the contact pressure correctly", page 39).
Peristaltic pump – Filter Replace the filter (see "Replacing the filter",
blocked. page 86).
Individual peaks are Sample – Sample carry- Check the rinsing time (see "Checking the rins-
greater than expec- over from previous meas- ing time", page 88).
ted. urements.
MSM – Insufficient Peristaltic pump – Contact Correctly set the contact pressure .
flow of regeneration pressure too weak.
solution or rinsing
Peristaltic pump – Filter Replace the filter (see Chapter 5.11.2.2, page
solution.
blocked. 86).
The background The MSM is not connected. Connect the MSM (see Chapter 3.10, page
conductivity is too 28).
high.
The incorrect eluent is Change the eluent (see Chapter 5.4.2, page
being used. 58).
The retention times The eluent path has a leak. Check all of the connections along the eluent
are poorly reprodu- path and fix the leak.
cible.
The eluent path is blocked. Check the eluent path and eliminate the block-
age.
Baseline increasing Insufficient flow of regener- See problem "MSM – Insufficient flow of
strongly. ation solution or rinsing regeneration solution or rinsing solution."
solution.
Extreme spread of Capillary connections – Check the capillary connections (see Chapter
the peaks in the Dead volume in the sys- 3.2, page 13) (use PEEK capillaries with an
chromatogram. tem. inner diameter of 0.25 mm between the injec-
Splitting (dual tion valve and detector).
peaks)
Guard column – Dimin- Replace the guard column (see Chapter 3.17,
ished efficiency. page 46).
Precision problems - Injection valve – Sample Check the installation of the sample loop (see
the measured values loop. "Optional: Exchanging the sample loop",
are highly scattered. page 26).
Sample – The rinsing vol- Increase the rinsing time (see Chapter 5.13,
ume is too small. page 87).
7 Technical specifications
7.2 Instrument
IC system ■ Metal-free IC system
■ Compact system with modular design
Material Painted, CFC-free polyurethane hard foam, fire class V0
Operating pres- ■ 0 - 50 MPa (500 bar) high-pressure pump
sure range ■ 0 - 35 MPa (350 bar) standard PEEK system
Intelligent com- iPump, iDetector, iColumn, MagIC Net
ponents
Storage
Ambient tem- –20 - +70 °C
perature
Transport
Ambient tem- –40 - +70 °C
perature
7.4 Housing
Dimensions
Width 302 mm
Height 562 mm
Depth 368 mm
Material of base Polyurethane hard foam (PUR) with flame retardation for fire class
tray, housing and UL94V0, CFC-free, coated
bottle holder
Controls
Indicators LED standby indicator
On/off switch On the rear of the instrument
7.5 Weight
2.930.1300 23.13 kg (without accessories)
Pressure range
Pump 0 - 50.0 MPa (0 - 500 bar)
Pump head 0 - 35.0 MPa (0 - 350 bar) (applies for the standard PEEK pump head)
Safety shutdown
Function Automatic shutdown upon reaching the pressure limits
Maximum pres- ■ Adjustable from 0.1 - 50 MPa (1 - 500 bar)
sure limit ■ The pump is automatically shut down at the first piston stroke
above the maximum limit value
Minimum pres- ■ Adjustable from 0 - 49 MPa (0 - 490 bar)
sure limit ■ The shutdown mechanism is inactive at 0 MPa
■ The shutdown mechanism becomes active two minutes after sys-
tem start
■ The pump is automatically shut down after three piston strokes
below the minimum pressure limit
7.11 Detector
You can find the technical specifications for the detector in the manual for
the detector.
7.13 Interfaces
USB
Input 1 USB upstream, type B (labeled PC for connecting to a computer)
Output 2 USB downstream, type A (labeled USB 1 and USB 2)
MSB 2 MSB 8-pin Mini DIN (female) (labeled MSB 1 and MSB 2 for Dosino,
stirrer, remote lines, etc.)
Detector 1 15-pin high-density D-sub (female) (labeled Detector)
Column recogni- for an intelligent column
tion
Leak sensor 1 jack plug (labeled Leak Sensor)
Further connec-
tions
Auxiliary 1 15-pin DSUB (female)
Service 1 15-pin DSUB (female)
8 Accessories
Up-to-date information on the scope of delivery and on optional accesso-
ries for your instrument can be found on the Internet. You can download
this information using the article number as follows:
NOTE
Index
A Drainage tubing Installation
Ambient conditions .................. 95 Installation ......................... 17 Connections ....................... 13
Anion suppressor Drainage tubing ................. 17
Regeneration ...................... 78 E Eluent bottle ....................... 19
Aspiration filter (6.2821.090) .... 57 Electrostatic charge .................... 4 Guard column .................... 46
Aspiration tubing for eluent ...... 20 Eluent Injection valve .................... 26
Aspirate .............................. 20 Leak sensor ........................ 19
B Change .............................. 58 Peristaltic pump .................. 36
Baseline Manufacturing ................... 58 Pulsation absorber .............. 25
Condition ........................... 53 Eluent bottle Pump tubing ...................... 36
Unstable ............................. 60 Installation ......................... 19 Separation column ............. 48
Equilibration ....................... 45, 52 Suppressor ......................... 28
C Installation qualification ............ 90
Capillaries F Interface
Installation ......................... 13 Feed-through Further connections ............ 98
Carry-over ................................ 87 For cables ........................... 10 Leak sensor ........................ 98
Cation suppressor For capillaries ...................... 10 MSB ................................... 98
Regeneration ...................... 80 Filter USB .................................... 98
Clean Aspiration filter ................... 57 Interfaces ................................. 98
Inlet valve ........................... 64 see "Inline filter" ................. 24
Outlet valve ........................ 62 Flow fluctuations ...................... 60 L
Suppressor ......................... 80 Flow increment ........................ 96 Leak sensor
Column Flow range ............................... 96 Installation ......................... 19
see "Separation column" .... 48 Flow rate .................................. 96 Interface ............................. 98
Column recognition .................. 98 Frequency ................................ 98 Technical specifications ....... 96
Computer connection ............... 42 Leak-tightness .......................... 46
Conditioning ............................ 53 G Leakage ................................... 60
Connect Guard column Leaky piston seals ..................... 60
To computer ....................... 42 Installation ......................... 46 Loop
To power grid ..................... 43 Rinse .................................. 48 See also "Sample loop" ....... 26
Connection
Mains ................................. 98 H M
Connections Heavy metals Maintenance
Installation ......................... 13 Contamination of suppressor High-pressure pump ........... 59
Contamination ........................................... 78 Injection valve .................... 76
High-pressure pump ........... 59 High-pressure pump Peristaltic pump .................. 85
Valves for the high-pressure Maintenance ...................... 59 Suppressor ......................... 76
pump ................................. 60 Protection .................... 17, 59 Maintenance agreement ........... 90
Contamination of suppressor Technical specifications ....... 96 Material .................................... 96
Heavy metals ...................... 78 Housing ................................... 96 MSB ......................................... 98
Organic ............................. 78 Humidity .................................. 95
Crystallization O
High-pressure pump ........... 59 I Operation
IC column Peristaltic pump .................. 85
D see "Separation column" .... 48 Suppressor ......................... 76
Detector Injection valve ............................ 2 Operational qualification .......... 90
Interface ............................. 98 Installation ......................... 26 Organic contamination
Dimensions .............................. 96 Maintenance ...................... 76 Suppressor ......................... 78
Door ........................................ 57 Technical specifications ....... 97
Inline filter ................................ 24