s Operating Manual

Edition 08/2007 - Revision 02

SITRANS F US
Ultrasonic flowmeter
Transmitter type FUS060
for use with sensor type SONO 3100,
SONO 3300 and SONOKIT 1- and 2-tracks

[ ]

Technical Documentation (handbooks, instructions, manuals etc.) on the complete product

range SITRANS F can be found on the internet/intranet on the following links:

English: http://www4.ad.siemens.de/WW/view/en/10806951/133300

Order no.: A5E01204521

SFIDK.PS.029.E2.02 A5E01204521
System overview This operating manual is for the transmitter part of the flowmeter consisting of sensors type SONO 3100,
SITRANS F US SONO 3300 and SONOKIT. These sensors have separate operating manuals.
FUS060 with
SONO 3100, Sensor Mild steel Stainless steel
SONOKIT Standard program mild steel
and SONO 3300 Extended program
SONO 3300 SONO 3100 SONOKIT

Size [ mm]] DN 50 - DN 300 DN 100 - DN 1200 DN 100 - DN 4000

Connection EN 1092-1
examples ANSI B 16.5 150 lbs RF None
ANSI B 16.5 300 lbs RF

Pressure [ bar]] PN 10, PN 16, PN 10, PN 16,

PN 40, PN 25, PN 40 Max. PN 40
Class 150, Class 300 Class 150, Class 300

Media temperature 160 (320) 200 (394) 200 (394)

Max. °C [°F]]

Transducer Integrated transducers SONO 3200 SONO 3200

O-ring type O-ring type
Flange type

Enclosure IP67 IP68 IP68

Approvals
ATEX ATEX

Transmitter FUS060

Enclosure IP65 (NEMA 4)

Mounting Separate wall mounting

Accuracy +/− 0.5 of actual flow

Materials Die-cast aluminium

Outputs 1 current / HART / Profibus PA

1 frequency/pulse
1 relay

Display/counter Alphanumeric: flow, quantity,

error, mass flow, sound velocity, etc.

Language English, German, French, Spanish

Approval ATEX

Supply voltage 115/230 V AC

24 V AC/DC

2 SFIDK.PS.029.E2.02
Contents 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Precision measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Literature overwiew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.5 System overwiew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6 Technical data transmitter SITRANS FUS060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.7 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8.1 Principle of measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.8.2 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 General notes for the user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3 Sitrans FUS060 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Installing Sitrans FUS060 (only remote version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.1 Wall assembly (standard included) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2.2 Pipe assembly (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.3 Connecting the sensor cable to the transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Mounting the cables into SITRANS FUS060 connection module . . . . . . . . . . . . . . . . . . . . 12
3.5 Installation of the transducer type SONO 3200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.1 Electrical connection - transmitter to transducers (1-track) . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.2 Electrical connection - transmitter to transducers (2-tracks) . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5.3 Electrical connection - allowed cable radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.6 Rotating the operating and display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.7 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4 Start up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Electrical data connection - Ex-version (preliminary) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2 Operation (HART communication) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1 Keypad and display lay-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2 Operating concept of the operating and display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.3 Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.4 Disabling or enabling access to settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5 Operating examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.6 Setting option and factory setting in the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6 Device functions and parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.1 Main menu: Display (menu 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2 Main menu: Diagnostics (menu 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.3 Main menu: Measuring functions (menu 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.4 Main menu: Device output (menu 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.5 Main menu: Identification (menu 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.6 Main menu: Service (menu 6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.7 Main menu: Sensor parameters (menu 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.8 Procedure for entering data into the SITRANS FUS060 transmitter: . . . . . . . . . . . . . . . . . . 48

7 Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

8 Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

8.1 Technical information on the application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.1 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
9.2 ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

SFIDK.PS.029.E2.02 3
Introduction 1

1.1 Preface
These instructions contain all the information required to commission and use the
SITRANS F US ultrasonic flowmeter transmitter type FUS060 with sensor type SONO 3100,
SONO 3300, SONOKIT 1- and 2-tracks.

These instructions are intended to assist personnel performing mechanical installation,

electrical connection and commissioning of the device, as well as service and maintenance
engineers.

1.2 Introduction

This manual only describes the FUS060 transmitter installation. The transmitter FUS060 with
a sensor (SONO 3100, SONO 3300 or SONOKIT) is designed for measuring the flow velocity
of liquids in full pipes. Satisfactory function of the ultrasonic flowmeter depends on a low sound
attenuation of the medium and a well-defined and stable flow profile.

The installation of an ultrasonic flowmeter system with transmitter type FUS060 is divided into
5 steps:

1. Select the measuring site

2. Installing the sensor in the pipe (see separate sensor manuals)
3. Mechanical installing of the transmitter (e. g. wall mounting)
4. Electrical connection of the transmitter
5. Electrical connection of the sensor transducers to transmitter

To ensure optimum performance of the measuring equipment it is essential that the

following instructions are followed.

Siemens Flow Instruments SITRANS F US ultrasonic flowmeters are designed for measurement
of:

• Volume or mass flow rate

• Limit monitoring
• Total volume or mass
• Sound velocity in the media

SITRANS F US ultrasonic flowmeters measure flow in standard volumetric and mass flow units.
Measurement is independent of changes in liquid temperature, density, pressure and conductivity.
This ultrasonic flowmeter is designed for use on single phase liquids.

Potential Hazards
Both transmitter and sensor must be grounded for optimal performance.

4 SFIDK.PS.029.E2.02
1.3 Precision measuring system
The ultrasonic flowmeter is a precision measuring system that is “user friendly”, but must be
installed in accordance with the instructions given in this handbook.

1.4 Literature overview

Title Order number
SITRANS F US Ultrasonic flowmeter sensor
type SONO 3100 DN100… DN1200
Manual A5E00814513
SITRANS F US SONOFLO Ultrasonic flowmeter
type SONOKIT 1-/2-track DN 100 ... DN 4000
Handbook A5E00814557
SITRANS F US Ultrasonic flowmeter transmitter
type FUS060 HART
Manual A5E01204521

1.5 System overview

The SITRANS F US ultrasonic flowmeter systems consist of a sensor and a transmitter. The
systems consists of sensor type SONO 3100, SONO 3300 or SONOKIT and the transmitter type
FUS060. The following table shows the ultrasonic flowmeter systems with the transmitter type
FUS060:

Sensor type Transmitter Outputs Measurement

SONO 3100 FUS060 • 1 analog with HART • Volume flow rate

DN 100 – DN 1200 • 1 frequency-/pulse • Total volume
• 1 relay • Mass flow rate
or • Total mass
SONO 3300
• Profibus PA • Sound velocity
DN 50 – DN 300 • 1 frequency-/pulse • Error indication
• Limit monitoring
SONOKIT • Ultrasonic Amplitude
DN 100 – DN 4000

This operating manual is only for the transmitter part of the flowmeter system consisting of sensor
type SONO 3100, SONO 3300 or SONOKIT. These sensors have separate manuals.

SFIDK.PS.029.E2.02 5
1.6 Technical data transmitter SITRANS FUS060

Output
Analog output
Signal range 4...20 mA
Upper limit 20...22.5 mA, adjustable
Signal on alarm 3.6 mA, 22 mA or 24 mA
Load Max. 600 Ω; ≥ 230 Ω for HART communication
Only PROFIBUS PA version Analog output omitted, is replaced by digital PROFIBUS PA
interface
Digital output 1 - PROFIBUS PA and HART
Active or passive signal, can be configured Active: 24 V DC, ≤ 24 mA, Ri = 300 Ω (see following table)
with positive or negative logic Passive: open collector, 30 V DC, ≤ 200 mA (see following table)
For explosion protection with HART version Passive: open collector, 30 V DC, ≤ 100 mA (see following table)
ATEX II 2G Ex dem [ia/ib] T6/T4/T3
For explosion protection with PROFIBUS Only passive signals for digital output 1 (see following table)
ATEX II 2G Ex dem [ia/ib] T6/T4/T3
Output function, configurable Pulse output
Adjustable pulse significance ≤ 5,000 pulses/s
Adjustable pulse width ≥ 0.1 ms
Frequency output
fEND selectable up to 10 kHz
Error in measurement:
(at reference conditions)
Pulse output ≤ ± 0.5% of measured value at 0.5 m/s to 10 m/s or
≤ ± 0.25 / V [m/s]% of measured value at flow < 0.5 m/s
Analog output As pulse output plus ± 0.1% ± 20 µA
Repeatability ≤ ± 0.25% of measured value at 0.5 m/s to 10 m/s
Digital output 2 (Relay) - only HART version
Relay, NC or NO contact Switching capacity max. 5 W
Max. 50 V DC, max. DC 200 mA
Self-resetting fuse, Ri = 9 Ω
For explosion protection with HART version Max. 30 V DC, for DC max. 100 mA, for AC max. 50 mA
ATEX II 2G Ex dem [ia/ib] IIC T6/T4/T3 (cf. EC-Type Examination certificate)
Output function, configurable for: Alarm, flow direction, flow limits, sound velocity limits,
ultrasonic-amplitude limits, no function
Communication via analog output 4...20 mA
PC/laptop (PDM) or HART communicator
with SITRANS F flowmeter
Load with connection of coupling module 230...500 Ω
Load with connection of HART communicator 230...600 Ω
Cable 2-wire shield ≤ 3 km (≤ 1.86 miles)
Multi-core shield ≤ 1.5 km (≤ 0.93 miles)
Protocol HART, version 5.1
Communication via PROFIBUS PA interface Layers 1 + 2 according to PROFIBUS PA
Communication system according to IEC 1158-2
Layer 7 (protocol layer) according to PROFIBUS DP,
EN 50170 standard
Power supply Separate supply (four-wire device)
Permissible bus voltage 9...32 V
See certificates and approvals
Current consumption from bus 10 mA; ≤ 15 mA in event of error with electronic current
limiting
Electrical isolation Outputs electrically isolated from power supply and
from one another

6 SFIDK.PS.029.E2.02
Accuracy Typically depening on accuracy of installation conditions
Ambient temperature (transmitter) -20...+50 °C (-4...+122 °F)
In potentially explosive atmospheres Observe temperature class
Storage temperature -25...+80 °C (-13...+176 °F)
Enclosure rating IP65
Electromagnetic compatibility For use in industrial environments
Emission EN 61000-6-3 (Light industry)
Immunity EN 61000-6-2 (Industry)
Use shield cables for the outputs
Design
Transmitter only as separate version Transmitter is connected to the transducers via 3 ... 120 m
(9,8 ... 395 ft) long coaxial cables.
For ATEX versions mounted in the Ex zone only with 3 m
long cables.
Housing material Die-cast aluminum, painted
Electrical connection Cable glands: 2x M20 or 2x ½“-NPT; (M25 PROFIBUS-vers.)
Transducers: 2/4x M16 or 2/4x ½" NPT
Displays and controls
Display LCD, two lines with 16 characters each (backlight)
Multi-display: 2 freely-selectable values Flow, volume, mass flow, mass, flow velocity, speed of sound,
are displayed simultaneously in two lines ultrasonic signal information, current, frequency
Operation 4 infrared keys
Hierarchical menu prompting with codes
Power supply
Supply voltage 120...230 V AC ± 15% (50/60 Hz)
19...30 V DC/ 21...26 V AC
Power failure No effect for at least 1 period (> 20 ms)
Power consumption Approx. 8 VA / 6 W
Reference conditions
Process temperature 25 °C ± 5 °K (77 °F ± 9 °F)
Ambient temperature 25 °C ± 5 °K (77 °F ± 9 °F)
Installation conditions Upstream section > 20x DN and
downstream section > 5x DN
Warming-up time 30 min.
Certificates and approvals Explosion protection ATEX II 2G Ex dem [ia/ib] IIC T6/T4/T3

Digital output 1 - List of examples for output voltages and different loads
(frequency or pulse output; Profibus PA or HART version and electrical connection no. 5 and 6)

Configuration Supply Load/Current Output voltage

(menu 4.2.2) voltage (high/low)
Passive – Pos 12 V 75 Ω/160 mA 12 V/600 mV
Passive – Neg 12 V 75 Ω/160 mA 12 V/600 mV
Passive – Pos 12 V 520 Ω/23 mA 12 V/100 mV
Passive – Neg 12 V 520 Ω/23 mA 12 V/100 mV
Passive – Pos 12 V 6.1 kΩ/2 mA 12 V/100 mV
Passive – Neg 12 V 6.1 kΩ/2 mA 12 V/100 mV
Active – Pos Internal (25 V) 1 kΩ/21 mA 21 V/100 mV
Active – Neg Internal (25 V) 1 kΩ/21 mA 21 V/100 mV

Note
For full performance at 10 KHz frequency on digital output 1, the capacitive load should not exceed 100 nF.

SFIDK.PS.029.E2.02 7
1.7 Dimensional drawings

Drawing with the standard mounting bracket.

Drawing with the optional special mounting bracket.

8 SFIDK.PS.029.E2.02
1.8.1 Principle of measurement

Velocity distribution along sound path

A sound wave traveling in the same direction as the liquid flow arrives at point B from point A in
a shorter time than the sound wave traveling against the direction of flow (from point B to A).
The difference in sound transit time indicates the flow velocity in the pipe.
Since delay time is measured at short intervals both in and against flow direction, viscosity and
temperature have no influence on measurement accuracy.

1.8.2 Measuring principle

In SITRANS F US flowmeters the two ultrasonic transducers are placed at an angle θ in relation
to the pipe axis. The transducers function as transmitters and receivers of the ultrasonic signals.
Measurement is performed by determining the time the ultrasonic signal takes to travel with and
against the flow. The principle can be expressed as follows:

v = K ⋅ (tB,A – tA,B) / (tB,A ⋅ tA,B) = K ⋅ Δt/t²

v = Average flow velocity

t = Transit time
K = Proportional flow factor

This measuring principle offers the advantage that it is independent of variations in the actual
sound velocity of the liquid, i.e. independent of the temperature. Proportional factor K is
determined by wet calibration or “Auto” (SONOKIT only) in case of manual programming of
transducer angle, transducer distance, transducer displacement and pipe dimensions.

SFIDK.PS.029.E2.02 9
General safety instructions 2

2.1 Safety notes

For safety reasons it is important that the following points, especially those marked with a
warning sign, are read and understood before the system is installed:

• Installation, connection, commissioning and service must be carried out by personnel who
are qualified and authorized to do so.

• It is very important for any person working with the equipment to read and understand the
instructions and directions provided in this manual and follow instructions and directions
before using the equipment.

• Only personnel authorized and trained by the owner of the equipment may operate the
equipment.

• Installation personnel must ensure that the measuring system is correctly connected in
accordance with the connection diagram in this manual.

• For applications involving high working pressures or media that can be dangerous to
people, surroundings, equipment or other in the event of pipe fracture, Siemens recommends
taking precautions such as special placement, shielding or installation of a safety guard or
safety valve prior to installation of the sensor.

• Repair and service should be performed by approved Siemens Flow Instruments personnel
only.

2.2 General notes for the user

This operation manual describes the installation, start-up, operation and servicing of the
ultrasonic flowmeter. Of particular importance are the warning and information texts. These are
separated from the remaining text, specially identified by appropriate pictograms (see examples
on left), and provide valuable tips on how to avoid maloperations.

Warning means that death, severe personal injury and/or substantial damage to property can
occur if the appropriate safety precautions are not observed.

) Note
is important information on the product itself, the handling of the product or the respective part
of the instruction manual to which particular attention should be paid.

10 SFIDK.PS.029.E2.02
SITRANS FUS060 3

3.1 Installing SITRANS FUS060

3.2 Installation
3.2.1 Wall assembly (standard included)
The mounting bracket is suitable for wall assembly
only.

For wall assembly the mounting bracket is screwed

directly to the back of the transmitter before fixing
to the wall.

3.2.2 Pipe assembly (accessory)

For mounting on pipes a special mounting bracket
can be ordered at Siemens.
Siemens order no. - please see FI01 catalogue.

SFIDK.PS.029.E2.02 11
3.3 Connecting the sensor cables to the transmitter
When opening the lid you will have direct access
for checking the correct transducer cable con-
nections.

3.4 Mounting the cables into SITRANS FUS060 connection module

The SITRANS F US ultrasonic flowmeter system contain 2 or 4 cables in fixed length of 3, 15,
30, 60, 90 or 120 m (9.84 / 49.21 / 98.43 / 196.85 / 295.28 / 393.70 ft).

The cables to be connected to the transducers according to the schematics 3.5.1 or 3.5.2.
Enter the cable length in the transmitter.
Make sure the cables are equal length in order to avoid different signal delays in the signal
processing.

For connecting the 4 cables, just carefully press

the cable into the cable glands until the "snap
function" fixes the cable inside the connection
module. Make sure the cable is mounted correctly
by smoothly pulling the cable.

Carefully press the appropriate cables into the

connection module until fully connected into the
plug.

The cable glands are tightened on the threaded

bush until the cable is sealed tight (IP65).

12 SFIDK.PS.029.E2.02
3.5 Installation of the transducer type SONO 3200
The flowmeter system consist of a sensor pipe and 4 ultrasonic transducers type SONO 3200.
The terminal box is fastened to the transducer holder by means of a union. Stress on the
connection wires must be avoided when passing them through the terminal box. The wire without
a spade terminal is connected to position 2. The wire with a spade terminal is connected to the
transducer housing by means of position 3. The inner wire of the transducer coax cable is
connected to position 1 and the shield wire coax cable is fixed to cable clip in position 4.

Note
When disassembling the terminal box the wires must be loosened from the connection board.
It is not necessary to remove the transducer cable.
Support the terminal box while loosening the union. Then remove the terminal box from the
transducer holder.

Warning
Turning the terminal box can damage the wires to the crystals.

3.5.1 Electrical connection - transmitter to transducers (1-track)

Flow direction

3.5.2 Electrical connection - transmitter to transducers (2-tracks)

Flow direction

SFIDK.PS.029.E2.02 13
3.5.3 Electrical connection - allowed cable radius

3.6 Rotating the operating and display panel

The operating and display panel can be turned in 90° steps to enable better reading in the case
of vertical installation or overhead assembly.
Procedure:

- Switch off the power supply.

- Loosen the lid lock of the electronics chamber-cover with a 3-mm-Allen key.
- Unscrew the cover.
- Unlock the operating and display panel carefully at the fastening hooks alternately using a
screwdriver or similar tool, then pull it out, turn it to the desired position and re-insert it.
- Screw the cover back on and mount the lid lock.

Lid lock

Unlocking the fastening hooks on the operating and display panel

14 SFIDK.PS.029.E2.02
3.7 Warning
The pertinent regulations must be observed for electrical installation, in explosion risk areas in
particular:
• The rules and regulations governing the erection and operation of plants in explosion risks
areas (e.g. in Germany: Elex V, VDE 0165).
• The EC Type Examination Certificate - Do not install the device under voltage. Danger of
electric shock! -The version for power supply DC 19 to 30 V may only be connected to SELV
or PELV circuits.

The SITRANS FUS060 transmitter comply with the following electrical installation categories:
• Version for 115 to 230 V AC: Installation Category II
• Version for 24 V AC/DC: Installation Category II

General requirements:
• The power supply should be connected via a circuit breaker and fused via a fuse
(max. 4 A).
• Use cables with a cross section of at least 1.5 mm2 and double or reinforced insulation for
the power supply.
• Lay heat-resistant cables if high temperatures can occur on the housing, e.g. due to
conduction of heat by the sensor/metering tube. Lay the cables so that they do not come into
contact with the hot sensor/metering tube.
• Lay signal cables separately from cables with voltages > 60 V.
• Use cables with twisted wire pairs.
• Full HART 5.1 specifications only with shielded cables.
• Earth the transmitter housing.

Make the electrical connection as follows:

• The cables used for connection must have fitting diameters to the glands.
• Use shield cable to the outputs
• Compare the data on the rating plate with the local power supply.
• Release the lid lock of the terminal box by turning the 3 mm hexagon socket screw.
• Unscrew the lid from the terminal box.
• Push the power cable and the signal cable through the cable glands up to the terminal block.
Lay the cable in a bend in front of the cable glands to prevent moisture getting into the
terminal block.
• Use signal cables with shielded wire pairs if the analog output and pulse/frequency output
are to be used simultaneously and the signals are transmitted in one cable.
• For full performance at 10 KHz frequency on digital output 1, the capacitive load should not
exceed 100 nF (see also technical specification for the digital output 1 on page 6 / 7).
• Make the connection. Fit end ferrules to fine wire cables.
• Connect the PE cable of the power supply to the earth terminal in the terminal box.
Use a cable length so that the PE conductor is the last one to come away when you pull the
cable.
• Mount the lid for the power supply terminals in devices with ignition protection
ATEX II 2G Ex dem [ia/ib] T6/T4/T3.
• Tighten the cable gland and check strain relief.
• In devices with protection type ATEX II 2G Ex dem [ia/ib] T6/T4/T3 replace an unused cable
gland with a certified blind plug.
• Screw the lid tightly to the housing, always use a tool. The sealing ring must be clean and
undamaged.
• Mount the lid lock.

SFIDK.PS.029.E2.02 15
 PE connector - between the
cable glands (please connect
this PE connector)

Connection

Connection diagram - HART version

In devices with protection type ATEX II 2G Ex dem [ia/ib] T6/T4/T3 the intrinsically safe circuits
must be separated from non-intrinsically safe circuits by certified safety isolators or barriers.
For reliable communication via the HART-protocol at least one load of 230 Ω must be available
in the signal circuit.

The FUS060 enclosure must be connected with a earth wire to the PE connector - see note in
figure above.

Warning
• If the device is energized (power supply, digital outputs in the case of external feeding) the
housing covers may not be unscrewed in areas where there is a risk of explosion.
• The lid over the terminals for the power supply may not be removed! Use only certified
measuring instruments!

16 SFIDK.PS.029.E2.02
Start up 4

The device is ready for operation immediately after switching on the power supply.

Be aware that a number of factory settings (e.g. max volume flow, angle of tracks, distance
between transducers, displacement of transducer from center line of pipe) are dimension
dependent. The settings are stored from factory in the transmitter for SONO 3100
and SONO 3300. For SONOKIT and spare part transmitters please enter values manually.

If there is still gas/air in the pipe (metering tube) or in the pipeline after assembly, a “flashing
F or D” can appear at the top right of the first line in the display. The failure signal is output at
the analog output.

4.1 Electrical data connection - Ex-version (preliminary)

Power supply DC 19.2 – 30 V or

Connector 1 and 2 AC 20.4 – 26.4 V, approx. 10 W

Analog output
HART-version 4 to 20 mA Intrinsic safety
Connector 7 and 8 Ex ia IIC/IIB resp. Ex ib IIC/IIB

Max. values:
Uo = 15.8 V
Io = 64 mA
Po = 253 mW
Ri = 250 Ω
Linear characteristic

Admissible outer reactanses:

IIC IIB
Lo 0 0.5 2.5 8 0 1 5 30 mH
Co 400 2) 2) 0 2.8 2) 2) 0 nF
1) 1)

resp. Intrinsic safety Ex ia IIC/IIB resp. Ex ib IIC/IIB

only for connection to a certified intrinsic
current loop.

Max. values:
Ui = 23 V
Ii = 40mA
Pi = 70 mW
Ci = 24 nF
Li = negligible

SFIDK.PS.029.E2.02 17
 Digital output 1
HART-version Intrinsic safety Ex ia IIC/IIB resp. Ex ib IIC/IIB
Connector 5 and 6

Max. values:
Uo = 7.2 V
Io = 2.2 mA
Po = 4 mW

Linear characteristic
Co = 105 nF
Lo = 1H

resp. Intrinsic safety Ex ia IIC/IIB resp. Ex ib IIC/IIB

only for connection to a certified intrinsic
current loop.

Max. values:
Ui = 30 V
Ii = 100 mA
Pi = 750 mW
Ci = 1 nF
Li = 108 uH

Digital ouput 1
PROFIBUS-PA-version Intrinsic safety Ex ia IIC/IIB resp. Ex ib IIC/IIB
Connector 5 and 6

Max. values:
Uo = 28.4 V
Io = 2.6 mA
Po = 19 mW

Linear characteristic
Co = 78 nF
Lo = 1H

resp. Intrinsic safety Ex ia IIC/IIB resp. Ex ib IIC/IIB

only for connection to a certified intrinsic
current loop.

Max. values:
Ui = 30 V
Ii = 100 mA
Pi = 750 mW
Ci = 1 nF
Li = 100 uH

Admissible outer reactanses by connecting:

Co = 60nF
Lo = 3mH

18 SFIDK.PS.029.E2.02
Digital output 2 (relay output)
only HART-version Intrinsic safety Ex ia IIC/IIB resp. Ex ib IIC/IIB
Connector 3 and 4 only for connection to a certified intrinsic
current loop.

Max. values:
Ui = 30 V
Ii = 100 mA DC
Ii = 50 mA AC
Ci = 24 nF
Li = 73 uH

PA-ouput
PROFIBUS-PA-version FISCO DEVICE
Connector 7 and 8 Intrinsic safety Ex ia IIC/IIB resp. Ex ib IIC/IIB
only for connection to a certified intrinsic
current loop (e.g. FISCO-isolating power
supply) with following max. values:

FISCO-isol. pow. suppl. Linear barrier

ia/ib ia/ib
Group IIB/IIC Group IIB/IIC
Uo 17.5 V 24 V
Io 380 mA 250 mA
Po 5.32 W 1.2 W

FNICO DEVICE
Intrinsic safety Ex ic IIC/IIB resp. Ex nL IIB/IIC
resp. only for connection to a certificated
intrinsic current loop. (e.g. FNICO or
FISCO-isolating power supply) with following
max. values:

FISCO-isol. pow. suppl. Linear barrier

Ex ic or Ex nL
Group IIB/IIC Group IIB/IIC
Uo 17.5 V 24 V
Io 570 mA 250 mA
Po 7.98 W 1.2 W

SFIDK.PS.029.E2.02 19
4.2 Operation (HART communication)
The device can be operated with:
• operating and display panel
• HART-Communicator
• PC/Laptop and software SIMATIC PDM

The electrical connection of the PC/Laptop and the HART-Communicators to the 4 - 20 mA

signal line is shown in figure below.

Electrical connection, schematic diagram

Warning
Do not use the coupling module in hazardous areas and do not connect to intrinsically safe
circuits.

20 SFIDK.PS.029.E2.02
Commissioning 5

5.1 Keypad and display lay-out

The device is operated with the optical keypad on the operating and display panel. These are
operated by touching the appropriate fields on the glass panel with your fingertips. The
individual device functions/parameters are selected and changed by alternately actuating the
optical keypad with the menu-guided operation in the display.

Keypad and display

Display (LCD)
2 lines à 16 characters backlight

Optical keypad

Infrared key

The operating structure is explained below.

5.2 Operating concept of the operating and display panel

Operation is based on a hierarchically structured operating concept, i.e. all functions/parameters
are grouped logically and carry a menu code.
The seven main functions are selected in the main menu:
1. Display
2. Diagnostics
3. Measurement functions
4. Device outputs
5. Identification
6. Service
7. Sensor parameters

The individual functions and parameters for further groups are combined within these main
groups.

SFIDK.PS.029.E2.02 21
5.3 Menu structure

22 SFIDK.PS.029.E2.02
 The available device functions and parameters are shown in the second line of the display.
Selection takes place with the and keys. These are shown in the second line of the
display. Enter the device function or the setting level of the parameters with
key (Enter function). It is possible to exit the selected function or setting level without
storage of the change by use key until the cursor key move to the last left position.

The currently valid setting appears after selecting the setting level of a parameter. If
programming is enabled the programmable value flashes in the second line of the display. The
parameter setting can be changed. There are two different types of data input:
• direct numerical input
• input from given table

In the numerical input, the and keys have the function of a cursor control. The selected
digit flashes. With the and keys the desired digit is set or the decimal point moved to the
right or left. Digits are input with carry over to the next highest place. After selecting the last digit,
the input is confirmed by use the key. The entered value is accepted if it is within the
permissible input range. In this case the user guidance returns to the selection menu for the
parameters of the group concerned. If the entered value is rejected, an error message briefly
appears on the display and then the previous setting. The value can be changed again.

Note
• If the and keys are operated permanently (finger left on the glass panel) the numeric
value or setting option is changed continuously in tabular selection. A numeric input carries
over to the next highest position.
• If an accidentally changed setting is wrong, it is possible to exit the menu item by actuating
the key several times (return to the next menu level up).

5.4 Disabling or enabling access to settings

Programming of the device by unauthorized persons can be disabled with a personal, freely
selectable code in the operating and display panel. Device functions and parameters can then
only be changed after entering the code. The personal code is determined in the menu item “6.2
Customer code”
If the and keys are actuated in the parameter setting level, the request to enter the code
appears in the display. It is also possible to enter the code in menu item “6.1 Code-Input”. The
programming is disabled again:

• after returning to the display mode

• about 10 minutes after actuating the last optical keypad
• after entering any number, not the code number, in the menu item “6.1 Code-Input”

Note
• The programming is always enabled with code = 0 (factory setting).

SFIDK.PS.029.E2.02 23
5.5 Operating examples
Example 1
The physical unit for the flow value should be changed from m3/h to l/min. The starting point is
the multi-display.

Diagram for example 1

The operating path to be followed is represented in the diagram.

The optical keypads to be actuated are specified and the individual operating steps numbered
consecutively.

24 SFIDK.PS.029.E2.02
Example 2
Change the pulse unit from m3/Imp to l/Imp and the pulse value from 10 m3/Imp to 10 l/Imp.

The current setting appears in the display. 4. 2. 3. U n i t

m 3 / l m p

Enable the programming. 4. 2. 3. U n i t

The second display line flashes.
m 3 / l m p

Scroll through using until “l/Imp” 4. 2. 3. U n i t

appears in the display (flashing).
m 3 / l m p

Press the key to select “l/Imp”. 4. 2. 3. U n i t

l / l m p

The display now shows (xxxx.xxxx Unit/Pul) 4. 2. 3. P u I s e R a t e

and the first digit flashes.
+ 1 0 . 0 0 0 0 U n i t / P u

Press to move the cursor to the decimal 4. 2. 3. P u I s e R a t e

point. Then move the cursor 2 places to the left
using . Confirm the input by using to + 1 0 . 0 0 0 0 U n i t / P u
move the cursor to the far right position (meter
function). 4. 2. 3. P u I s e R a t e
+ 1 . 0 0 0 0 U n i t / P u l

SFIDK.PS.029.E2.02 25
5.6 Setting option and factory setting in the display

Only menu items relevant for end users and simple service cases are listed in this table.

Menu items
Menu Device function, Description Factory setting Setting options Read or HART PROFIBUS
number parameter write
1. Display
1.1 Display parameter Setting of the actual display Read
parameter readings
1.1.1 Language Language in the display English english Write
deutsch
francais
español
1.1.2 Line 1 Parameter value in line 1 Flow Flow Write √ √
Total. net
Total. forward
Total. reverse
Flow velocity
Sound velocity
US-Amplitude
Analog output (HART only)
Frequency
1.1.3 Line 2 Parameter value in line 2 Total. net Flow Write √ √
Total. net
Total. forward
Total. reverse
Flow velocity
Sound velocity
US-Amplitude
Analog output (HART only)
Frequency
1.1.4 Display Flow Select presentation Physical Unit Physical units Write √ √
%
Diagram (Bar in %)
1.1.5 LCD lighting Switch LCD on/off (automatic Off On Write √ √
switch off after 10 min.) Off
1.1.6 Multi display Display of two measured Line 1: Flow Menu 1.1.2 Write √ √
values in line 2 Line 2: Totalizer Menu 1.1.3
1.2 Flow
1.2 Flow Flow in metering tube Actual metering value For unit see menu 3.1.1 Write √ √
1.3 Totalizer
1.3.1 Total. forward Totalizer forward Actual value Units selectable in Write √ √
menu 3.4.1
1.3.2 Total. reverse Totalizer reverse Actual value Units selectable in Write √ √
menu 3.5.1
1.3.3 Total net Totalizer difference Actual value Units selectable in Write √ √
Forward - reverse menu 3.6.1
1.3.4 Settings (all) All totalizers will be set to zero. No action No action Write √ √
(Independent setting of tota- Reset + stop
lizers in menu 3.4, 3.5, 3.6) Reset + start
1.4 Flow velocity
1.4 Flow velocity Flow velocity in metering tube Actual value m/s (range -12 to +12 m/s) Read √ √
1.5 Sound velocity
1.5 Sound velocity Sound velocity in the medium Actual value m/s Read √ √
1.6 Amplitude US
1.6 Amplitude US Relative ultrasonic amplitude Actual value Display in % Read √ √
of the received ultrasonic sig-
nals (reference water).
Depending on tracks activated
(up to 4 values).
1.7 Frequency
1.7 Frequency Frequency output value Actual value Hz Read √ √

26 SFIDK.PS.029.E2.02
Menu Device function, Description Factory setting Setting options Read or HART PROFIBUS
number parameter write
1.8 Current output
1.8 Current output Current value of the analogue Actual value mA Read √ √
output
2. Diagnostics
2.1 Device status
2.1 Device status Error message “OK” only read, see table in Read √ √
the chapter 6.2
2.2 Suppress error
2.2 Suppress error Switch off error message with None None Write √ √
(not stored) effect on: Unreliable flow
Analog output Measuring path
Digital output 1 disturbed
Digital output 2 Both
2.3 Device test
2.3.1 Self test Test device status Read √ √
2.3.2 Display test Visual LCD test Read √ √
2.4 Simulation
2.4.1 Flow Simulation of the flow Read
Value Simulation value. 0% -110…. + 110% Write
Affects all outputs and tota-
lizers.
Time Duration of simulation. End (no action) End (no action) Write
After expiration of this time the 10 min
normal measuring mode is 30 min
resumed. 60 min
2.4.2 Digital Simulation of the output signal End (no simulation) End (no simulation) Write
output 1 for digital output 1 0.1 Hz √ √
1 Hz
10 Hz
100 Hz
1 kHz
10 kHz
Alarm on
Alarm off
2.4.3 Digital Simulation of the output signal End (no simulation) End (no simulation) Write √
output 2 (only for digital output 2 (relay) Alarm on
HART version) Alarm off
2.4.4 Analog output Simulation of the output cur- 4 mA 4 mA Write √
(only HART rent of the analogue output 10 mA
version) 12 mA
20 mA
Error signal
3. Meas.
Function
3.1 Flow
3.1.1 Unit Physical units for volume flow, m3/h l/s, l/min, l/h, m3/s, Write √ √
mass flow m³/min, m³/h, m³/d,
Note: Whenever using mass Ml/d, ft³/s, ft³/min, ft³/h,
flow - actual density have to ft³/d, gal/s, gal/min,
be selected in menu 3.1.4 gal/h, gal/d, Mgal/d,
ImpGal/s, ImpGal/min,
ImpGal/h, ImpGal/d,
g/s, g/min, kg/s, kg/min,
kg/h, kg/d, ton/min,
ton/h, ton/d, lb/s,
lb/min, lb/h, lb/d,
LTon/d , STon/min,
STon/h, STon/d
3.1.2 Max. vol. flow Full scale value Depends on the See dimension table Write √ √
Note: Corresponds to 20 mA sensor size in sensor manual
and selected max. frequency
3.1.3 Limits Flow unit according to Read
menu 3.1.1
3.1.3.1 Lo alarm limit Lower alarm limit (the lower Depends on the See dimension table Write √ √
limit must be lower than the sensor size in sensor manual
upper limit)

SFIDK.PS.029.E2.02 27
Menu Device function, Description Factory setting Setting options Read or HART PROFIBUS
number parameter write
3.1.3.2 Hi alarm limit High alarm limit (the higher Depends on the See dimension table Write √ √
limit must be higher than sensor size in sensor manual
the lower limit )
3.1.3.3 Hysteresis Hysteresis for the limit in % 1% 0%...20% Write √
of the full scale value
Hysteresis for the limit in Depends on the 0…Q max/5 (20%) Write √
selected unit sensor size
3.1.4 Density Density of the media Read
Units Density unit kg/m³ g/cm³ Write √ √
g/l
kg/l
kg/m³
lb/ft³
lb/in³
lb/gal
lb/lmpgal
Density Input of the density value for + 1000.00 kg/m 3 200…5000 kg/m3 Write √ √
the arithmetic calculation of
the mass flow
3.1.5 Direction Read
3.1.5.1 Direction Determination of the main + Direction + Direction Write √ √
direction of flow (forward - Direction
direction)
3.1.5.2 Measurement Choise of measurement Forward only Forward only Write √ √
direction direction Forward + reverse
3.1.5.3 Hysteresis Setting the hysteresis for the 1% 0...20% Write √ √
flow direction related to the
full scale value
3.1.6 Low flow cut Determination of the switching 1% 0…20% Write √
point for the low flow cut-off.
Suppresion is related to the
full scale value
Determination of the switching Depends on the 0…Qmax/5 (20%) Write √
point for the low flow cut-off. sensor size
Suppresion is an absolute
value related to the sensor size
3.1.6 Flow damping Read
3.1.7 Time constant Selection of time constants for 5.0 sec 0.0…200 sec Write √ √
measuring variables
3.2 Sound velocity
3.2.1 Dynamic range Unit for the sound velocity m/s Read
3.2.2.1 Lower value Lower range value (LRV) for +600 m/s +200…upper value Write √ √
the sound velocity
3.2.2.2 Upper value Upper range value (URV) for +2000 m/s Lower value…2000 m/s Write √ √
the sound velocity
3.2.3.1 Lo alarm limit Lower alarm limit +200 m/s 200…2000 m/s Write √ √
3.2.3.2 High alarm limit Upper alarm limit +2000 m/s 200…2000 m/s Write √ √
3.2.3.3 Hysteresis Hysteresis for limit 5% 0…20% Write √
Hysteresis for limit +14 m/s 0…100 m/s Write √
3.2.4 Time constant Selection of time constant for 5s 0…200 s Write √ √
measuring variable
3.3 Amplitude US
3.3.1 Dynamic range Read
3.3.1.1 Lower value Lower range value for 1% 1% …upper range Write √ √
ultrasonic amplitude
3.3.1.2 Upper value Upper range value for 100% Lower range…150% Write √ √
ultrasonic amplitude
3.3.2 Limits Read
3.3.2.1 Lo alarm limit Lower alarm limit 1% 1%…150% Write √ √
3.3.2.2 Hi alarm limit Higher alarm limit 120% 1%…150% Write √ √
3.3.2.3 Hysteresis Hysteresis for limit 1% 0…20% Write √ √
3.3.3 Time Constant Filter time constant +10.00 s 0…200 s Write √ √

28 SFIDK.PS.029.E2.02
Menu Device function, Description Factory setting Setting options Read or HART PROFIBUS
number parameter write
3.4 Totalizer forward
3.4.1 Unit Physical volume unit or mass m³ l Write √ √
unit. hl
Note: Whenever using mass m³
flow the actual density have Ml
to be selected in menu 3.1.4 ft³
Gal
MGal
ImpGal
MImpGal
g
kg
Ton
lb
3.4.2 Hi alarm limit Upper limit of alarm +1.000.000.000 m³ 0-1.000.000.000 Write √ √
3.4.3 Setting forward Volume totalizer reset to “0” No action No action Write
and “stop/start” Reset + stop √ √
Reset + start
3.5 Total. reverse
3.5.1 Unit Physical volume unit or mass m³ l Write √ √
unit. hl
Note: Whenever using mass m³
flow the actual density have to Ml
be selected in menu 3.1.4 ft³
Gal
MGal
ImpGal
MImpGal
g
kg
Ton
lb
3.5.2 Lo alarm limit Value for the lower limit of -1.000.000.000 m³ 0-1.000.000.000 Write √ √
alarms
3.5.3 Setting reverse Volume totalizer reset to “0” No action No action Write √ √
and “stop/start” Reset + stop
Reset + start
3.6 Forward - reverse
volume
3.6.1 Total. net unit Physical volume unit or mass m³ l Write √ √
unit. hl
Note: Whenever using mass m3
flow the actual density have to Ml
be selected in menu 3.1.4 ft³
Gal
MGal
ImpGal
MImpGal
g
kg
Ton
lb
3.6.2 Lo Alarm Limit Value for the lower alarm limit -1.000.000.000 m³ 0-1.000.000.000 Write √ √
3.6.3 Hi Alarm Limit Value for the upper alarm limit +1.000.000.000 0-1.000.000.000 Write √ √
3.6.4 Hysteresis Hysteresis for the limits 0 0…3 Write √ √
3.6.5 Settings net Volume totalizer reset to “0” No action No action Write √ √
and “stop/start” Reset + stop
Reset + start
4. Device outputs
4.1 Analog output (only for HART version)
4.1.1 Analog output Assignment of a measured Flow Flow Write √
variable to the output signal Sound velocity
US-amplitude

SFIDK.PS.029.E2.02 29
Menu Device function, Description Factory setting Setting options Read or HART PROFIBUS
number parameter write
4.1.2 Current limit Upper current limit 20.5 mA 20.0 to 22.5 mA Write √
4.1.3 Error signal Output current in case of error. 3.6 mA 3.6 mA Write √
Use of “hold” in...s means 22 mA
current will be kept for x 24 mA
seconds. Hold: 5s, 20s, 40s, 60s,
120s, 240s,
hold continuous
4.1.4 Current output Actual current of the analog Read √
output in mA depending on
choice in menu 4.1.1
4.1.5 Flow range % Actual measurement in % of 0% Read √
selection in menu 4.1.1
4.1 Profibus PA version
4.1.1 Bus adress Profibus address 126 0…126 Read √
4.1.2 Ident-Nr Write √
4.1.3 Min Tsdr Min. “stationary delay” of the 11 bits Write √
responder
4.2 Digital output 1 Frequency or impulse signal
for flow or alarm signal
4.2.1 Function Assignment of output function Pulse (HART only) Pulse (HART only) Write √ √
Frequency
Alarm
Flow dir. forward
Flow min
Flow max
Flow min/max
Total forw. max
Total rev. min
Total net. min
Total net max
No function
4.2.2 Signal type Configure output: Passive-pos. Active-pos (HART only) Write √ √
Signal: active or passive Active-neg (HART only)
Logic: positive or negative Passive-pos
Passive-neg
4.2.3 Pulse value Read
Unit Physical unit per impulse m3/Imp l/Imp Write √ √
m³/Imp
Gal/Imp
ImpGal/Imp
kg/Imp
t/Imp
lb/Imp
Pulse rate Number of volume units per 1 unit/pulse 0…1000.0 Write √ √
impulse
4.2.4 Pulse width Setting the pulse width 0.10 ms 0.1…2000 ms Write √ √
(only active with “impulse“
selection in menu 4.2.1)
4.2.5 Full scale freq. Full scale frequency 10000 Hz 2…10 000 Hz Write √ √
4.3 Digital output 2 (only HART version)
(relay)
4.3.1 Function Assignment of output function Alarm Alarm Write √
Flow dir. forward
Flow min/max
Flow min
Flow max
Min/max US-vel
Max US-vel
Min US-vel
Min/max US-ampl
Max US-ampl
Min US-ampl
No function
4.3.2 Signal type Logic of signal output in case Contact opens Contact closes Write √
of function in menu 4.3.1 Contact opens

30 SFIDK.PS.029.E2.02
Menu Device function, Description Factory setting Setting options Read or HART PROFIBUS
number parameter write
5. Identification
5.1 Unit identity This unit
5.1.1 Tag Tag number on metering unit To be defined by user HART: max 8 charac. Write √ √
PA: max 32 charac.
5.1.2 Descriptor Tag number description To be defined by user HART: max 16 charac. Write √ √
PA: max 32 charac.
5.1.3 Message Messages to tag To be defined by user HART: max 32 charac. Write √ √
PA: max 32 charac.
5.2 Manuf. Ident.
5.2.1 Product type Order number Read only Factory set √ √
(MFLB order number) Read user
5.2.2 Serial number Serial number Read only Factory set √ √
Read user
5.2.3 Software rev. Software revision Read only Factory set √ √
Read user
5.2.4 Manuf. date Manufactoring date Read only Factory set √ √
DD.MM.YYYY Read user
5.2.5 Nominal size Sensor size Read only Factory set √ √
Read user
5.3 Device ID True identification in HART 30 Factory set √
(HART version) long address Read user
5.3 Device ID True identification 33113 (HEX 8159) Factory set √
(Profibus version) Read user
6. Service
6.1 Enter code Entering 4 digit code entered 0 0…9999 Read
in menu 6.2 in order to change According to setting in
user parameters menu 6.2
6.2 Customer Code Selection of a personal code. 0 0…9999 Write √ √
Code 0: User parameter are
not protected.
Code>0: User parameters are
protected under menu 6.1
6.3 Service code Only for service in the Read
Siemens factory √ √
6.4 Reset Re-start of unit without change Cancel Cancel Read √ √
of parameters
(Factory setting) Reset
6.5 Control values
6.5.1 Gain Gains of the single tracks 0-255 Read √ √
6.5.1.1 Gain up 1 Gain of the first track up 0-255 Read √ √
6.5.1.2 Gain dw 1 Gain of the first track down 0-255 Read √ √
6.5.1.3 Gain up 2 Gain of the second track up 0-255 Read √ √
6.5.1.4 Gain dw 2 Gain of the second track down 0-255 Read √ √
6.5.1.5 Gain up 3 Gain of the third track up 0-255 Read √ √
6.5.1.6 Gain dw 3 Gain of the third track down 0-255 Read √ √
6.5.1.7 Gain up 4 Gain of the fourth track up 0-255 Read √ √
6.5.1.8 Gain dw 4 Gain of the fourth track down 0-255 Read √ √
6.5.2 Amplitudes Amplitudes of the single tracks Read √ √
6.5.2.1 Ampl up 1 Amplitude of the first track up 0-255 Read √ √
optimal: 95-105
6.5.2.2 Ampl dw 1 Amplitude of the first track 0-255 Read √ √
down optimal: 95-105
6.5.2.3 Ampl up 2 Amplitude of the second track 0-255 Read √ √
up optimal: 95-105
6.5.2.4 Ampl dw 2 Amplitude of the second track 0-255 Read √ √
down optimal: 95-105
6.5.2.5 Ampl up 3 Amplitude of the third track up 0-255 Read √ √
optimal: 95-105
6.5.2.6 Ampl dw 3 Amplitude of the third track 0-255 Read √ √
down optimal: 95-105
6.5.2.7 Ampl up 4 Amplitude of the fourth track 0-255 Read √ √
up optimal: 95-105

SFIDK.PS.029.E2.02 31
Menu Device function, Description Factory setting Setting options Read or HART PROFIBUS
number parameter write
6.5.2.8 Ampl dw 4 Amplitude of the fourth track 0-255 Read √ √
down optimal: 95-105
6.5.3 Trigger/Level Trigger-level of the individual Read √ √
tracks
6.5.3.1 Trig up 1 Trigger-level of the first track 0-255 Read √ √
up
6.5.3.2 Trig dw 1 Trigger-level of the first track 0-255 Read √ √
down
6.5.3.3 Trig up 2 Trigger-level of the second 0-255 Read √ √
track up
6.5.3.4 Trig dw 2 Trigger-level of the second 0-255 Read √ √
track down
6.5.3.5 Trig up 3 Trigger-level of the third track 0-255 Read √ √
up
6.5.3.6 Trig dw 3 Trigger-level of the third track 0-255 Read √ √
down
6.5.3.7 Trig up 4 Trigger-level of the fourth track 0-255 Read √ √
up
6.5.3.8 Trig dw 4 Trigger-level of the fourth track 0-255 Read √ √
down
6.5.4 Error count % Read √ √
6.5.4.1 Error 1 Error totalizer in % for track 1 0-100% Read √ √
optimal: 0%
6.5.4.2 Error 2 Error totalizer in % for track 2 0-100% Read √ √
optimal: 0%
6.5.4.3 Error 3 Error totalizer in % for track 3 0-100% Read √ √
optimal: 0%
6.5.4.4 Error 4 Error totalizer in % for track 4 0-100% Read √ √
optimal: 0%
6.5.5 TOF up TIME OF FLIGHT (TOF) up- Read √ √
stream of the individual tracks
6.5.5.1 TOF up 1 TIME OF FLIGHT (TOF) of the Value in ns Read √ √
first track upstream
6.5.5.2 TOF up 2 TIME OF FLIGHT (TOF) of the Value in ns Read √ √
second track upstream
6.5.5.3 TOF up 3 TIME OF FLIGHT (TOF) of the Value in ns Read √ √
third track upstream
6.5.5.4 TOF up 4 TIME OF FLIGHT (TOF) of the Value in ns Read √ √
fourth track upstream
6.5.6 TOF down TIME OF FLIGHT (TOF) down- Read √ √
stream of the individual tracks
6.5.6.1 TOF down 1 TIME OF FLIGHT (TOF) of the Value in ns Read √ √
first track downstream
6.5.6.2 TOF down 2 TIME OF FLIGHT (TOF) of the Value in ns Read √ √
second track downstream
6.5.6.3 TOF down3 TIME OF FLIGHT (TOF) of the Value in ns Read √ √
third track downstream
6.5.6.4 TOF down 4 TIME OF FLIGHT (TOF) of the Value in ns Read √ √
fourth track downstream
6.5.7 Delta TOF TIME OF FLIGHT (TOF) Read
difference
6.5.7.1 Delta TOF 1 TIME OF FLIGHT (TOF) Value in ps Read √ √
difference of the first track
(up – down)
6.5.7.2 Delta TOF 2 TIME OF FLIGHT (TOF) Value in ps Read √ √
difference of the second track
(up – down)
6.5.7.3 Delta TOF 3 TIME OF FLIGHT (TOF) Value in ps Read √ √
difference of the third track
(up – down)
6.5.7.4 Delta TOF 4 TIME OF FLIGHT (TOF) Value in ps Read √ √
difference of the fourth track
(up – down)

32 SFIDK.PS.029.E2.02
Menu Device function, Description Factory setting Setting options Read or HART PROFIBUS
number parameter write
6.6 Zero Trim Zero point values for track
1 to track 4
6.6.1 Zero Pt.Offset Zero offset compensation Read
value for each track
6.6.1.1 Zr.Pt.Offset 1 Zero offset of the first track +x.xxx ns -50.000 ns ... +50.000 ns Write √ √
6.6.1.2 Zr.Pt.Offset 2 Zero offset of the second track +x.xxx ns -50.000 ns ... +50.000 ns Write √ √
6.6.1.3 Zr.Pt.Offset 3 Zero offset of the third track +x.xxx ns -50.000 ns ... +50.000 ns Write √ √
6.6.1.4 Zr.Pt.Offset 4 Zero offset of the fourth track +x.xxx ns -50.000 ns ... +50.000 ns Write √ √
6.6.2 Stand.Dev. Standard deviation value for Read
each track
6.6.2.1 Stand.Dev.1 Standart deviation of the track 1 +x.xxx ns Write √ √
6.6.2.2 Stand.Dev.2 Standart deviation of the track 2 +x.xxx ns Write √ √
6.6.2.3 Stand.Dev.3 Standart deviation of the track 3 +x.xxx ns Write √ √
6.6.2.4 Stand.Dev.4 Standart deviation of the track 4 +x.xxx ns Write √ √
6.6.3 Zero Trim Initiates an device specific Shows as “Zero status”: Write √ √
“Start zero tr.” adjustment cycle (zero trim ”start”, “running” and
processing), that determines “finished”
the true zero point value.
Only during no-flow process
conditions!
6.6.4 Undo zero tr. Undo the last zero trim After choice shows Write √ √
“Zero Trim”: “OK”
7. Sensor Param.
7.1 Sensor calib Sensor calibration Read
7.1.1 Calib choice Calibration choice Auto Wet Write √ √
Auto
7.1.2 App. param. The application parameters Read
7.1.2.1 Viscosity The viscosity of media 0.01 cm2/s 0.005…5 cm2/s Write √ √
7.1.2.2 Correct. fact. Gain compensation value for 1.0 0.000001…100 Write √ √
the flow sensor
7.1.2.3 Fl. offset comp. Offset compensation value for 0.0 (unit) Write √ √
the flow sensor
(in flow unit) (in the menu
3.1.1 closed unit)
7.1.2.4 Cable len. Total cable length for a track. Dependent on selection 0...500 m Write √ √
TOFKOR All tracks to have the same
length
7.1.3 Pipe geometry The pipe geometry Read
7.1.3.1 Pipe diameter The inside diameter of the pipe Dependent on selection 0.01…4.0 m Write √ √
7.1.3.2 Roughness The roughness of the inner 0.4 mm 0.01…10.0 mm Write √ √
pipe wall
7.1.4 Tracks The settings of individual Read
tracks
7.1.4.1 Track 1 Setting of track 1 Read √ √
7.1.4.1.1 Length 1 Length of track 1 Dependent of sensor >0 min value...8.0 m Write √ √
size

7.1.4.1.2 Angle 1 Angle of track 1 Dependent of sensor 0...89 ° Write √ √

size

7.1.4.1.3 Displacement 1 The displacement of track 1 Dependent of sensor 0...1.5 m Write √ √

size

7.1.4.2 Track 2 Setting of track 2 Read

7.1.4.2.1 Length 2 Length of track 2 Dependent of sensor >0 min value...8.0 m Write √ √
size

7.1.4.2.2 Angle 2 Angle of track 2 Dependent of sensor 0...89 ° Write √ √

size

SFIDK.PS.029.E2.02 33
Menu Device function, Description Factory setting Setting options Read or HART PROFIBUS
number parameter write
7.1.4.2.3 Displacement 2 The displacement of track 2 Dependent of sensor 0...1.5 m Write √ √
size

7.1.4.3 Track 3 Setting of track 3 Read

7.1.4.3.1 Length 3 Length of track 3 Dependent of sensor >0 min value...8.0 m Write √ √
size

7.1.4.3.2 Angle 3 Angle of track 3 Dependent of sensor 0...89 ° Write √ √

size

7.1.4.3.3 Displacement 3 The displacement of track 3 Dependent of sensor 0...1.5 m Write √ √

size

7.1.4.4 Track 4 Setting of track 4 Read

7.1.4.4.1 Length 4 Length of track 4 Dependent of sensor >0 min value...8.0 m Write √ √
size

7.1.4.4.2 Angle 4 Angle of track 4 Dependent of sensor 0...89 ° Write √ √

size

7.1.4.4.3 Displacement 4 The displacement of track 4 Dependent of sensor 0...1.5 m Write √ √

size

7.2 No. of tracks The number of active tracks 1-track or 2-tracks 1-track Write √ √
in the pipe 2-tracks
3-tracks
4-tracks

34 SFIDK.PS.029.E2.02
Device functions and parameters 6

The following sections describe only some of the device function parameters in the table that
need further explanations.

6.1 Main menu: Display (menu 1)

Note
Backlight setting
Off: Light in 3 min after last key action.
On: On for 1 hour after last key action.

Totalizer reset menu 3.4.3, 3.5.3, 3.6.5

The individual totalizers can be reset to zero with this menu. Selection takes place with the
and keys.
For all three totalizers the following possibilities exist:
- No action
- Reset + stop
- Reset + start

Reset + stop, means the totalizer will be stopped and reset.

Reset + start, means the totalizer will continue after reset of totalizer.

In the “1.3 Totalizer“ menu the total flow quantity is displayed. The display appears as a volume
or mass depending on the selection volume unit/mass unit in menu 3.4, 3.5, 3.6.

The menu is divided as follows:

3.4 - Volume forward or mass forward (flow quantity in positive flow direction)
3.5 - Volume reverse or mass reverse (flow quantity in negative flow direction)
3.6 - Net volume or net mass (positive flow quantity minus negative flow quantity)

In the “3.4.3”, “3.5.3”, “3.6.5”, “Totalizer reset” menu the totalizer can be reset to zero - either with
stop of the totalizer or reset and on-going totalizer.

Menu 1.7 and 1.8

The arithmetically calculated output variables are displayed in the menu “Current output” and
“Frequency” irrespectively of whether the output is used.

Language selection, menu 1.1.1

If language is selected to other language than English – press 4 x (yellow key) to change
language into preferred language with key.

SFIDK.PS.029.E2.02 35
6.2 Main menu: Diagnostics (menu 2)
Device status, menu 2.1
2.1 Device status Error message “Ok” See failure table “Error message” below

The test-routines are systematically executed during the normal operation. The error is
indicated by a blinking notice on the display:
• D: Device error
• F: Process error

The error can be shown on the analog and digital outputs.

The error is described by the variable status_display (menu 2.1). The error messages and their
assignment to the display notice, analog output, and digital outputs are noted in the table.

Table - Error messages

Error message Blinking notice Error message on
on the display Analog output Digital output 1, and 2
Measuring path error F √ 3) √
Unreliable flow value F √ 3) √
COM module failure 1) D - -
Measurement module failure D √ √
EEPROM failure D √ √
RAM failure D √ √
SSC failure2) D - √
Firmware failure D √ √
1) HART-module
2) Internal serial interface
3) Failure signal is not output if the error is eliminated

Suppress error, menu 2.2

In this menu item, error messages such as “Illegal flow measurement” and/or “Measuring path
disturbed” are eliminated so that no error message is read either on the display or at the current
output. After every reset of the device all error messages are available again, there is therefore
no storing of this menu setting.

Device test, menu 2.3

The following test routines are available:

Self test, menu 2.3.1

The self test routines test the hardware and has a duration of about 10 sec.
If there is no error, “OK” is displayed, otherwise “not OK”. The type of error can be read out in
the menu item “2.1 Device Status”.

Display test, menu 2.3.2

The LCD is checked with this menu item. The display is dark for about 5 seconds at first and
then bright for about 5 seconds.

Simulation, menu 2.4

The signal circuits of the analog output and the digital output 1 and 2 can be checked here. The
value to be simulated can be selected in the individual menu. The setting becomes active after
confirming the selected value.

36 SFIDK.PS.029.E2.02
6.3 Main menu: Measuring functions (menu 3)
The range and limit values can be displayed as follows:
Flow select (volume unit per time) or mass flow (mass unit per time).

The volume flow qv is converted to mass flow qm with the density entered (qm = qv * ρ in menu
“Density”).
Depending on the selection made, the quantities in the menu “1.3 Totalizer” are specified in
the function group “Display”.

Flow, sound velocity and amplitude US: Menu 3.1, 3.2 and 3.3
The measuring variables flow, sound velocity or ultrasonic amplitude can be assigned to the
analog output and the limit value message for digital output 2. The appropriate measuring
ranges and limit values are set in the subsequent sub-menus.
Every sub-menu is further divided for setting the subsequent values.
– Measuring range full scale value
– Measuring range start of scale value (omitted for flow, start of scale = 0)
– Limit value max (upper limit value)
– Limit value min (lower limit value)
– Hysteresis
– Damping (Filter time constant)

The selection made here defines the unit for several parameters simultaneously:
– for volume or mass flow: Measured value display, measuring range and limit value formation
– for volume or mass: Display, totalizer reading and pulse valency.

Hysteresis

The effect of the hysteresis is shown in figure

Density, menu 3.1.4

The physical unit is selected in menu 3.1.4.
After entering units the display will automatically step into “Density”.

The density of the medium is entered in this menu (step 2) to convert the volume flow to mass
flow (see also menu “3.1.1 Units”).

Note
Input of the density is unnecessary and ineffective when the “Volume flow” setting has been
selected in menu “3.1.1 units “.

Direction, menu 3.1.5.1

Determination of the main flow direction.

SFIDK.PS.029.E2.02 37
 Measurement direction, menu 3.1.5.2
SITRANS FUS060 is able to measure in both flow directions (forward and reverse) or in forward
direction only. The selection is made by the setting.
– forward + reverse
– forward only

If “forward” is parameterized, signals are only output or accumulated internally for a flow in this
direction.

Setting “Forward+reverse” Setting “Forward”

Hysteresis of flow, menu 3.1.5.3

Signaling of the flow direction can operate with a hysteresis determined by the user. The setting
is made in % of the full scale value in menu item “3.1.5.3 Hysteresis”. If, for example, the
hysteresis is 1%, the relay contact does not switch until a flow of –1% of the full scale value and
returns to the original position at a flow of +1% of the full scale value.
The operating principle of the relay (digital output 2), contact open or closed in forward flow-
direction is determined in menu item “4.3.2 Signal Type”.

Example 1: Hysteresis = 0% Example 2: Hysteresis = 1%

The others hysteresis menus are in the same principle.

Note
The low flow cut off suppression has no influence on signaling of the flow direction.

38 SFIDK.PS.029.E2.02
6.4 Main menu: Device output (menu 4)
The analog output is only active for the device with HART interface.

Analog output select

4.1.1 Analog output Assignment of a measured Flow Flow

select variable to the output signal Sound velocity
US amplitude

There are three types of measurements which can be assigned to the analog output:
• Flow
• Sound velocity
• US Amplitude

Current limit, menu 4.1.2

The upper current limit for the output signal is determined in this menu item.

Current limiting

Error signal, menu 4.1.3

In the case of an error (see table “Error messages”) the analog output has the following error
signals:

The following settings are possible:

- 3.6 mA
- 22 mA
- 24 mA
- Hold for a defined time (5, 20, 40, 60, 120 or 240 seconds), then 3.6 mA
- Hold continuous

With the “Hold 5 s” setting, brief disturbances (e.g. air entrapped in the medium) can be bridged
for about 5 seconds without an error message via the analog signal.
The same applies for “Hold 20 s”, “Hold 40 s” etc.
The last valid measured value is output during the disturbance. If the disturbance lasts less than
5 s the current measured value is output at the end of the disturbance. If the disturbance persists
(e.g. disturbance lasts longer than 5 s), the output signal is set to 3.6 mA.
In the “Hold continuous” setting, the last valid value is output for as long as the disturbance
persists, helpful in the configuration is the possibility of selectively suppressing error messages,
see menu 2.2.

SFIDK.PS.029.E2.02 39
 Digital output 1 menu 4.2
Function menu 4.2.1
The digital output 1 (implemented for both HART and PA interface) can indicate flow (impulse
or frequency) and some alarms/limits.

Volume/Impulse
Analog Input Function
Volume [m3]
Block 1 - Flow

Volume/Frequency

Volume flow [m3/s] Alarm

Flow dir.forward
Flow min
Flow max
Diagnostics Flow min/max Digital Output 1
Total. forw. max
Total. rev. min
Total. net min
Total. net max
No action

phys_dout1_select

Signal type, menu 4.2.2

Different signal types can be configured for the output signal of digital output 1.
- Active: Device-internal voltage used (+24 V).
- Passive: External supply necessary.

In the device version with protection type ATEX II 2G Ex dem [ia/ib] IIC T6/T4/T3 with intrinsically
safe output signals:

HART: Active or passive. PROFIBUS: Only passive.

Active

Passive

Active and passive signals

40 SFIDK.PS.029.E2.02
Signals with positive and negative logic can be generated (positive or negative pulses).
Figure explains the setting options.

Pulse output
The pulses are converted in a volume/impulse or mass/impulse block. There are two
parameters to be set for the impulse output in the menu which are used in this block:

• Pulse rate, menu 4.2.3: For example this value determines how many cubic meters have
to flow through to make one impulse. By setting of this value you can change the unit (unit/
impulses) to easier set the pulse volume.

• Pulse width, menu 4.2.4: The impulse width can be set in the range from 0.1 to 2000 ms.
The maximal impulse width is computed according to the set flow upper value.
The maximal frequency for impulse output is 5 kHz.

Full scale frequency, menu 4.2.5

The output frequency is converted in a volume/frequency block from volume.
The frequency is hard assigned to the volume. The duty cycle rate is constant 50%.
The frequency for the flow upper value is given by the variable.

Digital output 2 relay, menu 4.3

The digital output 2 is configured and parameterized with this menu.

SFIDK.PS.029.E2.02 41
 Function, menu 4.3.1
The digital output 2 (relay contact) can be configured for reporting the device status (device
fault, measuring error), the flow direction or a limit for flow, US velocity, US amplitude.

The possible alarm states are following:

• Alarm - device state status
• Flow direction forward
• Flow min - flow below lower limit
• Flow max - flow above upper limit
• Flow min/max - flow either under below limit or above upper limit
• Min/max US velocity
• Max US level
• Min US level
• Min/max US amplitude
• Max US amplitude
• Min US amplitude
• No function

Note
The relay contact is open when “no function” is set.

Signal type menu 4.3.2

The function of the relay is determined in this menu item:
Contact closes: Relay contact closes at
- Alarm message Selection in menu “4.3.1 Function”
- Flow in forward-direction
- Limit signal

Contact opens: Relay contact opens at

- Alarm message Selection in menu “4.3.1 Function”
- Flow in forward-direction
- Limit signal

The table explains relay logic.

No alarm Alarm message

Setting Reverse flow Forward flow
No limit signalling Limit signalling

Contact closes

Contact opens
Switching status of the relay

Digital output 2

The electronic fuse is tripped in the event of overloading. The recovery time of the fuse is a few
minutes.

42 SFIDK.PS.029.E2.02
6.5 Main menu: Identification (menu 5)
Unit identity, menu 5.1
Device-specific or tag-specific data can be called or entered in this menu.
Tag number, menu 5.1.1
Tag description, menu item 5.1.2
Tag message, menu item 5.1.3

Tag-specific data can be entered in these menu items. The and keys take on the function
of a cursor control here. The numbers, letters and text characters are selected with the and
keys.
If no text is stored, the end of text-character < flashes in the first segment when you enter these
menu items. By actuating the and key, the end of text-character moves one position to
the right and one character can be selected from the character set. The following characters
are available:

Output

The selected character is entered by actuating the key and the end of text character flashes
again. Another character can be selected with the and key. The text input is ended by
actuating the key when the end of text character flashes.

The number of characters is limited to:

- Tag number: 20 characters (8 characters in HART)
- Tag description: 20 characters (16 characters in HART)
- Tag message: 32 characters

For texts longer than 16 characters the marks < and > in the first and last segment indicate that
there are further characters to the left and/or right of the displayed text section. These are
displayed by actuating the and keys.
Deleting texts: Select the end of text character from the character set with the and key
and then actuate the key. All entries to the right of the end of text character are deleted.

Note
If the and keys are actuated continuously (finger continuously touching the glass panel),
the characters are automatically scrolled.

Manufacturer identity, menu 5.2

The serial number, MLFB order number and software version of the device can be read out in
the individual menu items.

Nominal size, menu 5.2.5

The nominal pipe size is entered in this menu item. It is not possible to change the nominal size
without the factory code.

SFIDK.PS.029.E2.02 43
6.6 Main menu: Service (menu 6)
Enter code, menu 6.1
Programming of the device by unauthorized persons can be disabled with a customer specific
code (range 0...9999) in the operating and display panel. By entering the appropriate code in
this menu item, the programming is enabled and the device settings can be changed.
- Customer code (from factory the customer code is set to “0”).

Note
- If the or key is actuated in the parameter setting level with the programming disabled,
the request for “Enter code” appears in the device display (when user code #0).
- The programming is disabled after returning to the display mode after 10 min (when user
code #0).
- Programming can be purposely disabled by entering any number, not the code number, in
this menu item (when user code #0).

Customer code, menu 6.2

The personal code with which the programming of the device can be enabled is entered or
changed in this menu item. The code is factory set to 0. The menu item is only accessible after
entering the personal code even when programming has already been enabled.

Attention! The programming is always enabled when the code = 0.

Service code, menu 6.3

The calibration data of the device are protected by a special code (service code). The
appropriate menu items are only available after entering the service code.

Reset, menu 6.4

A reset of the unit can be made without change of parameters. (Warm restart).
Totalizers will not be erased.

Control values, menu 6.5

In this menu, device-internal data used mainly for error diagnosis can be read out of up to max
4-tracks.
The displayed values in the individual menu depend on the respective application (medium).
The following data are available:
- Gain
- Amplitudes
- Trigger level
- Error %
- Time of flight - up
- Time of flight - down
- Amplitude
- Difference in time of flight (TOF)

44 SFIDK.PS.029.E2.02
 Gain, menu 6.5.1
Every transducer gain - level can be read out.
These parameters are read only values in the range 0…255.

Unused tracks will show 0.

Amplitudes, menu 6.5.2

This value shows the peak amplitude of the selected US-track in digital units from 0 … 255
which means 0…5 V.

Trigger-levels, menu 6.5.3

The trigger level is used to recognize the ultrasonic signal. The trigger-level will be calculated
from the last signal level amplitude.

Error count %, menu 6.5.4

The menu shows the ERROR COUNTER in % for each track.

Time of flight (TOF), menu 6.5.5

The time of flight is the time the ultrasonic signal takes to travel from one transducer to the
other. The time of flight is dependent on sensor size, angle, media and temperature of the
media.

Time of flight difference, menu 6.5.7

This variable is a read only value.
The time of flight difference is the real difference: TOF up – TOF down.

6.7 Main menu: Sensor parameters (menu 7)

Note
This menu 7 is not for flowmeter systems with sensors SONO 3100 and SONO 3300.
Please don’t change these values in the transmitter FUS060. They are stored from
factory side.

For SONOKIT flowmeter systems - measured values of the sensor pipe from the “ SONOKIT
- SENSOR GEOMETRY MEASURING REPORT” are used for programming the transmitter
FUS060.

Important
From factory all values having influence of the calibration date have been programmed with
nominal default values corresponding to ordered device.
Therefore new measurement data must to be entered into SITRANS FUS060 menu structure
item 7.1.

Sensor calibration, menu 7.1

Calibration choice

7.1.1 Calib. The calibration choice AUTO WET or AUTO

choice

As we can see in the menu 7.1.1 - calibration choice, the switching between WET and AUTO
have a big influence to the calibration and calculation of the flow value.
When AUTO is selected the calibration constants will be taken from geometrical data entered
from measuring report.
With automatical calibration, there are several more input parameters, which will be combined
and calculated and have an output as the calibration factor. These formula output values for track
1, 2, 3, 4 are then read only parameters which are accessible via PDM only.

SFIDK.PS.029.E2.02 45
 SONOKIT uses “AUTO” to determine the calibration constants based on input of:
- Pipe diameter
- Length from transducer front to transducer front of every track used
- Displacement of transducer from the center of pipe
- Average angle of every track used
- Length of used cable in one sound track
- Roughness
- Viscosity

Note
Automatic calibration can only be used for ordinary round shape pipes.

Nice to know:
When WET is selected, the calibration parameters will be taken from the factory calibration
process. These parameters will be stored in special WET calibration parameters (e. g. SONO
3100 and SONO 3300 sensors).

Note
Please use AUTO calibration mode for all SONOKIT systems.

Viscosity of the media, menu 7.1.2.1

7.1.2.1 Viscosity The viscosity 0.01 cm2/s 0.005 ... 5 cm2/s

The viscosity value will be used in the flow constant formula.

The viscosity is default set to 0.01 cm2/s (normal water).

Correction factor, menu 7.1.2.2

This is an user parameter that can be used to adjust the calculated flow.

Offset compenstation, menu 7.1.2.3

The offset compensation is equal to the addition of a constant flow. This can be used for service
purposes.

Cable length-time of flight, menu 7.1.2.4

The transmitter is always installed in a remote position. Therefore it is necessary to enter the
length of the sensor cable in order to compensate for the time delay occurring in the cables.
The cable length is the total length of the signal cable in one sound track. The measuring
unit of the cable length is meters. The tolerance is ±0.5 m.

Pipe geometry, menu 7.1.3

This value represent the average inside diameter of the actual pipe.

Note
This menu 7.1.3.x is not for flowmeter systems with sensors SONO 3100 and SONO 3300.
Please don’t change these values. They are stored from factory side.
For SONOKIT: Data to be entered from “SENSOR GEOMETRY MEASURING REPORT”

Roughness, menu 7.1.3.2

Roughness is the value for the inner pipe surface.
The range of this value is defined to 0.01 mm to 10.0 mm because standard Siemens sensors
have a roughness of approximately 0.4 mm.

Smooth plastic pipe 0.1 mm

Polished stainless steel pipe 0.1 mm
Standard carbon steel pipe 0.4 mm
Rusty carbon steel pipe 1...2 mm
Concrete pipe 2...5 mm

46 SFIDK.PS.029.E2.02
Tracks, menu 7.1.4
This menu is for the parameters which are for the track settings. In the following table only the
parameters for track 1 are explained.
The parameters for track 2, 3, 4 will be handled like track 1.

Note
The following menus 7.1.4.1.x.x and 7.2 are not for flowmeter systems with sensors
SONO 3100 and SONO 3300. Please don’t change these values. They are stored from
factory side.

Track 1, menu 7.1.4.1.1 and menu 7.1.4.2.1

For SONOKIT: Data to be entered from “SENSOR GEOMETRY MEASURING REPORT”
Length 1

7.1.4.1.1 Length 1 The length of the first track 0.2 m >0 m ... 8.0 m

This parameter is the distance between the ultrasonic transducers, like illustrated in the picture.
The value will be necessary to calculate the ultrasonic velocity from the time of flight and the
distance between the transducers.

Angle 1, menu 7.1.4.1.2 and menu 7.1.4.2.2

Angle of track 1.
To go in this menu is not necessary for flowmeter systems with sensors SONO 3100 and SONO
3300. These values are stored from factory side.
For SONOKIT: Data to be entered from “SENSOR GEOMETRY MEASURING REPORT”

Displacement, menu 7.1.4.1.3 and menu 7.1.4.2.3

Distance “h” between soundtrack are centre axis.

For SONOKIT: Data to be entered from “SENSOR GEOMETRY MEASURING REPORT”

If it is a 2-track SONOKIT, use same procedure for track 2.

Numbers of tracks, menu 7.2

The numbers of tracks pre-set from the factory is shown.
If necessary this can be changed to 1, 2, 3 and 4-tracks.
SFIDK.PS.029.E2.02 47
6.8 Procedure for entering data into the SITRANS FUS060 transmitter:
The FUS060 transmitter default set up enables the transmitter to be used for SONOKIT
applications or for the replacement with the FUS060 to a older ultrasonic flowmeter transmitter
type, e. g. SONO 3000). For SONOKIT with FUS060 the factory settings are according to
ordered pipe dimension.

Note
These procedure is not for flowmeter systems with FUS060 transmitter who are
delivered or calibrated together with sensors SONO 3100 and SONO 3300. Please don’t
change these values. They are stored from factory side.

The following procedure describes the necessary parameters/data to be entered and the
sequence of entering them in order to configure the transmitter correctly for a given pipe
applications:
The pipe data are taken from the “SONOKIT” measurement report or from another information
/ data sheet of the exsisting senor / calibration report.

Measurement:
1. Enter the sensor diameter (menu 7.1.3.1).
2. Choose appropriate engineering unit for flow (menu 3.1.1).
3. Enter maximum volume flow (menu 3.1.2).
4. Choose “AUTO” for calibration choice (menu 7.1.1).
5. Enter the viscosity for the media, otherwise the default value (0.01 cm2/s for water 20 °C)
will be used (menu 7.1.2.1).
6. Enter roughness of the inner surface of the sensor pipe, otherwise the default value (0.4
mm) will be used (menu 7.1.3.2) (see also chapter 8.7).
7. Enter the measured transducer distance for each track (menu 7.1.4.1.1 (track 1) and menu
7.1.4.2.1 (track 2)).
8. Enter the measured angle for each track (menu 7.1.4.1.2, (track 1) and menu 7.1.4.2.2
(track 2)).
9. Enter the measured displacement for each track (menu 7.1.4.1.3, (track 1) and menu
7.1.4.2.3 (track 2)).
10. Check the number of tracks (menu 7.2). They are pre-set from the factory according to
ordered SONOKIT).
11. Go to the service menu and check that the control values for amplitude (menu 6.5.2.X) have
a value within the interval 90 – 110.
12. Go to the service menu and check that the control values for the error counters (menu
6.5.4.X) are 0.
13. Go to the service menu and check that the control values for time-of-flight (menu 6.5.5.X)
has a stable value that may vary in the nanosecond range (for example ±10ns).
14. Make sure that 0 flow conditions are applied and thereafter the 0 point calibration procedure
is activated by use of menu 6.6.3 (“Zero trim”).
15. The calculation of the flow can be corrected by use of the customer correction factor (menu
7.1.2.2) which is a scaling factor.

Based on the entered data the transmitter is capable of measuring and calculating the actual
flow. The accuracy of the system at this stage is dependent on the entered accuracy of the
geometry data.

48 SFIDK.PS.029.E2.02
Trouble shooting 7

Eliminating process errors

Only two general groups of errors are shown in the display. “Process error” and “device error”.
Device errors describe hardware errors. Two main groups of errors are:

Measuring path disturbed The medium in the measuring line is not permeable to
sound, this applies both when the pipe is filled with gas or
is empty. The measured value on the display is set to zero.
Cable is broken detached.

Flow measurement unreliable The measured values have a very high dispersion so that
errors in the measuring evaluation or disturbances in the
flow due to cavitation, twist or inhomogenity such as
bubbles or foreign bodies.
Measured values are displayed but an “F” flashes in the
right hand corner of the display.

Error/Symptoms Diagnosis Solution/Comment

Display shows 0 flow. Pipe not filled with liquid Make sure that the pipe is filled or
A flashing “F” appears in the at least the sound path is covered
display continuously/occa- with liquid.
sionally.
Device status (menu 2.1): Cable broken/detached Make sure that the transducer
“Measurement path disturbed” cable is connected in the terminal
housing of the transmitter.
Gain (menus 6.5.1.X) for the
active tracks > 250 Make sure that the screen and
center pin is connected inside the
transducer top.

Time-of-flight (menu 6.5.5.X Permanent disturbance inside If possible, make sure that the
and 6.5.6.X) for the active the pipe transducer window inside the
tracks is not stable pipe is not damaged or that no
permanent disturbance is present.
Error counters (menu 6.5.4.X)
not equal to 0
Flow not stable. A flashing Air bubbles or particles of any Make sure that the pipe line is
“F” appears in the display kind disturbing the measurement ventilated and that the concentra-
continuously/occasionally. tion of particles is limited to a level
Device status (menu 2.1): where normal measurement with
“Unreliable flow value” the meter is possible.

Gain (menus 6.5.1.X) for the Cable partly connected Make sure that the transducer
active tracks < 250 but is not cable is connected in the terminal
stable housing of the transmitter.

Time-of-flight (menu 6.5.5.X Make sure that the screen and

and 6.5.6.X) for the active center pin is connected inside
tracks is not stable the transducer top.

Error counters (menu 6.5.4.X) Ultrasonic echoes Make sure that the entered track
not equal to 0 lengths correspond with the
measurement report.

SFIDK.PS.029.E2.02 49
 Error/Symptoms Diagnosis Solution/Comment
Device displays negative Interchange of transducer cable Make sure that the transducer
flow connections cables are connected correctly:
1A → 1A
1B → 1B
2A → 2A
2B → 2B
Wrong setting of measurement Make sure that the setting of menu
direction 3.1.5.1 is “+ direction”.
Current output does not work Internal electrical failure (open Start simulation on the current
circuit, short circuit etc.) output by use of menu 2.4.4.
The instrument for measuring the
current is coupled in series with
the output (across the terminals).
Pulse/Frequency output does Internal electrical failure (open Start simulation on the pulse/
not work circuit, short circuit etc.) frequency output by use of menu
2.4.2. The voltage probe is
coupled directly on the terminals.
Relay output does not work Internal electrical failure (open Start simulation on the relay
circuit, short circuit etc.) output by use of menu 2.4.3.
The instrument for measuring the
resistance is coupled directly on
the terminals.
Device displays 0 flow. Process flow value is very low Set the low flow cut off (menu
Device status: “OK” compared with the low flow cut 3.1.6) to 0.
off limit of the device
LCD display dark or partly Internal electrical failure (open Turn off power. Check the
dark (missing characters) circuit, short circuit etc.) connections for the power supply
PCBA and the flat cable for the
display. Start display test (menu
2.3.2) in case of partly dark display.
Operation with infrared keys Light interference Check that display is not dirty.
not possible Check that display lid is locked.

50 SFIDK.PS.029.E2.02
Maintenance and repair 8

The SITRANS F ultrasonic flowmeter is maintenance-free.

The device fuse (slow blow 1.6 A/250 VH (switch off capacity 1500 A); license: UR, CSA, VDE)
is located on the power supply board.

The following messages are output in the event of a device error or measuring error:
– The output signal selected in menu item 3.4.3 is output at the analog output.
– A message is output at digital output 1 and 2 when the outputs are configured for the alarm
message.
– The message “D” appears in the display within the display menu for device errors or the
message “F” for measuring errors.

If you send in the ultrasonic flowmeter to Siemens for repairs, please enclose a note bearing
the following information.

– Description of the measuring job

– Error description
– Chemical and physical properties of the medium
Please use the following

Warning
All residue of the medium must be removed before sending in the device. This is particularly
necessary when the medium poses a health risk such as caustic, toxic, carcinogenic,
radioactive etc.

The address is:

Siemens Flow Instruments A/S
Nordborgvej 81
DK-6430 Nordborg
Denmark

SFIDK.PS.029.E2.02 51
8.1 Technical information on the application
(please add sketch of installation)

To: From company:

Siemens Flow Instruments A/S -
A & D, SC PS 3
DK-6430 Nordborg
Tel.: 0045 74 88 52 52 Tel.:
Fax: 0045 74 49 00 66 Fax:

Liquid Chemical formula:

Name of liquid:
Concentration:
Density:
Viscosity at 20°C [mPa s]
Viscosity process
temperature
Flow measurement range
Nominal size [m]
Process temperature +180°C to –200°C
Ambient temperature (transmitter) –20°C to +50°C
Pressure Max PN 40
Gas/solid content ≥ 1% / 3%
Explosion protection

Serial-No. Menu 5.2.2

Order No. Menu 5.2.1
Software version Menu 5.2.3
Device status, error message,
frequency, ... Menu 2.1
Flow Menu 1.2
Flow velocity
Sound velocity
600 [m/s] ≤ cMedium ≤ 2000 [m/s] Menu 1.5
Ultrasonic amplitude [%] Menu 1.6
Flow velocity [m/s] Menu 1.4
Frequency output [Hz] Menu 1.7
Analog output [mA] Menu 1.8
Upper range value for flow Menu 3.1.2
Flow damping Menu 3.1.7
Low flow cut-off Menu 3.1.6
Analog output: Error signal Menu 4.1.3
Current limit Menu 4.1.2
Gain 0 .... 255 Menu 6.5.1
Trigger level 0 .... 255 Menu 6.5.3
Error count % 0 .... 100 % Menu 6.5.4
Time of flight up [ns] Menu 6.5.5
Time of flight down Menu 6.4.6
Delta TOF [ps] Menu 6.5.7
Amplitude 0 .... 255 Menu 6.5.2

52 SFIDK.PS.029.E2.02
Certificates 9
9.1 EC Declaration of Conformity

SFIDK.PS.029.E2.02 53
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9.2 ATEX

SFIDK.PS.029.E2.02 59
We have checked the contents of this manual for agreement with the hardware The reproduction, transmission or use of this document or its contents is not permitted
and software described. Since deviations cannot be precluded entirely, we cannot without express written authority.
guarantee full agreement. However, the data in this manual are reviewed regularly Offenders will be liable for damages. All rights, including rights created by patent grant or
and any necessary corrections included in subsequent editions. Suggestions for registration of a utility model or design, are reserved.
improvement are always welcomed.

Technical data subject to change without prior notice. Copyright © Siemens AG 08.2007 All Rights Reserved

Siemens Flow Instruments A/S Order no.: A5E01204521-02

Nordborgvej 81 Printed in: Denmark
DK-6430 Nordborg