Ox 30-1600 Installation Operating Instruction-compressed
Ox 30-1600 Installation Operating Instruction-compressed
—
Read these safety instructions
carefully before using this product!
—
Installation and
operating instruction
Automatic transfer OPER ATING INSTRUCTIONS,
TRUONE® ATS, OX _ 30…1600
1
switches, TruONE® ATS CHAPTERS 1–7
2
CHAPTERS 8 –10
6 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
1
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 7
—
Operating instruction
Automatic transfer
switches, TruONE® ATS
1
1. Introduction 11
3. Operating 30
1
1
5.1 Using Ekip Connect -software 74
5.2 Using Ekip Bluetooth-module 75
5.2.1 Signallings 75
5.3 Using Ekip Programming -module 76
5.3.1 Signallings 76
5.4 Auxiliary power supply module 77
5.4.1 Electrical characteristics 77
5.4.2 Signallings 77
5.5 Using Ekip Signalling 2K-_ -module 78
5.5.1 Electrical characteristics of 78
Ekip Signalling 2K-_ -module
5.5.2 Access from the display / 78
Ekip Signalling 2K-_ -module
5.5.3 Signals and inputs/outputs 81
of Ekip Signalling 2K-_ -module
5.6 Using Ekip Com _ -modules 82
5.6.1 Ekip Com Modbus RTU -module 82
5.6.2 Ekip Com Profibus DP -module 85
5.6.3 Ekip Com DeviceNet -module 89
5.6.4 Ekip Com Modbus TCP -module 93
5.6.5 Ekip Com Profinet -module 97
5.6.6 Ekip Com EtherNet/IP -module 100
5.6.7 Ekip Com IEC 61850 -module 104
5.7 Using Ekip Link -module 108
5.7.1 Signallings 109
5.7.2 Access from the display / Ekip Link 110
10 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
1. Introduction
1
the basic operation of the automatic
transfer switches TruONE® ATS
1.1 Use of symbols in
(OX_30…1600_), manufactured by ABB. manual
Mounting instructions for the switch and
for the available accessories are situated
at the end of the manual; Part 2, chapters Hazardous voltage
Warns about a situation where a hazardous
8 and 9. voltage may cause physical injury to a person
or damage to equipment.
General warning
Warns about a situation where something
other than electrical equipment may cause
physical injury to a person or damage to
equipment.
Caution
Provides important information or warns
about a situation that may have a detrimental
effect on equipment.
Information
Provides important information about the
equipment.
12 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
1.2 Explanations of
abbreviations and terms
ATS OXB_B
1
OXA_T
Automatic transfer switch, open
transition I - II, SOURCE on top,
type name
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 13
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2. Product overview
1
Automatic transfer switches TruONE® ATS (type OX_), from
30 A up to 1600 A, are designed for use in emergency or
standby systems to choose and to switch between two
power supplies. TruONE® ATS automatic transfer switches
can be operated either electrically by DIP, LCD or Touch
control interface (HMI) or manually by using the handle. You
can select the operating mode by the slide switch (Hand -
Locking - AUTO) on switch front. Configuration is done by
HMI. TruONE® ATS automatic transfer switches are suitable
for low voltage automatic transfer switch applications.
—
2.1 General overview
2 8 9 4 6 1 10
11
1
A07488
13 12 3 5 7
—
Fig. 2.1 Automatic transfer switch, TruONE® ATS
1 Transfer switch
2 Embedded ATS control unit and mechanism
3 DIP-switches, LCD or touch control interface (HMI) for configuration and automatic
operation
4 Slide switch (Hand - Locking - AUTO) for selection of the operation mode
5 Padlocking the automatic transfer switch to prevent automatic and manual
operation. Remark: Slide switch (Hand - Locking - AUTO) has to be in Locking-
position
6 Handle for manual operation
7 Position indication
8 Terminals for control circuit connections
9 Place for Ekip-modules; communication, signaling and connectivity modules
10 Place for sensor module
11 Place for auxiliary contact blocks
12 The product identification label
13 Programming port, only for Ekip Programming and Ekip Bluetooth-modules
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 15
1
on HMI and on wiring of I/O contacts. More
information of HMIs, see the chapter 2.2
and the wiring, see chapter 7.
l ll ! l ll !
Dropout ∆U / ∆f ∆U 5% / ∆f 5% Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5% ∆U 10% / ∆f 5%
∆U 15% / ∆f 10% ∆U 15% / ∆f 10%
∆U 20% / ∆f 10% ∆U 20% / ∆f 10%
l O ll l ll
ON OFF ON ON ON
1 2 3 5 6 10 11 12 13 1 2 3 5 6
G + - G
FIRE
24V C NO NC C O1
C NO NC C O1 C I1
16 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Suitable
S1 O S2 S1 S2
l ll ! l ll !
Auto Auto
Esc Esc
Alarm reset Alarm reset
l O ll l ll
ON OFF ON ON ON
1 2 3 5 6 10 11 12 13 14 1 2 3 5 6 12 13
G + - G
FIRE
24V
C NO NC C O1 C I1 I2 C NO NC C O1 C I1
Level 4: HMI (with touch-screen) and connections of control circuit, sensor unit includes
Suitable
S1 O S2 S1 S2
l ll ! l ll !
l O ll l ll
ON OFF ON ON ON
1 2 3 5 6 10 11 12 13 14 15 1 2 3 5 6 12 13 14
G + - G
FIRE
C NO NC C O1 24V C I1 I2 I3 C NO NC C O1 C I1 I2
—
Table 2.1 The differences of level types / operation types and the suitability of Ekip-modules
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 17
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2.2 HMI
HMI is the control interface (Human the HMI with LCD-screen and level 4
Machine Interface), it is available in three contains the HMI with touch screen.
different level types. Level 2 contains the The HMI is used for configuration and
HMI with DIP-switches, Level 3 contains automatic operation.
1
Level 2: Level 3: Level 4:
HMI with HMI with HMI with
DIP-switches LCD-screen touch screen
S1 O S2 S1 O S2 S1 O S2
l ll ! l ll ! l ll !
Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5%
∆U 15% / ∆f 10%
∆U 20% / ∆f 10%
Generator Center
stop delay /OFF
delay
S1 Failure S1 Return
delay [s] delay [min]
0 2 4 10 20 30 s 0s
1 3 5 15 30 4 min 4s
Off On Bypass
Lamp Auto Auto
load load time Esc
test Alarm reset Alarm reset
test test delay
l O ll l O ll l O ll
ON OFF ON ON OFF ON ON OFF ON
S1 S2 S1 S2 S1 S2
l ll ! l ll ! l ll !
Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5%
∆U 15% / ∆f 10%
∆U 20% / ∆f 10%
Generator
stop delay
S1 Failure S1 Return
delay [s] delay [min]
0 2 4 10 20 30 s
1 3 5 15 30 4 min
Off On Bypass
Lamp Auto Auto
load load time Esc
test Alarm reset Alarm reset
test test delay
l ll l ll l ll
ON ON ON ON ON ON
—
Fig. 2.2 HMI:s available in three Level types: upper
pictures; delayed transition I - O - II (or II - O -I) and
lower pictures; open transition I - II (or II - I)
18 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
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2.3 TruONE® ATS feature comparison
Feature comparison Level 2 controls (DIP) Level 3 controls (LCD) Level 4 controls (TOUCH)
S1 O S2 S1 S2
S1 O S2 S1 S2 S1 O S2 S1 S2
l ll ! l ll !
l ll ! l ll ! l ll ! l ll !
1
Dropout ∆U / ∆f ∆U 5% / ∆f 5% Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5% ∆U 10% / ∆f 5%
∆U 15% / ∆f 10% ∆U 15% / ∆f 10%
∆U 20% / ∆f 10% ∆U 20% / ∆f 10%
l O ll l ll
l O ll l ll l O ll l ll ON OFF ON ON ON
ON OFF ON ON ON ON OFF ON ON ON
Feature comparison Level 2 controls (DIP) Level 3 controls (LCD) Level 4 controls (TOUCH)
S1 O S2 S1 S2
S1 O S2 S1 S2 S1 O S2 S1 S2
l ll ! l ll !
l ll ! l ll ! l ll ! l ll !
LOAD AUTO LOAD AUTO
LOAD AUTO LOAD AUTO LOAD AUTO LOAD AUTO
Dropout ∆U / ∆f ∆U 5% / ∆f 5% Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5% ∆U 10% / ∆f 5%
∆U 15% / ∆f 10% ∆U 15% / ∆f 10%
∆U 20% / ∆f 10% ∆U 20% / ∆f 10%
l O ll l ll
l O ll l ll l O ll l ll ON OFF ON ON ON
ON OFF ON ON ON ON OFF ON ON ON
1
Transfer from SOURCE 2 0, 1, 2, 3, 4, 5, 10, 15, 20, 0…120 0…120
to SOURCE 1, min 25, 30
Generator stop delay, min 30 secs or 4 mins 0…60 0…60
Center-OFF delay, sec 0 or 4 0…300 0…300
Pre-transfer delay S1 to No 0…60 0…60
S2, sec
Post-transfer delay S1 to No 0…60 0…60
S2 , sec
Pre-transfer delay S2 to No 0…60 0…60
S1, sec
Post-transfer delay S2 to No 0…60 0…60
S1, sec
Load shed delay, sec No 0…60 0…60
Source failure detections
No voltage Yes Yes Yes
Undervoltage Yes Yes Yes
Overvoltage Yes Yes Yes
Phase missing Yes Yes Yes
Voltage unbalance Yes Yes Yes
Invalid frequency Yes Yes Yes
Incorrect phase sequence Yes Yes Yes
Features
Controls DIP + keys LCD + keys Touch + keys
LED indications for ATS, Yes Yes Yes
S1 and S2 status
Open transition - 0/1 1/1 1/2
Standard digital inputs/
outputs
Delayed transition - 1/1 1/2 1/3
Standard digital inputs/
outputs
Programmable digital No Yes Yes
inputs/outputs
Auto config (voltage, Yes Yes Yes
frequency, phase system)
Source priority SOURCE 1, No priority SOURCE 1/2, No priority SOURCE 1/2, No priority
Manual re-transfer Yes Yes Yes
In-phase monitor Yes Yes Yes
20 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Feature comparison Level 2 controls (DIP) Level 3 controls (LCD) Level 4 controls (TOUCH)
S1 O S2 S1 S2
S1 O S2 S1 S2 S1 O S2 S1 S2
l ll ! l ll !
l ll ! l ll ! l ll ! l ll !
LOAD AUTO LOAD AUTO
LOAD AUTO LOAD AUTO LOAD AUTO LOAD AUTO
Dropout ∆U / ∆f ∆U 5% / ∆f 5% Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5% ∆U 10% / ∆f 5%
∆U 15% / ∆f 10% ∆U 15% / ∆f 10%
∆U 20% / ∆f 10% ∆U 20% / ∆f 10%
l O ll l ll
l O ll l ll l O ll l ll ON OFF ON ON ON
ON OFF ON ON ON ON OFF ON ON ON
1
—
2.4 Typical applications
1
are designed for choosing and switching
between two power supplies.
Load
Source 1 Source 2
OX_
Load
—
Fig. 2.3 Typical applications of
automatic transfer switches
22 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Phase A
D
Phase A Neutral
E
Phase A
D D
Neutral Phase B D
Phase A Neutral
1
Phase B F Phase A
Phase A D F F
F D Neutral
Phase B F Phase A
F Phase B
D
D F
F F
F D Phase
NeutralC Phase C
F Phase B
Three-phase, four-wire Three-phase, three-wire
D
F
D Phase C E Phase C F
200...480 Vac L-N Phase A
200...480 Vac L-L 200...480 Vac L-L
—
Fig. 2.4 Possible supply phase scenarios
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 23
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2.5 Description of basic functionality
1
2.5.1.1 SOURCE 1 Priority
(SOURCE 2 = Generator)
Switch position I
Switch position O
1
Switch position II
SOURCE 1 OK
SOURCE 2 OK
Generator started
Pre-transfer signal
2.5.1.2 SOURCE 2 Priority (No generator) And the re-transfer sequence can be
The switching sequence can be summarized in the following steps:
summarized in following steps:
• The SOURCE 2 is restored
• An anomaly occurs on the SOURCE 2 • Transfer from S1 to S2 delay
• Override momentary S2 outage delay • Pre-transfer signal on
• Transfer from S2 to S1 delay • Pre-transfer S1 to S2 delay
1
• Pre-transfer signal on • Transfer switch (SOURCE 1) to the posi-
• Load shed signal on tion O
• Pre-transfer S2 to S1 delay • Center-off delay (only with Delayed tran-
• Load shed delay sition I - O - II type)
• Transfer switch (SOURCE 2) to the posi- • Transfer switch (SOURCE 2) to the posi-
tion O tion I
• Center-off delay (only with Delayed tran- • Load shed signal off
sition I - O - II type) • Post-transfer S1 to S2 delay
• Transfer switch (SOURCE 1) to the posi- • Pre-transfer signal off
tion I
• Post-transfer S2 to S1 delay
• Pre-transfer signal off
26 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Switch position I
Switch position O
1
Switch position II
SOURCE 1 OK
SOURCE 2 OK
Pre-transfer signal
1
• Transfer from S1 to S2 delay • Pre-transfer signal on
• Pre-transfer signal on • Pre-transfer S2 to S1 delay
• Pre-transfer S1 to S2 delay • Transfer switch (SOURCE 2) to the posi-
• Transfer switch (SOURCE 1) to the posi- tion O
tion O • Center-off delay (only with Delayed tran-
• Center-off delay (only with Delayed tran- sition I - O - II type)
sition I - O - II type) • Transfer switch (SOURCE 1) to the posi-
• Transfer switch (SOURCE 2) to the posi- tion I
tion II • Post-transfer S2 to S1 delay
• Post-transfer S1 to S2 delay • Pre-transfer signal off
• Pre-transfer signal off
28 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Switch position I
Switch position O
1
Switch position II
SOURCE 1 OK
SOURCE 2 OK
Pre-transfer signal
1
Powering the whole device (including
2.5.3 In-phase monitor HMI), but load transfer cannot be per-
In-phase monitor is a feature that user formed.
can set On/Off. The feature is named in • Programming port on HMI (USB port):
HMI: In-phase Monitor. When the in-phase Powering only the main board. Allows
monitor is set to On, the device measures software update to main device and
that the sources are in sync with each connection of Ekip Connect commis-
other. The ATS allows transfer from sioning tool.
SOURCE 1 (S1) to SOURCE 2 (S2) only when
they are in sync. Load supply transfer is
delayed or disabled in conditions that are
considered invalid for the application:
—
3. Operating
—
1
A07483
—
Fig. 3.1 Contact movement / position indication:
OXA_, Open transition; OXB_, Delayed transition
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 31
—
3.2 Operating and locking
1
the slide switch (Hand - Locking - AUTO)
located on the front of the automatic
transfer switch (ATS).
Locking mode
—
Fig. 3.2 Above the selection of the operation modes
(Manual or Automatic) by the slide switch. Below
padlocking the automatic transfer switch; The handle
has to set standby slot (not in use), after that the slide
switch will move to the Locking mode automatically
and the switch is allowed to be padlocked.
32 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
3.3 Manual mode, operating by the handle
Manual
1
2
Mounting the handle to the operat-
ing position; turn the slide switch to
the Manual mode (Hand), lift the
handle from its place inside and
place it to the operating position.
—
Fig. 3.3 Mounting of the handle to the operating position
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 33
I-position
1
OXB_B: I - O - II O-position
OXB_T: II - O - I
O-position
II-position
—
Fig. 3.4 Manual mode, operating by handle, delayed
transition I - O - II or II - O - I. You have to stop and release
(= take the hand off) the handle in O-position when
moving from position I to II (or from position II to I)
34 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
I-position II-position
1
OXA_: I - II
OXA_T: II - I
—
Fig. 3.5 Manual mode, operating by handle, open transition I - II (or II - I)
—
3.4 Automatic mode, 2
operating by HMI
When operating the automatic transfer
switch by HMI, turn the slide switch to Au-
tomatic mode (AUTO). Remark! The han-
dle has to be standby slot (not in use) be-
fore turning to automatic mode.
Information
When the slide switch is moved to the AUTO
position, the ATS is functioning immediately 1
in the automatic control mode. 3 Automatic
mode
—
Fig. 3.6 The operating handle must set back to
standby slot before moving to the automatic mode
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 35
—
3.5 LED functionality in HMI
ΔU 20% / Δf 10%
Generator O Position
stop delay delay
1
S1 Failure S1 Return
delay [s] delay [min]
0 2 4 10 20 30 s 0s
1 3 5 15 30 4 min 4s
S1 O S2 S1
Lamp
Off S2
On Bypass
Auto
load load time
test Alarm reset
l ll ! l test ll test delay
!
— Autoconfig
In-phase
monitor
Priority Manual
retransfer
Auto In-phase Priority Manual
config monitor retransfer
Fig. 3.7 On left: LEDs in OXB_, delayed transition, I - O - II. On right: LEDs in OXA_, open transition I - II.
ΔU 10% / Δf 5%
ΔU 15% / Δf 10%
ΔU 20% / Δf 10%
LED Indication Description
Generator
Power led
stop delay
S1 Return
delay [min] ON, fixed light nnnn Power supply and communication present
S2
10 20 30 s
15 30 4 min
n
min]
2 quick flashes/1s nnyy nyy Power supply present, communication
20 30 s
! 0s absent between switch and the HMI
30 4 min 4s
Off On Bypass
Lamp Auto
load load time
test Alarm reset
test test delay
I, II and 0 leds
ON, fixed light nnnn Switch position is indicated with fixed
l O Generator
ll O Position
ONS1 OOFF S2
stop delay
ON
delay
light in I, O or II led. Only one can be on
S1 Failure S1 Return
delay [s] delay [min] simultaneously
0 2 l4 10 ll 20 30 s ! 0s
1 3 5 15 30 4 min 4s
LOAD AUTO
S1 Failure S1 Return
S1
delay [s]
O delay [min]
S2 30Bypass
2 Off4 On
1
Lamp0 10 20 s 0s
Auto
3 load 15 load time
test 1 In-phase 5
l
30
llPriority
4 min
Flash/1
Manual !
4s
s,reset
Alarm 50%/50 % nn Delay ongoing. Going to move away from
Auto test test delay
config monitor retransfer the blinking status
LOAD AUTO
l Off OOn Bypassll
LampON OFF ON Auto
S1
test O
load load S2 time
Alarm reset
test test
Generator
delay
O Position
Auto In-phase l llPriority
stop delay delay
Manual !
config monitor
S1 Return retransfer
l delay [min] O ll
4 ON10 LOAD
20 30 s
OFF AUTO
0s ON
5 15 30 4 min 4s
Load led
S1 O S2
ON nnnn Supply ok and connected to load
In-phase l ll
Priority Manual !
Offmonitor On Bypass OFF nnnn
retransfer Not connected to load
Auto
Bypass load On load time
time
Auto
test LOAD
test
No priority
delay
On
AUTO
Alarm reset
Alarm reset
delay
Auto led O ll
ONll In-phase OFF Priority ONManual
ON
monitor ON, fixed light nnnn
retransfer Switch is in automatic mode
S2 On No priority On
5 15 30Off 4 min Source 14 s Flash/1
Off s, 50%/50 % nn Test on load
!
Dropout ΔU / Δf ΔU 5% / Δf 5% Flash/1 s, 90%/10 % nn y Test off load
AUTO 5 flashes/1 s, 50%/50 % yyyyyyyyyyyy Autoconfig completed
Off On Bypass
load Alarm
loadled time
Auto
Alarm reset
test test delay
OFF nnnn No alarms
S2
ON, fixed light nnnn Handle attached, locked, other alarm
O! ll
ON OFF ON 2 quick flashes/1s nnyy nyy Control Alarm
AUTO
5 flashes/1 s, 50%/50% yyyyyyyyyy Auto configuration ongoing
Flash/1 s, 50%/50% nn Control Retry
iority Manual Flash/1 s, 10%/90% ynn Auto mode off
retransfer
No priority Table
On 3.1 LED functionality, common to every HMI-type
Source 1 Off
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 37
—
3.6 Using DIP control interface HMI, level 2
3.6.1 Keypad
1
S1 Failure S1 Return
delay [s] delay [min] 1 Lamp test: Turns on all LEDs
1 0 2 245 10 3
20 30 s 4 0s 5
1 3 15 30 4 min 4s
simultaneously to see if all LED’s are
S1 S2 working
2 Off load test: Starts off load test
DIP
Lamp
Off l On ll Bypass Auto!
load load time
test
test test
LOAD
delay
Alarm reset
AUTO
(Starts generator but does not
transfer the load on generator)
l O ll
ON OFF ON 3 On load test: Starts on load test
Auto
config
In-phase
monitor
Priority Manual
retransfer (Starts the generator and transfers
Start
Ok
On
Off
No priority
Source 1
On
Off the load on generator)
6 8
Dropout ΔU / Δf 7
ΔU 5% / Δf 5%
4 Bypass time delay: Bypass any
ΔU 10% / Δf 5%
6 7
OXA_, open transition, I - II
—
Fig. 3.8 Keypad in HMI with DIP-switches
38 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
S1 O S2
3.6.2 Configuration by DIP-switches l ll !
LOAD AUTO
1 2 3 4
1
Dropout ΔU / Δf ΔU 5% / Δf 5%
DIP
ΔU 10% / Δf 5%
ΔU 15% / Δf 10%
5
ΔU 20% / Δf 10%
Generator O Position 9
stop delay delay
6 S1 Failure S1 Return
delay [s] delay [min]
0 2 4 10 20 30 s 0s
1 3 5 15 30 4 min 4s
S1 O S2
A07486
l ll !
7 Off On 8
LOAD Bypass
AUTO
Lamp Auto
load load time
— test Alarm reset
Fig. 3.9
test
DIP-switches for configuration in HMI, level 2
test delay
1
delayed or disabled in conditions that failure.
are considered invalid for the 7 S1 Return delay: With these four DIP-
application: switches you can define the time in
– Phase difference of supply lines is seconds (0, 1, 2, 3, 4 or 5 s) or in
out of range minutes (10, 15, 20 or 30 min) that the
DIP
– Phase order of supply lines is not device waits before changing back to
the same the SOURCE 1 (S1) from SOURCE 2
– Voltage amplitude is out of range (S2). This delay is bypassed in case of
– Phase is missing failure in SOURCE 2 (S2).
– Voltage is asymmetric 8 Generator stop delay: With this DIP-
– Frequency is out of range switch you can define the time (30 s
In-phase monitor calculates the or 4 min) to keep the generator
phase difference of supply lines running without load after returning
and disables transfers when angle back to main power source.
is outside of range +-15 degrees. 9 O Position delay: (only in delayed
3 Priority: When DIP-switch is turned transition switches OXB_, I - O - II):
to SOURCE 1 -position, then SOURCE With this DIP-switch you can define
1 (S1) is considered as main power the time (0 s or 4 s) to wait in
source. When it is turned to No O-position when switching from I to
priority -position, then neither source II via O or II to I via O.
have priority.
4 Manual retransfer: When DIP-switch
is turned to On-position, the back
switching in done manually and the
device inhibits automatic back
switching sequence. When the DIP-
switch is turned to Off-position, the
automatic back switching sequence
is in operation.
5 Dropout dU / dF: With these two DIP-
switches you can define thresholds
values of the voltage and frequency
within the network is allowed to vary
so that the device accepts the
40 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
3.7 Using LCD control interface HMI, level 3
3.7.1 Keypad 1 2 3 2 4
1
S1 S2
1 Esc: Go back in menu. When pressed in
root page, the alarm list is shown. l ll !
Auto
Esc
Alarm reset
parameter values. l O ll
ON OFF ON
3 Enter: Opens menu in root page. Enter
a new menu page and accept function.
4 Auto (Alarm reset): If there are any
5 7 6
alarms, by pressing this button you
OXB_, delayed transition, I - O - II
can reset all alarms. If there are not
alarms, you will move to Auto-mode.
5 I ON: Operate switch to I position.
1 2 3 2 4
6 II ON: Operate switch to II position.
7 O OFF: Operate switch to O position,
only in delayed transition switches Auto
Esc
(OXB_), I - O - II or II - O - I. Alarm reset
l ll !
5 6
OXA_, open transition, I LOAD
- II AUTO
—
Fig. 3.10 Keypad in HMI with LCD screen
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 41
—
3.8 Using touch control interface HMI, level 4
3.8.1 Keypad 1
1
1 Home Button: Opens up the root S1 S2
TOUCH
page, it can be defined as the home l O ll
page by pressing the home button for ON OFF ON
2 3
OXA_, open transition, I - II
—
Fig. 3.11 Keypad in HMI with touch screen
42 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
4. Navigating menu
—
1
—
Fig. 4.2 After you have changed the parameter,
always go back in the menu by pressing Esc-key and
when prompted confirm changes with Enter-key
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 43
1
60s G 11:06
Alarm List
System Overview Invalid Date
S1 Ok Not Ok S2 Ethernet disconnected
LCD
S1 Connected to Load
Override S1 Fail
— —
Fig. 4.3 Location of the small icons and the alarms Fig. 4.4 When pressed Esc-key (1) in System
Overview -pages, the alarm list is shown.
The small icons in System Overview On the lower edge of the screen you can
-pages are: see the Alarms. When pressed Esc-key (1)
in System Overview -pages, the alarm list
On upper right corner is shown.
Indicates the amount of pages
and the page where you are at
the moment Information
The default values are marked in the menu
tree by *-marking.
Auxiliary voltage connected
11:06 Time
G 11:06 G 11:06
U0 - - -
—
LCD
Start screens
System Overview (Switch status)
Shows voltages and frequencies of both supplies and the switch position.
Supply info view
Shows Phase to Phase voltages of both supplies and the frequencies.
Voltages (S1)
S1 phase voltages
S1 main voltage
Voltages (S2)
S2 phase voltages
S2 main voltage
Synchronization view
Enabled only when In-phase monitor is on.
Show the time to next sync, sync period
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 45
1
—
LCD
Fig. 4.6
By pressing Enter-key (3) you will move to the main
menu page of Operation, Parameters, Measurements,
Settings, Test and About, see the table below for
the selections. You can move in menu or choose
parameter values by Up and Down -keys (2) and by
Enter-key (3) you can accept function and enter a new
menu page. By Esc-key (1) you can go back in menu.
Operation *Default
Automatic Mode
Off*
On
Alarm Reset
Bypass running time Delay
HMI Control Keys
Enabled*
Disabled
46 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Parameters *Default
System parameters
Start Automatic Configuration
Power distribution systems (see Fig. 2.2)
Source 1 1 Phase, 2 Wire
2 Phases, 3 Wire (Split Neutral)
1
1
Delay Times
Transfer from 0…60 min (2* s) S1 priority: How long the controller is keeping
S1 to S2 the load on failed SOURCE 1 although SOURCE
2 is already available.
S2 priority: How long the controller waits
LCD
before transfer sequence back to available
SOURCE 2 begins. This delay is overridden by
‘Override S1 failure delay’ in case of SOURCE 1
failure.
Transfer from 0…120 min (2* s) S1 priority: How long the controller waits
S2 to S1 before transfer sequence back to available
SOURCE 1 begins. This delay is overridden by
‘Override S2 failure delay’ in case of SOURCE 2
failure.
S2 priority: How long the controller is keeping
the load on failed SOURCE 2 although SOURCE
1 is already available.
Override S1 Fail 0...60 s (2* s) S1 priority: How long the controller is waiting
SOURCE 1 recovery before starting the
generator or starting transfer sequence to
SOURCE 2.
S2 priority: How long the controller is keeping
the load on failed SOURCE 1 although SOURCE
2 is already available.
Override S2 Fail 0...60 s (2* s) S1 priority: How long the controller is keeping
the load on failed SOURCE 2 although SOURCE
1 is already available.
S2 priority: How long the controller is waiting
SOURCE 2 recovery before starting the
generator or starting transfer sequence to
SOURCE 1.
Center-off 0*...300 s I-O-II models: How long the switch is stopped
at position O while transferring from primary
to secondary source or vice versa. This delay is
bypassed if the source from being transferred
is down completely.
Generator Stop 0*...60 min Generator cooling time, how long the
controller keeps generator running without
load after returning to primary source.
Continued on the next page
48 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
1
range pick-up lower/pick-up higher.
S1 Setpoints
S1 Drop-out Upper Threshold
Voltage Lower Threshold
LCD
S1 Pick-up Upper Threshold
Voltage Lower Threshold
S1 Drop-out Upper Threshold
Frequency Lower Threshold
S1 Pick-up Upper Threshold
Frequency Lower Threshold
S2 Setpoints
S2 Drop-out Upper Threshold
Voltage Lower Threshold
S2 Pick-up Upper Threshold
Voltage Lower Threshold
S2 Drop-out Upper Threshold
Frequency Lower Threshold
S2 Pick-up Upper Threshold
Frequency Lower Threshold
Generator Exercisers
Exerciser 1 / 2 / 3 / 4
Status Disabled
Non-periodic
Daily
Weekly
Bi-weekly
Monthly
Yearly
Function No function
Test on Load
Test off load
Duration 0...60s
Time Time of the exercising event
Date Date of the exercising event
Continued on the next page
50 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
2 Transformers/S2 Priority
2 Transformers/No Priority
Manual Retransfer
Off* Off: When in automatic mode the controller
transfers the switch to priority source when it
LCD
Measurements
Switch Diagnostics
HMI internal temperature
Total operations I-O-II switches:
Total number of transitions I-O, O-II, II-O and O-I
I-II switches: Total number of transitions I-II and II-I
Number of load transfers Total number of transitions I-II and II-I
1
Transfer time Time it took to transfer the load between sources
Source fail transfers Number of times the switch has transferred load
due to source unacceptable.
Days energized
Total time on S1
LCD
Total time on S2
Time S1 available
Time S2 available
Last generator start
Generator starting time How long it took for the generator voltage to
become acceptable after latest start.
In-phase time How long it took for the generator voltage to
become acceptable after latest start.
Event Log
52 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Settings *Default
Standard I/O Settings
I 01 / I 02 / I 03
Function No function
Emergency Stop* (default in I 01)
Remote Test On Load* (default in I 02)
1
Source Priority S1
Source Priority S2
Inhibit Transfer Disables automatic transfer from
primary to secondary source.
Bypass Running Time Delays
Remote Control to I
Remote Control to O
Remote Control to II
Reset Alarm
Contact Type NC
NO*
O 01
Signal Source No Function
Alarm / Product availability*
Load Connected to S1
Load Disconnected
Load Connected to S2
Pre-transfer Signal Activates the signal before the transfer
according to pre-transfer delay and
inactivates the signal after the transfer
according to post-transfer delay.
SOURCE 1 available
SOURCE 2 available
Load Shed 1 Shedding non-critical loads before
transferring to secondary source.
Load Shed 2 User can set a kVA level when non-
critical loads are shed.
Contact Type NC
NO*
Continued on the next page
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 53
1
English
Italian
French
German
Spanish
LCD
Russian
Chinese
New Password
Temperature Unit
Celsius*
Fahrenheit
Display Contrast
10 - 100% (30 %*)
Test *Default
HMI test (LED, display) Initiate display test screen and turn all LED’s on
Test On Load Test generator without transferring the load
Test without switch transfer
Test Off Load Test generator with transferring the load
Test with switch transfer
On-Load Test Settings Bypass local or remote test on load when generator voltage fails
Bypass Local Test
Bypass if Generator fails*
Stay on Generator
Bypass Remote Test
Bypass if Generator fails*
Stay on Generator
Optional modules (See Chapter 5, Electronic accessories)
54 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
About
HMI HMI serial number
Software version
Software subversion
HMI Type code
Controller Unit Time
1
Date
Serial number
Normative
Main board software version
Software subversion
LCD
Alarm List
Invalid Date
Ethernet disconnected
1
—
LCD
Fig. 4.7
By pressing Esc-key (1) in System Overview
-pages, the alarm list is shown.
Alarm list
More information, see chapter 6, Troubleshooting
56 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
4.2 Touch control interface, level 4, menu tree
System Overview
S1 Ok Not Ok S2
* * * *
TOUCH
0 S1 Connected to Load
Load Current
393 A
Confirm
Override S1 Fail TruONE ATS
— —
Fig. 4.8 Fig. 4.10
The default password is 00001, enter the The small icons in System Overview
password when prompted (see Fig. 4.1). -pages are:
1
Alarm List 60s G 11:06
System Overview
Select as HOME Page?
Switch not in AUTO mode
Invalid Date S1 Ok Not Ok S2
TOUCH
S1 Connected to Load
Load Current
Yes 393 A No
TruONE ATS
— —
Fig. 4.11 Fig. 4.12
On the lower edge of the screen you can While viewing a specific page, it can be
see the Alarms. If you touch on the alarm defined as the home page by pressing the
you will get the Alarm List. home button for 3 seconds. All pages, ex-
cept for the menus, can be set as home
page. Home page is automatically shown
after inactivity.
Fig. 4.11
By touching on the alarm indication on the lower
edge of the screen you will get the Alarm List
—
Fig. 4.12
Home page definition, acceptance of the function
58 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
Fig. 4.14 By touching on Start Menu upper left
corner -image you can move to the Overviews
-pages, where you will find Switch status and
TruONE ATS Supply info views, see the table below
—
Fig. 4.13
TOUCH
4.2.1.1 Overviews
60s G 11:06
Overviews Analog Meters
System Overview
S1 Ok Not Ok S2
S1 Connected to Load
Main Menu Measures
Load Current
393 A
—
Fig. 4.14
1
Settings Test About
—
Fig. 4.15 By touching on Start Menu lower left corner
TOUCH
-image you can move to the Main Menu page of
Operation, Parameters, Measurements, Settings, Test
and About, see the table below for the selections
Information Information
When you have changed the parameter, go The default values are marked in the menu
always back in the menu and confirm the tree by *-marking.
change always when asked.
Operation *Default
Automatic Mode Off*
On
Alarm Reset
Bypass running time Delay
HMI Control Keys Enabled*
Disabled
60 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Parameters *Default
System parameters
Start Automatic Configuration
Power distribution systems (see Fig. 2.2)
Source 1 1 Phase, 2 Wire
2 Phases, 3 Wire (Split Neutral)
1
1
Delay Times
Transfer from 0…60 min S1 priority: How long the controller is
S1 to S2 (2* s) keeping the load on failed SOURCE 1
although SOURCE 2 is already available.
S2 priority: How long the controller waits
TOUCH
before transfer sequence back to available
SOURCE 2 begins. This delay is overridden
by ‘Override S1 failure delay’ in case of
SOURCE 1 failure.
Transfer from 0…120 min S1 priority: How long the controller waits
S2 to S1 (2* s) before transfer sequence back to available
SOURCE 1 begins. This delay is overridden
by ‘Override S2 failure delay’ in case of
SOURCE 2 failure.
S2 priority: How long the controller is
keeping the load on failed SOURCE 2
although SOURCE 1 is already available.
Override S1 Fail 0...60 s S1 priority: How long the controller is
(2* s) waiting SOURCE 1 recovery before starting
the generator or starting transfer
sequence to SOURCE 2.
S2 priority: How long the controller is
keeping the load on failed SOURCE 1
although SOURCE 2 is already available.
Override S2 Fail 0...60 s S1 priority: How long the controller is
(2* s) keeping the load on failed SOURCE 2
although SOURCE 1 is already available.
S2 priority: How long the controller is
waiting SOURCE 2 recovery before starting
the generator or starting transfer
sequence to SOURCE 1.
Center-off 0*...300 s I-O-II models: How long the switch is
stopped at position O while transferring
from primary to secondary source or vice
versa. This delay is bypassed if the source
from being transferred is down completely.
Continued on the next page
62 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
1
At least one output must be configured as
load shed signal before this parameter
becomes visible in HMI menu.
Voltage & Frequency Setpoints Defines the voltage and frequency limits
for source being acceptable. Source has an
anomaly when measured voltage/
TOUCH
frequency goes out of range drop-out
lower/drop-out Upper. Source becomes
acceptable when measured voltage/
frequency goes back in range pick-up
lower/pick-up higher.
S1 Setpoints
S1 Drop-out Upper Threshold
Voltage Lower Threshold
S1 Pick-up Upper Threshold
Voltage Lower Threshold
S1 Drop-out Upper Threshold
Frequency Lower Threshold
S1 Pick-up Upper Threshold
Frequency Lower Threshold
S2 Setpoints
S2 Drop-out Upper Threshold
Voltage Lower Threshold
S2 Pick-up Upper Threshold
Voltage Lower Threshold
S2 Drop-out Upper Threshold
Frequency Lower Threshold
S2 Pick-up Upper Threshold
Frequency Lower Threshold
Continued on the next page
64 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Daily
Weekly
Bi-weekly
Monthly
Yearly
TOUCH
Function No function
Test on Load
Test off load
Duration 0...60s
Time Time of the exercising event
Date Date of the exercising event
Application
S1-Transformer/S2-Generator*
S2-Transformer/S1-Generator
2 Transformers/S1 Priority
2 Transformers/S2 Priority
2 Transformers/No Priority
Continued on the next page
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 65
1
On On: When in automatic mode the controller
does not transfer the switch to priority
source despite it has returned. User has to
retransfer manually with HMI control
buttons or by a remote command.
Commit Transfer
TOUCH
Off* Off: Priority source return cancels transfer
to non-priority source.
On On: Load is transferred to non-priority
source after priority source failure even if
the priority source returns before the non-
priority source is ready to accept the load.
Harmonics Phase Voltage/current phase that is used for
calculating harmonic components 2-15.
Phase-to-neutral voltage is used when
neutral is present, phase-to-phase
voltages otherwise.
Disabled*
Phase 1/12
Phase 2/23
Phase 3/31
66 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Measurements
Switch Diagnostic
HMI internal temperature
Device internal temperature
Total operations I-O-II switches:
Total number of transitions I-O, O-II, II-O and O-I
I-II switches: Total number of transitions I-II and II-I
1
Total time on S1
Total time on S2
Time S1 available
Time S2 available
Last generator start
Generator starting time How long it took for the generator voltage to
become acceptable after latest start.
In-phase time How long it took for the generator voltage to
become acceptable after latest start.
Event Log 250 latest device status changes listed with time
stamped events.
Energy
Energy counters Shows EP [kWh], EQ [kVARh], ES [kVAh] on screen
Reset counters
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 67
Settings *Default
Standard I/O settings
I 01 / I 02 / I 03
Function No function
Emergency Stop* (default in I 01)
Remote Test On Load* (default in I 02)
1
Remote Test Off Load* (default in I 03)
Inhibit AUTO Mode Prevent switch control operations,
configuration and test sequences.
Allows generator start in case of
primary source failure.
Manual Retransfer to Priority
TOUCH
Source Priority S1
Source Priority S2
Inhibit Transfer Disables automatic transfer from
primary to secondary source.
Bypass Running Time Delays
Remote Control to I
Remote Control to O
Remote Control to II
Reset Alarm
Contact Type NC
NO*
O 01
Signal Source No Function
Alarm / Product availability*
Load Connected to S1
Load Disconnected
Load Connected to S2
Pre-transfer Signal Activates the signal before the
transfer according to pre-transfer
delay and inactivates the signal
after the transfer according to
post-transfer delay.
SOURCE 1 available
SOURCE 2 available
Load Shed 1 Shedding non-critical loads before
transferring to secondary source.
Load Shed 2 User can set a kVA level when non-
critical loads are shed.
Contact Type NC
NO*
Load Shedding (Only when Load shedding selected
kW limit + power metering on)
Continued on the next page
68 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Language
English
Italian
French
German
TOUCH
Spanish
Russian
Chinese
New Password
Temperature Unit
Celsius*
Fahrenheit
View
Ammeter Phase
I Max*
Ne
L1
L2
L3
S1 Voltmeter Phase
V Max*
U12
U23
U31
S2 Voltmeter Phase
V Max*
U12
U23
U31
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 69
Test *Default
HMI test (LED, display) Initiate display test screen and turn all LED's on
Test On Load
Test Off Load
On-Load Test Settings Bypass local or remote test on load when
generator voltage fails
Bypass Local Test Bypass if Generator fails*
1
Stay on Generator
Bypass Remote Test Bypass if Generator fails*
Stay on Generator
Optional modules (See Chapter 5, Electronic accessories)
TOUCH
70 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
About
HMI HMI serial number
Software version
Software subversion
HMI Type code
Controller Unit Time
1
Date
Serial number
Normative
Main board software version
Software subversion
TOUCH
S1
0 125
0.0V
Main Menu Measures U12
1
TruONE ATS TruONE ATS
TOUCH
Fig. 4.16 By touching on Start Menu upper
right corner -image you can find the analog
meters information, see the table below
S1 Voltage meter
S2 Voltage meter
Current meter
Power meter
VAR meter
VA meter
72 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
4.2.1.4 Measures
G 11:06
Overviews Analog Meters
Voltages (S1)
U1 0.0 V U12 0.0 V
U2 0.0 V U23 0.0 V
Main Menu Measures
U3 0.0 V U31 0.0 V
1
U0 0.0 V
—
TOUCH
Voltages (S1)
Voltages (S2)
Current
Active power
Reactive power
Apparent power
Energy counters
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 73
—
5. Electronic accessories
Ekip Connect Sofware and Bluetooth and Ekip-modules mounted with auxiliary
1
Programming -modules are suitable for all power supply module are (see chapters
OX_ automatic transfer switches, see 5.4 …5.8):
chapters 5.1…5.3.
• Ekip Signalling 2K-_
• Ekip Connect -software • Ekip Com modules
• Ekip Bluetooth -module • Ekip Com Modbus RTU
• Ekip Programming -module • Ekip Com Profibus DP
• Ekip Com DeviceNet
Ekip Signalling, Com and Link -modules • Ekip Com Modbus TCP
are available for OX_ automatic transfer • Ekip Com Profinet
switches with HMI level 3 and 4 (LCD and • Ekip Com EtherNet/IP
touch control interfaces). These modules • Ekip Com IEC 61850
are mounted with auxiliary power supply • Ekip Link
module, OXEA1 (see the mounting in sec-
tion 2, Chapter 9, Mounting of
accessories).
—
Fig. 5.2 Ekip Signalling, Com and Link -modules
— are mounted to automatic transfer switch OX_
Fig. 5.1 Programming and bluetooth -modules with a auxiliary power supply module, OXEA1
74 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
5.1 Using Ekip Connect -software
Ekip Connect is a free software for com- With its communication function, it allows
1
—
Fig. 5.3 Ekip Connect -software
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 75
—
5.2 Using Ekip Bluetooth-module
The Ekip Bluetooth allows connection via It draws its power from a rechargeable
1
Bluetooth between the automatic trans- lithium-polymer battery supplied with the
fer switch and a support (PC, tablet, or unit. It is connected directly to the pro-
smart phone) with the Ekip Connect soft- gramming port (see Fig. 5.6) and allows a
ware installed (see the previous para- main switch without auxiliary voltage to
graph). Ekip Bluetooth -module is suitable be powered. The programming port is
to use with all OX_ automatic transfer only allowed to use for Ekip Bluetooth and
switches. Ekip Programming -modules.
Note
Information Ekip Bluetooth only powers the main
The Ekip Bluetooth module can be used with-
out powering the mains. (Local Bus Accesso- switch (HMI and modules excluded).
ries, including HMI, are not operative). Therefore, in order to identify all con-
nected parts with Ekip Connect, the auxil-
iary power supply module, type OXEA1,
must be used (see chapter 5.4).
5.2.1 Signallings
Ekip Bluetooth -module is switched on by
pressing the power button on the side,
and is equipped with two LEDs:
—
Fig. 5.4 Ekip Bluetooth-module
76 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
5.3 Using Ekip Programming -module
use with all OX_ automatic transfer power from the PC and connects one side
switches. You can connect the module via directly to the programming port (see Fig.
the programming port, see Fig. 5.6. The 5.6) and on the other to the USB ports of
programming port is only allowed to use the PC with the cable supplied.
for Ekip Programming and Ekip Bluetooth
-modules. Note
Ekip Programming only powers the main
Ekip Programming -module allows you to: switch (HMI and modules excluded).
Therefore, in order to identify all con-
• With Ekip Connect software update the nected parts with Ekip Connect, the auxil-
softwares and load, set and read the pa- iary power supply module, type OXEA1,
rameters must be used (see chapter 5.4).
5.3.1 Signallings
Information Ekip Programming -module turns on after
The Ekip Programming module can be used
without powering the mains. (Local Bus Ac- connecting to the PC, and is equipped
cessories, including HMI, are not operative). with two LEDs, a green one indicating
that the module is on, and a yellow one in-
dicating active communication.
—
— Fig. 5.6 Programming port (USB port) is
Fig. 5.5 Ekip Programming -module situated in the front of the HMI, on left side
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 77
—
5.4 Auxiliary power supply module
The auxiliary power supply module, type the main circuit. Powering product only
1
OXEA1, supplies non-insulated power to with Auxiliary power supply module limits
the external Ekip-modules, HMI and main some operation functions of the main
control unit. It is supplied by external sup- control unit, for example: Operation of
ply, for example from generator battery or Sensor module isn't possible.
LCD, TOUCH
from isolated transformer connected to
—
Fig. 5.7 Auxiliary power supply module, type OXEA1, is
needed when Ekip Signalling, Com and Link -modules —
are mounted to automatic transfer switch OX_ Fig. 5.8 Signals of auxiliary power supply module OXEA1
78 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
5.5 Using Ekip Signalling 2K-_ -module
1
Remote Test on Load
Remote Test off Load
Inhibit AUTO Mode Prevent switch control operations,
configuration and test sequences.
Allows generator start in case of
primary source failure
LCD, TOUCH
Manual Retransfer to Primary
Source Priority S1
Source Priority S2
Inhibit Transfer Disables automatic transfer from
primary to secondary source
Bypass Running Time Delays
Remote Control to I
Remote Control to O
Remote Control to II
Reset Alarm
Contact Type NC Normally closed
NO* Normally open
O 11/12, O 21/22, O 31/32
Function No Function*
Alarm/Product Availability
Load Connected to S1
Load Disconnected
Load Connected to S2
Load Shed 1 Shedding non-critical loads before
transferring to secondary source
Load Shed 1 User can set a kVA level when non-
critical loads are shed
Pre-transfer Signal Activates the signal before the
transfer according to pre-transfer
delay and inactivates the signal
after the transfer according to
post-transfer delay
Source 1 Available
Source 2 Available
Contact Type NC Normally closed
NO* Normally open
80 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Test
:
Modules (Optional modules)
Ekip Signalling 2K-1 / -2 / -3 Auto Test
:
—
Table 5.5 Configuration and test parameters of Ekip Signalling 2K-_ -module in HMI
1
About Description
:
Modules (Optional modules)
Ekip Signalling 2K-1 / -2 / -3
SN Serial number
Version Software version
Input 1 The logical state of the inputs:
Input 2 “Off” if not active, “On” if active
:
—
Table 5.4 Information of Ekip Signalling 2K-_ -module in HMI
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 81
5.5.3 Signals and inputs/outputs of 2 Green3) LED for signalling the physical
Ekip Signalling 2K-_ -module state of the input H x12). The possible
states are:
– Off: floating input
1 – On fixed: input short-circuited on
10 5 H Cx 2)
3 Green3) LED for signalling the physical
1
9 4 state of the input H x22). The possible
8 states are:
3
7 – Off: floating input
6 2 – On fixed: input short-circuited on
H Cx
LCD, TOUCH
— 4 Green3) LED for signalling contact K x1
Fig. 5.10 Signals and inputs/outputs of - K x22). The possible states are:
Ekip Signalling 2K-_ -module
– Off: contact open
– On fixed: contact closed
1 Power LED, green. The possible
5 Green3) LED for signalling the state of
states are:
the contact K x3 - K x4 2). The possible
– Off: power supply absent.
states are:
– On fixed: power supply and
– Off: contact open
communication with the device
– On fixed: contact closed
present (with a device with the
6 Input I x1
Alive LED option disabled).
7 Conductive part of the inputs H x1
– On, with one flash per second
and H x22)
(synchronized with that of the
8 Input I x22)
green LED on the device): power
9 Output contact pin O x1 2)
supply and communication with
10 Output contact pin O x22)
device present (with a device
with the Alive LED option 1) The absence of communication is signalled immedi-
ately by the power LED, unlike the outputs which
enabled) (apart from those programmed to be activated in
– On, with two quick flashes per the case of disconnection) are deactivated if the
condition persists for at least 8 s
second (not synchronized with 2) With x = 1, 2, or 3
3) The LED turns on and off according to the physical
those of the green LED on the state of the input, without taking any account of
device): power supply present, how the Delay parameter is set.
—
5.6 Using Ekip Com _ -modules
Suitable Ekip Com_ -modules are: 5.6.1 Ekip Com Modbus RTU -module
1
• Ekip Com Modbus TCP work. The module is suitable for HMI-
• Ekip Com Profinet types level 3 and 4; LCD and touch control
• Ekip Com EtherNet/IP interfaces.
• Ekip Com IEC 61850
It can be connected to a RS-485 network
with a Modbus RTU communication pro-
tocol, and allows you to:
—
Fig. 5.11 Ekip Com Modbus RTU -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 83
1
On fixed Power supply and
communication with
the device present.
On, with one Power supply and
flash per communication with
LCD, TOUCH
second device present.
On, with two Power supply present,
quick and communication
flashes per with device absent.
second
RX and TX Off Modbus RTU
LEDs, communication not
green active.
On, flashing Modbus RTU
rapidly communication active.
—
Table 5.6 Indication / Ekip Com Modbus RTU -module
ON IA
1 2 3 4
Rterm Rpol
120Ω
on on
off off
—
— Fig. 5.13 Termination resistor, this option must be
Fig. 5.12 Signals of Ekip Com Modbus RTU -module selected before the installation of the modules
84 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
About Description
:
Modules (Optional modules)
Ekip Com Modbus RTU
SN Serial number
Version Software version
:
—
Table 5.8 Information of Ekip Com Modbus RTU -module in HMI
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 85
1
interfaces. • Provide the status information of the
automatic transfer switch (open,
closed).
LCD, TOUCH
Belden type 3079A or equivalent cables
must be used.
—
Fig. 5.14 Ekip Com Profibus DP -module
86 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
5.6.2.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:
device present.
On, with one flash per second Power supply and communication with
device present.
On, with two quick flashes per second Power supply present, and communication
with device absent.
LCD, TOUCH
—
Fig. 5.15 Signals of Ekip Com Profibus DB -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 87
1
In the event of termination of the bus,
a 390 Ω pull-up or pull-down resistor must
also be inserted on the lines, by setting
the DIP-switches Rpoll, in position on.
These options must be selected before in-
LCD, TOUCH
stallation of the modules.
ON IA
1 2 3 4
Rterm Rpol
120Ω
on on
off off
—
Fig. 5.16 Termination resistor, this option must be
selected before the installation of the modules
88 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
:
Modules (Optional modules)
Ekip Com Profibus DB
Serial address 1…125, default 125* Address to be assigned to the modules.
IMPORTANT: devices connected to the same
network must have different addresses
:
—
Table 5.10 Configuration of Ekip Com Profibus DB -module in HMI
About Description
:
Modules (Optional modules)
Ekip Com Profibus DB -module
SN Serial number
Version Software version
:
—
Table 5.11 Information of Ekip Com Profibus DB -module in HMI
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 89
1
control interfaces. • Provide the status information of the
automatic transfer switch (open,
closed).
LCD, TOUCH
3084A or equivalent cables must be used.
—
Fig. 5.17 Ekip Com DeviceNet -module
90 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
5.6.3.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:
device present.
On, with one flash per second Power supply and communication with
device present.
On, with two quick flashes per second Power supply present, and communication
with device absent.
LCD, TOUCH
Network LED, red Off Device off line (with red LED off) 1), or in
error conditions (with red LED on).
On, fixed Device on line, and allocated on a master
(operating condition).
On, flashing Device on line, but not allocated on a
master (device ready for communication).
Status LED, green Off No error.
On, fixed Device in bus off, or Network Power absent
condition.
On, flashing I/O connection (cyclic data) in timeout.
1)
The device has not yet sent Duplicate ID sequence on line.
—
Table 5.12 Indication / Ekip Com DeviceNet -module in HMI
—
Fig. 5.18 Signals of Ekip Com DeviceNet -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 91
1
The termination resistors must not be in-
stalled at the end of a branch (drop line), only
at the two ends of the main backbone (trunk
line).
LCD, TOUCH
ON IA
1 2 3 4
Rterm Rpol
120Ω
on on
off off
—
Fig. 5.19 Termination resistor, this option must be
selected before the installation of the modules
92 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
:
Modules (Optional modules)
Ekip Com DeviceNet
MAC address 1… 63, default 63* Address to be assigned to the
modules. IMPORTANT: devices
connected to the same network
must have different addresses
Baudrate 125 kbit/s, 250 kbit/s*, 500 kbit/s Data transmission speed
:
—
Table 5.13 The path for accessing the configuration parameters of the Ekip Com DeviceNet -module from the display
About Description
:
Modules (Optional modules)
Ekip Com DeviceNet
SN Serial number
Version Software version
:
—
Table 5.14 Information of Ekip Com
DeviceNet -module in HMI
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 93
5.6.4 Ekip Com Modbus TCP -module As an HTTP Server, connected to an Ether-
Ekip Com Modbus TCP is an accessory net network it allows read-only access to
module that can function as a communi- the information of the automatic transfer
cation module integrating the automatic switch. This access is possible through a
transfer switch in an industrial remote su- browser, inserting the IP address of the
pervision and control network or as an module as the URL. Once the switch has
HTTP Server. The module is suitable for been found, a login page is opened that
1
HMI-types level 3 and 4; LCD and touch asks for the user password to be inserted,
control interfaces. which is the same password to be in-
serted in the display in order to edit
As a communication module, it can be parameters.
connected to an Ethernet network with
LCD, TOUCH
the Modbus TCP communication, and
allows: Information
Since the module allows access to the data
contained in the automatic transfer switch, it
• Connect the automatic transfer switch can only be connected to networks that meet
all the necessary requirements for safety and
to the network, with dialog prevention of unauthorized access (for exam-
ple, the network of the control system of an
functionality. installation). It is the installer’s responsibility
• Provide the status information of the to ensure that all the necessary safety mea-
sures are adopted (for example, firewalls, and
automatic transfer switch (open, so on). The module cannot be connected di-
rectly to the Internet. It is recommended to
closed). connect it only to dedicated Ethernet net-
works, with the Modbus TCP communication
protocol.
—
Fig. 5.20 Ekip Com Modbus TCP -module
94 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
320/udp
—
Table 5.15 Ports of Ekip Com Modbus TCP -module
LCD, TOUCH
5.6.4.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:
Link
Activity
—
Fig. 5.21 Signals of Ekip Com Modbus TCP -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 95
1
of the modules.
• In order to display information on the
modules.
LCD, TOUCH
from the display, for setting the function
and addressing of the modules:
About Description
:
Modules (Optional modules)
1
1
interfaces. net networks, with the Profinet communica-
tion protocol. The module cannot be
connected to the Internet.
It can be connected to an Ethernet net-
work with a Profinet communication pro-
tocol, and allows you to:
LCD, TOUCH
For the communication bus, a cable of
type Cat.6 S/FTP must be used (Cat.6
• Connect the automatic transfer switch
with S/FTP double shielding).
to the network, with dialog
functionality.
• Provide the status information of the
automatic transfer switch (open,
closed).
—
Fig. 5.22 Ekip Com Profinet -module
98 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
5.6.5.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:
Link
Activity
—
Fig. 5.23 Signals of Ekip Com Profinet -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 99
About
1
:
Modules (Optional modules)
Ekip Com Profinet -module
SN Serial number
LCD, TOUCH
Version Software version
MAC Address It is the address assigned by ABB and with an OUI
(Organizationally Unique Identifier, formed of the first three
bytes of a MAC address, and which uniquely identifies the
manufacturer of an Ethernet device) equal to ac:d3:64.
:
—
Table 5.21 Information of Ekip Com Profinet -module
100 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
and touch control interfaces. ample firewalls and so on). The module cannot
be connected directly to the Internet. It is rec-
ommended to connect it only to dedicated
It can be connected to an Ethernet net- Ethernet networks using the EtherNet/IP™
-communication protocol.
work with a EtherNet/IP™ -communica-
tion protocol, and allows you to:
LCD, TOUCH
• Connect the automatic transfer switch For the communication bus, a cable of
to the network, with dialog type Cat.6 S/FTP must be used (Cat.6
functionality. with S/FTP double shielding).
• Provide the status information of the
automatic transfer switch (open, The following table illustrates the ports
closed). used by the module:
—
Fig. 5.24 Ekip Com EtherNet/IP -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 101
5.6.6.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:
1
with the device present.
On, with one flash per second Power supply and communication
with device present.
On, with two quick flashes per second Power supply present, and
communication with device absent.
LCD, TOUCH
Link LED, green Off Connection error (signal absent).
On, fixed Correct connection.
Activity LED, yellow Off No activity on the line.
On, flashing Activity present on the line (in
reception and/or transmission).
—
Table 5.23 Indication / Ekip Com EtherNet/IP -module
Link
Activity
—
Fig. 5.25 Signals of Ekip Com EtherNet/IP -module
102 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
About Description
:
Modules (Optional modules)
1
Ekip Com EtherNet/IP
SN Serial number
Version Software version
IP Address This is the address assigned to the modules at the moment
LCD, TOUCH
of connection to the network. It consists of four bytes (for
a total of 32 bits), each of which can have value from 0 to
255. By default, allocation is dynamic. With dynamic
allocation, the modules wait to receive the IP address from
a DHCP server. Without a DHCP server, the modules adopt
an Autoconfiguration IP Address in the range 169.254.xxx.
xxx, calculated in a pseudo random manner so as to be the
same at every switch-on. Alternatively, you can enable the
static IP address option, which allows the IP address to be
forced. In this case, you must make sure that the IP Address
inserted is different to that of the other devices connected
to the same network.
Network Mask This is the subnet mask, and identifies the method to
recognize the subnet to which the modules belong, with
the possibility of searching for the modules within a
defined set of recipients. If you enabled the option Static
IP Address, you must also enter the correct Network Mask.
Gateway Address The IP address of the node to which the module it is
connected, in the presence of multiple subnets. If you
enabled the Static IP Address option, you must also enter
the correct Gateway Address.
TCP Client There are three IP Addresses of the client devices
connected to the modules.
MAC Address It is the address assigned by ABB, having a OUI equal to
ac:d3:641).
:
Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which
1)
3 and 4; LCD and touch control interfaces. ample firewalls and so on). The module cannot
be connected directly to the Internet. It is rec-
ommended to connect it only to dedicated
It can be connected to an Ethernet net- Ethernet networks using the IEC 61850 -com-
munication protocol.
work with a IEC 61850 -communication
protocol, and allows you to:
LCD, TOUCH
• Connect the automatic transfer switch For the communication bus, a cable of
to the network, with dialog functional- type Cat.6 S/FTP must be used (Cat.6
ity. with S/FTP double shielding).
• Provide the status information of the
automatic transfer switch (open,
closed).
• Provide vertical communication (report)
towards higher-level supervision sys-
tems (SCADA) with states and measure-
ments (re-transmitted whenever, and
only if, they change with respect to the
previous report).
—
Fig. 5.26 Ekip Com IEC 61850 -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 105
1
0x0800 - IP 69 UDP TFTP - Trivial File Transfer Protocol
—
Table 5.26 Ports of Ekip Com IEC 61850 -module
LCD, TOUCH
5.6.7.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:
Link
Activity
—
Fig. 5.27 Signals of Ekip Com IEC 61850 -module
106 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
About Description
:
Modules (Optional modules)
1
Ekip Com EtherNet/IP
SN Serial number
Version Software version
IP Address This is the address assigned to the modules at the
LCD, TOUCH
moment of connection to the network. It consists
of four bytes (for a total of 32 bits), each of which
can have value from 0 to 255. By default, allocation
is dynamic. With dynamic allocation, the modules
wait to receive the IP address from a DHCP server.
Without a DHCP server, the modules adopt an
Autoconfiguration IP Address in the range
169.254.xxx.xxx, calculated in a pseudo random
manner so as to be the same at every switch-on.
Alternatively, you can enable the static IP address
option, which allows the IP address to be forced. In
this case, you must make sure that the IP Address
inserted is different to that of the other devices
connected to the same network.
Network Mask This is the subnet mask, and identifies the method
to recognize the subnet to which the modules
belong, with the possibility of searching for the
modules within a defined set of recipients. If you
enabled the option Static IP Address, you must
also enter the correct Network Mask.
Gateway Address The IP address of the node to which the module it
is connected, in the presence of multiple subnets.
If you enabled the Static IP Address option, you
must also enter the correct Gateway Address.
TCP Client There are three IP Addresses of the client devices
connected to the modules.
MAC Address It is the address assigned by ABB, having a OUI
equal to ac:d3:641).
:
Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which
1)
—
5.7 Using Ekip Link -module
—
Fig. 5.28 Ekip Link -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 109
1
ABB devices.
319/udp IEEE 1588 When IEEE protocol 1588 is enabled.
320/udp
—
Table 5.30 Ports of Ekip Link -module
LCD, TOUCH
5.7.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:
Link
Activity
—
Fig. 5.29 Signals of Ekip Link -module
110 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
About Description
:
Modules (Optional modules)
1
Ekip Link
SN Serial number
Version Software version
IP Address This is the address assigned to the modules at the
LCD, TOUCH
moment of connection to the network. It consists of four
bytes (for a total of 32 bits), each of which can have value
from 0 to 255. By default, allocation is dynamic. With
dynamic allocation, the modules wait to receive the IP
address from a DHCP server. Without a DHCP server, the
modules adopt an Autoconfiguration IP Address in the
range 169.254.xxx.xxx, calculated in a pseudo random
manner so as to be the same at every switch-on.
Alternatively, you can enable the static IP address option,
which allows the IP address to be forced. In this case, you
must make sure that the IP Address inserted is different to
that of the other devices connected to the same network.
Network Mask This is the subnet mask, and identifies the method to
recognize the subnet to which the modules belong, with
the possibility of searching for the modules within a
defined set of recipients. If you enabled the option Static
IP Address, you must also enter the correct Network Mask.
Gateway Address The IP address of the node to which the module it is
connected, in the presence of multiple subnets. If you
enabled the Static IP Address option, you must also enter
the correct Gateway Address.
MAC Address It is the address assigned by ABB, having a OUI equal to
ac:d3:641).
:
Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which
1)
—
6. Troubleshooting
—
1
Switch not in AUTO Slide switch is in handle or lock Turn slide switch into the AUTO position
mode, Alarm LED on position
Phases crossed Phase rotation of sources 1 and 2 are Connect the phases of both sources in
different the same order
S1 undervoltage Voltage of source 1 is under the Check the correlation between power
threshold level set in parameter “Drop- source and device configuration
out voltage, lower threshold“
S1 overvoltage Voltage of source 1 is over the Check the correlation between power
threshold level set in parameter “Drop- source and device configuration
out voltage, upper threshold“
S1 phase missing One or two phases of source 1 are Check the power source and
missing connections
S1 unbalance Phases of source 1 are not symmetric Check the power source
S1 phase rotation Phase rotation of source 1 is different Connect the phases according to the
from the value of parameter “Phase configuration
sequence“
S1 invalid frequency Frequency of source 1 is out of range Check the correlation between power
set in parameters “Drop-out frequency, source and device configuration
upper threshold“ and “Drop-out
frequency, lower threshold“
S2 undervoltage Voltage of source 2 is under the Check the correlation between power
threshold level set in parameter “Drop- source and device configuration
out voltage, lower threshold“
S2 overvoltage Voltage of source 2 is over the Check the correlation between power
threshold level set in parameter “Drop- source and device configuration
out voltage, upper threshold“
S2 phase missing One or two phases of source 2 are Check the power source and
missing connections
S2 unbalance Phases of source 2 are not symmetric Check the power source
S2 phase rotation Phase rotation of source 2 is different Connect the phases according to the
from the value of parameter “Phase configuration
sequence“
Table 6.1 Alarms-list in level 3 and 4, LCD and touch control interfaces
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 113
1
Message Fault Action
S2 invalid frequency Frequency of source 2 is out of range Check the correlation between power
LCD, TOUCH
set in parameters “Drop-out frequency, source and device configuration
upper threshold“ and “Drop-out
frequency, lower threshold“
High current alarm Measured current is higher than ten
times the nominal value
Open I failure, Alarm Switch transfer from position I to O or Reset alarm by pressing Auto button or
LED blinking II failed via menu page Operation / Alarm Reset
Close I failure, Alarm Switch transfer to position I failed Reset alarm by pressing Auto button or
LED blinking via menu page Operation / Alarm Reset
Open II failure, Alarm Switch transfer from position II to O or Reset alarm by pressing Auto button or
LED blinking I failed via menu page Operation / Alarm Reset
Close II failure, Alarm Switch transfer to position II failed Reset alarm by pressing Auto button or
LED blinking via menu page Operation / Alarm Reset
Switch position alarm, More than one switch position Switch service needed
Alarm LED on indication inputs are activated
Pole temperature Measured pole temperature is too high Switch service needed
alarm
Contact wear alarm Switch contact wear is near the limit Switch service needed
that requires maintenance
Local bus Communication between HMI and Check connection
switch controller is off
Ethernet Ethernet module not connected Check connection
disconnected
Fire Fighting Fire fighting input activated Switch must be in O/Off position
Control Voltage Control voltage dropped during switch Check power source
Failure control
Incompatible HMI Controller and HMI are not compatible Change HMI
Control Voltage Low Switch control voltage is below the Check power source
minimum
Configuration Error Invalid configuration Check parameter values
IEC 61850 Error IEC 61850 failure Check configuration file
Ekip Com Hub Alarm Ekip Com Hub failure Check configuration
Table 6.1 Alarms-list in level 3 and 4, LCD and touch control interfaces
114 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
6.2 Warnings
LCD Touch
1
Message Reason
Test on load Test on load sequence activated
Test off load Test off load sequence activated
Autoconfig completed Automatic configuration sequence is completed
LCD, TOUCH
Voltage supply lines not in sync Voltage sources are not synchronized
Voltage Not Calibrated Calibration data in power module is invalid or unavailable
Current Not Calibrated Calibration data in current measurement module is invalid or unavailable
Pole temperature warning Measured pole temperature is near the alarm level
Control Retry Failed transfer sequence retry activated
Auto Control Disabled Device is in manual operating mode
Local Bus Module heartbeat error
Configuration Configuration session ports are open
—
Table 6.2 Warnings-list in level 3 and 4, LCD and touch control interfaces
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 115
—
6.3 Information
LCD Touch
1
Message Description
Invalid Date Date not set
Test on Load Test on load sequence active
Test off Load Test off load sequence active
LCD, TOUCH
Alarm/Product Availability Digital output function activated
In Position I Digital output function activated
In Position O Digital output function activated
In Position II Digital output function activated
Pre-transfer Signal Digital output function activated
Source 1 Available Digital output function activated
Source 2 Available Digital output function activated
Load Shed Digital output function activated
Emergency Stop Digital input function activated
Remote Test on Load Digital input function activated
Remote Test off Load Digital input function activated
Inhibit Auto Mode Digital input function activated
Manual Retransfer Digital input function activated
Priority S1 Digital input function activated
Priority S2 Digital input function activated
Inhibit Transfer Digital input function activated
Bypass Running Delays Digital input function activated
Remote Control to S1 Digital input function activated
Remote Control to Off Digital input function activated
Remote Control to S2 Digital input function activated
Alarm Reset Digital input function activated
—
Table 6.3 Info statements in level 3 and 4, LCD and touch control interfaces
116 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
7. Technical data
1
—
Fig. 7.1 Power supply for control circuit, in figure type OX_B (source on bottom)
1
Output relay features 0.5…2.5 mm2
Common, voltage supply 5 5A AC-1/250 V 30 Vdc
1 2 3 5 6 Level
10 211 12 13 Level 2 = HMI with DIP-switches
Product available 6
Level 3 and 4 Level 3 = HMI with LCD screen,
+ -
FIRE Level 4 = HMI with touch screen
24V
C NO NC C O1 C I1
Programmable output 6
(default; Product available)
Fire Fighting applications 0.5…2.5 mm2 Only in OXB_-types, delayed
transition, I – O – II or II – O – I
+ -
FIRE
24V
O1 C I1 I2
10 11 12 13 14 15
Level 4 Level 4 = HMI with touch screen
Programmable input 13
(default; Remote test on load)
+ -
FIRE
Programmable input 14
24V C I1 I2 I3 (default; Remote test off load)
Programmable input 15 Only in OXB_-types, delayed
(default; Emergency stop) transition, I – O – II or II – O – I
118 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
Environmental Value
Environments category E
EMC environment Environment A
Operating temperature (without derating) -20... +40 °C
Operating temperature (with derating) -25... +70 °C
Transportation and storage temperature -40... +70 °C
1
—
Installation instruction
Automatic transfer
switches
2
automatic transfer switch
8.1.1 Drilling hole distances and labeling 122
8.1.2 Protection against direct contact 123
8.2 Wiring 124
8.2.1 Wiring of OX_30…800 / cable lugs 124
8.2.2 Wiring of OX_800U…1600 / 125
busbar connections and cable lugs
8.2.3 Lug assembly 127
8.2.4 Phase barriers 129
8.3 Clearances per UL1008 129
8.4 Mounting of the handle and HMI 130
8.4.1 Mounting of the handle to 130
operation position, manual mode
8.4.2 Mounting of the HMI, 131
automatic mode
120 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
8. Installation
2
122 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
8.1 Mounting the
OX30...1600 automatic
transfer switch
8.1.1 Drilling hole distances and labeling
A2
2
277 mm
10.91 in
M8
5/16
B C N
A L3
L1 L2
A07488
—
Fig. 8.1 Automatic transfer switches, drilling hole distances / screw-
mounting, [mm/in] and attachment of the self-adhesive labels
2
A07488
—
Fig. 8.2 On top: Protection against direct contact with terminal shrouds.
On bottom: Protection against direct contact with a plexiglass mounted over the product
124 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
8.2 Wiring
—
Table 8.2 OX_30…800_/ bolt sizes and tightening torques
T
A07488
A07488
—
Fig. 8.3 Wiring, the tightening torques, —
see the tables 8.2 and 8.3 Fig. 8.4 OX_30…800, wiring by cable lugs
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 125
2
4×
4×
A07488
A07488
— —
Fig. 8.5 OX_800U…1600, busbar connection Fig. 8.6 OX_800U…1600, wiring / cable lugs
126 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
OXEW1600_
2
A07488
—
Fig. 8.7 Wiring with cable lugs in automatic transfer
switches OX_800U...3200: For load side terminals the
busbars OXEW1600_ are needed to mount on both sides
of the switch terminal for connecting the cable lugs.
Tightening torque and bolt size, see the table 8.4
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 127
2
OZXA-200 OZXA-25 OZXA-30 OZXA-800E×2
A07489
OZXA-400 OZXA-26 OZXA-1200
—
Fig. 8.8 Lug assembly
LOAD
2
SOURCE 1 (S1)
A07489
OZXA-30, OZXA-1200 SOURCE 2 (S2)
A07491
—
Fig. 8.9 Mounting of phase barriers.
—
8.3 Clearances per UL1008
2
C D
B
A07489
Fig. 8.10 UL standard switches, clearances per UL1008
Size (Current) Width [in /mm] Height [in /mm] Depth [in /mm]
OX_30...200U_ 23.6 / 600 31.5 / 800 11.8 / 300
OX_260...400U_ 23.6 / 600 31.5 / 800 11.8 / 300
OX_600U_ 23.6 / 600 31.5 / 800 11.8 / 300
OX_800U_ ...OX_1200U_ 31.5 / 800 39.4 / 1000 11.8 / 300
130 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
8.4 Mounting of the handle and HMI
bosvSPVi2sM).
2
General warning
Verify the condition of power source prior to
manually transferring. Manual operation may
result in out-of-phase transfer when both
sources are energized.
3
A07484
—
Fig. 8.11 Mounting the handle to the operating position;
turn the slide switch to the Manual mode (Hand), lift
the handle and place it to the operating position
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 131
2
1
A07484
3 Automatic
mode
Information
When the slide switch is moved to the AUTO
position, the ATS is functioning immediately
in the automatic control mode.
2
3
A07490
—
Fig. 8.12 Before moving to the Automatic mode, the
operating handle must set to its place. When the handle
is in its place properly, the slide switch will move to the
Locking mode automatically and the switch is allowed
to be padlocked, if needed. From the Locking mode the —
slide switch can be moved to the Automatic mode Fig. 8.13 Removing the HMI from the switch
132 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
OR
2
Max. 3 m,
HMI (RJ45) cable
mm /
in
Ø 25.5 / 1
A07490
—
Fig. 8.14 HMI can be mounted on the switch or the door,
door drilling. HMI protective cover available as accessory,
type OXEC21, provides protection against accidental
contact, see Chapter 9, Mounting of accessories
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 133
—
9. Mounting of accessories
2
—
9.1 Terminal shrouds
OXES_S
OXES_L
A07491
—
Fig. 9.1 Mounting of the terminal shrouds to the
automatic transfer switches, TruONE® ATS
134 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
9.2 Phase barriers
OXEB_
A07491
—
Fig. 9.2 Mounting of phase barriers, type OXEB_
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 135
—
9.3 Auxiliary contact blocks
2
O
II
— —
Table 9.2 Contact positions Fig. 9.4 Labels for contact numbering
OA_
2
Max. 4×2 pcs
SOURCE 1
(S1)
SOURCE 2
(S2)
A07491
—
Fig. 9.3 Mounting of the auxiliary contact blocks, type OA_
136 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
9.4 Sensor module
Sensor module, type OXCT_, is used for Switch size Nominal current of OXCT_ [A]
energy and temperature measurement.
OX_30…250 250
There are available modules for 2, 3 and
OX_260…800 800
4-pole switches and for different switch
OX_800U…1600 1600
sizes.
—
Table 9.3 Nominal currents
2
OXCT_
Knock-out
—
A07491
—
9.5 Auxiliary power supply and Ekip -modules
2
138 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
OXEA1
2
Ekip
A07491
—
Fig. 9.6 Mounting of the auxiliary power supply
module OXEA1 and Ekip –modules
1
A07491
2
—
Fig. 9.7 Removing the auxiliary power
supply module OXEA1 and Ekip –modules
from the automatic transfer switch
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 139
—
9.6 HMI protective cover
—
HMI protective cover is available as acces-
Fig. 9.8 Mounting of HMI protective cover,
sory, type OXEC21, provides protection type OXEC21, door drilling, see next page
against accidental contact.
2
OXEC21
IP54
Ø 4 mm
A07491
0.16 in
140 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
49.5 / 1.95
/
14.6 / 0.57
25.5 / 1 4
Ø .16
0
2
84 / 3.31
69.4 / 2,73
49.5 / 1.95
A07491
—
Fig. 9.9 Door drilling of the HMI protective cover
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 141
—
9.7 Terminal busbar
2
OXEW1600_
OXEW1600_
A07491
—
Fig. 9.10 For OX_800U...3200 is needed the
terminal busbars, type OXEW1600_, for connecting
the cable lug. The busbars have to be mount on
both sides of the load side terminals. Tightening
torque and bolt size, see the table 8.4
142 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
—
10. Dimension drawings
131 A2
5.16
183 20
7.20 0.79
4 81
0.16 3.19
0.
9
35
169
6.65
300
230,5 11.81
9.07
238,5 377
305 9.39 14.84
12.01 A1
2
391
15.39
527
20.75
35
127 1.38
5.0 A 37,5
1.48
B
—
Fig. 10.1 OX_30…250_B
OX_30-250_
No. of poles OX_30-250_
234
2 3 4
A 45/1.77 45/1.77 45/1.77
A 45/1.77 45/1.77
A1 277/10.91 277/10.91 277/10.91 45/1.77
A2 120/4.72 165/6.50 210/8.27
B 285/11.22 330/12.99 375/14.76
A1 277/10.91 277/10.91 277/10.91
A2 120/4.72 165/6.50 210/8.27
B 285/11.22 330/12.99 375/14.76
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 143
300
228,5 11.81
9.0
305 A1 481
12.01 242,5 18.94
2
9.55
527
20.75
4 35 A 25
0.16 1.38 0.98 47,5
127 1.87
5.0
B
—
Fig. 10.2 OX_260...400_B
OX_260_400
2 3 4
A 65/2.56 65/2.56 65/2.56
OX_260_400 A1 277/10.91 277/10.91 277/10.91
A2 160/6.30 225/8.86 290/11.42
No. of poles B 325/12.80
2
390/15.35
3
455/17.91
4
A 65/2.56 65/2.56 65/2.56
A1 277/10.91 277/10.91 277/10.91
A2 160/6.30 225/8.86 290/11.42
B 325/12.80 390/15.35 455/17.91
144 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
300
228,5 11.81
313 9.0
12.32 A1 481
242,5 18.94
2
9.55
527
20.75
35 A 47,5
1.38 1.87
127
5.0
B
—
Fig. 10.3 OX_400U_B
OX_315-400_
234
A 65/2.56 65/2.56 65/2.56
A1 277/10.91 277/10.91 277/10.91
OX_400U_B A2 160/6.30 225/8.86 290/11.42
B 382/15.04 447/17.60 512/20.16
No. of poles 2 3 4
A 65/2.56 65/2.56 65/2.56
A1 277/10.91 277/10.91 277/10.91
A2 160/6.30 225/8.86 290/11.42
B 382/15.04 447/17.60 512/20.16
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 145
300
228,5 11.81
313 9.0
12.32 A1 481
242,5 18.94
2
9.55
527
20.75
4 64 A 47,5
0.16 2.52 30 1.87
156 1.18
6.14
B
—
Fig. 10.4 OX_500…800_B
OX_400-800_
234
A 65/2.56 65/2.56 65/2.56
OX_500-800_
A1 277/10.91 277/10.91 277/10.91
A2 160/6.30 225/8.86 290/11.42
No. of poles 2
B 382/15.04 447/17.60 512/20.16 3 4
A 65/2.56 65/2.56 65/2.56
A1 277/10.91 277/10.91 277/10.91
A2 160/6.30 225/8.86 290/11.42
B 382/15.04 447/17.60 512/20.16
146 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
212 188 A2
8.35 7.4 58
2.28
8 108 5
0.32 4.25
45 13,
14 5
3
0.
1.77
169 0.5
5
6.65
A1 359 531
14.11 20.91
8 64 72,5
0.32 2.52 2.85
152
5.99
A 85
B 3.35
—
Fig. 10.5 OX_800U…1600_B
OX_800U-1600
OX_800U-1600
OX_1000-1600
34 3 4
A 115/4.53 115/4.53 A 115/4.53 115/4.53
No. of poles A1 227/10.91 227/10.91
A2 375/14.77 490/19.30
A1
3
227/10.91
A2 375/14.77
277/10.91
490/19.30
4
B 597/23.51 712/28.04 B 597/23.51 712/28.04
A 115/4.53 115/4.53
A1 227/10.91 227/10.91
A2 375/14.77 490/19.30
B 597/23.51 712/28.04
—
Contact us
ABB Oy
Protection and Connection
P.O. Box 622
FI-65101 Vaasa
Finland
new.abb.com/low-voltage
34OX_30-1600 rev. A / 1SCC303011M0201# 04.04.2018
www.abb.com/truone