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Removing

This document provides detailed instructions for replacing the swing motor on the EC480D L Volvo model, including safety warnings and specific procedures for disassembling and reassembling components. It outlines the necessary tools, torque specifications, and precautions to avoid hydraulic system issues. The total procedure time is estimated at 3 hours, and it emphasizes the importance of not reusing removed seals during reassembly.

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4 views5 pages

Removing

This document provides detailed instructions for replacing the swing motor on the EC480D L Volvo model, including safety warnings and specific procedures for disassembling and reassembling components. It outlines the necessary tools, torque specifications, and precautions to avoid hydraulic system issues. The total procedure time is estimated at 3 hours, and it emphasizes the importance of not reusing removed seals during reassembly.

Uploaded by

yosra2elhofy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Service Information

Document Title: Function Group: Information Type: Date:


Swing motor, replacing Service Information 08/05/2025
Profile:
EC480D L Volvo

Swing motor, replacing


Showing Selected Profile

Valid for serial numbers


Model Production site Serial number start Serial number stop
EC480D L Volvo

Op nbr 441-021

Total procedure time (hr): 3.00

WARNING
Risk of crushing injury.

The hydraulic system could respond slowly at low temperatures and could cause unexpected machine movements.

Operate carefully until the hydraulic system has reached operating temperature.

1. Park the machine in the service position C. See Service positions.

2. Ÿ When the engine is running, the hydraulic line is under high pressure. Stop the engine, and remove the
residual pressure inside the hydraulic line by operating the control lever smoothly for 3 ~ 4 times with ignition
switch at "ON" position.
Ÿ Remove the residual pressure inside the hydraulic tank by pressing the air breather on the hydraulic tank.
Ÿ Mount the vacuum pump on hydraulic tank, and maintain a vacuum.

NOTICE
When a hose has been disconnected, plug both the hose and the connection immediately. The hoses should be
marked for correct connection.

3. Remove the hydraulic hoses.


NOTE!
Tightening torque (1): 250 ±25.5 Nm (25.5 ±2.6 kgf m) (184 ±18.8 lbf ft)
Figure 1
Removal, hydraulic hoses (1)

4. Remove the hydraulic hoses.


NOTE!
Tightening torque (1): 120 ±12 Nm (12.2 ±1.2 kgf m) (88.1 ±11.8 lbf ft)

Figure 2
Removal, hydraulic hoses (1)

5. Remove the hydraulic hoses.


NOTE!
Tightening torque (1): 54.9 ±5.9 Nm (5.6 ±0.6 kgf m) (40.4 ±4.3 lbf ft)

Tightening torque (2): 177 ±17.7 Nm (18 ±1.8 kgf m) (130 ±13 lbf ft)

Figure 3
Removal, hydraulic hoses (1, 2)
6. Remove the hydraulic hoses.
NOTE!
Tightening torque (1): 25.5 ±2.9 Nm (2.6 ±0.3 kgf m) (18.8 ±2.2 lbf ft)

Figure 4
Removal, hydraulic hoses (1)

7. Remove the block (delay valve).


NOTE!
Disconnect at block slowly very because spring and O-ring hears block.

Figure 5
Removal, block (1)

8. Remove the swing motor mounting screws.

Figure 6
Removal, screws (1)
9. Lift the swing motor with the hoist, and lower to the workbench safely.

Figure 7
Removal, swing motor

1. Swing motor
2. Hoist

10. NOTE!
Do not reuse removed seals when reassembling.

Remove the oil filling pipe and the connectors. Install them to a new swing motor.

Figure 8

1. Oil filling pipe


2. Connectors

11. Thoroughly remove the sealing compound on swing motor and swing gearbox
Apply sealing compound to the swing motor mounting surface.
Figure 9
Applying, sealing compound

1. Sealing compound

12. Install the swing motor. See Apply Loctite #277 or equivalent locking fluid to the mounting screws.
Tightening torque screws. See Tightening torque, specifications.

13. The installation procedure is the reverse order of removal.


Tightening torque. See Swing motor, description.
NOTE!
Do not reuse removed seals when reassembling.

14. Remove the vacuum pump mounted on the hydraulic tank.

15. Bleed air from the hydraulic circuit at the swing motor before operating.

16. After completion of the work, start the engine and check for leaks.

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