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Ox 30-1600 Installation Operating Instruction-compressed

This document provides installation and operating instructions for the TruONE® ATS automatic transfer switches, detailing safety precautions, handling, storage, and operational modes. It outlines the types of automatic transfer switches available, their features, and the necessary precautions for installation and maintenance. The manual includes a comprehensive overview of the product, including its components, control interfaces, and troubleshooting guidelines.

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0% found this document useful (0 votes)
2 views148 pages

Ox 30-1600 Installation Operating Instruction-compressed

This document provides installation and operating instructions for the TruONE® ATS automatic transfer switches, detailing safety precautions, handling, storage, and operational modes. It outlines the types of automatic transfer switches available, their features, and the necessary precautions for installation and maintenance. The manual includes a comprehensive overview of the product, including its components, control interfaces, and troubleshooting guidelines.

Uploaded by

shirou x
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Automatic transfer switches


TruONE® ATS, OX_ 30. . .1600_

34OX_30-1600 rev. A / 1SCC303011M0201


Automatic transfer switches


Receiving, handling and storage

Receiving and handling


Upon receipt, carefully inspect the switch
for damage that may have occurred
during transit. If damage is evident, or
there is visible indication of rough han-
dling, immediately file a damage claim
Warning with the transportation company, and no-
tify your local ABB sales office.

HAZARD OF EQUIPMENT Do not remove the shipping package until


OVERTURNING ready to install the switch.

When moving with a fork lift, do not re-


Storage
move the shipping package until the de-
If the unit will not be placed into service
vice is in its final location.
immediately, store the switch on its origi-
nal package in a clean, dry location. To
Failure to follow this instruction will
prevent condensation, maintain a uniform
result in personal injury or equipment
temperature. Store the unit in a heated
damage.
building, allowing adequate air circulation
and protection from dirt and moisture.
Storing the unit outdoors could cause
harmful condensation inside the switch
enclosure.
4 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


Read these safety instructions
carefully before using this product!

HAZARD OF ELECTRIC SHOCK,


EXPLOSION, OR ARC FLASH

• Apply appropriate personal protective


equipment and follow safe electrical
work practices.
• This equipment must only be installed
Danger
and serviced by qualified electrical per-
sonnel.
• Before performing visual inspections,
tests, or maintenance on the equip-
ment, disconnect all sources of electric
power. Assume that all circuits are live
unless they are completely deenergized,
tested, grounded, and tagged. Pay par-
ticular attention to the design of the
power system. Consider all sources of
power, including the possibility of back-
feeding.
• Turn off switch before removing or mak-
ing load side connections.
• Always use a properly rated voltage
sensing device at all line and load to
confirm switch is off.
• Turn off power supplying switch before
doing any other work on or inside
switch.

Failure to follow these instructions could


result in death or serious injury.
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 5


Installation and
operating instruction
Automatic transfer OPER ATING INSTRUCTIONS,
TRUONE® ATS, OX _ 30…1600

1
switches, TruONE® ATS CHAPTERS 1–7

INSTALL ATION INSTRUCTIONS,


TRUONE® ATS, OX _ 30…1600

2
CHAPTERS 8 –10
6 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N
1
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 7


Operating instruction
Automatic transfer
switches, TruONE® ATS

1
1.  Introduction 11

1.1  Use of symbols in manual


1.2  Explanations of abbreviations and terms

2.  Product overview 13

2.1  General overview 14


2.1.1 Differences of level types /
operation types and suitability
of Ekip-modules 15
2.2  HMI 17
2.3 TruONE® ATS feature comparison 18
2.4  Typical applications 21
2.5 Description of basic functionality 23
2.5.1 Switching sequence / Automatic 23
2.5.2 Automatic configuration 29
2.5.3 In-phase monitor 29
2.5.4 Powering supply scenarios 29
8 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

3.  Operating 30
1

3.1  Position indication 30


3.2  Operating and locking 31
3.3  Manual mode, operating by the handle 32
3.4  Automatic mode, operating by HMI 34
3.5  LED functionality in HMI 35
3.6  Using DIP control interface HMI, level 2 37
3.6.1 Keypad 37
3.6.2 Configuration by DIP-switches 38
3.7  Using LCD control interface HMI, level 3 40
3.7.1 Keypad 40
3.7.2 Navigating in menu 40
3.8  Using touch control interface HMI, level 4 41
3.8.1 Keypad 41
3.8.2 Navigating in menu 41

4.  Navigating menu 42

4.1  LCD control interface, level 3, menu tree 42


4.1.1 Start screens 44
4.1.2 Enter key, main menu 45
4.1.3 Esc key 55
4.2  Touch control interface, level 4, menu tree 56
4.2.1 Start Menu 58
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 9

5.  Electronic accessories 73

1
5.1  Using Ekip Connect -software 74
5.2  Using Ekip Bluetooth-module 75
5.2.1 Signallings 75
5.3  Using Ekip Programming -module 76
5.3.1 Signallings 76
5.4  Auxiliary power supply module 77
5.4.1 Electrical characteristics 77
5.4.2 Signallings 77
5.5  Using Ekip Signalling 2K-_ -module 78
5.5.1 Electrical characteristics of 78
Ekip Signalling 2K-_ -module
5.5.2 Access from the display / 78
Ekip Signalling 2K-_ -module
5.5.3 Signals and inputs/outputs 81
of Ekip Signalling 2K-_ -module
5.6  Using Ekip Com _ -modules 82
5.6.1 Ekip Com Modbus RTU -module 82
5.6.2 Ekip Com Profibus DP -module 85
5.6.3 Ekip Com DeviceNet -module 89
5.6.4 Ekip Com Modbus TCP -module 93
5.6.5 Ekip Com Profinet -module 97
5.6.6 Ekip Com EtherNet/IP -module 100
5.6.7 Ekip Com IEC 61850 -module 104
5.7  Using Ekip Link -module 108
5.7.1 Signallings 109
5.7.2 Access from the display / Ekip Link 110
10 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

6.  Troubleshooting 112


1

6.1  Alarms 112


6.2  Warnings 114
6.3  Information 115

7.  Technical data 116


3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 11


1. Introduction

This manual describes the installation and —

1
the basic operation of the automatic
transfer switches TruONE® ATS
1.1 Use of symbols in
(OX_30…1600_), manufactured by ABB. manual
Mounting instructions for the switch and
for the available accessories are situated
at the end of the manual; Part 2, chapters Hazardous voltage
Warns about a situation where a hazardous
8 and 9. voltage may cause physical injury to a person
or damage to equipment.

General warning
Warns about a situation where something
other than electrical equipment may cause
physical injury to a person or damage to
equipment.

Caution
Provides important information or warns
about a situation that may have a detrimental
effect on equipment.

Information
Provides important information about the
equipment.
12 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


1.2 Explanations of
abbreviations and terms

ATS OXB_B
1

Automatic transfer switches Automatic transfer switch, delayed


transition I - O - II, SOURCE on bottom,
Ekip type name
Electronic accessories / Ekip-modules;
communication, signaling and OXB_T
connectivity modules Automatic transfer switch, delayed
transition II - O - I, SOURCE on top,
HMI type name
Control interface (Human Machine
Interface), operating and configuration, Programming port
available in three different level types Only for Ekip Programming and Ekip
Bluetooth -modules (USB port)
Level 2
HMI with DIP-switches Slide switch
Switch for operating mode selection
Level 3 (Hand - Locking - AUTO)
HMI with LCD-screen
S1
Level 4 SOURCE 1, power supply
HMI with touch screen and sensor module
OXCT_ S2
SOURCE 2, power supply
OX_
Automatic transfer switches, type name TruONE® ATS
Automatic transfer switches, product
OXA_B name
Automatic transfer switch, open
transition I - II, SOURCE on bottom,
type name

OXA_T
Automatic transfer switch, open
transition I - II, SOURCE on top,
type name
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 13


2. Product overview

1
Automatic transfer switches TruONE® ATS (type OX_), from
30 A up to 1600 A, are designed for use in emergency or
standby systems to choose and to switch between two
power supplies. TruONE® ATS automatic transfer switches
can be operated either electrically by DIP, LCD or Touch
control interface (HMI) or manually by using the handle. You
can select the operating mode by the slide switch (Hand -
Locking - AUTO) on switch front. Configuration is done by
HMI. TruONE® ATS automatic transfer switches are suitable
for low voltage automatic transfer switch applications.

The available operation types for automatic


transfer switches:

• Automatic transfer switch TruONE® ATS, type


OXA30...1600_: Open transition
-- OXA30...1600_B_: I - II, source on bottom
-- OXA30...1600_T_: II - I, source on top
• Automatic transfer switch TruONE® ATS, type
OXB30...1600_: Delayed transition
-- OXB30...1600_B_: I - O - II, source on bottom
-- OXB30...1600_T_: II - O - I , source on top
14 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


2.1 General overview

2 8 9 4 6 1 10
11
1

A07488
13 12 3 5 7

Fig. 2.1 Automatic transfer switch, TruONE® ATS

1 Transfer switch
2 Embedded ATS control unit and mechanism
3 DIP-switches, LCD or touch control interface (HMI) for configuration and automatic
operation
4 Slide switch (Hand - Locking - AUTO) for selection of the operation mode
5 Padlocking the automatic transfer switch to prevent automatic and manual
operation. Remark: Slide switch (Hand - Locking - AUTO) has to be in Locking-
position
6 Handle for manual operation
7 Position indication
8 Terminals for control circuit connections
9 Place for Ekip-modules; communication, signaling and connectivity modules
10 Place for sensor module
11 Place for auxiliary contact blocks
12 The product identification label
13 Programming port, only for Ekip Programming and Ekip Bluetooth-modules
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 15

2.1.1 Differences of level types /


operation types and suitability
of Ekip-modules
In this table you can find the differences of
the level types 2, 3 and 4 in the automatic
transfer switch operation types of open
and delayed transitions. The differences are

1
on HMI and on wiring of I/O contacts. More
information of HMIs, see the chapter 2.2
and the wiring, see chapter 7.

In addition you can find to which level types


the Ekip-modules mounted with auxiliary
power supply module (see chapters 5.4
...5.8) are suitable.

Operation types, TruONE® ATS, type OX_30...1600_ Ekip- modules suitable


Delayed transition, OXB_ Open transition, OXA_
S1 I OII S2 S1 II O I S2 S1 I II S2

Load Load Load


Level 2: HMI (with DIP-switches) and connections of control circuit
Not suitable
S1 O S2 S1 S2

l ll ! l ll !

LOAD AUTO LOAD AUTO

Auto In-phase Priority Manual Auto In-phase Priority Manual


config monitor retransfer config monitor retransfer
Start On No priority On Start On No priority On
Ok Off Source 1 Off Ok Off Source 1 Off

Dropout ∆U / ∆f ∆U 5% / ∆f 5% Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5% ∆U 10% / ∆f 5%
∆U 15% / ∆f 10% ∆U 15% / ∆f 10%
∆U 20% / ∆f 10% ∆U 20% / ∆f 10%

Generator Center Generator


stop delay /OFF stop delay
delay
S1 Failure S1 Return S1 Failure S1 Return
delay [s] delay [min] delay [s] delay [min]
0 2 4 10 20 30 s 0s 0 2 4 10 20 30 s
1 3 5 15 30 4 min 4s 1 3 5 15 30 4 min

Off On Bypass Off On Bypass


Lamp Auto Lamp Auto
load load time load load time
test Alarm reset test Alarm reset
test test delay test test delay

l O ll l ll
ON OFF ON ON ON

1 2 3 5 6 10 11 12 13 1 2 3 5 6

G + - G
FIRE
24V C NO NC C O1
C NO NC C O1 C I1
16 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Operation types, TruONE® ATS, type OX_30...1600_ Ekip-modules suitable


Delayed transition, OXB_ Open transition, OXA_
S1 I OII S2 S1 II O I S2 S1 I II S2

Load Load Load


Level 3: HMI (with LCD-screen) and connections of control circuit
1

Suitable
S1 O S2 S1 S2

l ll ! l ll !

LOAD AUTO LOAD AUTO

Auto Auto
Esc Esc
Alarm reset Alarm reset

l O ll l ll
ON OFF ON ON ON

1 2 3 5 6 10 11 12 13 14 1 2 3 5 6 12 13

G + - G
FIRE
24V
C NO NC C O1 C I1 I2 C NO NC C O1 C I1

Level 4: HMI (with touch-screen) and connections of control circuit, sensor unit includes
Suitable
S1 O S2 S1 S2

l ll ! l ll !

LOAD AUTO LOAD AUTO

l O ll l ll
ON OFF ON ON ON

1 2 3 5 6 10 11 12 13 14 15 1 2 3 5 6 12 13 14

G + - G
FIRE
C NO NC C O1 24V C I1 I2 I3 C NO NC C O1 C I1 I2


Table 2.1 The differences of level types / operation types and the suitability of Ekip-modules
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 17


2.2 HMI
HMI is the control interface (Human the HMI with LCD-screen and level 4
Machine Interface), it is available in three contains the HMI with touch screen.
different level types. Level 2 contains the The HMI is used for configuration and
HMI with DIP-switches, Level 3 contains automatic operation.

1
Level 2: Level 3: Level 4:
HMI with HMI with HMI with
DIP-switches LCD-screen touch screen

S1 O S2 S1 O S2 S1 O S2

l ll ! l ll ! l ll !

LOAD AUTO LOAD AUTO LOAD AUTO

Auto In-phase Priority Manual


config monitor retransfer
Start On No priority On
Ok Off Source 1 Off

Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5%
∆U 15% / ∆f 10%
∆U 20% / ∆f 10%

Generator Center
stop delay /OFF
delay
S1 Failure S1 Return
delay [s] delay [min]
0 2 4 10 20 30 s 0s
1 3 5 15 30 4 min 4s

Off On Bypass
Lamp Auto Auto
load load time Esc
test Alarm reset Alarm reset
test test delay

l O ll l O ll l O ll
ON OFF ON ON OFF ON ON OFF ON

I - O - II (or II - O - I) I - O - II (or II - O - I) I - O - II (or II - O - I)

S1 S2 S1 S2 S1 S2
l ll ! l ll ! l ll !

LOAD AUTO LOAD AUTO LOAD AUTO

Auto In-phase Priority Manual


config monitor retransfer
Start On No priority On
Ok Off Source 1 Off

Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5%
∆U 15% / ∆f 10%
∆U 20% / ∆f 10%

Generator
stop delay

S1 Failure S1 Return
delay [s] delay [min]
0 2 4 10 20 30 s
1 3 5 15 30 4 min

Off On Bypass
Lamp Auto Auto
load load time Esc
test Alarm reset Alarm reset
test test delay

l ll l ll l ll
ON ON ON ON ON ON

I - II (or II - I) I - II (or II - I) I - II (or II - I)


Fig. 2.2 HMI:s available in three Level types: upper
pictures; delayed transition I - O - II (or II - O -I) and
lower pictures; open transition I - II (or II - I)
18 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


2.3 TruONE® ATS feature comparison

Feature comparison Level 2 controls (DIP) Level 3 controls (LCD) Level 4 controls (TOUCH)

S1 O S2 S1 S2
S1 O S2 S1 S2 S1 O S2 S1 S2
l ll ! l ll !
l ll ! l ll ! l ll ! l ll !
1

LOAD AUTO LOAD AUTO


LOAD AUTO LOAD AUTO LOAD AUTO LOAD AUTO

Auto In-phase Priority Manual Auto In-phase Priority Manual


config monitor retransfer config monitor retransfer
Start On No priority On Start On No priority On
Ok Off Source 1 Off Ok Off Source 1 Off

Dropout ∆U / ∆f ∆U 5% / ∆f 5% Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5% ∆U 10% / ∆f 5%
∆U 15% / ∆f 10% ∆U 15% / ∆f 10%
∆U 20% / ∆f 10% ∆U 20% / ∆f 10%

Generator Center Generator


stop delay /OFF stop delay
delay
S1 Failure S1 Return S1 Failure S1 Return
delay [s] delay [min] delay [s] delay [min]
0 2 4 10 20 30 s 0s 0 2 4 10 20 30 s
1 3 5 15 30 4 min 4s 1 3 5 15 30 4 min

Off On Bypass Off On Bypass Auto Auto


Lamp Auto Lamp Auto Esc Esc
load load time load load time
test Alarm reset test Alarm reset Alarm reset Alarm reset
test test delay test test delay

l O ll l ll
l O ll l ll l O ll l ll ON OFF ON ON ON
ON OFF ON ON ON ON OFF ON ON ON

Ampere sizes available IEC: 200...1600 A IEC: 200...1600 A IEC: 200...1600 A


UL: 30...1200 A UL: 30...1200 A UL: 30...1200 A
Rated voltage 200...480 Vac 200...480 Vac 200...480 Vac
Rated frequency 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz
Phase system Single and Three Single and Three Single and Three
Number of poles 2, 3 and 4 2, 3 and 4 3 and 4
Neutral configuration
Switched Yes Yes Yes
Overlapping No Yes Yes
Product type
Open transition (I-II) Yes Yes Yes
Delayed transition Yes Yes Yes
(I - O - II or II - O - I)
Voltage and frequency settings
Pick up SOURCE 1 Voltage Fixed 2% above drop out 81…99%, 101…119% 81…99%, 101…119%
Drop out SOURCE 1 Voltage +/-5, 10, 15, 20% 80…98%, 102…120% 80…98%, 102…120%
Pick up SOURCE 2 Voltage Fixed 2% above drop out 81…99%, 101…119% 81…99%, 101…119%
Drop out SOURCE 2 Voltage +/-5, 10, 15, 20% 80…98%, 102…120% 80…98%, 102…120%
Pick up SOURCE 1 Fixed 1% above drop out 80,5…99,5%, 80,5…99,5%,
Frequency 100,5…119,5% 100,5…119,5%
Drop out SOURCE 1 +/-5, 10% 80…99%, 101…120% 80…99%, 101…120%
Frequency
Pick up SOURCE 2 Fixed 1% above drop out 80,5…99,5%, 80,5…99,5%,
Frequency 100,5…119,5% 100,5…119,5%
Drop out SOURCE 2 +/-5, 10% 80…99%, 101…120% 80…99%, 101…120%
Frequency
Time delay settings
Override momentary 0, 1, 2, 3, 4, 5, 10, 15, 20, 0…60 0…60
SOURCE 1 Outage, sec 25, 30
Transfer from SOURCE 1 Fixed 2 seconds 0…3600 0…3600
to SOURCE 2, sec
Override momentary Fixed 1,5 seconds 0…60 0…60
SOURCE 2 Outage, sec
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 19

Feature comparison Level 2 controls (DIP) Level 3 controls (LCD) Level 4 controls (TOUCH)

S1 O S2 S1 S2
S1 O S2 S1 S2 S1 O S2 S1 S2
l ll ! l ll !
l ll ! l ll ! l ll ! l ll !
LOAD AUTO LOAD AUTO
LOAD AUTO LOAD AUTO LOAD AUTO LOAD AUTO

Auto In-phase Priority Manual Auto In-phase Priority Manual


config monitor retransfer config monitor retransfer
Start On No priority On Start On No priority On
Ok Off Source 1 Off Ok Off Source 1 Off

Dropout ∆U / ∆f ∆U 5% / ∆f 5% Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5% ∆U 10% / ∆f 5%
∆U 15% / ∆f 10% ∆U 15% / ∆f 10%
∆U 20% / ∆f 10% ∆U 20% / ∆f 10%

Generator Center Generator


stop delay /OFF stop delay
delay
S1 Failure S1 Return S1 Failure S1 Return
delay [s] delay [min] delay [s] delay [min]
0 2 4 10 20 30 s 0s 0 2 4 10 20 30 s
1 3 5 15 30 4 min 4s 1 3 5 15 30 4 min

Off On Bypass Off On Bypass Auto Auto


Lamp Auto Lamp Auto Esc Esc
load load time load load time
test Alarm reset test Alarm reset Alarm reset Alarm reset
test test delay test test delay

l O ll l ll
l O ll l ll l O ll l ll ON OFF ON ON ON
ON OFF ON ON ON ON OFF ON ON ON

1
Transfer from SOURCE 2 0, 1, 2, 3, 4, 5, 10, 15, 20, 0…120 0…120
to SOURCE 1, min 25, 30
Generator stop delay, min 30 secs or 4 mins 0…60 0…60
Center-OFF delay, sec 0 or 4 0…300 0…300
Pre-transfer delay S1 to No 0…60 0…60
S2, sec
Post-transfer delay S1 to No 0…60 0…60
S2 , sec
Pre-transfer delay S2 to No 0…60 0…60
S1, sec
Post-transfer delay S2 to No 0…60 0…60
S1, sec
Load shed delay, sec No 0…60 0…60
Source failure detections
No voltage Yes Yes Yes
Undervoltage Yes Yes Yes
Overvoltage Yes Yes Yes
Phase missing Yes Yes Yes
Voltage unbalance Yes Yes Yes
Invalid frequency Yes Yes Yes
Incorrect phase sequence Yes Yes Yes
Features
Controls DIP + keys LCD + keys Touch + keys
LED indications for ATS, Yes Yes Yes
S1 and S2 status
Open transition - 0/1 1/1 1/2
Standard digital inputs/
outputs
Delayed transition - 1/1 1/2 1/3
Standard digital inputs/
outputs
Programmable digital No Yes Yes
inputs/outputs
Auto config (voltage, Yes Yes Yes
frequency, phase system)
Source priority SOURCE 1, No priority SOURCE 1/2, No priority SOURCE 1/2, No priority
Manual re-transfer Yes Yes Yes
In-phase monitor Yes Yes Yes
20 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Feature comparison Level 2 controls (DIP) Level 3 controls (LCD) Level 4 controls (TOUCH)

S1 O S2 S1 S2
S1 O S2 S1 S2 S1 O S2 S1 S2
l ll ! l ll !
l ll ! l ll ! l ll ! l ll !
LOAD AUTO LOAD AUTO
LOAD AUTO LOAD AUTO LOAD AUTO LOAD AUTO

Auto In-phase Priority Manual Auto In-phase Priority Manual


config monitor retransfer config monitor retransfer
Start On No priority On Start On No priority On
Ok Off Source 1 Off Ok Off Source 1 Off

Dropout ∆U / ∆f ∆U 5% / ∆f 5% Dropout ∆U / ∆f ∆U 5% / ∆f 5%
∆U 10% / ∆f 5% ∆U 10% / ∆f 5%
∆U 15% / ∆f 10% ∆U 15% / ∆f 10%
∆U 20% / ∆f 10% ∆U 20% / ∆f 10%

Generator Center Generator


stop delay /OFF stop delay
delay
S1 Failure S1 Return S1 Failure S1 Return
delay [s] delay [min] delay [s] delay [min]
0 2 4 10 20 30 s 0s 0 2 4 10 20 30 s
1 3 5 15 30 4 min 4s 1 3 5 15 30 4 min

Off On Bypass Off On Bypass Auto Auto


Lamp Auto Lamp Auto Esc Esc
load load time load load time
test Alarm reset test Alarm reset Alarm reset Alarm reset
test test delay test test delay

l O ll l ll
l O ll l ll l O ll l ll ON OFF ON ON ON
ON OFF ON ON ON ON OFF ON ON ON
1

Genset exercising: on- Yes Yes Yes


load, off-load
In-built power meter No No Yes
module
Load shedding No Yes Yes
Real time clock No Yes Yes
Event log No Yes Yes
Field-mount accessories
Auxiliary contacts for Yes Yes Yes
position indication
Digital input/output No Yes Yes
modules
12-24 Vdc aux supply No Yes Yes
module for controller
Communication modules No Yes Yes
Connectivity
Modbus RS485 No Yes Yes
Modbus/TCP No Yes Yes
Profibus DP No Yes Yes
ProfiNet No Yes Yes
DeviceNet No Yes Yes
Ethernet IP No Yes Yes
IEC 61850 No Yes Yes
Monitoring via ABB No Yes Yes
Abilitytm: EDCS
Enclosures
Open style Yes Yes Yes
IP54 No Yes Yes
Type 1 No Yes Yes
For applications
Mains - Mains Yes Yes Yes
Mains - Generator Yes Yes Yes

Table 2.2 ATS feature comparison, main features - but not limited to - in the table above
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 21


2.4 Typical applications

Automatic transfer switches TruONE® ATS Source 1 Source 2

1
are designed for choosing and switching
between two power supplies.

See possible supply phase scenarios on


next page. You have to define your own
supply phase system on Chapter 4 / OX_
Navigating menu / Parameters: Power
distribution systems (Level 3 and Level 4).
Factory setting: 3 phases with neutral.

Load

Source 1 Source 2

OX_

Load

Fig. 2.3 Typical applications of
automatic transfer switches
22 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Phase A

D
Phase A Neutral
E
Phase A
D D
Neutral Phase B D
Phase A Neutral
1

Single-phase, two-wire Single-phase, three-wire


E
D D
Neutral Phase B
Phase A

Phase B F Phase A

Phase A D F F
F D Neutral
Phase B F Phase A
F Phase B

D
D F
F F
F D Phase
NeutralC Phase C
F Phase B
Three-phase, four-wire Three-phase, three-wire

D
F
D Phase C E Phase C F
200...480 Vac L-N Phase A
200...480 Vac L-L 200...480 Vac L-L

120 240 240


Vac Vac Vac
High Leg
Phase A
120
120
Vac 240 240
Phase B Vac Vac Vac
High Leg
240 208
Phase C 120 Vac Vac
Vac
Phase B
240 208
A07482

Phase C Vac Vac


Three-phase, with high leg delta


Fig. 2.4 Possible supply phase scenarios
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 23


2.5 Description of basic functionality

2.5.1 Switching sequence / Automatic --

1
2.5.1.1 SOURCE 1 Priority
(SOURCE 2 = Generator)

The switching sequence can be And the re-transfer sequence can be


summarized in following steps: summarized in the following steps:

• An anomaly occurs on the SOURCE 1 • The SOURCE 1 is restored


• Override momentary S1 outage delay • Transfer from S2 to S1 delay
• Generator start • Pre-transfer signal on
• SOURCE 2 OK • Pre-transfer S2 to S1 delay
• Transfer from S1 to S2 delay • Transfer switch (SOURCE 2) to the posi-
• Pre-transfer signal on tion O
• Load shed signal on • Center-off delay (only with Delayed tran-
• Pre-transfer S1 to S2 delay sition I - O - II type)
• Load shed delay • Transfer switch (SOURCE 1) to the posi-
• Transfer switch (SOURCE 1) to the posi- tion I
tion O • Load shed signal off
• Center-off delay (only with Delayed tran- • Generator stop delay
sition I - O - II type) • Post-transfer S2 to S1 delay
• Transfer switch (SOURCE 2) to the posi- • Pre-transfer signal off
tion II • Generator stop
• Post-transfer S1 to S2 delay • SOURCE 2 off
• Pre-transfer signal off
24 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

SOURCE 1 priority (SOURCE 2 = generator)

Switch position I

Switch position O
1

Switch position II

SOURCE 1 OK

SOURCE 2 OK

Generator started

Pre-transfer signal

Load shed signal

Override momentary S1 outage delay


Transfer from S1 to S2 delay
Override momentary S2 outage delay
Transfer from S2 to S1 delay
Generator stop delay
Center-off delay, I - O - II
Pre-transfer S1 to S2 delay
Post-transfer S1 to S2 delay
Pre-transfer S2 to S1 delay
Post-transfer S2 to S1 delay
Load shed delay

Table 2.3 Automatic Switching Sequences, SOURCE 1 Priority (SOURCE 2 = Generator)
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 25

2.5.1.2 SOURCE 2 Priority (No generator) And the re-transfer sequence can be
The switching sequence can be summarized in the following steps:
summarized in following steps:
• The SOURCE 2 is restored
• An anomaly occurs on the SOURCE 2 • Transfer from S1 to S2 delay
• Override momentary S2 outage delay • Pre-transfer signal on
• Transfer from S2 to S1 delay • Pre-transfer S1 to S2 delay

1
• Pre-transfer signal on • Transfer switch (SOURCE 1) to the posi-
• Load shed signal on tion O
• Pre-transfer S2 to S1 delay • Center-off delay (only with Delayed tran-
• Load shed delay sition I - O - II type)
• Transfer switch (SOURCE 2) to the posi- • Transfer switch (SOURCE 2) to the posi-
tion O tion I
• Center-off delay (only with Delayed tran- • Load shed signal off
sition I - O - II type) • Post-transfer S1 to S2 delay
• Transfer switch (SOURCE 1) to the posi- • Pre-transfer signal off
tion I
• Post-transfer S2 to S1 delay
• Pre-transfer signal off
26 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

SOURCE 2 priority (no generator)

Switch position I

Switch position O
1

Switch position II

SOURCE 1 OK

SOURCE 2 OK

Pre-transfer signal

Load shed signal

Override momentary S1 outage delay


Transfer from S1 to S2 delay
Override momentary S2 outage delay
Transfer from S2 to S1 delay
Center-off delay, I - O - II
Pre-transfer S1 to S2 delay
Post-transfer S1 to S2 delay
Pre-transfer S2 to S1 delay
Post-transfer S2 to S1 delay
Load shed delay

Table 2.4 Automatic Switching Sequences, SOURCE 2 Priority (No generator)
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 27

2.5.1.3 No Source Priority (Generator After an anomaly in the source function-


and load shed usage disabled) ing, the re-transfer to available source can
The switching to available source can be be summarized in the following steps:
summarized in following steps:
• The SOURCE 1 is restored
• An anomaly occurs on the SOURCE 1 • An anomaly occurs on the SOURCE 2
• Override momentary S1 outage delay • Transfer from S2 to S1 delay

1
• Transfer from S1 to S2 delay • Pre-transfer signal on
• Pre-transfer signal on • Pre-transfer S2 to S1 delay
• Pre-transfer S1 to S2 delay • Transfer switch (SOURCE 2) to the posi-
• Transfer switch (SOURCE 1) to the posi- tion O
tion O • Center-off delay (only with Delayed tran-
• Center-off delay (only with Delayed tran- sition I - O - II type)
sition I - O - II type) • Transfer switch (SOURCE 1) to the posi-
• Transfer switch (SOURCE 2) to the posi- tion I
tion II • Post-transfer S2 to S1 delay
• Post-transfer S1 to S2 delay • Pre-transfer signal off
• Pre-transfer signal off
28 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

No source priority (generator and load shed usage disabled)

Switch position I

Switch position O
1

Switch position II

SOURCE 1 OK

SOURCE 2 OK

Pre-transfer signal

Override momentary S1 outage delay


Transfer from S1 to S2 delay
Override momentary S2 outage delay
Transfer from S2 to S1 delay
Center-off delay, I - O - II
Pre-transfer S1 to S2 delay
Post-transfer S1 to S2 delay
Pre-transfer S2 to S1 delay
Post-transfer S2 to S1 delay

Table 2.5 Automatic Switching Sequences, No Source Priority (Generator and load shed usage disabled)
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 29

2.5.2 Automatic configuration 2.5.4 Powering supply scenarios


Basic system parameters can be automat- Device can be powered from the:
ically configured: rated voltage, rated fre-
quency, both supplies power distribution • Direct from SOURCE 1 or SOURCE 2:
systems, neutral location. Other parame- Whole device is powered and ATS can be
ters are set to factory values; see Chapter operated electrically.
4, Navigating menu. • Auxiliary power supply module, OXEA1:

1
Powering the whole device (including
2.5.3 In-phase monitor HMI), but load transfer cannot be per-
In-phase monitor is a feature that user formed.
can set On/Off. The feature is named in • Programming port on HMI (USB port):
HMI: In-phase Monitor. When the in-phase Powering only the main board. Allows
monitor is set to On, the device measures software update to main device and
that the sources are in sync with each connection of Ekip Connect commis-
other. The ATS allows transfer from sioning tool.
SOURCE 1 (S1) to SOURCE 2 (S2) only when
they are in sync. Load supply transfer is
delayed or disabled in conditions that are
considered invalid for the application:

• Phase difference between sources is too


big
• Phase order between sources is not the
same
• Voltage amplitude is out of range
• Phase is missing
• Voltage is asymmetric
• Frequency is out of range

In-phase monitor calculates the phase dif-


ference of supply lines.
30 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


3. Operating


1

3.1 Position indication


Contact movement and position indica-
tion is indicated in the figure below, on left
side: Open transition I - II (or II - I) and on
right side: Delayed transition I - O - II (or II -
O - I)

A07483

OXA_B: I - II OXA_T: II - I OXB_B: I - O - II OXB_T: II - O - I


Fig. 3.1 Contact movement / position indication:
OXA_, Open transition; OXB_, Delayed transition
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 31


3.2 Operating and locking

The operation mode is selected by using

1
the slide switch (Hand - Locking - AUTO)
located on the front of the automatic
transfer switch (ATS).

• Hand-position = Manual mode, enabling


emergency manual operation using the
handle. ATS functionality is disabled
when in Hand position. Manual mode Automatic mode
• Lock-position = Locking mode, padlock-
ing the automatic transfer switch in a
specific position to prevent automatic
and manual operation. Remark! The han-
dle has to set standby slot (not in use),
after that the slide switch will move to
the Locking mode automatically and the
switch is allowed to be padlocked. To
set the operating handle back to its
place, see the left picture in Fig. 3.6.
• AUTO-position = Automatic control
mode enabled, operating by DIP, LCD or
Touch control interface (HMI). When the
slide switch is moved to the AUTO posi-
tion, the ATS is functioning immediately
Ø 5...6 mm
in the automatic control mode.
0.20...0.24 in

Locking mode


Fig. 3.2 Above the selection of the operation modes
(Manual or Automatic) by the slide switch. Below
padlocking the automatic transfer switch; The handle
has to set standby slot (not in use), after that the slide
switch will move to the Locking mode automatically
and the switch is allowed to be padlocked.
32 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


3.3 Manual mode, operating by the handle

Manual
1

General warning mode


Verify the condition of power source
prior to manually transferring. Manual 1
operation may result in out-of-phase
transfer when both sources are
energized.

2
Mounting the handle to the operat-
ing position; turn the slide switch to
the Manual mode (Hand), lift the
handle from its place inside and
place it to the operating position.

More information, see animation:


Manual and automatic operation
- TruONE® ATS (https://youtu.be/
bosvSPVi2sM).


Fig. 3.3 Mounting of the handle to the operating position
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 33

I-position

1
OXB_B: I - O - II O-position
OXB_T: II - O - I

O-position

II-position


Fig. 3.4 Manual mode, operating by handle, delayed
transition I - O - II or II - O - I. You have to stop and release
(= take the hand off) the handle in O-position when
moving from position I to II (or from position II to I)
34 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

I-position II-position
1

OXA_: I - II
OXA_T: II - I


Fig. 3.5 Manual mode, operating by handle, open transition I - II (or II - I)


3.4 Automatic mode, 2

operating by HMI
When operating the automatic transfer
switch by HMI, turn the slide switch to Au-
tomatic mode (AUTO). Remark! The han-
dle has to be standby slot (not in use) be-
fore turning to automatic mode.

Information
When the slide switch is moved to the AUTO
position, the ATS is functioning immediately 1
in the automatic control mode. 3 Automatic
mode

Fig. 3.6 The operating handle must set back to
standby slot before moving to the automatic mode
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 35


3.5 LED functionality in HMI

ΔU 20% / Δf 10%

Generator O Position
stop delay delay

LED functionality is common to every HMI-type.

1
S1 Failure S1 Return
delay [s] delay [min]
0 2 4 10 20 30 s 0s
1 3 5 15 30 4 min 4s

S1 O S2 S1
Lamp
Off S2
On Bypass
Auto
load load time
test Alarm reset
l ll ! l test ll test delay
!

LOAD AUTO l LOAD O AUTOll


ON OFF ON
I - O - II I - II

— Autoconfig
In-phase
monitor
Priority Manual
retransfer
Auto In-phase Priority Manual
config monitor retransfer
Fig. 3.7 On left: LEDs in OXB_, delayed transition, I - O - II. On right: LEDs in OXA_, open transition I - II.

ΔU 10% / Δf 5%
ΔU 15% / Δf 10%
ΔU 20% / Δf 10%
LED Indication Description
Generator
Power led
stop delay

S1 Return
delay [min] ON, fixed light nnnn Power supply and communication present
S2
10 20 30 s
15 30 4 min
n
min]
2 quick flashes/1s nnyy nyy Power supply present, communication
20 30 s
! 0s absent between switch and the HMI
30 4 min 4s

AUTO OFF nnnn No power available for HMI.


ff On Bypass
Auto
ad load
S1 and time
S2 leds Alarm reset
st
On test
Bypass delay
Auto
oad time
iority
test
Manual
delay
Alarm reset ON, fixed light nnnn S1 or / and S2 is present and within user
retransfer
No priority S1
On O ll S2 defined limits
O ll l ll 2 quick
! flashes/1s nnyy nyy Undervoltage
OFF ON
Flash/1 s, 90%/10 % nn y Invalid frequency
LOAD AUTO
Flash/1 s, 10%/90 % ynn Unbalance
5 flashes/1 s, 50%/50 % yyyyyyyyyyyy Overvoltage
Auto In-phase Priority Flash/2 s, 50%/50% nn nn
Manual Incorrect phase sequence
config monitor retransfer
Flash/4 s, 50%/50 % nnnn nnnn Phase missing
Flash/1 s, 50%/50 % nn Generator stop delay ongoing
OFF nnnn No voltage
36 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Off On Bypass
Lamp Auto
load load time
test Alarm reset
test test delay
I, II and 0 leds
ON, fixed light nnnn Switch position is indicated with fixed
l O Generator
ll O Position

ONS1 OOFF S2
stop delay
ON
delay
light in I, O or II led. Only one can be on
S1 Failure S1 Return
delay [s] delay [min] simultaneously
0 2 l4 10 ll 20 30 s ! 0s
1 3 5 15 30 4 min 4s

LOAD AUTO
S1 Failure S1 Return
S1
delay [s]
O delay [min]
S2 30Bypass
2 Off4 On
1

Lamp0 10 20 s 0s
Auto
3 load 15 load time
test 1 In-phase 5
l
30
llPriority
4 min
Flash/1
Manual !
4s
s,reset
Alarm 50%/50 % nn Delay ongoing. Going to move away from
Auto test test delay
config monitor retransfer the blinking status
LOAD AUTO
l Off OOn Bypassll
LampON OFF ON Auto
S1
test O
load load S2 time
Alarm reset
test test
Generator
delay
O Position
Auto In-phase l llPriority
stop delay delay
Manual !
config monitor
S1 Return retransfer
l delay [min] O ll
4 ON10 LOAD
20 30 s
OFF AUTO
0s ON
5 15 30 4 min 4s
Load led
S1 O S2
ON nnnn Supply ok and connected to load
In-phase l ll
Priority Manual !
Offmonitor On Bypass OFF nnnn
retransfer Not connected to load
Auto
Bypass load On load time
time
Auto
test LOAD
test
No priority
delay
On
AUTO
Alarm reset
Alarm reset
delay

Auto led O ll
ONll In-phase OFF Priority ONManual
ON
monitor ON, fixed light nnnn
retransfer Switch is in automatic mode
S2 On No priority On
5 15 30Off 4 min Source 14 s Flash/1
Off s, 50%/50 % nn Test on load
!
Dropout ΔU / Δf ΔU 5% / Δf 5% Flash/1 s, 90%/10 % nn y Test off load
AUTO 5 flashes/1 s, 50%/50 % yyyyyyyyyyyy Autoconfig completed
Off On Bypass
load Alarm
loadled time
Auto
Alarm reset
test test delay
OFF nnnn No alarms
S2
ON, fixed light nnnn Handle attached, locked, other alarm
O! ll
ON OFF ON 2 quick flashes/1s nnyy nyy Control Alarm
AUTO
5 flashes/1 s, 50%/50% yyyyyyyyyy Auto configuration ongoing
Flash/1 s, 50%/50% nn Control Retry
iority Manual Flash/1 s, 10%/90% ynn Auto mode off
retransfer
No priority Table
On 3.1 LED functionality, common to every HMI-type
Source 1 Off
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 37


3.6 Using DIP control interface HMI, level 2

3.6.1 Keypad

1
S1 Failure S1 Return
delay [s] delay [min] 1 Lamp test: Turns on all LEDs
1 0 2 245 10 3
20 30 s 4 0s 5
1 3 15 30 4 min 4s
simultaneously to see if all LED’s are
S1 S2 working
2 Off load test: Starts off load test

DIP
Lamp
Off l On ll Bypass Auto!
load load time
test
test test
LOAD
delay
Alarm reset
AUTO
(Starts generator but does not
transfer the load on generator)
l O ll
ON OFF ON 3 On load test: Starts on load test
Auto
config
In-phase
monitor
Priority Manual
retransfer (Starts the generator and transfers
Start
Ok
On
Off
No priority
Source 1
On
Off the load on generator)
6 8
Dropout ΔU / Δf 7
ΔU 5% / Δf 5%
4 Bypass time delay: Bypass any
ΔU 10% / Δf 5%

OXB_, delayed transition, I - O - ΔU


II 15% / Δf 10%
ΔU 20% / Δf 10%
ongoing time delay
Generator 5 Auto (Alarm reset): If there are any
stop delay

S1 Failure S1 Return alarms, by pressing this button you


delay [s] delay [min]
1 0
1
2
3
245 10
15
3
20
30
30 s
4 min
4 5 can reset all alarms. If there are not
alarms, you will move to Auto-mode.
6 I ON: Operate switch to I position
Off On Bypass
Lamp
test
load load time
Auto
Alarm reset
7 II ON: Operate switch to II position
test test delay
8 O OFF: Operate switch to O position,
l ll only in delayed transition switches
ON ON
(OXB_), I - O - II or II - O - I.

6 7
OXA_, open transition, I - II

Fig. 3.8 Keypad in HMI with DIP-switches
38 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

S1 O S2
3.6.2 Configuration by DIP-switches l ll !

LOAD AUTO
1 2 3 4
1

Auto In-phase Priority Manual


config monitor retransfer
Start On No priority On
Ok Off Source 1 Off

Dropout ΔU / Δf ΔU 5% / Δf 5%
DIP

ΔU 10% / Δf 5%
ΔU 15% / Δf 10%
5
ΔU 20% / Δf 10%

Generator O Position 9
stop delay delay

6 S1 Failure S1 Return
delay [s] delay [min]
0 2 4 10 20 30 s 0s
1 3 5 15 30 4 min 4s

S1 O S2

A07486
l ll !
7 Off On 8
LOAD Bypass
AUTO
Lamp Auto
load load time
— test Alarm reset
Fig. 3.9
test
DIP-switches for configuration in HMI, level 2
test delay

1 Auto config: Automatic configuration flash fast (5 flashes / 1s, 50%/50%).


of device parameters. Turn the DIP- Turn DIP-switch to OK-position. Auto
switch to Start-position. The led will turn to fixed light if the switch
configuration is indicated with LEDs, is on automatic mode or the Auto led
see chapter 3.2 / LED functionality in will turn off, if the switch is on manual
HMI. Some of the parameters are mode (see chapter 3 / Operating).
default values and some of them the The parameters are now configured.
device will measure. While measuring The procedure is:
during the automatic configuration Turn DIP-switch to Start-position >>
the Alarm led will flash fast (5 flashes Wait until Alarm led will flash and
/ 1s, 50%/50%). When the device has after that the Auto led starts to flash
got all the parameters, the Alarm led >> Turn DIP-switch to OK-position.
will turn off and Auto led starts to Parameters are now configured.
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 39

2 In-phase monitor: When DIP-switch network to be in order.


is turned to On-position, the device 6 S1 Failure delay: With these four DIP-
measures that the lines are in sync switches you can define the time in
with each other. The device allows seconds (0, 1, 2, 3, 4 or 5 s) or in
switching from SOURCE 1 (S1) to minutes (10, 15, 20 or 30 min) that the
SOURCE 2 (S2) only when they are in device waits before changing to the
sync. Voltage supply transfer is SOURCE 2 (S2) after SOURCE 1 (S1)

1
delayed or disabled in conditions that failure.
are considered invalid for the 7 S1 Return delay: With these four DIP-
application: switches you can define the time in
– Phase difference of supply lines is seconds (0, 1, 2, 3, 4 or 5 s) or in
out of range minutes (10, 15, 20 or 30 min) that the

DIP
– Phase order of supply lines is not device waits before changing back to
the same the SOURCE 1 (S1) from SOURCE 2
– Voltage amplitude is out of range (S2). This delay is bypassed in case of
– Phase is missing failure in SOURCE 2 (S2).
– Voltage is asymmetric 8 Generator stop delay: With this DIP-
– Frequency is out of range switch you can define the time (30 s
In-phase monitor calculates the or 4 min) to keep the generator
phase difference of supply lines running without load after returning
and disables transfers when angle back to main power source.
is outside of range +-15 degrees. 9 O Position delay: (only in delayed
3 Priority: When DIP-switch is turned transition switches OXB_, I - O - II):
to SOURCE 1 -position, then SOURCE With this DIP-switch you can define
1 (S1) is considered as main power the time (0 s or 4 s) to wait in
source. When it is turned to No O-position when switching from I to
priority -position, then neither source II via O or II to I via O.
have priority.
4 Manual retransfer: When DIP-switch
is turned to On-position, the back
switching in done manually and the
device inhibits automatic back
switching sequence. When the DIP-
switch is turned to Off-position, the
automatic back switching sequence
is in operation.
5 Dropout dU / dF: With these two DIP-
switches you can define thresholds
values of the voltage and frequency
within the network is allowed to vary
so that the device accepts the
40 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


3.7 Using LCD control interface HMI, level 3

3.7.1 Keypad 1 2 3 2 4
1

S1 S2
1 Esc: Go back in menu. When pressed in
root page, the alarm list is shown. l ll !
Auto
Esc
Alarm reset

2 Up, Down: Move in menu or choose LOAD AUTO


LCD

parameter values. l O ll
ON OFF ON
3 Enter: Opens menu in root page. Enter
a new menu page and accept function.
4 Auto (Alarm reset): If there are any
5 7 6
alarms, by pressing this button you
OXB_, delayed transition, I - O - II
can reset all alarms. If there are not
alarms, you will move to Auto-mode.
5 I ON: Operate switch to I position.
1 2 3 2 4
6 II ON: Operate switch to II position.
7 O OFF: Operate switch to O position,
only in delayed transition switches Auto
Esc
(OXB_), I - O - II or II - O - I. Alarm reset

3.7.2 Navigating in menu l ll


ON ON
See the menu tree in Chapter 4.
S1 O S2

l ll !
5 6
OXA_, open transition, I LOAD
- II AUTO

Fig. 3.10 Keypad in HMI with LCD screen
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 41


3.8 Using touch control interface HMI, level 4

3.8.1 Keypad 1

1
1 Home Button: Opens up the root S1 S2

menu or brings user to the homepage l ll !


if defined. While viewing a specific LOAD AUTO

TOUCH
page, it can be defined as the home l O ll
page by pressing the home button for ON OFF ON

3 seconds. All pages, except for the


menus, can be set as home page.
2 4 3
Home page is automatically shown
OXB_, delayed transition, I - O - II
after inactivity.
2 I ON: Operate switch to I position.
3 II ON: Operate switch to II position.
1
4 O OFF: Operate switch to O position,
only in delayed transition switches
(OXB_), I - O - II or II - O - I.

3.8.2 Navigating in menu


See the menu tree in Chapter 4. l ll
ON ON

2 3
OXA_, open transition, I - II


Fig. 3.11 Keypad in HMI with touch screen
42 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


4. Navigating menu


1

4.1 LCD control interface, level 3, menu tree


LCD

The default password is 00001, enter the


password when prompted (see Fig. 4.1). Value

The keypad is described In Chapter 3.7, Password


see Fig. 3.10. By pressing the Enter-key (3) 0****
you can:

• open the menu in root page


• enter a new menu page
• accept the function —
Fig. 4.1 Enter the password when asked, choose the
right number by Up and Down -keys (2) and confirm by
By pressing Up and Down Enter-key (3), go forward setting number after number

-keys (2) you can:


Programming
• move in the menu System Parameters
• choose the parameter value

By pressing Esc-key (1) you can:

• go back in the menu


Confirm Abort Modify


Fig. 4.2 After you have changed the parameter,
always go back in the menu by pressing Esc-key and
when prompted confirm changes with Enter-key
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 43

Description of the icons Alarm List

1
60s G 11:06
Alarm List
System Overview Invalid Date
S1 Ok Not Ok S2 Ethernet disconnected

LCD
S1 Connected to Load

Override S1 Fail

— —
Fig. 4.3 Location of the small icons and the alarms Fig. 4.4 When pressed Esc-key (1) in System
Overview -pages, the alarm list is shown.

The small icons in System Overview On the lower edge of the screen you can
-pages are: see the Alarms. When pressed Esc-key (1)
in System Overview -pages, the alarm list
On upper right corner is shown.
Indicates the amount of pages
and the page where you are at
the moment Information
The default values are marked in the menu
tree by *-marking.
Auxiliary voltage connected

11:06 Time

G Generator selected, not started

G Generator selected, started

On upper left corner


60s Time delay, in Alarm list you can
see the name of delay at the
same time, e.g. Override S1 Fail
44 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

4.1.1 Start screens

G 11:06 G 11:06

System Overview Voltages (S1)


S1 Ok Not Ok S2 U1 - - - U12 - - -
U2 - - - U23 - - -
S1 Connected to Load U3 - - - U31 - - -
1

U0 - - -


LCD

Fig. 4.5 From System Overview screen you will find


Switch status and Supply info views, and by pressing Up
and Down -keys (2), you can go forward to see Voltages
and Synchronization view, see the table below.

Start screens
System Overview (Switch status)
Shows voltages and frequencies of both supplies and the switch position.
Supply info view
Shows Phase to Phase voltages of both supplies and the frequencies.
Voltages (S1)
S1 phase voltages
S1 main voltage
Voltages (S2)
S2 phase voltages
S2 main voltage
Synchronization view
Enabled only when In-phase monitor is on.
Show the time to next sync, sync period
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 45

4.1.2 Enter key, main menu

Main menu Information


When you have changed the parameter,
always go back in the menu by pressing Esc-
key and when prompted confirm changes with
Enter-key.

1

LCD
Fig. 4.6
By pressing Enter-key (3) you will move to the main
menu page of Operation, Parameters, Measurements,
Settings, Test and About, see the table below for
the selections. You can move in menu or choose
parameter values by Up and Down -keys (2) and by
Enter-key (3) you can accept function and enter a new
menu page. By Esc-key (1) you can go back in menu.

Operation *Default
Automatic Mode
Off*
On
Alarm Reset
Bypass running time Delay
HMI Control Keys
Enabled*
Disabled
46 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Parameters *Default
System parameters
Start Automatic Configuration
Power distribution systems (see Fig. 2.2)
Source 1 1 Phase, 2 Wire
2 Phases, 3 Wire (Split Neutral)
1

3 Phases, no Neutral (3ph3w)


3 Phase with Neutral (3ph4w)*
3 Phase, High-Leg Delta
Source 2 1 Phase, 2 Wire
2 Phases, 3 Wire (Split Neutral)
LCD

3 Phases, no Neutral (3ph3w)


3 Phase with Neutral (3ph4w)*
3 Phase, High-Leg Delta
Rated Voltage
200 V, 208 V, 220 V, 230 V, 240 V, 277 V, 347 V,
380 V, 400 V*, 415 V, 440 V, 460 V, 480 V
Rated Frequency
50 Hz*
60 Hz
Neutral Position
Pole 4*
Pole 1
Phase Sequence
ABC*
ACB
Not Enabled
Continued on the next page
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 47

Parameters (continued) *Default


Device Parameters
In-phase Monitor
Enable Off*
On
Synchronization 0...60* s
Delay

1
Delay Times
Transfer from 0…60 min (2* s) S1 priority: How long the controller is keeping
S1 to S2 the load on failed SOURCE 1 although SOURCE
2 is already available.
S2 priority: How long the controller waits

LCD
before transfer sequence back to available
SOURCE 2 begins. This delay is overridden by
‘Override S1 failure delay’ in case of SOURCE 1
failure.
Transfer from 0…120 min (2* s) S1 priority: How long the controller waits
S2 to S1 before transfer sequence back to available
SOURCE 1 begins. This delay is overridden by
‘Override S2 failure delay’ in case of SOURCE 2
failure.
S2 priority: How long the controller is keeping
the load on failed SOURCE 2 although SOURCE
1 is already available.
Override S1 Fail 0...60 s (2* s) S1 priority: How long the controller is waiting
SOURCE 1 recovery before starting the
generator or starting transfer sequence to
SOURCE 2.
S2 priority: How long the controller is keeping
the load on failed SOURCE 1 although SOURCE
2 is already available.
Override S2 Fail 0...60 s (2* s) S1 priority: How long the controller is keeping
the load on failed SOURCE 2 although SOURCE
1 is already available.
S2 priority: How long the controller is waiting
SOURCE 2 recovery before starting the
generator or starting transfer sequence to
SOURCE 1.
Center-off 0*...300 s I-O-II models: How long the switch is stopped
at position O while transferring from primary
to secondary source or vice versa. This delay is
bypassed if the source from being transferred
is down completely.
Generator Stop 0*...60 min Generator cooling time, how long the
controller keeps generator running without
load after returning to primary source.
Continued on the next page
48 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Parameters (continued) *Default


Device Parameters (continued)
Delay Times (continued)
Pre-transfer 0*...60 s S1 priority: How long the controller waits
S1 to S2 before starting the transfer sequence from
SOURCE 1 to SOURCE 2 after activating the
pre-transfer signal output.
1

S2 priority: How long the controller waits


before starting the retransfer sequence from
SOURCE 1 to SOURCE 2 after activating the
pre-transfer signal output.
At least one output must be configured as pre-
transfer signal before this parameter becomes
LCD

visible in HMI menu.


Post-transfer 0*...60 s S1 priority: How long the controller waits
S1 to S2 before inactivating pre-transfer signal output
after transfer from SOURCE 1 to SOURCE 2 is
completed.
S2 priority: How long the controller waits
before inactivating pre-transfer signal output
after retransfer from SOURCE 1 to SOURCE 2 is
completed.
At least one output must be configured as pre-
transfer signal before this parameter becomes
visible in HMI menu.
Pre-transfer 0*...60 s S1 priority: How long the controller waits
S2 to S1 before starting the retransfer sequence from
SOURCE 2 to SOURCE 1 after activating the
pre-transfer signal output.
S2 priority: How long the controller waits
before starting the transfer sequence from
SOURCE 2 to SOURCE 1 after activating the
pre-transfer signal output.
At least one output must be configured as pre-
transfer signal before this parameter becomes
visible in HMI menu.
Post-transfer 0*...60 s S1 priority: How long the controller waits
S2 to S1 before inactivating pre-transfer signal output
after retransfer from SOURCE 2 to SOURCE 1 is
completed.
S2 priority: How long the controller waits
before inactivating pre-transfer signal output
after transfer from SOURCE 2 to SOURCE 1 is
completed.
At least one output must be configured as pre-
transfer signal before this parameter becomes
visible in HMI menu.
Load Shed 0*...60 s How long the controller waits before starting
transfer sequence to secondary source after
activating load shed signal output.
At least one output must be configured as load
shed signal before this parameter becomes
visible in HMI menu.
Continued on the next page
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 49

Parameters (continued) *Default


Device Parameters (continued)
Voltage & Frequency Setpoints Defines the voltage and frequency limits for
source being acceptable. Source has an
anomaly when measured voltage/frequency
goes out of range drop-out lower/drop-out
Upper. Source becomes acceptable when
measured voltage/frequency goes back in

1
range pick-up lower/pick-up higher.
S1 Setpoints
S1 Drop-out Upper Threshold
Voltage Lower Threshold

LCD
S1 Pick-up Upper Threshold
Voltage Lower Threshold
S1 Drop-out Upper Threshold
Frequency Lower Threshold
S1 Pick-up Upper Threshold
Frequency Lower Threshold
S2 Setpoints
S2 Drop-out Upper Threshold
Voltage Lower Threshold
S2 Pick-up Upper Threshold
Voltage Lower Threshold
S2 Drop-out Upper Threshold
Frequency Lower Threshold
S2 Pick-up Upper Threshold
Frequency Lower Threshold
Generator Exercisers
Exerciser 1 / 2 / 3 / 4
Status Disabled
Non-periodic
Daily
Weekly
Bi-weekly
Monthly
Yearly
Function No function
Test on Load
Test off load
Duration 0...60s
Time Time of the exercising event
Date Date of the exercising event
Continued on the next page
50 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Parameters (continued) *Default


Device Parameters (continued)
Application
S1-Transformer/S2-Generator*
S2-Transformer/S1-Generator
2 Transformers/S1 Priority
1

2 Transformers/S2 Priority
2 Transformers/No Priority
Manual Retransfer
Off* Off: When in automatic mode the controller
transfers the switch to priority source when it
LCD

returns according to transfer configuration.


On On: When in automatic mode the controller
does not transfer the switch to priority source
despite it has returned. User has to retransfer
manually with HMI control buttons or by a
remote command.
Commit Transfer
Off* Off: Priority source return cancels transfer to
non-priority source.
On On: Load is transferred to non-priority source
after priority source failure even if the priority
source returns before the non-priority source
is ready to accept the load.
Harmonics Phase Voltage/current phase that is used for
calculating harmonic components 2-15.
Phase-to-neutral voltage is used when neutral
is present, phase-to-phase voltages otherwise.
Disabled*
Phase 1/12
Phase 2/23
Phase 3/31
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 51

Measurements
Switch Diagnostics
HMI internal temperature
Total operations I-O-II switches:
Total number of transitions I-O, O-II, II-O and O-I
I-II switches: Total number of transitions I-II and II-I
Number of load transfers Total number of transitions I-II and II-I

1
Transfer time Time it took to transfer the load between sources
Source fail transfers Number of times the switch has transferred load
due to source unacceptable.
Days energized
Total time on S1

LCD
Total time on S2
Time S1 available
Time S2 available
Last generator start
Generator starting time How long it took for the generator voltage to
become acceptable after latest start.
In-phase time How long it took for the generator voltage to
become acceptable after latest start.
Event Log
52 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Settings *Default
Standard I/O Settings
I 01 / I 02 / I 03
Function No function
Emergency Stop* (default in I 01)
Remote Test On Load* (default in I 02)
1

Remote Test Off Load* (default in I 03)


Inhibit AUTO Mode Prevent switch control operations,
configuration and test sequences.
Allows generator start in case of
primary source failure.
Manual Retransfer to Priority
LCD

Source Priority S1
Source Priority S2
Inhibit Transfer Disables automatic transfer from
primary to secondary source.
Bypass Running Time Delays
Remote Control to I
Remote Control to O
Remote Control to II
Reset Alarm
Contact Type NC
NO*
O 01
Signal Source No Function
Alarm / Product availability*
Load Connected to S1
Load Disconnected
Load Connected to S2
Pre-transfer Signal Activates the signal before the transfer
according to pre-transfer delay and
inactivates the signal after the transfer
according to post-transfer delay.
SOURCE 1 available
SOURCE 2 available
Load Shed 1 Shedding non-critical loads before
transferring to secondary source.
Load Shed 2 User can set a kVA level when non-
critical loads are shed.
Contact Type NC
NO*
Continued on the next page
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 53

Settings (continued) *Default


Modules (See Chapter 5, Electronic accessories)
System
Date
Time
Language

1
English
Italian
French
German
Spanish

LCD
Russian
Chinese
New Password
Temperature Unit
Celsius*
Fahrenheit
Display Contrast
10 - 100% (30 %*)

Test *Default
HMI test (LED, display) Initiate display test screen and turn all LED’s on
Test On Load Test generator without transferring the load
Test without switch transfer
Test Off Load Test generator with transferring the load
Test with switch transfer
On-Load Test Settings Bypass local or remote test on load when generator voltage fails
Bypass Local Test
Bypass if Generator fails*
Stay on Generator
Bypass Remote Test
Bypass if Generator fails*
Stay on Generator
Optional modules (See Chapter 5, Electronic accessories)
54 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

About
HMI HMI serial number
Software version
Software subversion
HMI Type code
Controller Unit Time
1

Date
Serial number
Normative
Main board software version
Software subversion
LCD

Automatic Transfer Switch TAG name


Device Type Code
ATS serial number
Rated current
Pole number
ATS Type
Modules (See Chapter 5, Electronic accessories)
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 55

4.1.3 Esc key

Alarm List
Invalid Date
Ethernet disconnected

1

LCD
Fig. 4.7
By pressing Esc-key (1) in System Overview
-pages, the alarm list is shown.

Alarm list
More information, see chapter 6, Troubleshooting
56 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


4.2 Touch control interface, level 4, menu tree

Password Description of the icons


1

Password 60s G 11:06

System Overview
S1 Ok Not Ok S2
* * * *
TOUCH

0 S1 Connected to Load
Load Current
393 A
Confirm
Override S1 Fail TruONE ATS

— —
Fig. 4.8 Fig. 4.10

The default password is 00001, enter the The small icons in System Overview
password when prompted (see Fig. 4.1). -pages are:

Programming On upper right corner


Application 2 Transformers/S1 Priority Indicates the amount of pages
and the page where you are at
the moment

Auxiliary voltage connected

Confirm Abort Modify 11:06 Time



Fig. 4.9
G Generator selected, not started

G Generator selected, started



Fig. 4.8
Enter the password when asked, choose the
On upper left corner
right number by arrowheads and confirm, go 60s Time delay, in Alarm list you can
forward entering number after number

see the name of delay at the
Fig. 4.9 same time, e.g. Override S1 Fail
After you have changed the parameter, always go
back in the menu by pressing Esc-key and when
prompted confirm changes with Enter-key

Fig. 4.10
The location of the small icons and the alarms
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 57

Alarm List To define the home page

1
Alarm List 60s G 11:06

System Overview
Select as HOME Page?
Switch not in AUTO mode
Invalid Date S1 Ok Not Ok S2

TOUCH
S1 Connected to Load
Load Current
Yes 393 A No

TruONE ATS

— —
Fig. 4.11 Fig. 4.12

On the lower edge of the screen you can While viewing a specific page, it can be
see the Alarms. If you touch on the alarm defined as the home page by pressing the
you will get the Alarm List. home button for 3 seconds. All pages, ex-
cept for the menus, can be set as home
page. Home page is automatically shown
after inactivity.

Fig. 4.11
By touching on the alarm indication on the lower
edge of the screen you will get the Alarm List

Fig. 4.12
Home page definition, acceptance of the function
58 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

4.2.1 Start Menu

Overviews Analog Meters



Fig. 4.13 By touching on one of Start Menu
choices, you can choose the Overviews -pages
(upper left corner), Main Menu -pages (lower left
corner), Analog Meters -pages (upper right corner)
Main Menu Measures or Measures -pages (lower right corner)
1


Fig. 4.14 By touching on Start Menu upper left
corner -image you can move to the Overviews
-pages, where you will find Switch status and
TruONE ATS Supply info views, see the table below

Fig. 4.13
TOUCH

4.2.1.1 Overviews

60s G 11:06
Overviews Analog Meters
System Overview
S1 Ok Not Ok S2

S1 Connected to Load
Main Menu Measures
Load Current
393 A

TruONE ATS TruONE ATS


Fig. 4.14

System Overview (Switch status)


Shows voltages and frequencies of both supplies and the switch position.
Supply info view
Shows voltages and frequencies of both supplies
Temperature view
Shows the temperature measured from the switch environment
HMI, device and pole temperatures
Synchronization view (Enabled only when In-phase monitor is on)
Show the time to next sync, sync period
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 59

4.2.1.2 Main Menu

Overviews Analog Meters

Operation Parameters Measurements

Main Menu Measures

1
Settings Test About

TruONE ATS TruONE ATS


Fig. 4.15 By touching on Start Menu lower left corner

TOUCH
-image you can move to the Main Menu page of
Operation, Parameters, Measurements, Settings, Test
and About, see the table below for the selections

Information Information
When you have changed the parameter, go The default values are marked in the menu
always back in the menu and confirm the tree by *-marking.
change always when asked.

Operation *Default
Automatic Mode Off*
On
Alarm Reset
Bypass running time Delay
HMI Control Keys Enabled*
Disabled
60 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Parameters *Default
System parameters
Start Automatic Configuration
Power distribution systems (see Fig. 2.2)
Source 1 1 Phase, 2 Wire
2 Phases, 3 Wire (Split Neutral)
1

3 Phases, no Neutral (3ph3w)


3 Phase with Neutral (3ph4w)*
3 Phase, High-Leg Delta
Source 2 1 Phase, 2 Wire
2 Phases, 3 Wire (Split Neutral)
TOUCH

3 Phases, no Neutral (3ph3w)


3 Phase with Neutral (3ph4w)*
3 Phase, High-Leg Delta
Rated Voltage 200 V, 208 V, 220 V, 230 V, 240 V, 277 V, 347 V, 380 V,
400 V*, 415 V, 440 V, 460 V, 480 V
Rated Frequency 50 Hz*
60 Hz
Neutral Position Pole 4*
Pole 1
Phase Sequence ABC*
ACB
Not Enabled
Continued on the next page
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 61

Parameters (continued) *Default


Device Parameters
In-phase Monitor
Enable Off*
On
Synchronization 0...60* s
Delay

1
Delay Times
Transfer from 0…60 min S1 priority: How long the controller is
S1 to S2 (2* s) keeping the load on failed SOURCE 1
although SOURCE 2 is already available.
S2 priority: How long the controller waits

TOUCH
before transfer sequence back to available
SOURCE 2 begins. This delay is overridden
by ‘Override S1 failure delay’ in case of
SOURCE 1 failure.
Transfer from 0…120 min S1 priority: How long the controller waits
S2 to S1 (2* s) before transfer sequence back to available
SOURCE 1 begins. This delay is overridden
by ‘Override S2 failure delay’ in case of
SOURCE 2 failure.
S2 priority: How long the controller is
keeping the load on failed SOURCE 2
although SOURCE 1 is already available.
Override S1 Fail 0...60 s S1 priority: How long the controller is
(2* s) waiting SOURCE 1 recovery before starting
the generator or starting transfer
sequence to SOURCE 2.
S2 priority: How long the controller is
keeping the load on failed SOURCE 1
although SOURCE 2 is already available.
Override S2 Fail 0...60 s S1 priority: How long the controller is
(2* s) keeping the load on failed SOURCE 2
although SOURCE 1 is already available.
S2 priority: How long the controller is
waiting SOURCE 2 recovery before starting
the generator or starting transfer
sequence to SOURCE 1.
Center-off 0*...300 s I-O-II models: How long the switch is
stopped at position O while transferring
from primary to secondary source or vice
versa. This delay is bypassed if the source
from being transferred is down completely.
Continued on the next page
62 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Parameters (continued) *Default


Device Parameters (continued)
Delay times (continued)
Generator Stop 0*...60 min Generator cooling time, how long the
controller keeps generator running without
load after returning to primary source.
Pre-transfer 0*...60 s S1 priority: How long the controller waits
1

S1 to S2 before starting the transfer sequence from


SOURCE 1 to SOURCE 2 after activating the
pre-transfer signal output.
S2 priority: How long the controller waits
before starting the retransfer sequence
from SOURCE 1 to SOURCE 2 after
TOUCH

activating the pre-transfer signal output.


At least one output must be configured as
pre-transfer signal before this parameter
becomes visible in HMI menu.
Post-transfer 0*...60 s S1 priority: How long the controller waits
S1 to S2 before inactivating pre-transfer signal
output after transfer from SOURCE 1 to
SOURCE 2 is completed.
S2 priority: How long the controller waits
before inactivating pre-transfer signal
output after retransfer from SOURCE 1 to
SOURCE 2 is completed.
At least one output must be configured as
pre-transfer signal before this parameter
becomes visible in HMI menu.
Pre-transfer 0*...60 s S1 priority: How long the controller waits
S2 to S1 before starting the retransfer sequence
from SOURCE 2 to SOURCE 1 after
activating the pre-transfer signal output.
S2 priority: How long the controller waits
before starting the transfer sequence from
SOURCE 2 to SOURCE 1 after activating the
pre-transfer signal output.
At least one output must be configured as
pre-transfer signal before this parameter
becomes visible in HMI menu.
Post-transfer 0*...60 s S1 priority: How long the controller waits
S2 to S1 before inactivating pre-transfer signal
output after retransfer from SOURCE 2 to
SOURCE 1 is completed.
S2 priority: How long the controller waits
before inactivating pre-transfer signal
output after transfer from SOURCE 2 to
SOURCE 1 is completed.
At least one output must be configured as
pre-transfer signal before this parameter
becomes visible in HMI menu.
Continued on the next page
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 63

Parameters (continued) *Default


Device Parameters (continued)
Delay times (continued)
Load Shed 0*...60 s How long the controller waits before
starting transfer sequence to secondary
source after activating load shed signal
output.

1
At least one output must be configured as
load shed signal before this parameter
becomes visible in HMI menu.
Voltage & Frequency Setpoints Defines the voltage and frequency limits
for source being acceptable. Source has an
anomaly when measured voltage/

TOUCH
frequency goes out of range drop-out
lower/drop-out Upper. Source becomes
acceptable when measured voltage/
frequency goes back in range pick-up
lower/pick-up higher.
S1 Setpoints
S1 Drop-out Upper Threshold
Voltage Lower Threshold
S1 Pick-up Upper Threshold
Voltage Lower Threshold
S1 Drop-out Upper Threshold
Frequency Lower Threshold
S1 Pick-up Upper Threshold
Frequency Lower Threshold
S2 Setpoints
S2 Drop-out Upper Threshold
Voltage Lower Threshold
S2 Pick-up Upper Threshold
Voltage Lower Threshold
S2 Drop-out Upper Threshold
Frequency Lower Threshold
S2 Pick-up Upper Threshold
Frequency Lower Threshold
Continued on the next page
64 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Parameters (continued) *Default


Device Parameters (continued)
Generator Exercisers
Exerciser 1 / 2 / 3 / 4
Status Disabled
Non-periodic
1

Daily
Weekly
Bi-weekly
Monthly
Yearly
TOUCH

Function No function
Test on Load
Test off load
Duration 0...60s
Time Time of the exercising event
Date Date of the exercising event
Application
S1-Transformer/S2-Generator*
S2-Transformer/S1-Generator
2 Transformers/S1 Priority
2 Transformers/S2 Priority
2 Transformers/No Priority
Continued on the next page
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 65

Parameters (continued) *Default


Device Parameters (continued)
Manual Retransfer
Off* Off: When in automatic mode the controller
transfers the switch to priority source
when it returns according to transfer
configuration.

1
On On: When in automatic mode the controller
does not transfer the switch to priority
source despite it has returned. User has to
retransfer manually with HMI control
buttons or by a remote command.
Commit Transfer

TOUCH
Off* Off: Priority source return cancels transfer
to non-priority source.
On On: Load is transferred to non-priority
source after priority source failure even if
the priority source returns before the non-
priority source is ready to accept the load.
Harmonics Phase Voltage/current phase that is used for
calculating harmonic components 2-15.
Phase-to-neutral voltage is used when
neutral is present, phase-to-phase
voltages otherwise.
Disabled*
Phase 1/12
Phase 2/23
Phase 3/31
66 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Measurements
Switch Diagnostic
HMI internal temperature
Device internal temperature
Total operations I-O-II switches:
Total number of transitions I-O, O-II, II-O and O-I
I-II switches: Total number of transitions I-II and II-I
1

Number of load transfers Total number of transitions I-II and II-I


Transfer time Time it took to transfer the load between sources
Source fail transfers Number of times the switch has transferred load
due to source unacceptable.
Days energized
TOUCH

Total time on S1
Total time on S2
Time S1 available
Time S2 available
Last generator start
Generator starting time How long it took for the generator voltage to
become acceptable after latest start.
In-phase time How long it took for the generator voltage to
become acceptable after latest start.
Event Log 250 latest device status changes listed with time
stamped events.
Energy
Energy counters Shows EP [kWh], EQ [kVARh], ES [kVAh] on screen
Reset counters
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 67

Settings *Default
Standard I/O settings
I 01 / I 02 / I 03
Function No function
Emergency Stop* (default in I 01)
Remote Test On Load* (default in I 02)

1
Remote Test Off Load* (default in I 03)
Inhibit AUTO Mode Prevent switch control operations,
configuration and test sequences.
Allows generator start in case of
primary source failure.
Manual Retransfer to Priority

TOUCH
Source Priority S1
Source Priority S2
Inhibit Transfer Disables automatic transfer from
primary to secondary source.
Bypass Running Time Delays
Remote Control to I
Remote Control to O
Remote Control to II
Reset Alarm
Contact Type NC
NO*
O 01
Signal Source No Function
Alarm / Product availability*
Load Connected to S1
Load Disconnected
Load Connected to S2
Pre-transfer Signal Activates the signal before the
transfer according to pre-transfer
delay and inactivates the signal
after the transfer according to
post-transfer delay.
SOURCE 1 available
SOURCE 2 available
Load Shed 1 Shedding non-critical loads before
transferring to secondary source.
Load Shed 2 User can set a kVA level when non-
critical loads are shed.
Contact Type NC
NO*
Load Shedding (Only when Load shedding selected
kW limit + power metering on)
Continued on the next page
68 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Settings (continued) *Default


Modules
See Chapter 5, Electronic accessories
System
Date
Time
1

Language
English
Italian
French
German
TOUCH

Spanish
Russian
Chinese
New Password
Temperature Unit
Celsius*
Fahrenheit
View
Ammeter Phase
I Max*
Ne
L1
L2
L3
S1 Voltmeter Phase
V Max*
U12
U23
U31
S2 Voltmeter Phase
V Max*
U12
U23
U31
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 69

Test *Default
HMI test (LED, display) Initiate display test screen and turn all LED's on
Test On Load
Test Off Load
On-Load Test Settings Bypass local or remote test on load when
generator voltage fails
Bypass Local Test Bypass if Generator fails*

1
Stay on Generator
Bypass Remote Test Bypass if Generator fails*
Stay on Generator
Optional modules (See Chapter 5, Electronic accessories)

TOUCH
70 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

About
HMI HMI serial number
Software version
Software subversion
HMI Type code
Controller Unit Time
1

Date
Serial number
Normative
Main board software version
Software subversion
TOUCH

Automatic Transfer Switch TAG name


Device Type Code
ATS serial number
Rated current
Pole number
ATS Type
Modules (See Chapter 5, Electronic accessories)
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 71

4.2.1.3 Analog meters

Overviews Analog Meters V


50 75
25 100

S1
0 125
0.0V
Main Menu Measures U12

1
TruONE ATS TruONE ATS

TOUCH
Fig. 4.16 By touching on Start Menu upper
right corner -image you can find the analog
meters information, see the table below

S1 Voltage meter
S2 Voltage meter
Current meter
Power meter
VAR meter
VA meter
72 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

4.2.1.4 Measures

G 11:06
Overviews Analog Meters
Voltages (S1)
U1 0.0 V U12 0.0 V
U2 0.0 V U23 0.0 V
Main Menu Measures
U3 0.0 V U31 0.0 V
1

U0 0.0 V

TruONE ATS TruONE ATS


TOUCH

Fig. 4.17 By touching on Start Menu lower


right corner -image you can find the
measured data, see the table below

Voltages (S1)
Voltages (S2)
Current
Active power
Reactive power
Apparent power
Energy counters
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 73


5. Electronic accessories

Ekip Connect Sofware and Bluetooth and Ekip-modules mounted with auxiliary

1
Programming -modules are suitable for all power supply module are (see chapters
OX_ automatic transfer switches, see 5.4 …5.8):
chapters 5.1…5.3.
• Ekip Signalling 2K-_
• Ekip Connect -software • Ekip Com modules
• Ekip Bluetooth -module • Ekip Com Modbus RTU
• Ekip Programming -module • Ekip Com Profibus DP
• Ekip Com DeviceNet
Ekip Signalling, Com and Link -modules • Ekip Com Modbus TCP
are available for OX_ automatic transfer • Ekip Com Profinet
switches with HMI level 3 and 4 (LCD and • Ekip Com EtherNet/IP
touch control interfaces). These modules • Ekip Com IEC 61850
are mounted with auxiliary power supply • Ekip Link
module, OXEA1 (see the mounting in sec-
tion 2, Chapter 9, Mounting of
accessories).


Fig. 5.2 Ekip Signalling, Com and Link -modules
— are mounted to automatic transfer switch OX_
Fig. 5.1 Programming and bluetooth -modules with a auxiliary power supply module, OXEA1
74 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


5.1 Using Ekip Connect -software

Ekip Connect is a free software for com- With its communication function, it allows
1

munication and testing of ABB automatic you to:


transfer switches. The software is com-
patible with all OX_ automatic transfer • Monitor the state of the automatic
switches. It can be installed on PCs transfer switches connected and record
equipped with the Microsoft Windows® information.
operating system. Download it from the • Configure the automatic transfer
site, see the address below: switches with customized parameters.
http://www.abb.com/abblibrary/ • Configure the electronic accessories,
DownloadCenter/ connected to the automatic transfer
switch via Local Bus.
• Download information from automatic
transfer switches equipped with Data-
logger (level 4).
• Create communication reports.
• Reset configurations.

Further information on the Ekip Connect


application is available from the web site,
see the address below, in particular in the
manual 1SDH000891R0002.


Fig. 5.3 Ekip Connect -software
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 75


5.2 Using Ekip Bluetooth-module

The Ekip Bluetooth allows connection via It draws its power from a rechargeable

1
Bluetooth between the automatic trans- lithium-polymer battery supplied with the
fer switch and a support (PC, tablet, or unit. It is connected directly to the pro-
smart phone) with the Ekip Connect soft- gramming port (see Fig. 5.6) and allows a
ware installed (see the previous para- main switch without auxiliary voltage to
graph). Ekip Bluetooth -module is suitable be powered. The programming port is
to use with all OX_ automatic transfer only allowed to use for Ekip Bluetooth and
switches. Ekip Programming -modules.

Note
Information Ekip Bluetooth only powers the main
The Ekip Bluetooth module can be used with-
out powering the mains. (Local Bus Accesso- switch (HMI and modules excluded).
ries, including HMI, are not operative). Therefore, in order to identify all con-
nected parts with Ekip Connect, the auxil-
iary power supply module, type OXEA1,
must be used (see chapter 5.4).

5.2.1 Signallings
Ekip Bluetooth -module is switched on by
pressing the power button on the side,
and is equipped with two LEDs:

• The first lit in green with the device on


and the battery charge, red with the de-
vice turned on and low battery.
• The second flashing blue with active
Bluetooth communication.


Fig. 5.4 Ekip Bluetooth-module
76 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


5.3 Using Ekip Programming -module

Ekip Programming -module is suitable to Ekip Programming -module draws its


1

use with all OX_ automatic transfer power from the PC and connects one side
switches. You can connect the module via directly to the programming port (see Fig.
the programming port, see Fig. 5.6. The 5.6) and on the other to the USB ports of
programming port is only allowed to use the PC with the cable supplied.
for Ekip Programming and Ekip Bluetooth
-modules. Note
Ekip Programming only powers the main
Ekip Programming -module allows you to: switch (HMI and modules excluded).
Therefore, in order to identify all con-
• With Ekip Connect software update the nected parts with Ekip Connect, the auxil-
softwares and load, set and read the pa- iary power supply module, type OXEA1,
rameters must be used (see chapter 5.4).

5.3.1 Signallings
Information Ekip Programming -module turns on after
The Ekip Programming module can be used
without powering the mains. (Local Bus Ac- connecting to the PC, and is equipped
cessories, including HMI, are not operative). with two LEDs, a green one indicating
that the module is on, and a yellow one in-
dicating active communication.


— Fig. 5.6 Programming port (USB port) is
Fig. 5.5 Ekip Programming -module situated in the front of the HMI, on left side
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 77


5.4 Auxiliary power supply module

The auxiliary power supply module, type the main circuit. Powering product only

1
OXEA1, supplies non-insulated power to with Auxiliary power supply module limits
the external Ekip-modules, HMI and main some operation functions of the main
control unit. It is supplied by external sup- control unit, for example: Operation of
ply, for example from generator battery or Sensor module isn't possible.

LCD, TOUCH
from isolated transformer connected to

5.4.1 Electrical characteristics 5.4.2 Signallings


The following table lists the electrical
characteristics:

Module OXEA1 LED Indication Description


Power supply input 12 - 24 V DC ± 10% SELV Power LED, On, fixed Power is connected
voltage green to the input of the
module.
Nominal power 5 - 12 W
consumption Off Power is not
Inrush current Maximum 2 A connected.


Table 5.2 Indication / auxiliary power
Table 5.1 Electrical characteristics of
supply module OXEA1
auxiliary power supply module OXEA1


Fig. 5.7 Auxiliary power supply module, type OXEA1, is
needed when Ekip Signalling, Com and Link -modules —
are mounted to automatic transfer switch OX_ Fig. 5.8 Signals of auxiliary power supply module OXEA1
78 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


5.5 Using Ekip Signalling 2K-_ -module

The Ekip Signalling 2K-_ is a signalling ac- 5.5.1 Electrical characteristics of


1

cessory module. It is suitable for HMI- Ekip Signalling 2K-_ -module


types level 3 and 4; LCD and touch control The following table lists the electrical
interfaces. The module has: characteristics of the module:
LCD, TOUCH

• Two digital inputs, and two contacts for Component Characteristics


output signals. Output Maximum switching voltage*:
• A power status LED, and four signalling contacts 150 V DC / 250 V AC
LEDs (one LED for every input/output). Breaking power*: 2 A @ 30 V DC,
0.8 A @ 50 V DC, 0.2 A @ 150 V
DC, 4A @ 250 V AC
Dielectric strength between
Information
On each ATS, a maximum of three Ekip Signal-
each contact and coil: 1000 V AC
ling 2K modules can be installed: one 2K-1, one (1 minute @ 50 Hz)
2K-2, and one 2K-3. These modules differ by
their name and label, and have distinct wiring,
Dielectric strength between
but they are identical in terms of their charac- open contacts: 1000 V AC (1
teristics and manner of installation. minute @ 50 Hz)
*Data relating to a resistive load

Table 5.3 Electrical characteristics of
Ekip Signalling 2K-_ -module

5.5.2 Access from the display /


Ekip Signalling 2K-_ -module
With modules energized, and Local Bus
enabled, the presence of the modules on
the module slot activates additional
menus on the display:

• In order to configure the inputs and out-


put contacts.
• To display information on the modules
and the state of inputs and outputs.

The following table illustrates the path for


accessing the configuration parameters
of the module from the display:

Fig. 5.9 Ekip Signalling 2K -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 79

Settings (*Default) Description


Modules (Optional modules)
Ekip Signalling 2K-1 / -2 / -3
I 11/12, I 21/22, I 31/32
Function No Function*
Emergency Stop

1
Remote Test on Load
Remote Test off Load
Inhibit AUTO Mode Prevent switch control operations,
configuration and test sequences.
Allows generator start in case of
primary source failure

LCD, TOUCH
Manual Retransfer to Primary
Source Priority S1
Source Priority S2
Inhibit Transfer Disables automatic transfer from
primary to secondary source
Bypass Running Time Delays
Remote Control to I
Remote Control to O
Remote Control to II
Reset Alarm
Contact Type NC Normally closed
NO* Normally open
O 11/12, O 21/22, O 31/32
Function No Function*
Alarm/Product Availability
Load Connected to S1
Load Disconnected
Load Connected to S2
Load Shed 1 Shedding non-critical loads before
transferring to secondary source
Load Shed 1 User can set a kVA level when non-
critical loads are shed
Pre-transfer Signal Activates the signal before the
transfer according to pre-transfer
delay and inactivates the signal
after the transfer according to
post-transfer delay
Source 1 Available
Source 2 Available
Contact Type NC Normally closed
NO* Normally open
80 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Test
:
Modules (Optional modules)
Ekip Signalling 2K-1 / -2 / -3 Auto Test
:

Table 5.5 Configuration and test parameters of Ekip Signalling 2K-_ -module in HMI
1

The following table illustrates the path


from the display for accessing informa-
tion on the module:
LCD, TOUCH

About Description
:
Modules (Optional modules)
Ekip Signalling 2K-1 / -2 / -3
SN Serial number
Version Software version
Input 1 The logical state of the inputs:
Input 2 “Off” if not active, “On” if active

Output 1 The state of the output contacts:


Output 2 “Open” if open, “Closed” if closed

:

Table 5.4 Information of Ekip Signalling 2K-_ -module in HMI
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 81

5.5.3 Signals and inputs/outputs of 2 Green3) LED for signalling the physical
Ekip Signalling 2K-_ -module state of the input H x12). The possible
states are:
– Off: floating input
1 – On fixed: input short-circuited on
10 5 H Cx 2)
3 Green3) LED for signalling the physical

1
9 4 state of the input H x22). The possible
8 states are:
3
7 – Off: floating input
6 2 – On fixed: input short-circuited on
H Cx

LCD, TOUCH
— 4 Green3) LED for signalling contact K x1
Fig. 5.10 Signals and inputs/outputs of - K x22). The possible states are:
Ekip Signalling 2K-_ -module
– Off: contact open
– On fixed: contact closed
1 Power LED, green. The possible
5 Green3) LED for signalling the state of
states are:
the contact K x3 - K x4 2). The possible
– Off: power supply absent.
states are:
– On fixed: power supply and
– Off: contact open
communication with the device
– On fixed: contact closed
present (with a device with the
6 Input I x1
Alive LED option disabled).
7 Conductive part of the inputs H x1
– On, with one flash per second
and H x22)
(synchronized with that of the
8 Input I x22)
green LED on the device): power
9 Output contact pin O x1 2)
supply and communication with
10 Output contact pin O x22)
device present (with a device
with the Alive LED option 1) The absence of communication is signalled immedi-
ately by the power LED, unlike the outputs which
enabled) (apart from those programmed to be activated in
– On, with two quick flashes per the case of disconnection) are deactivated if the
condition persists for at least 8 s
second (not synchronized with 2) With x = 1, 2, or 3
3) The LED turns on and off according to the physical
those of the green LED on the state of the input, without taking any account of
device): power supply present, how the Delay parameter is set.

and communication with device


absent (for example: for Local For external wiring, AWG 22-16 cables
Bus disabled) 1) with a maximum external diameter of
1.4 mm must be used.
82 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


5.6 Using Ekip Com _ -modules

Suitable Ekip Com_ -modules are: 5.6.1 Ekip Com Modbus RTU -module
1

The Ekip Com Modbus RTU is a communi-


• Ekip Com Modbus RTU cation accessory module, that integrates
• Ekip Com Profibus DP the automatic transfer switch in an indus-
• Ekip Com DeviceNet trial remote supervision and control net-
LCD, TOUCH

• Ekip Com Modbus TCP work. The module is suitable for HMI-
• Ekip Com Profinet types level 3 and 4; LCD and touch control
• Ekip Com EtherNet/IP interfaces.
• Ekip Com IEC 61850
It can be connected to a RS-485 network
with a Modbus RTU communication pro-
tocol, and allows you to:

• Connect the automatic transfer switch


to the network, with dialog functional-
ity.
• Provide the status information of the
automatic transfer switch (open,
closed).

For the communication lines W1 and W2,


Belden type 3105A or equivalent cables
must be used.


Fig. 5.11 Ekip Com Modbus RTU -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 83

5.6.1.1 Signallings 5.6.1.2 Termination resistor


The following table illustrates the possi- The modules provide the possibility to in-
ble signals, and their meaning: sert a 120 Ω termination resistor on the
RS-485 bus, by setting the DIP-switches
LED Indication Description
Rterm on the side of the modules, in posi-
tion on. This option must be selected be-
Power LED, Off Power supply absent.
green fore the installation of the modules.

1
On fixed Power supply and
communication with
the device present.
On, with one Power supply and
flash per communication with

LCD, TOUCH
second device present.
On, with two Power supply present,
quick and communication
flashes per with device absent.
second
RX and TX Off Modbus RTU
LEDs, communication not
green active.
On, flashing Modbus RTU
rapidly communication active.

Table 5.6 Indication / Ekip Com Modbus RTU -module

ON IA

1 2 3 4

Rterm Rpol
120Ω
on on

off off


— Fig. 5.13 Termination resistor, this option must be
Fig. 5.12 Signals of Ekip Com Modbus RTU -module selected before the installation of the modules
84 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

5.6.1.3 Access from the display /


Ekip Com Modbus RTU –module
With modules energized the presence of
the modules on the module slot activates
additional menus on the display.
The following table illustrates the path for
accessing the configuration parameters
1

of the modules from the display:

Settings (*Default value) Description


:
LCD, TOUCH

Modules (Optional modules)


Ekip Com Modbus RTU
Serial address 1… 247, default 247* Address to be assigned to the modules.
NOTE: devices connected to the same network
must have different addresses
Baudrate 9600 bit/s, 19200 bit/s*, Data transmission speed
38400 bit/s
Physical protocol 8.E,1*, 8.O,1, 8.N,2, 8.N,1 8.E,1 = 8 data bits, 1 EVEN parity bit, 1 STOP bit
8.O,1 = 8 data bits, 1 ODD parity bit, 1 STOP bit
8.N,2 = 8 data bits, no parity bit, 2 STOP bits
8.N,1 = 8 data bits, no parity bit, 1 STOP bit
:

Table 5.7 The path for accessing the configuration parameters of the Ekip Com Modbus RTU -module from the display

The following table illustrates the path


from the display for accessing informa-
tion on the module:

About Description
:
Modules (Optional modules)
Ekip Com Modbus RTU
SN Serial number
Version Software version
:

Table 5.8 Information of Ekip Com Modbus RTU -module in HMI
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 85

5.6.2 Ekip Com Profibus DP -module It can be connected to a network RS-485


The Ekip Com Profibus DB is a communi- with protocol of Profibus communication,
cation accessory module, that integrates and allows of:
the automatic transfer switch in an indus-
trial remote supervision and control net- • Connect the automatic transfer switch
work. The module is suitable for HMI- as slaves to the network, with dialog
types level 3 and 4; LCD and touch control functionality.

1
interfaces. • Provide the status information of the
automatic transfer switch (open,
closed).

For the communication lines W5 and W6,

LCD, TOUCH
Belden type 3079A or equivalent cables
must be used.


Fig. 5.14 Ekip Com Profibus DP -module
86 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

5.6.2.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:

LED Indication Description


Power LED, green Off Power supply absent.
On fixed Power supply and communication with the
1

device present.
On, with one flash per second Power supply and communication with
device present.
On, with two quick flashes per second Power supply present, and communication
with device absent.
LCD, TOUCH

RX LED, green Off Communication not active.


On, fixed Communication active.
TX LED, green Off Communication not active.
On, flashing Communication active.

Table 5.9 Indication / Ekip Com Modbus RTU -module


Fig. 5.15 Signals of Ekip Com Profibus DB -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 87

5.6.2.2 Termination resistor


The modules provide the possibility to in-
sert a 220 Ω termination resistor on the
RS-485 bus, by setting the DIP-switches
Rterm on the side of the modules, in posi-
tion on.

1
In the event of termination of the bus,
a 390 Ω pull-up or pull-down resistor must
also be inserted on the lines, by setting
the DIP-switches Rpoll, in position on.
These options must be selected before in-

LCD, TOUCH
stallation of the modules.

ON IA

1 2 3 4

Rterm Rpol
120Ω
on on

off off


Fig. 5.16 Termination resistor, this option must be
selected before the installation of the modules
88 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

5.6.2.3 Access from the display


/ Ekip Com Profibus DB -module
With modules energized the presence of
the modules on the module slot activates
additional menus on the display.

The following table illustrates the path for


1

accessing the configuration parameters


of the modules from the display:

Settings (*Default value) Description


LCD, TOUCH

:
Modules (Optional modules)
Ekip Com Profibus DB
Serial address 1…125, default 125* Address to be assigned to the modules.
IMPORTANT: devices connected to the same
network must have different addresses
:

Table 5.10 Configuration of Ekip Com Profibus DB -module in HMI

The following table illustrates the path


from the display for accessing informa-
tion on the module:

About Description
:
Modules (Optional modules)
Ekip Com Profibus DB -module
SN Serial number
Version Software version
:

Table 5.11 Information of Ekip Com Profibus DB -module in HMI
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 89

5.6.3 Ekip Com DeviceNet -module It can be connected to a CAN network


The Ekip Com DeviceNet –module is a with a DeviceNetTM communication pro-
communication accessory module, that tocol, and allows you to:
integrates the automatic transfer switch
in an industrial remote supervision and • Connect the automatic transfer switch
control network. The module is suitable as slaves to the network, with dialog
for HMI-types level 3 and 4; LCD and touch functionality.

1
control interfaces. • Provide the status information of the
automatic transfer switch (open,
closed).

For the communication lines, Belden type

LCD, TOUCH
3084A or equivalent cables must be used.


Fig. 5.17 Ekip Com DeviceNet -module
90 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

5.6.3.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:

LED Indication Description


Power LED, green Off Power supply absent.
On fixed Power supply and communication with the
1

device present.
On, with one flash per second Power supply and communication with
device present.
On, with two quick flashes per second Power supply present, and communication
with device absent.
LCD, TOUCH

Network LED, red Off Device off line (with red LED off) 1), or in
error conditions (with red LED on).
On, fixed Device on line, and allocated on a master
(operating condition).
On, flashing Device on line, but not allocated on a
master (device ready for communication).
Status LED, green Off No error.
On, fixed Device in bus off, or Network Power absent
condition.
On, flashing I/O connection (cyclic data) in timeout.
1)
The device has not yet sent Duplicate ID sequence on line.

Table 5.12 Indication / Ekip Com DeviceNet -module in HMI


Fig. 5.18 Signals of Ekip Com DeviceNet -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 91

5.6.3.2 Termination resistor


The modules provide the possibility to in- Information
The termination resistors must never be in-
sert a 120 Ω termination resistor on the cluded in the nodes. The inclusion of this ca-
CAN bus, by setting the DIP-switches pability could easily lead to a network with im-
proper termination (impedance too high or
Rterm on the side of the modules, in posi- too low), potentially causing a failure. For ex-
ample the removal of a node, which includes a
tion on. This option must be selected be- termination resistor, could result in a network
fore the installation of the modules. failure.

1
The termination resistors must not be in-
stalled at the end of a branch (drop line), only
at the two ends of the main backbone (trunk
line).

LCD, TOUCH

ON IA

1 2 3 4

Rterm Rpol
120Ω
on on

off off


Fig. 5.19 Termination resistor, this option must be
selected before the installation of the modules
92 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

5.6.3.3 Access from the display /


Ekip Com DeviceNet –module
With modules energized the presence of
the modules on the module slot activates
additional menus on the display.

The following table illustrates the path for


1

accessing the configuration parameters


of the modules from the display:

Settings (*Default value) Description


LCD, TOUCH

:
Modules (Optional modules)
Ekip Com DeviceNet
MAC address 1… 63, default 63* Address to be assigned to the
modules. IMPORTANT: devices
connected to the same network
must have different addresses
Baudrate 125 kbit/s, 250 kbit/s*, 500 kbit/s Data transmission speed
:

Table 5.13 The path for accessing the configuration parameters of the Ekip Com DeviceNet -module from the display

The following table illustrates the path


from the display for accessing informa-
tion on the module:

About Description
:
Modules (Optional modules)
Ekip Com DeviceNet
SN Serial number
Version Software version
:

Table 5.14 Information of Ekip Com
DeviceNet -module in HMI
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 93

5.6.4 Ekip Com Modbus TCP -module As an HTTP Server, connected to an Ether-
Ekip Com Modbus TCP is an accessory net network it allows read-only access to
module that can function as a communi- the information of the automatic transfer
cation module integrating the automatic switch. This access is possible through a
transfer switch in an industrial remote su- browser, inserting the IP address of the
pervision and control network or as an module as the URL. Once the switch has
HTTP Server. The module is suitable for been found, a login page is opened that

1
HMI-types level 3 and 4; LCD and touch asks for the user password to be inserted,
control interfaces. which is the same password to be in-
serted in the display in order to edit
As a communication module, it can be parameters.
connected to an Ethernet network with

LCD, TOUCH
the Modbus TCP communication, and
allows: Information
Since the module allows access to the data
contained in the automatic transfer switch, it
• Connect the automatic transfer switch can only be connected to networks that meet
all the necessary requirements for safety and
to the network, with dialog prevention of unauthorized access (for exam-
ple, the network of the control system of an
functionality. installation). It is the installer’s responsibility
• Provide the status information of the to ensure that all the necessary safety mea-
sures are adopted (for example, firewalls, and
automatic transfer switch (open, so on). The module cannot be connected di-
rectly to the Internet. It is recommended to
closed). connect it only to dedicated Ethernet net-
works, with the Modbus TCP communication
protocol.

For the communication bus, a cable of


type Cat.6 S/FTP must be used (Cat.6
with S/FTP double shielding).


Fig. 5.20 Ekip Com Modbus TCP -module
94 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

The following table illustrates the ports


used by the module:

Port Service Notes


502/tcp Modbus TCP When the module is used as a Modbus TCP/IP communication module.
80/tcp Server HTTP When the module is used as a Server HTTP.
319/udp IEEE 1588 When IEEE protocol 1588 is enabled
1

320/udp

Table 5.15 Ports of Ekip Com Modbus TCP -module
LCD, TOUCH

5.6.4.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:

LED Indication Description


Power LED, green Off Power supply absent.
On fixed Power supply and communication
with the device present.
On, with one flash per second Power supply and communication
with device present.
On, with two quick flashes per second Power supply present, and
communication with device absent.
Link LED, green Off Connection error (signal absent).
On, fixed Correct connection.
Activity LED, yellow Off No activity on the line.
On, flashing Activity present on the line (in
reception and/or transmission).

Table 5.16 Indication / Ekip Com Modbus TCP -module

Link

Activity


Fig. 5.21 Signals of Ekip Com Modbus TCP -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 95

5.6.4.2 Access from the display


/ Ekip Com Modbus TCP –module
With modules energized the presence of
the modules on the module slot activates
additional menus on the display:

• For setting the function and addressing

1
of the modules.
• In order to display information on the
modules.

The following table illustrates the path

LCD, TOUCH
from the display, for setting the function
and addressing of the modules:

Settings (* Default value) Description


:
Modules (Optional modules)
Ekip Com Modbus TCP
Function HTTP Server HTTP Server operating mode.
TCPModbus* Communication module operating mode.
Force Static IP address Off* Dynamic IP address.
On Static IP address.
Static IP Address Displayed with static IP Address enabled, it
must be selected in order to insert the IP
Address of the modules.
Static Network Mask Displayed with static IP Address enabled, it
must be selected in order to insert the subnet
mask of the modules.
Static Gateway addr Displayed with static IP Address enabled, it
must be selected in the presence of multiple
subnets, in order to insert the IP Address of
the node to which the modules are connected.
:

Table 5.17 The path for setting the function and addressing of the
modules of the Ekip Com Modbus TCP -module from the display
96 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

The following table illustrates the path


from the display for accessing informa-
tion on the module:

About Description
:
Modules (Optional modules)
1

Ekip Com Modbus TCP


SN Serial number
Version Software version
IP Address This is the address assigned to the modules at the moment of
LCD, TOUCH

connection to the network. It consists of four bytes (for a total of 32


bits), each of which can have value from 0 to 255. By default, allocation
is dynamic. With dynamic allocation, the modules wait to receive the IP
address from a DHCP server. Without a DHCP server, the modules adopt
an Autoconfiguration IP Address in the range 169.254.xxx.xxx,
calculated in a pseudo random manner so as to be the same at every
switch-on. Alternatively, you can enable the static IP address option,
which allows the IP address to be forced. In this case, you must make
sure that the IP Address inserted is different to that of the other
devices connected to the same network.
Network Mask This is the subnet mask, and identifies the method to recognize the
subnet to which the modules belong, with the possibility of searching
for the modules within a defined set of recipients. If you enabled the
option Static IP Address, you must also enter the correct Network Mask.
Gateway Address The IP address of the node to which the module it is connected, in the
presence of multiple subnets. If you enabled the Static IP Address
option, you must also enter the correct Gateway Address.
TCP Client There are three IP Addresses of the client devices connected to the
modules.
MAC Address It is the address assigned by ABB, having a OUI equal to ac:d3:641).
:
Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which
1)

uniquely identifies the manufacturer of an Ethernet device.



Table 5.18 Information of Ekip Com Modbus TCP -module in HMI
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 97

5.6.5 Ekip Com Profinet -module


The Ekip Com Profinet is a communica- Information
The module can only be connected to net-
tion accessory module, that integrates works that meet all the necessary require-
the automatic transfer switch in an indus- ments for safety and prevention of unautho-
rized access (for example, the network of the
trial remote supervision and control net- control system of an installation). It is the in-
staller’s responsibility to ensure that all the
work. The module is suitable for HMI- necessary safety measures are adopted (for
types level 3 and 4; LCD and touch control example, firewalls, and so on). It is recom-
mended to connect it only to dedicated Ether-

1
interfaces. net networks, with the Profinet communica-
tion protocol. The module cannot be
connected to the Internet.
It can be connected to an Ethernet net-
work with a Profinet communication pro-
tocol, and allows you to:

LCD, TOUCH
For the communication bus, a cable of
type Cat.6 S/FTP must be used (Cat.6
• Connect the automatic transfer switch
with S/FTP double shielding).
to the network, with dialog
functionality.
• Provide the status information of the
automatic transfer switch (open,
closed).


Fig. 5.22 Ekip Com Profinet -module
98 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

The following table illustrates the ports


used by the module:

Ethertype Port Service Notes


0x88CC - LLDP Link Layer Discovery Protocol
0x8892 (Profinet) - Profinet IO Specific for real time
communications (RT)
1

0x0800 34964/udp Profinet-cm DCE/RP


(Context Manager)

Table 5.19 Ports of Ekip Com Profinet –module
LCD, TOUCH

5.6.5.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:

LED Indication Description


Power LED, green Off Power supply absent.
On fixed Power supply and communication
with the device present.
On, with one flash per second Power supply and communication
with device present.
On, with two quick flashes per second Power supply present, and
communication with device absent.
Link LED, green Off Connection error (signal absent).
On, fixed Correct connection.
Activity LED, yellow Off No activity on the line.
On, flashing Activity present on the line (in
reception and/or transmission.

Table 5.20 Indication / Ekip Com Profinet -module

Link

Activity


Fig. 5.23 Signals of Ekip Com Profinet -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 99

5.6.5.2 Access from the display


/ Ekip Com Profinet -module
The following table illustrates the path
from the display for accessing informa-
tion on the module:

About

1
:
Modules (Optional modules)
Ekip Com Profinet -module
SN Serial number

LCD, TOUCH
Version Software version
MAC Address It is the address assigned by ABB and with an OUI
(Organizationally Unique Identifier, formed of the first three
bytes of a MAC address, and which uniquely identifies the
manufacturer of an Ethernet device) equal to ac:d3:64.
:

Table 5.21 Information of Ekip Com Profinet -module
100 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

5.6.6 Ekip Com EtherNet/IP -module


The Ekip Com EtherNet/IP is an accessory Information
Since this module allows the access to the
module that can act as a communication data contained in the automatic transfer
module integrating the automatic trans- switch, it can only be connected to networks
possessing all the necessary requirements for
fer switch in an industrial remote supervi- security and prevention of unauthorized ac-
cess (for example, the network of the control
sion and control network. The module is system of an installation). It is responsibility
suitable for HMI-types level 3 and 4; LCD of the installer to make sure that all the neces-
sary security measures are adopted (for ex-
1

and touch control interfaces. ample firewalls and so on). The module cannot
be connected directly to the Internet. It is rec-
ommended to connect it only to dedicated
It can be connected to an Ethernet net- Ethernet networks using the EtherNet/IP™
-communication protocol.
work with a EtherNet/IP™ -communica-
tion protocol, and allows you to:
LCD, TOUCH

• Connect the automatic transfer switch For the communication bus, a cable of
to the network, with dialog type Cat.6 S/FTP must be used (Cat.6
functionality. with S/FTP double shielding).
• Provide the status information of the
automatic transfer switch (open, The following table illustrates the ports
closed). used by the module:

Port Protocol Notes


44818 TCP Encapsulation Protocol
(example: ListIdentity, UCMM,
CIP Transport Class 3)
44818 UDP Encapsulation Protocol
(example: ListIdentity)
2222 UDP CIP Transport Class 0 or 1

Table 5.22 Ports of Ekip Com EtherNet/IP -module


Fig. 5.24 Ekip Com EtherNet/IP -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 101

5.6.6.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:

LED Indication Description


Power LED, green Off Power supply absent.
On fixed Power supply and communication

1
with the device present.
On, with one flash per second Power supply and communication
with device present.
On, with two quick flashes per second Power supply present, and
communication with device absent.

LCD, TOUCH
Link LED, green Off Connection error (signal absent).
On, fixed Correct connection.
Activity LED, yellow Off No activity on the line.
On, flashing Activity present on the line (in
reception and/or transmission).

Table 5.23 Indication / Ekip Com EtherNet/IP -module

Link

Activity


Fig. 5.25 Signals of Ekip Com EtherNet/IP -module
102 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

5.6.6.2 Access from the display /


Ekip Com EtherNet/IP
With modules energized the presence of
the modules on the module slot activates
additional menus on the display:

• To set the addressing of the modules.


1

• In order to display information on the


modules.

The following table illustrates the path


from the display, for setting the function
LCD, TOUCH

and addressing of the modules:

Settings (*Default value) Description


:
Modules (Optional modules)
Ekip Com EtherNet/IP
Force Static IP address Off* Dynamic IP address.
On Static IP address.
Static IP Address Displayed with static IP Address enabled, it
must be selected in order to insert the IP
Address of the modules.
Static Network Mask Displayed with static IP Address enabled, it
must be selected in order to insert the subnet
mask of the modules.
Static Gateway addr Displayed with static IP Address enabled, it
must be selected in the presence of multiple
subnets, in order to insert the IP Address of
the node to which the modules are connected.
:

Table 5.24 The path for setting the function and addressing of the modules
of the Ekip Com Modbus TCP -module from the display
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 103

The following table illustrates the path


from the display for accessing informa-
tion on the module:

About Description
:
Modules (Optional modules)

1
Ekip Com EtherNet/IP
SN Serial number
Version Software version
IP Address This is the address assigned to the modules at the moment

LCD, TOUCH
of connection to the network. It consists of four bytes (for
a total of 32 bits), each of which can have value from 0 to
255. By default, allocation is dynamic. With dynamic
allocation, the modules wait to receive the IP address from
a DHCP server. Without a DHCP server, the modules adopt
an Autoconfiguration IP Address in the range 169.254.xxx.
xxx, calculated in a pseudo random manner so as to be the
same at every switch-on. Alternatively, you can enable the
static IP address option, which allows the IP address to be
forced. In this case, you must make sure that the IP Address
inserted is different to that of the other devices connected
to the same network.
Network Mask This is the subnet mask, and identifies the method to
recognize the subnet to which the modules belong, with
the possibility of searching for the modules within a
defined set of recipients. If you enabled the option Static
IP Address, you must also enter the correct Network Mask.
Gateway Address The IP address of the node to which the module it is
connected, in the presence of multiple subnets. If you
enabled the Static IP Address option, you must also enter
the correct Gateway Address.
TCP Client There are three IP Addresses of the client devices
connected to the modules.
MAC Address It is the address assigned by ABB, having a OUI equal to
ac:d3:641).
:
Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which
1)

uniquely identifies the manufacturer of an Ethernet device.



Table 5.25 Information of Ekip Com EtherNet/IP -module in HMI
104 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

5.6.7 Ekip Com IEC 61850 -module


The Ekip Com IEC 61850 is an accessory Information
Since this module allows the access to the
module that can function as a communi- data contained in the automatic transfer
cation module by integrating the auto- switch, it can only be connected to networks
possessing all the necessary requirements for
matic transfer switch in an industrial re- security and prevention of unauthorized ac-
cess (for example, the network of the control
mote supervision and control network. system of an installation). It is responsibility
The module is suitable for HMI-types level of the installer to make sure that all the neces-
sary security measures are adopted (for ex-
1

3 and 4; LCD and touch control interfaces. ample firewalls and so on). The module cannot
be connected directly to the Internet. It is rec-
ommended to connect it only to dedicated
It can be connected to an Ethernet net- Ethernet networks using the IEC 61850 -com-
munication protocol.
work with a IEC 61850 -communication
protocol, and allows you to:
LCD, TOUCH

• Connect the automatic transfer switch For the communication bus, a cable of
to the network, with dialog functional- type Cat.6 S/FTP must be used (Cat.6
ity. with S/FTP double shielding).
• Provide the status information of the
automatic transfer switch (open,
closed).
• Provide vertical communication (report)
towards higher-level supervision sys-
tems (SCADA) with states and measure-
ments (re-transmitted whenever, and
only if, they change with respect to the
previous report).


Fig. 5.26 Ekip Com IEC 61850 -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 105

The following table illustrates the ports


used by the module:

Ethertype Port Protocol


0x0800 - IP 102 ISO Transport Service on top of the TCP (RFC 1006)
0x88B8 - GOOSE Messages
0x0800 - IP 123 UDP NTP - Network Time Protocol

1
0x0800 - IP 69 UDP TFTP - Trivial File Transfer Protocol

Table 5.26 Ports of Ekip Com IEC 61850 -module

LCD, TOUCH
5.6.7.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:

LED Indication Description


Power LED, green Off Power supply absent.
On fixed Power supply and communication
with the device present.
On, with one flash per second Power supply and communication
with device present.
On, with two quick flashes per second Power supply present, and
communication with device absent.
Link LED, green Off Connection error (signal absent).
On, fixed Correct connection.
Activity LED, yellow Off No activity on the line.
On, flashing Activity present on the line
(in reception and/or transmission).

Table 5.27 Indication / Ekip Com IEC 61850 -module

Link

Activity


Fig. 5.27 Signals of Ekip Com IEC 61850 -module
106 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

5.6.7.2 Access from the display


/ Ekip Com IEC 61850
With modules energized the presence of
the modules on the module slot activates
additional menus on the display:

• To set the addressing of the modules.


1

• In order to display information on the


modules.

The following table illustrates the path


from the display, for setting the function
LCD, TOUCH

and addressing of the modules:

Settings (*Default value) Description


:
Modules (Optional modules)
Ekip Com IEC 61850
Force Static IP address Off* Dynamic IP address.
On Static IP address.
SNTP client abilit. Off* Synchronism with the SNTP clock signal disabled.
On Synchronism with the SNTP clock signal enabled.
Static IP Address Displayed with static IP Address enabled, it must
be selected in order to insert the IP Address of the
modules.
Static Network Mask Displayed with static IP Address enabled, it must
be selected in order to insert the subnet mask of
the modules.
Static Gateway addr Displayed with static IP Address enabled, it must
be selected in the presence of multiple subnets, in
order to insert the IP Address of the node to which
the modules are connected.
SNTP Indir. Server Displayed with SNTP client enabled. “On” has to be
selected to insert the IP address of the server with
whose SNTP clock signal the modules are to be
synchronised.
:

Table 5.28 The path for setting the function and addressing of the modules
of the Ekip Com IEC 61850 -module from the display
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 107

The following table illustrates the path


from the display for accessing informa-
tion on the module:

About Description
:
Modules (Optional modules)

1
Ekip Com EtherNet/IP
SN Serial number
Version Software version
IP Address This is the address assigned to the modules at the

LCD, TOUCH
moment of connection to the network. It consists
of four bytes (for a total of 32 bits), each of which
can have value from 0 to 255. By default, allocation
is dynamic. With dynamic allocation, the modules
wait to receive the IP address from a DHCP server.
Without a DHCP server, the modules adopt an
Autoconfiguration IP Address in the range
169.254.xxx.xxx, calculated in a pseudo random
manner so as to be the same at every switch-on.
Alternatively, you can enable the static IP address
option, which allows the IP address to be forced. In
this case, you must make sure that the IP Address
inserted is different to that of the other devices
connected to the same network.
Network Mask This is the subnet mask, and identifies the method
to recognize the subnet to which the modules
belong, with the possibility of searching for the
modules within a defined set of recipients. If you
enabled the option Static IP Address, you must
also enter the correct Network Mask.
Gateway Address The IP address of the node to which the module it
is connected, in the presence of multiple subnets.
If you enabled the Static IP Address option, you
must also enter the correct Gateway Address.
TCP Client There are three IP Addresses of the client devices
connected to the modules.
MAC Address It is the address assigned by ABB, having a OUI
equal to ac:d3:641).
:
Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which
1)

uniquely identifies the manufacturer of an Ethernet device.



Table 5.29 Information of Ekip Com IEC 61850 -module in HMI
108 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


5.7 Using Ekip Link -module

Ekip Link is a communication accessory


1

module that integrates the device in an in- Information


The module can be connected only to internal
ternal Ethernet network with an ABB pro- Ethernet networks with one or more switch-
prietary protocol. The module is suitable boards, to which automatic transfer switches
are connected. It is the installer’s responsibil-
for HMI-types level 3 and 4; LCD and touch ity to ensure that all the necessary safety
LCD, TOUCH

measures are adopted for all the connected


control interfaces. devices (for example, the necessary access
authorizations, and so on). The module can-
not be connected to other Ethernet networks
The network to which the module is to be (for example, with the purpose of monitoring
the system, or the office), or to the Internet.
connected must be dedicated and com-
prising only Ekip Link and Ethernet
switches that declare support for level L2
multicast on the datasheet. In this case For the communication bus, a cable of
the Ethernet switches do not require any type Cat.6 S/FTP must be used (Cat.6
configuration. If, instead, the network with S/FTP double shielding).
also includes routers, multicast must be
enabled and configured on all VLAN inter- More information, see the document
faces with level L3. 1SDH001330R0002, Sace Emax 2, Operat-
ing instructions for the design engineer.


Fig. 5.28 Ekip Link -module
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 109

The following table illustrates the ports


used by the module:

Port Service Notes


502/tcp Modbus TCP When the module is used as a Modbus TCP/IP
communication module.
80/tcp ABB proprietary In case of exchange of fast information between

1
ABB devices.
319/udp IEEE 1588 When IEEE protocol 1588 is enabled.
320/udp

Table 5.30 Ports of Ekip Link -module

LCD, TOUCH
5.7.1 Signallings
The following table illustrates the possi-
ble signals, and their meaning:

LED Indication Description


Power LED, green Off Power supply absent.
On fixed Power supply and communication with
the device present.
On, with one flash per second Power supply and communication with
device present.
On, with two quick flashes per second Power supply present, and
communication with device absent.
Link LED, green Off Connection error (signal absent).
On, fixed Correct connection.
Activity LED, yellow Off No activity on the line.
On, fixed or flashing Activity present on the line
(in reception and/or transmission).
When it is on, it may be fixed or flashing
(communication is active in both cases).

Table 5.31 Indication / Ekip Link -module

Link

Activity


Fig. 5.29 Signals of Ekip Link -module
110 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

5.7.2 Access from the display / Ekip Link


The following table illustrates the path
from the display, for setting the function
and addressing of the modules:

Settings (*Default value) Description


:
1

Modules (Optional modules)


Ekip Link
Force Static IP address Off* Dynamic IP address.
On Static IP address.
LCD, TOUCH

Static IP Address Displayed with static IP Address enabled, it must


be selected in order to insert the IP Address of the
modules.
Static Network Mask Displayed with static IP Address enabled, it must
be selected in order to insert the subnet mask of
the modules.
Static Gateway addr Displayed with static IP Address enabled, it must
be selected in the presence of multiple subnets, in
order to insert the IP Address of the node to which
the modules are connected.
:

Table 5.32 The path for setting the function and addressing of the modules of the Ekip Link -module from the display
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 111

The following table illustrates the path


from the display for accessing informa-
tion on the module:

About Description
:
Modules (Optional modules)

1
Ekip Link
SN Serial number
Version Software version
IP Address This is the address assigned to the modules at the

LCD, TOUCH
moment of connection to the network. It consists of four
bytes (for a total of 32 bits), each of which can have value
from 0 to 255. By default, allocation is dynamic. With
dynamic allocation, the modules wait to receive the IP
address from a DHCP server. Without a DHCP server, the
modules adopt an Autoconfiguration IP Address in the
range 169.254.xxx.xxx, calculated in a pseudo random
manner so as to be the same at every switch-on.
Alternatively, you can enable the static IP address option,
which allows the IP address to be forced. In this case, you
must make sure that the IP Address inserted is different to
that of the other devices connected to the same network.
Network Mask This is the subnet mask, and identifies the method to
recognize the subnet to which the modules belong, with
the possibility of searching for the modules within a
defined set of recipients. If you enabled the option Static
IP Address, you must also enter the correct Network Mask.
Gateway Address The IP address of the node to which the module it is
connected, in the presence of multiple subnets. If you
enabled the Static IP Address option, you must also enter
the correct Gateway Address.
MAC Address It is the address assigned by ABB, having a OUI equal to
ac:d3:641).
:
Organizationally Unique Identifier, formed from the first three bytes of a MAC address, and which
1)

uniquely identifies the manufacturer of an Ethernet device.



Table 5.33 Information of Ekip Link -module in HMI
112 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


6. Troubleshooting


1

6.1 Alarms LCD Touch

Message Fault Action


Locked, Alarm LED on Lock input activated Unlock
LCD, TOUCH

Switch not in AUTO Slide switch is in handle or lock Turn slide switch into the AUTO position
mode, Alarm LED on position
Phases crossed Phase rotation of sources 1 and 2 are Connect the phases of both sources in
different the same order
S1 undervoltage Voltage of source 1 is under the Check the correlation between power
threshold level set in parameter “Drop- source and device configuration
out voltage, lower threshold“
S1 overvoltage Voltage of source 1 is over the Check the correlation between power
threshold level set in parameter “Drop- source and device configuration
out voltage, upper threshold“
S1 phase missing One or two phases of source 1 are Check the power source and
missing connections
S1 unbalance Phases of source 1 are not symmetric Check the power source
S1 phase rotation Phase rotation of source 1 is different Connect the phases according to the
from the value of parameter “Phase configuration
sequence“
S1 invalid frequency Frequency of source 1 is out of range Check the correlation between power
set in parameters “Drop-out frequency, source and device configuration
upper threshold“ and “Drop-out
frequency, lower threshold“
S2 undervoltage Voltage of source 2 is under the Check the correlation between power
threshold level set in parameter “Drop- source and device configuration
out voltage, lower threshold“
S2 overvoltage Voltage of source 2 is over the Check the correlation between power
threshold level set in parameter “Drop- source and device configuration
out voltage, upper threshold“
S2 phase missing One or two phases of source 2 are Check the power source and
missing connections
S2 unbalance Phases of source 2 are not symmetric Check the power source
S2 phase rotation Phase rotation of source 2 is different Connect the phases according to the
from the value of parameter “Phase configuration
sequence“
Table 6.1 Alarms-list in level 3 and 4, LCD and touch control interfaces
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 113

1
Message Fault Action
S2 invalid frequency Frequency of source 2 is out of range Check the correlation between power

LCD, TOUCH
set in parameters “Drop-out frequency, source and device configuration
upper threshold“ and “Drop-out
frequency, lower threshold“
High current alarm Measured current is higher than ten
times the nominal value
Open I failure, Alarm Switch transfer from position I to O or Reset alarm by pressing Auto button or
LED blinking II failed via menu page Operation / Alarm Reset
Close I failure, Alarm Switch transfer to position I failed Reset alarm by pressing Auto button or
LED blinking via menu page Operation / Alarm Reset
Open II failure, Alarm Switch transfer from position II to O or Reset alarm by pressing Auto button or
LED blinking I failed via menu page Operation / Alarm Reset
Close II failure, Alarm Switch transfer to position II failed Reset alarm by pressing Auto button or
LED blinking via menu page Operation / Alarm Reset
Switch position alarm, More than one switch position Switch service needed
Alarm LED on indication inputs are activated
Pole temperature Measured pole temperature is too high Switch service needed
alarm
Contact wear alarm Switch contact wear is near the limit Switch service needed
that requires maintenance
Local bus Communication between HMI and Check connection
switch controller is off
Ethernet Ethernet module not connected Check connection
disconnected
Fire Fighting Fire fighting input activated Switch must be in O/Off position
Control Voltage Control voltage dropped during switch Check power source
Failure control
Incompatible HMI Controller and HMI are not compatible Change HMI
Control Voltage Low Switch control voltage is below the Check power source
minimum
Configuration Error Invalid configuration Check parameter values
IEC 61850 Error IEC 61850 failure Check configuration file
Ekip Com Hub Alarm Ekip Com Hub failure Check configuration
Table 6.1 Alarms-list in level 3 and 4, LCD and touch control interfaces
114 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


6.2 Warnings

LCD Touch
1

Message Reason
Test on load Test on load sequence activated
Test off load Test off load sequence activated
Autoconfig completed Automatic configuration sequence is completed
LCD, TOUCH

Voltage supply lines not in sync Voltage sources are not synchronized
Voltage Not Calibrated Calibration data in power module is invalid or unavailable
Current Not Calibrated Calibration data in current measurement module is invalid or unavailable
Pole temperature warning Measured pole temperature is near the alarm level
Control Retry Failed transfer sequence retry activated
Auto Control Disabled Device is in manual operating mode
Local Bus Module heartbeat error
Configuration Configuration session ports are open

Table 6.2 Warnings-list in level 3 and 4, LCD and touch control interfaces
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 115


6.3 Information

LCD Touch

1
Message Description
Invalid Date Date not set
Test on Load Test on load sequence active
Test off Load Test off load sequence active

LCD, TOUCH
Alarm/Product Availability Digital output function activated
In Position I Digital output function activated
In Position O Digital output function activated
In Position II Digital output function activated
Pre-transfer Signal Digital output function activated
Source 1 Available Digital output function activated
Source 2 Available Digital output function activated
Load Shed Digital output function activated
Emergency Stop Digital input function activated
Remote Test on Load Digital input function activated
Remote Test off Load Digital input function activated
Inhibit Auto Mode Digital input function activated
Manual Retransfer Digital input function activated
Priority S1 Digital input function activated
Priority S2 Digital input function activated
Inhibit Transfer Digital input function activated
Bypass Running Delays Digital input function activated
Remote Control to S1 Digital input function activated
Remote Control to Off Digital input function activated
Remote Control to S2 Digital input function activated
Alarm Reset Digital input function activated

Table 6.3 Info statements in level 3 and 4, LCD and touch control interfaces
116 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


7. Technical data
1

U/SOURCE 2 Operating voltage for


control circuit 200...480 Vac.
Generator supply; min.
U/SOURCE 1 power rating 40 kVA


Fig. 7.1 Power supply for control circuit, in figure type OX_B (source on bottom)

Automatic transfer switch, power circuit Value


Rated operational voltage U 200…480 Vac
Rated frequency f 50 / 60 Hz
Rated impulse withstand voltage Uimp 12 / 8 kV
Operating times See Table 7.2
Automatic transfer switch, control circuit Value Remark
Voltage supply 200…480 Vac Integrated, see Fig. 7.1
Operating voltage range ±20%
Voltage measurement accuracy
Rated frequency f 50 / 60 Hz
Operating frequency range, Level 2 ±10% Level 2 = HMI with DIP-switches
Operating frequency range, Level 3 and 4 ±20% Level 3 = HMI with LCD screen,
Level 4 = HMI with touch screen
Frequency measurement accuracy
Rated impulse withstand voltage Uimp 6 kV
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 117

Automatic transfer switch, I/O contacts Cabling Rating / Remark


Generator start/stop 0.5…2.5 mm2
1 2 3 5 Common,
6 voltage
10 supply
11 12 13 1 5A AC-1/250 V 30 Vdc
Generator start/stop NO 2
Generator start/stop NC 3
G + -
FIRE
24V
C NO NC C O1 C I1

1
Output relay features 0.5…2.5 mm2
Common, voltage supply 5 5A AC-1/250 V 30 Vdc
1 2 3 5 6 Level
10 211 12 13 Level 2 = HMI with DIP-switches
Product available 6
Level 3 and 4 Level 3 = HMI with LCD screen,
+ -
FIRE Level 4 = HMI with touch screen
24V
C NO NC C O1 C I1
Programmable output 6
(default; Product available)
Fire Fighting applications 0.5…2.5 mm2 Only in OXB_-types, delayed
transition, I – O – II or II – O – I

6 10 11 12 13 14 Fire fighting input 24 Vdc (+) 10 SELV


Fire fighting input 24 Vdc (-) 11

+ -
FIRE
24V
O1 C I1 I2

Input contact features 0.5…2.5 mm2 Do not connect to any


power supply
Common input 12 24 Vdc 5 mA
10 11 12 13 Level 2 Level 2 = HMI with DIP-switches
Emergency stop 13 Only in OXB_-types, delayed
transition, I – O – II or II – O – I
+ -
FIRE
24V
C I1

10 11 12 13 14 Level 3 Level 3 = HMI with LCD screen


Programmable input 13
(default; Remote test on load)
+ -
FIRE Programmable input 14 Only in OXB_-types, delayed
24V (default; Remote test off load) transition, I – O – II or II – O – I
C I1 I2

10 11 12 13 14 15
Level 4 Level 4 = HMI with touch screen
Programmable input 13
(default; Remote test on load)
+ -
FIRE
Programmable input 14
24V C I1 I2 I3 (default; Remote test off load)
Programmable input 15 Only in OXB_-types, delayed
(default; Emergency stop) transition, I – O – II or II – O – I
118 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

Environmental Value
Environments category E
EMC environment Environment A
Operating temperature (without derating) -20... +40 °C
Operating temperature (with derating) -25... +70 °C
Transportation and storage temperature -40... +70 °C
1

Altitude (without derating) Up to 2000 m



Table 7.1 General technical data of automatic transfer switch

Type Voltage Nominal Operating time* Operating Contact


Ue [Vac] current* = current duration transfer time* transfer
In [A] I-0, 0-I, AUTO mode time*
0-II, II-0 I-II or II-I I-II or II-I
[ms] [ms] [ms]
OXA30…260_ 200…480 35 - < 500 < 50
OXB200…400_ 200…480 35 < 110 < 500 < 50
OXA400…600_ 200…480 40 - < 500 < 50
OXB500…800_ 200…480 40 < 130 < 500 < 50
OXA800…1200_ 200…480 40 - < 500 < 50
OXB1000…1600_ 200…480 40 < 130 < 500 < 50
* Under nominal conditions

Table 7.2 Specified technical data of operating times
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 119


Installation instruction
Automatic transfer
switches

8.  Installation 121

8.1  Mounting the OX30...1600 122

2
automatic transfer switch
8.1.1 Drilling hole distances and labeling 122
8.1.2 Protection against direct contact 123
8.2  Wiring 124
8.2.1 Wiring of OX_30…800 / cable lugs 124
8.2.2 Wiring of OX_800U…1600 / 125
busbar connections and cable lugs
8.2.3 Lug assembly 127
8.2.4 Phase barriers 129
8.3  Clearances per UL1008 129
8.4 Mounting of the handle and HMI 130
8.4.1 Mounting of the handle to 130
operation position, manual mode
8.4.2 Mounting of the HMI, 131
automatic mode
120 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

9.  Mounting of accessories 133

9.1  Terminal shrouds 133


9.2  Phase barriers 134
9.3  Auxiliary contact blocks 135
9.4  Sensor module 136
9.5  Auxiliary power supply and Ekip -modules 137
9.6  HMI protective cover 139
2

9.7  Terminal busbar 141

10.  Dimension drawings 142


3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 121


8. Installation

Before mounting the product, please, check the product


identification from the product identification label, which is
located on the front panel under the control interface unit
(HMI). This label indicates the product model (type number),
some important technical data information, minimum
enclosure size, suitable wire information, etc.

2
122 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


8.1 Mounting the
OX30...1600 automatic
transfer switch
8.1.1 Drilling hole distances and labeling

A2
2

277 mm
10.91 in
M8
5/16

B C N
A L3
L1 L2

A07488


Fig. 8.1 Automatic transfer switches, drilling hole distances / screw-
mounting, [mm/in] and attachment of the self-adhesive labels

Automatic A2 [mm / in]


transfer switch 2-pole 3-pole 4-pole
OX_30…250_ 120 / 4.72 165 / 6.50 210 / 8.27
OX_260…400_ 160 / 6.30 225 / 8.86 290 / 11.42
OX_500…800_ 160 / 6.30 225 / 8.86 290 / 11.42
OX_800U…1600_ - 375 / 14.77 490 / 19.30

Table 8.1 Automatic transfer switches, drilling
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 123

8.1.2 Protection against direct contact


For protection against direct contact you
can use the terminal shrouds when possi-
ble or a plexiglass mounted over the
product.

2
A07488


Fig. 8.2 On top: Protection against direct contact with terminal shrouds.
On bottom: Protection against direct contact with a plexiglass mounted over the product
124 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


8.2 Wiring

8.2.1 Wiring of OX_30…800 / cable lugs


Hazardous voltage
Only an authorised electrician may perform
Automatic Bolt Tightening the electrical installation and maintenance of
OX_ automatic transfer switches. Do not at-
transfer size torque T
tempt any installation or maintenance actions
switch [Nm / lb.in] when an OX_ automatic transfer switch is
connected to the electrical mains. Before
OX_30…250_ M8 15…22 / 133…195
starting work, make sure that the switch is
OX_260…400_ M10 30…44 / 266…390 de-energised.

OX_500…800_ M12 50…75 / 443…664


2


Table 8.2 OX_30…800_/ bolt sizes and tightening torques

Automatic Max. distance from


transfer switch frame to nearest
switch cable support
SOURCE LOAD
[mm / in] [mm / in]
OX_30…250_ 300 / 11.8 150 / 5.9
OX_260…400_ 300 / 11.8 150 / 5.9
OX_500…800_ 300 / 11.8 150 / 5.9

Table 8.3 OX_30…800_/ cable support
with breaker or fuses (SCPD)

T
A07488

A07488


Fig. 8.3 Wiring, the tightening torques, —
see the tables 8.2 and 8.3 Fig. 8.4 OX_30…800, wiring by cable lugs
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 125

8.2.2 Wiring of OX_800U…1600 /


busbar connections and cable lugs

Automatic Bolt Tightening Automatic Max. distance from


transfer size torque transfer switch frame to nearest
switch [Nm / lb.in] switch cable/busbar support
OX_800U…1600_ M12 50…75 / 443…664 SOURCE LOAD

[mm / in] [mm / in]
Table 8.4 OX_800U…1600_/ bolt OX_500...800_ 300 / 11.8 150 / 5.9
size and tightening torque
- Busbar 225 / 8.9 150 / 5.9
OX_800U...1600_ 400 / 15.7 200 / 7.8

Table 8.5 OX_500…1600_/ cable/busbar
support with breaker or fuses (SCPD)

2


A07488
A07488

— —
Fig. 8.5 OX_800U…1600, busbar connection Fig. 8.6 OX_800U…1600, wiring / cable lugs
126 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

OXEW1600_
2

A07488


Fig. 8.7 Wiring with cable lugs in automatic transfer
switches OX_800U...3200: For load side terminals the
busbars OXEW1600_ are needed to mount on both sides
of the switch terminal for connecting the cable lugs.
Tightening torque and bolt size, see the table 8.4
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 127

8.2.3 Lug assembly

OZXA-100 OZXA-24 OZXA-800E OZXA-800L

2
OZXA-200 OZXA-25 OZXA-30 OZXA-800E×2

A07489
OZXA-400 OZXA-26 OZXA-1200

Fig. 8.8 Lug assembly

Lug Lug assembly/ Lug assembly/ Wire/ Wire/


assembly Fixing screws Mounting torque Size Tightening torque
[pcs] [lb.in / Nm] [lb.in / Nm]
OZXA-100, OZXA-24 1 OZXA-100: 124 / 14 14...10 AWG 35 / 4
OZXA-24: 132 / 14.9 8 AWG 40 / 4.5
6...4 AWG 45 / 5.1
3...2/0 AWG 50 / 5.6
OZXA-200 1 132 / 14.9 200 / 22.6
OZXA-25 1 132 / 14.9 275 / 31.1
OZXA-400 1 228 / 25.8 375 / 42.4
OZXA-26 1 228 / 25.8 375 / 42.4
OZXA-800E 1 480 / 54.2 500 / 56.5
OXZA-800L 1 480 / 54.2 500 / 56.5
OZXA-30, OZXA-1200 2 443 / 50.1 500 / 56.5

Table 8.6 Lug assembly, mounting information
128 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

OZXA-100...400, OZXA-800E OZXA-24...26, OZXA-800L

LOAD
2

SOURCE 1 (S1)

A07489
OZXA-30, OZXA-1200 SOURCE 2 (S2)

Automatic Lug assembly


transfer switch LOAD SOURCE S2 SOURCE S1
OZXA-100 OZXA-100 OZXA-24
OX_30...200_ OZXA-200 OZXA-200 OZXA-25
OX_260/400_ OZXA-400 OZXA-400 OZXA-26
OX_600_ OZXA-800E OZXA-800E OZXA-800L
OX_800_ OZXA-800E OZXA-800E OZXA-30
OX_1000/1200_ OZXA-1200 2 x OZXA-800E OZXA-1200

Table 8.7 OX_30...1600_ / suitable lug assembly

Automatic Max. distance from switch frame to nearest cable/busbar support


transfer switch SOURCE [in / mm] LOAD [in / mm]
11.8 / 300 5.9 / 150
OX_30...200_ 11.8 / 300 5.9 / 150
OX_260_ 11.8 / 300 5.9 / 150
OX_400_ 11.8 / 300 5.9 / 150
OX_600_ 11.8 / 300 5.9 / 150
OX_800_ 15.7 / 400 7.8 / 200
OX_1200_ 15.7 / 400 7.8 / 200

Table 8.8 OX_30…1600_/ cable/busbar support with breaker or fuses (SCPD)
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 129

8.2.4 Phase barriers


Phase barriers must be used to maintain a
clearance of 1 inch on the automatic
transfer switch types. The switch types
OX_400U/500…1600 include the phase
barriers for LOAD side, otherwise the
phase barriers have to be ordered sepa-
rately when needed.

A07491

Fig. 8.9 Mounting of phase barriers.

8.3 Clearances per UL1008

2
C D
B

A07489
Fig. 8.10 UL standard switches, clearances per UL1008

Size (Current) A [in /mm] B [in /mm] D [in /mm] C


OX_30...200U_ 1 / 26 0.5 / 13 0.5 / 13 According to the
OX_260...400U_ 1 / 26 0.5 / 13 0.5 / 13 UL1008 standard
OX_600U_ 1 / 26 0.5 / 13 0.5 / 13
OX_800U_ ...OX_1200U_ 1 / 26 0.5 / 13 0.5 / 13

Minimum enclosure size or equivalent volume

Size (Current) Width [in /mm] Height [in /mm] Depth [in /mm]
OX_30...200U_ 23.6 / 600 31.5 / 800 11.8 / 300
OX_260...400U_ 23.6 / 600 31.5 / 800 11.8 / 300
OX_600U_ 23.6 / 600 31.5 / 800 11.8 / 300
OX_800U_ ...OX_1200U_ 31.5 / 800 39.4 / 1000 11.8 / 300
130 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


8.4 Mounting of the handle and HMI

For more information of operating, 8.4.1 Mounting of the handle to


position indication and the selection of operation position, manual mode
the operating mode, see the Chapter 3.2
Operating and locking. Manual
mode
More information, see animation:
Manual and automatic operation - 1
TruONE® ATS (https://youtu.be/
2

bosvSPVi2sM).
2

General warning
Verify the condition of power source prior to
manually transferring. Manual operation may
result in out-of-phase transfer when both
sources are energized.

3
A07484


Fig. 8.11 Mounting the handle to the operating position;
turn the slide switch to the Manual mode (Hand), lift
the handle and place it to the operating position
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 131

8.4.2 Mounting of the HMI,


automatic mode

2
1
A07484

3 Automatic
mode

Information
When the slide switch is moved to the AUTO
position, the ATS is functioning immediately
in the automatic control mode.
2

More information, see animation:


Installation of ATS in the panel and HMI on
door - TruONE® ATS (https://youtu.be/
PnvjhCVWQak).

3
A07490


Fig. 8.12 Before moving to the Automatic mode, the
operating handle must set to its place. When the handle
is in its place properly, the slide switch will move to the
Locking mode automatically and the switch is allowed
to be padlocked, if needed. From the Locking mode the —
slide switch can be moved to the Automatic mode Fig. 8.13 Removing the HMI from the switch
132 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

OR
2

Max. 3 m,
HMI (RJ45) cable

mm /
in
Ø 25.5 / 1
A07490


Fig. 8.14 HMI can be mounted on the switch or the door,
door drilling. HMI protective cover available as accessory,
type OXEC21, provides protection against accidental
contact, see Chapter 9, Mounting of accessories
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 133


9. Mounting of accessories

More information, see animation:


Installation of accessories - TruONE® ATS
(https://youtu.be/qV2KoIv38GY).

2

9.1 Terminal shrouds

Automatic transfer switch Suitable terminal shroud


G= Grey
Short type Long type
OX_30…250 OXES250G1S OXES250G1L
OX_260…800 OXES800G1S OXES800G1L
OX_800U…1600 - OXES1600G1L

Table 9.1 Terminal shrouds, type OXES_

OXES_S

OXES_L
A07491


Fig. 9.1 Mounting of the terminal shrouds to the
automatic transfer switches, TruONE® ATS
134 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


9.2 Phase barriers

Phase barriers must be used to maintain a


clearance of 1 inch on the automatic
transfer switch types.
2

OXEB_

A07491


Fig. 9.2 Mounting of phase barriers, type OXEB_
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 135


9.3 Auxiliary contact blocks

Position OA1G10 OA3G01


SOURCE 1 (S1), max 2+2 13 23 11 21
I
O
II
14 24 12 22
SOURCE 2 (S2), max 2+2
I
OA1G10 OA3G01

2
O
II
— —
Table 9.2 Contact positions Fig. 9.4 Labels for contact numbering

OA_

2
Max. 4×2 pcs

SOURCE 1
(S1)

SOURCE 2
(S2)
A07491


Fig. 9.3 Mounting of the auxiliary contact blocks, type OA_
136 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


9.4 Sensor module

Sensor module, type OXCT_, is used for Switch size Nominal current of OXCT_ [A]
energy and temperature measurement.
OX_30…250 250
There are available modules for 2, 3 and
OX_260…800 800
4-pole switches and for different switch
OX_800U…1600 1600
sizes.

Table 9.3 Nominal currents
2

OXCT_
Knock-out


A07491

Fig. 9.5 Mounting of the


sensor module, type OXCT_
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 137


9.5 Auxiliary power supply and Ekip -modules

Automatic transfer switches OX_ can be Max. Ekip-modules: OX_30...250: 3 pcs,


equipped with Ekip-modules. Ekip- OX_260...1600: 4 pcs
modules are mounted with a auxiliary
power supply module, OXEA1. Suitable
Ekip-modules are: Ekip link, signalling and
connectivity modules. For more
information, see Chapter 5, Electronic
accessories.

2
138 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

OXEA1
2

Ekip

A07491

Fig. 9.6 Mounting of the auxiliary power supply
module OXEA1 and Ekip –modules

1
A07491

2

Fig. 9.7 Removing the auxiliary power
supply module OXEA1 and Ekip –modules
from the automatic transfer switch
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 139


9.6 HMI protective cover


HMI protective cover is available as acces-
Fig. 9.8 Mounting of HMI protective cover,
sory, type OXEC21, provides protection type OXEC21, door drilling, see next page
against accidental contact.

Torx TX, 6 pcs


0.8 Nm / 7.1 lb.in

2
OXEC21
IP54

Ø 4 mm
A07491

0.16 in
140 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

mm / in 55.7 / 2.19 55.7 / 2.19

49.5 / 1.95
/

14.6 / 0.57
25.5 / 1 4
Ø .16
0
2

84 / 3.31
69.4 / 2,73
49.5 / 1.95

A07491


Fig. 9.9 Door drilling of the HMI protective cover
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 141


9.7 Terminal busbar

Terminal busbar, type OXEW1600_, is


needed for automatic transfer switches
OX_800U...3200A on LOAD side terminals,
when wiring is done with cable lugs. It is
needed to mount on both sides of the ter-
minal for connecting the cable lug.

2
OXEW1600_

OXEW1600_

A07491


Fig. 9.10 For OX_800U...3200 is needed the
terminal busbars, type OXEW1600_, for connecting
the cable lug. The busbars have to be mount on
both sides of the load side terminals. Tightening
torque and bolt size, see the table 8.4
142 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N


10. Dimension drawings

131 A2
5.16
183 20
7.20 0.79
4 81
0.16 3.19

0.
9
35
169
6.65
300
230,5 11.81
9.07
238,5 377
305 9.39 14.84
12.01 A1
2

391
15.39
527
20.75

35
127 1.38
5.0 A 37,5
1.48
B


Fig. 10.1 OX_30…250_B

OX_30-250_
No. of poles OX_30-250_
234
2 3 4
A 45/1.77 45/1.77 45/1.77
A 45/1.77 45/1.77
A1 277/10.91 277/10.91 277/10.91 45/1.77
A2 120/4.72 165/6.50 210/8.27
B 285/11.22 330/12.99 375/14.76
A1 277/10.91 277/10.91 277/10.91
A2 120/4.72 165/6.50 210/8.27
B 285/11.22 330/12.99 375/14.76
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 143

169 183 131 A2


6.65 7.20 5.16
4 81
0. 13 25
0.16 3.19 51 0.98

300
228,5 11.81
9.0
305 A1 481
12.01 242,5 18.94

2
9.55
527
20.75

4 35 A 25
0.16 1.38 0.98 47,5
127 1.87
5.0
B


Fig. 10.2 OX_260...400_B
OX_260_400
2 3 4
A 65/2.56 65/2.56 65/2.56
OX_260_400 A1 277/10.91 277/10.91 277/10.91
A2 160/6.30 225/8.86 290/11.42
No. of poles B 325/12.80
2
390/15.35
3
455/17.91
4
A 65/2.56 65/2.56 65/2.56
A1 277/10.91 277/10.91 277/10.91
A2 160/6.30 225/8.86 290/11.42
B 325/12.80 390/15.35 455/17.91
144 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

169 183 189 A2


6.65 7.20 7.4
4 81
0.16 3.19 0. 13 25
51 0.98

300
228,5 11.81
313 9.0
12.32 A1 481
242,5 18.94
2

9.55
527
20.75

35 A 47,5
1.38 1.87
127
5.0
B


Fig. 10.3 OX_400U_B
OX_315-400_
234
A 65/2.56 65/2.56 65/2.56
A1 277/10.91 277/10.91 277/10.91
OX_400U_B A2 160/6.30 225/8.86 290/11.42
B 382/15.04 447/17.60 512/20.16

No. of poles 2 3 4
A 65/2.56 65/2.56 65/2.56
A1 277/10.91 277/10.91 277/10.91
A2 160/6.30 225/8.86 290/11.42
B 382/15.04 447/17.60 512/20.16
3 4 O X _ 3 0 - 1 6 0 0 r e v. A / 1 S C C 3 0 3 0 1 1 M 0 2 0 1 145

169 212 189 A2


6.65 8.35 7.4
8 108
0.31 4.25 0. 13 25
51 0.98

300
228,5 11.81
313 9.0
12.32 A1 481
242,5 18.94

2
9.55
527
20.75

4 64 A 47,5
0.16 2.52 30 1.87
156 1.18
6.14
B


Fig. 10.4 OX_500…800_B

OX_400-800_
234
A 65/2.56 65/2.56 65/2.56
OX_500-800_
A1 277/10.91 277/10.91 277/10.91
A2 160/6.30 225/8.86 290/11.42
No. of poles 2
B 382/15.04 447/17.60 512/20.16 3 4
A 65/2.56 65/2.56 65/2.56
A1 277/10.91 277/10.91 277/10.91
A2 160/6.30 225/8.86 290/11.42
B 382/15.04 447/17.60 512/20.16
146 Tr u O N E ® AT S , I N S TA L L AT I O N A N D O P E R AT I N G I N S T R U C T I O N

212 188 A2
8.35 7.4 58
2.28
8 108 5
0.32 4.25
45 13,

14 5
3

0.
1.77
169 0.5

5
6.65

232 312 488


313 9.13 12.28 19.21
12.32
2

A1 359 531
14.11 20.91

8 64 72,5
0.32 2.52 2.85
152
5.99
A 85
B 3.35


Fig. 10.5 OX_800U…1600_B

OX_800U-1600
OX_800U-1600
OX_1000-1600
34 3 4
A 115/4.53 115/4.53 A 115/4.53 115/4.53
No. of poles A1 227/10.91 227/10.91
A2 375/14.77 490/19.30
A1
3
227/10.91
A2 375/14.77
277/10.91
490/19.30
4
B 597/23.51 712/28.04 B 597/23.51 712/28.04
A 115/4.53 115/4.53
A1 227/10.91 227/10.91
A2 375/14.77 490/19.30
B 597/23.51 712/28.04

Contact us

ABB Oy
Protection and Connection
P.O. Box 622
FI-65101 Vaasa
Finland

new.abb.com/low-voltage
34OX_30-1600 rev. A / 1SCC303011M0201# 04.04.2018

www.abb.com/truone

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Specifications subject to change without notice.

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