Elektromotoren und

Gerätebau Barleben GmbH

Transformer Protection Relays

(Buchholz Principle)
Elektromotoren und Gerätebau Barleben GmbH

Table of contents
Page

Company history 4

1 Preface 5

2 Design features 6

3 Function 8
3.1 Gas accumulation 8
3.2 Insulating liquid loss 9
3.3 Insulating liquid flow 9

4 Tests 10

5 Type list of single-float Buchholz relays 11

5.1 Single-float Buchholz relays with threaded connection 11
5.2 Single-float Buchholz relays with flanged connection 11
5.3 Single-float Buchholz relays with flat flanged connection 12

6 Type list of double-float Buchholz relays 13

6.1 Double-float Buchholz relays with threaded connection 13
6.2 Double-float Buchholz relays with flanged connection (round) 14
6.3 Double-float Buchholz relays with flat flanged connection (round) 16
6.4 Double-float Buchholz relays with flanged connection (square) 17
6.5 Double-float Buchholz relays with geometrical flange dimensions
according to Chinese norm  17
6.6 Double-float Buchholz relays with geometrical flange dimensions
according to former French norm 18
6.7 Double-float Buchholz relays with geometrical flange dimensions
according to former British standard 19

7 Switching system design options 20

8 Technical data 21

2
9 Options/Special designs 22
9.1 Explanations to code 17A 24
9.2 Explanations to code 17B 24
9.3 Explanations to codes 23 25
9.4 Explanations to code 32 25

10 SMART-Buchholz relay 26
10.1 Explanations to code 60 - Gas volume sensor - NM series 27
10.1.1 Construction of Buchholz relay with gas volume sensor 27
10.1.2 Additional function of Buchholz relay with gas volume sensor 28
10.1.3 Analog measuring device - analog gas volume measurement 28
10.2 Explanations to code 61 - SMART Buchholz relay with temperature sensor 29
10.2.1 Construction of SMART Buchholz relay with temperature sensor 29
10.2.2 Additional function of SMART Buchholz relay with temperature sensor 29
10.3 Explanations to code 62 - SMART Buchholz relay with moisture-temperature sensor 30
10.3.1 Construction of the SMART Buchholz relay with moisture-temperature sensor 30
10.3.2 Additional function of the Buchholz relay with moisture-temperature sensor 30

11 Ordering data/Type code 31

11.1 Single-float Buchholz relays 31
11.2 Double-float Buchholz relays 32
11.3 Ordering example 33

12 Additional devices for Buchholz relays 34

12.1 Gas sampling device ZG 1.2. 34
12.2 Other additional devices for Buchholz relays 38

13 Other protection devices 40

14 Breathing Buffer Box 42

3
Elektromotoren und Gerätebau Barleben GmbH

Company history
Since its foundation the company has passed through an eventful history with regard to ownership,
affiliation and change of name associated with such development.

1863 Foundation of the company as sugar factory

1921 Development of Buchholz relay by Max Buchholz
1943 Branch of SIEMENS Magdeburg
1948 VEB Elektromotorenwerk Barleben; VEM
(state-owned firm)
1951 VEB Starkstromanlagenbau Magdeburg
(state-owned firm)
1951 Start of manufacture of Buchholz relays in Barleben
1965 Start of manufacture of monitoring relays for tap changers in Barleben
1970 VEB Elektrotechnik und Gerätebau Magdeburg; EGEM
(state-owned firm)
1980 VEB Kombinat Elektromaschinenbau Dresden
VEB Elektromotorenwerk Barleben; VEM; ELMO
(state-owned firm)
1990 VEM Antriebstechnik AG Dresden
Elektromotorenwerk Barleben GmbH; VEM; ELMO
(public limited company)
1993 Elektromotoren und Gerätebau Barleben GmbH; EMB
(privately owned company)
2005 Start of manufacture of Buchholz relays with analogue gas volume
monitoring (NM-series)
2006 Taking over the Buchholz relay production from Siemens
2009 New premises in Barleben
2015 Acquisition of the Buchholz relay production line from Koncar Croatia
2017 Start of manufacture of Buchholz relays with sensors for humidity and
temperature in oil monitoring
2022 Start of manufacture of hermetic transformer switches HTS and pressure controllers

Figure 1 - EMB company building

4
1 Preface

More than 1.7 million relays

have been sold worldwide in 70 years!
The Buchholz relay was developed in 1921 by Max Buchholz, Oberrat (senior councillor) at Preußische
Elektrizitäts-A.G. (Prussian electricity company) in Kassel. Since that time it has been an important
protection and monitoring device for insulating liquid filled transformers with conservator and choke
coils. It also allows separate monitoring of oil-filled bushings or cable terminal boxes. It is mounted in
the cooling cycle of the device to be protected and responds to faults such as gas generation, loss
of as well as high flow rates of the insulating liquid.

For transformers with hermetical closure by means of a hydro-type compensator (rubber sack) in the
conservator, the Buchholz relay can be used also a monitoring device (air cell failure relay) of the
hydro-type compensator.

The Buchholz relay is suitable for open-air as well as indoor installations.

The type diversity of the Buchholz relay is tailored to norms and standards as well as to special
customer demands. The type of relay to be used depends on the nominal rating and construction
features of the device to be protected. Our range of products permits optimum adaptation to actual
requirements.

Elektromotoren und Gerätebau GmbH (EMB GmbH) provides more than 70 years experience in
producing Buchholz relays and other protective devices for liquid-cooled and liquid-insulated devices.
It ranks today among the most distinguished manufacturers of this type of equipment.

EMB Buchholz relays are in compliance with EN 50216-2 as well as IEC 60076-22-1 and are known
for their easy operation, high reliability and extremely long life.
The functionality of the EMB Buchholz relays is given by using all conventional insulating liquids.
The functionality in combination with new insulating fluids will be tested in close cooperation with the
manufacturers.

EMB has been certified according to: DIN EN ISO 9001:2015, AEO F, Known Consignor (Airfreight
Security) and EAC. Further certifications have been awarded by well-known independent test
laboratories such as TÜV Rheinland and TZO.

Q1
certified
quality grading

Figure 2 - Certificates

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Elektromotoren und Gerätebau Barleben GmbH

2 Design features

Casing

The casing is made of weather-resistant cast aluminium alloy provided with a paint coating. It is
supplied either with flanged (Fig. 3/ Number 1) or threaded connection (Fig. 3/ No.2). The different
casing designs available are shown in Section 5 for single-float Buchholz relays and Section 7 for
double-float Buchholz relays, others are available on request.

To check the switching system for proper function, the casing is provided with sightglasses (Fig. 3/
No. 3). The sightglasses provided with scales permit reading of collected gas volume.

The relays can be provided with hinged lids (Fig. 3/ No.4) to protect the sightglasses.

1 3

4 2

Figure 3 - Figure 3 - Casing with flanged connection, left, and threaded connection, right

6
Cover

The cover is made of weather-resistant cast aluminium alloy provided with a paint coating. The upper
section of the cover accommodates the terminal box (Fig. 4/ No. 1). In front of the terminal box are
arranged the bleeding valve (Fig. 4/ No. 2) and the test key covered by a cap nut (Fig. 4/ No. 3) as well
as a plate (Fig. 4/ No. 4) with instructions for actuating the test key. The terminal box accommodates
the earth terminal (Fig. 4/ No. 5) and bushings (Fig. 4/ No. 6) for the terminals provided in the base
of the cover. The number of these bushings determines the design of the switching systems in terms
of type and quantity of the magnet contact tubes.

The terminal box is sealed by an cap (Fig. 4/ No. 7) so that it is safe to touch and protected against
pollution and water. If the cap is opened instructions for installation (Fig. 4/ No. 8) are shown e.g. the
graphic symbol and the connection diagram in working condition. The cable can be inserted through
the cable gland (Fig. 4/ No. 9).

5
9

6
1

3
2
4

Figure 4 - Top view of Buchholz relay with cap removed, left with six magnet contact tubes and
right with four magnet contact tubes

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Elektromotoren und Gerätebau Barleben GmbH

3 Function
The Buchholz relay is used for the protection and monitoring of insulated liquid-filled transformers
with expansion tank and earth leakage coils. It is installed in the cooling circuit of the unit to be
protected and reacts to faults such as gas formation, loss as well as excessive flow of the insulating
liquid with a warning or disconnection signal. This prevents devastating damage to the transformer
or even its destruction.

The Buchholz relay is installed in the pipe between the tank of the device to be protected (transformer,
reactor) and the conservator. During normal operation it is filled completely with insulating liquid.

Due to buoyancy the float of the single-float relay and both floats of the double-float relay are at their
top position.

The upper and lower switching systems form a functional unit in the single-float Buchholz relay so
that in the event of a fault the transformer is immediately disconnected from the power system.

In the following the function of a Buchholz relay is explained using the example of a double-float
Buchholz relay. If a fault occurs inside the transformer, the Buchholz relay responds as follows:

3.1 Gas accumulation

Fault: Free gas is available in the insulating liquid.

Response: The gas in the liquid moves upwards, accumulates in the Buchholz relay and displaces
the insulating liquid level. As the liquid level falls, the upper float moves downwards.

The moving float actuates a switch contact (magnet contact tube). An alarm signal is tripped.

The lower float is not affected as from a certain gas volume the gas flows through a piping to the
conservator.

Gas
Gas

Oil
Öl

Figure 5 - Gas accumulation

8
 3.2 Insulating liquid loss

Fault: Insulating liquid loss due to leakage.

Response: As the liquid level falls, the conservator, piping and Buchholz relay are emptied. First, the
top float lowers and causes an alarm signal. When now the loss of liquid continues, the lower float
sinks and actuates a switch contact so that the transformer is shut down.

Air
Luft

Oil
Öl

Figure 6 - Insulating liquid loss

3.3 Insulating liquid flow

Fault: A spontaneous incident generates a pressure wave moving in the direction of the conservator.

Response: The liquid flow reaches the damper arranged in the liquid flow. If the flow rate exceeds
the operating value of the damper, the latter moves in flow direction.

Due to this movement a switch contact is actuated so that the transformer is disconnected.

After release of the pressure wave the lower switching system returns to its starting position.

Buchholz relays manufactured by EMB are equipped with a damper held by a permanent magnet.

Oil
Öl

Figure 7 - Insulating liquid flow

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Elektromotoren und Gerätebau Barleben GmbH

4 Tests
Each Buchholz relay is provided with a works-number that is specified
on the test certificate and the name plate. The tests carried out on the
Buchholz relay are recorded in the test certificate.

- Dielectric strength test

- Leakage test
- Functional test
- Flow test.

Buchholz relays are delivered in cardboard boxes.

For each relay delivered the following documents
in the language agreed are provided:
- Operating instructions
- Test certificate.

Note: Flange gaskets are not included in the scope of delivery!

The name plate covers the following information:

type date of manufacture (week/year)

type code
serial number IP code

Figure 8 - Functional and leakage test Figure 9 - Flow test

10
5 Type list of single-float Buchholz relays
5.1 Single-float Buchholz relays with threaded connection

Type Pipe
Flange dimensions Device dimensions Weight without
(Internal description) diameter
Type of connection (mm) (mm) packing
(Former DIN DN (mm)
(kg)
designation) d1 d2 d3 d4 d5 f l h1 h2

01 Threaded
(AG 25) connection 25 - - - - 16 185 170 62 3,1
(CG 25) G 1½ “

Figure 10 - Dimensional drawing, type 01

5.2 Single-float Buchholz relays with flanged connection

Pipe
Type Flange dimensions Device dimensions
diameter Weight without
(Internal description) (mm) (mm)
Type of connection DN (mm) packing
(Former DIN
(kg)
designation) d1 d2 d3 d4 d5 f l h1 h2

02
Flange
(AF 25/6) 4-hole 25 100 75 60 12 12 185 195 62 3,6
(-)

03
Flange
(AF 25/10) 4-hole 25 115 85 68 14 16 200 205 62 4,0
(-)

Figure 11 - Dimensional drawing, type 02, 03

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Elektromotoren und Gerätebau Barleben GmbH

Pipe
Type Flange dimensions Device dimensions
diameter Weight without
(Internal description) (mm) (mm)
Type of connection DN (mm) packing
(Former DIN
(kg)
designation) d1 d2 d3 d4 d5 f l h1 h2

25
Flange
(AF 25) 4-hole 25 115 85 - M12 15 160 195 62 3,3
(-)

Figure 12 - Dimensional drawing, type 25

5.3 Single-float Buchholz relays with flat flanged connection

Pipe
Type Flange dimensions Device dimensions
diameter
(Internal description) (mm) (mm) Weight without
Type of connection DN (mm)
(former DIN packing (kg)
designation) d1 d2 d3 d4 d5 f l h1 h2

30
Flange
(AF 25/10 G) 4-hole 25 115 85 - 14 16 200 205 62 4
(-)

Figure 13 - Dimensional drawing, type 30

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6 Type list of double-float Buchholz relays
6.1 Double-float Buchholz relays with threaded connection

Pipe
Type Flange dimensions Device dimensions
diameter Weight without
(Internal description) (mm) (mm)
Type of connection DN (mm) packing
(Former DIN
(kg)
designation) d1 d2 d3 d4 d5 f l h1 h2

04 Threaded
(BG 25) connection 25 - - - - 16 185 235 90 4,2
(DG 25) G 1½ “

21 Threaded
(BG 25 S) connection 25 - - - - 16 185 235 90 3,6
(-) G 1½ “

Figure 14 - Dimensional drawing, type 04

Figure 15 - Dimensional drawing, type 21

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Elektromotoren und Gerätebau Barleben GmbH

6.2 Double-float Buchholz relays with flanged connection (round)

Pipe
Type Flange dimensions Device dimensions
diameter Weight without
(Internal description) (mm) (mm)
Type of connection DN (mm) packing
(Former DIN
(kg)
designation) d1 d2 d3 d4 d5 f l h1 h2

05
Flange
(BF 25/6) 4-hole 25 100 75 60 12 12 185 235 90 4,4
(-)

06
Flange
(BF 25/10) 4-hole 25 115 85 68 14 18 200 235 90 4,8
(DR 25)

07
Flange
(BF 50/6) 4-hole 50 140 110 90 14 12 185 235 80 4,6
(-)

08
Flange
(BF 50/10) 4-hole 50 165 125 102 18 16 195 250 80 5,9
(DR 50)

09
Flange
(BF 80/10) 4-hole 80 200 160 138 18 15 195 265 80 6,2
(-)

24
Flange
(BF 80/6) 4-hole 80 190 150 130 18 15 195 260 80 6,0
(-)

Bild 16 - Dimensional drawing, type 05, 06, 07, 08, 09, 24

14
 Type Pipe
Flange dimensions Device dimensions Weight without
(Internal description) diameter
Type of connection (mm) (mm) packing
(Former DIN DN (mm)
(kg)
designation) d1 d2 d3 d4 d5 f l h1 h2

23
Flange
(BF 25/10 S) 4-hole 25 115 85 68 14 18 200 235 90 4,4
(-)

Figure 17 - Dimensional drawing, type 23

Type Pipe
Flange dimensions Device dimensions Weight without
(Internal description) diameter
Type of connection (mm) (mm) packing
(Former DIN DN (mm)
(kg)
designation) d1 d2 d3 d4 d5 f l h1 h2

26
Flange 18
(BF80/10/8) 8-hole 80 200 160 138
M16
15 195 265 80 6,2
(DR 80)

Figure 18 - Dimensional drawing, type 26

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Elektromotoren und Gerätebau Barleben GmbH

6.3 Double-float Buchholz relays with flat flanged connection (round)

Pipe
Type Flange dimensions Device dimensions
diameter Weight without
(Internal description) (mm) (mm)
Type of connection DN (mm) packing
(Former DIN
(kg)
designation) d1 d2 d3 d4 d5 f l h1 h2

27
Flange
(BF 80/10/8 G) 8-hole 80 200 160 - 18 18 195 265 80 6,2
(DR 80

170
80

M16
d5

R1
h1
h2

43

f d1
l d3
d2

Figure 19 - Dimensional drawing, type 27

Pipe
Type Flange dimensions Device dimensions Weight
diameter
(Internal description) (mm) (mm) without
Type of connection DN (mm)
(Former DIN packing
designation) d1 d2 d3 d4 d5 f l h1 h2 (kg)

28
Flange
(BF 80/10 G) 4-hole 80 200 160 - 18 18 195 265 80 6,2
(-)

31
Flange
(BF 25/10 G) 4-hole 25 115 85 - 14 20 200 235 90 4,8
(DR 25)

Figure 20 - Dimensional drawing, type 28, 31

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 6.4 Double-float Buchholz relays with flanged connection (square)

Type Pipe
Flange dimensions Device dimensions Weight without
(Internal description) diameter
Type of connection (mm) (mm) packing
(Former DIN DN (mm)
(kg)
designation) d1 b d3 d4 d5 f l h1 h2

10 Flange
(BF 80/Q) square 80 125 132 - 18 20 200 235 80 5,0
(DQ 80) 4-hole

Figure 21 - Dimensional drawing, type 10

6.5 Double-float Buchholz relays with geometrical flange dimensions

according to Chinese norm
Suitable for connection to Chinese butterfly valves (square flange). Other types on request.
Pipe
Type Flange dimensions Device dimensions Weight without
diameter
(Internal description) Type of connection (mm) (mm) packing
DN (mm)
(Chinese designation) (kg)
d1 b d3 d4 d5 f l h1 h2

62 Flange
(BC 50) square 50 125 125 - 14 15 185 230 80 5,0
(QJ 50) 4-hole

63 Flange
(BC 80) square 80 160 160 - 18 15 185 245 80 5,0
(QJ 80) 4-hole

Figure 22 - Dimensional drawing, type 62, 63

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Elektromotoren und Gerätebau Barleben GmbH

6.6 Double-float Buchholz relays with geometrical flange dimensions

according to former French norm

Pipe
Type Flange dimensions Device dimensions Weight without
diameter
(Internal description) Type of connection (mm) (mm) packing
DN (mm)
(Former french norm) (kg)
d1 d2 d3 d4 d5 f l h1 h2

41
Flange
(NF 25) 4-hole 25 115 85 - 14 8 240 235 90 4,2
(NF 25)

42
Flange
(NF 50) 4-hole 50 165 125 - 18 15 240 250 80 5,1
(NF 50)

43
Flange
(NF 80) 4-hole 80 200 160 - 18 15 240 265 80 5,5
(NF 80)

Figure 23 - Dimensional drawing, type 41, 42, 43

18
 6.7 Double-float Buchholz relays with geometrical flange dimensions
according to former British standard

Pipe
Type Flange dimensions Device dimensions Weight without
diameter
(Internal description) Type of connection (mm, in) (mm) packing
DN (mm)
(Former British norm) (kg)
d1 b/d2 d3 d4 d5 f l h1 h2

51 Flange
76 72 - M10 - 127 235 90
(BS 25) square 25 2,99 2,83 - M10 - 5 9,25 3,54
3,7
(BS 25) 4-hole

52 Flange
140 110 - 12 12 185 235 80
(BS 50) round 50 5,51 4,33 - 0,47 0,47 7,28 9,25 3,15
4,8
(BS 50) 6-hole

53 Flange
160 130 - 12 13 185 240 80
(BS 80) round 80 6,30 5,12 - 0,47 0,51 7,28 9,45 3,15
5,0
(BS 80) 6-hole

Figure 24 - Dimensional drawing, type 51

Figure 25 - Dimensional drawing, type 52, 53

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Elektromotoren und Gerätebau Barleben GmbH

7 Switching system design options

Magnet contact tubes are used as switching elements. These are normally-open (NO), normally-
closed (NC) and change-over (CO) contacts. The magnet contact tube design can be derived from
the last digits of the type code. For coding, see Ordering data/Type code under Section 11.

The inner side of the cap accommodates a plate with the graphic symbol and the connection
diagram. The schemes show the switching systems in their neutral position. The neutral
position is the operating condition when the Buchholz relay is filled with insulating liquid up
the required level and the device to be protected operates without any fault.

20
8 Technical data
The technical data listed in table named below are applicable to all Buchholz relays in standard
version manufactured by EMB. EMB Buchholz relays are in compliance with DIN EN 50216-2 as
well as IEC 60076-22-1.

Parameter Data Notes

Voltage AC 5 V - max. 250 V
DC 5 V - max. 250 V
Current AC 0.01 A - max. 6 A Cos φ > 0.5
DC 0.01 A - max. 6 A L/R < 40 ms
Switching capacity AC max. 1500 VA
DC max. 1250 W
Dielectric strength AC 2500 V Between electric circuit and earth
AC 2000 V (normally-open contact, Between open contacts
normally-closed contact)
AC 1000 V (change-over contact)
Temperature range:
- Ambient temperature - 40 °C to + 55 °C Climatic testing acc. to
- 40 °F to + 131 °F DIN EN 60068-2-78
- Operating range
* Temperature of the insulating liquid - 40 °C to + 115 °C Others on request
- 40 °F to + 239 °F

Till + 135 °C requires type code 21

* Viscosity of the insulating liquid 1 mm2/s to 1100 mm2/s

Insulating liquid Mineral oil Others on request
Resistance against vibration Vibration: 2-200 Hz, 2 g Acc. to class 4M6 following
Shock: 25 g, 6 ms DIN EN 60721-3-4
Resistance to pressure 0.25 MPa
Resistance to vacuum < 2.5 kPa
Insensitivity to magnetic fields 25 mT Static magnetic field of any
direction and polarity
Switching system:
- Switching element Magnet contact tube
- Damper Held by magnets

Response time of damper < 0.1 s

Response of switching system in
case of:
- Gas accumulation 200 cm3 to 300 cm3 Others on request

- Insulating liquid flow Min. 0.65 to max. 3.00 m/s ± 15% For possible data see Ordering
Pipe diameter DN of data/Type code under Section 11
25 mm, 50 mm or 80 mm Others on request

Cable gland M20x1.5; M25x1.5 For more see under point 9

Nominal installation position 0° to 5° Ascending towards conservator
IP code IP 56 Others on request
Casing colour Two-component texture paint On polyurethane basis

Options available are specified in tables of Section 9. These special designs are coded using the
respective code when ordering Buchholz relays.
More options on request available.

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Elektromotoren und Gerätebau Barleben GmbH

9 Options/Special designs

Cable gland *
Explanation Code
M20x1,5: 1 cable gland and 1 dummy plug 1
M25x1,5: 1 cable gland and 1 dummy plug 2
M20x1,5: 2 cable glands 3
M20x1,5: 2 cable glands plus 1 additional dummy plug 3B
M25x1,5: 2 cable glands 4
M25x1,5: 2 cable glands plus 1 additional dummy plug 4B
M20x1,5: 1 Harting connector and 1 dummy plug 5
1/2“ NPT: 1 cable gland and 1 dummy plug 6
1/2“ NPT: 2 cable glands 7
Cable gland: Special request 9
Sensors (only double-float Buchholz relays)
Gas volume sensor - NM series
60
(Note: Explanations to code 60)
Temperature sensor
61
(Note: Explanations to code 61)
Moisture-temperature sensor
62
(Note: Explanations to code 62)
Casing colour *
Casing colour RAL 7001 (silver-grey) 41
Casing colour RAL 7033 (cement-grey) 44
Casing colour RAL 7038 (agate-grey) 45
Casing colour RAL 7035 (light-grey) 46
Casing colour RAL 9002 (grey-white) 48
Casing colour RAL 7032 (siliceous-grey) 49
Climate-proof version/IP code
Climate-proof version for extreme frigid open-air conditions below - 40 °C 34
Climate-proof version for Offshore 36
IP code 66 39
IP code 67 39B
Insulating liquid
Insulating liquid silicone oil 20
Insulating liquid based on ester 21
Equipment
Metal plate 15
With oil drain plug (only double-float Buchholz relays) 28
With premounted Harting connector
(The option is indicated by a letter after the code. 59
For further information, please ask for special reference material.)
Switching system
Upper switching system equipped with two magnet contact tubes 35
Lower switching system equipped with two magnet contact tubes 25
Upper and lower switching system each equipped with two magnet contact tubes 33

* Mandatory order data, for other mandatory data see Section 12.

22
Lower switching system equipped with three magnet contact tubes 99
Upper switching system equipped with two magnet contact tubes,
55
Lower switching system equipped with three magnet contact tubes
Upper and lower switching system each equipped with three magnet contact tubes 77
Lower switching system equipped with four magnet contact tubes 88
Upper switching system equipped with two magnet contact tubes, 89
Lower switching system equipped with four magnet contact tubes
Two-level gas alarm system 17A
(only double-float Buchholz relays, Note: Explanations to code 17A)
Separate disconnection
17B
(only double-float Buchholz relays, Note: Explanations to code 17B)
Testing of the switching systems by means of compressed-air and test key
32
(only double-float Buchholz relays, Note: Explanations to code 32)
Damper held in response position
23
(only double-float Buchholz relays, Note: Explanations to code 23)
Solid floats (Insulating liquid flow max. 1,50 m/s ± 15%) 16
Alarm for gas accumulation between 250 and 300 cm³ 18
Special request
Special design approved by RWE, Germany 24
Special design approved by E.ON, Germany 24B
Special design approved by LEAG, Germany 24C
Special request (on special agreement with customer) 29

For engineering reasons the following special designs cannot be combined in the same device:

60 61 62 34 36 39 39B 20 21 15 28 59 35 25 33 99 55 77 88 89 17A 17B 32 23 16 18

60
61
62
34
36
39
39B
20
21
15
28
59
35
25
33
99
55
77
88
89
17A
17B
32
23
16
18

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Elektromotoren und Gerätebau Barleben GmbH

9.1 Explanations to code 17A

Gases formed in the transformer rise to the conservator. In this way gases are collected in the
Buchholz relay. When a certain volume is reached, the gases generate an alarm signal. This special
design informs the transformer operator much earlier about a gas accumulation.

With the two-level gas alarm system in combination with normally open contacts, the first warning
occurs at a gas volume of 100 - 200 cm³ and the second warning at a gas volume of 250 - 300 cm³.
With the two-level gas alarm system in combination with normally closed contacts, the first warning
is given at a gas volume of 200 - 250 cm³ and the second warning at a gas volume of 300 - 350 cm³
for design reasons.

9.2 Explanations to code 17B

A shutdown of the transformer by the Buchholz relay occurs as standard either in case of loss of the
insulating liquid or too strong a current.
With the solution of the „separate disconnection“, the operator is now able to differentiate between
the two causes of faults.
In the case of disconnection due to loss of insulating fluid, both the warning contacts and a
disconnection contact react (Fig. 26).
If the flow rate is too high, only the disconnection contacts react (Fig. 27).
For separate disconnection, at least two contacts are necessary for the lower switching system.

Luft
Luft Öl
Öl

Öl
Öl

Alarm Alarm

Disconnection Disconnection

Figuer 26 - Reacting contacts in case of loss of Figure 27 - Reacting contacts in case of to high
insulating liquid insulating liquid flow

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 9.3 Explanations to codes 23

Buchholz relays with the feature „damper held in response position“ are designed such that the
damper after it was operated due to an unacceptable high flow rate of the insulating liquid is locked in
its position and, hence is kept in this position even after the flow rate has been reduced. This means
that the signal generated is maintained.
The damper has to be unlocked manually by turning the test key anticlockwise. When unlocking
the damper, also check the insulating liquid level in the Buchholz relay. Bleed the Buchholz relay,
if required.

9.4 Explanations to code 32

For Buchholz relays provided additionally with an air nipple (code 32), the mechanical function of the
two switching systems can be tested by means of test key (Fig. 28/ No. 1), and the upper switching
system (alarm) can be tested by pumping in air via the bleeding valve (Fig. 28/ No. 2) using a
suitable test pump. Additionally, the switching systems can be tested pneumatically. To this end, air is
supplied via an air supply nipple (Fig. 28/ No. 3) provided with a check valve. Perform the test while
the Buchholz relay is filled with insulating liquid up to the required level.
Pneumatic test of the upper switching system (alarm) using compressed air:
Air is introduced slowly into the Buchholz relay through the air supply nipple and the pipe air until
the alarm contact is made when the upper float is lowered.
Pneumatic test of the lower switching system (disconnection) using compressed air:
Through the air supply nipple and the pipe air is applied suddenly to the damper. When the damper
responds the disconnection contact is made.
After any test using air, bleed the Buchholz relay through the bleeding valve.
This special design of EMB GmbH combines the requirement of functional testing using compressed
air according to the former British standard B.E.B.S. T2 of 1966 and of functional testing using the
test key according to DIN EN 50216-2 as well as IEC 60076-22-1.

2 3 1

Figure 28 - Cover with additional air supply nipple

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Elektromotoren und Gerätebau Barleben GmbH

10 SMART-Buchholz relay
In addition to the standard function of the Buchholz relay, i.e. a mechanical switching mechanism
responds to the release of gas, oil surge or complete loss of oil, the sensor technology offers a
number of useful functions allowing extended and reliable monitoring of the transformer.
The Buchholz relay can be equipped with the following sensors:
• Gas volume sensor - NM series (Fig. 29/ No. 1)
• Temperature sensor (Fig. 29/ No. 2)
• Moisture-temperature sensor (Fig. 29/ No. 3)

These allow permanent monitoring of gas generation, water in oil and temperature so that transformer
defects can be detected and corrective measures taken at an early time and finally the transformer
life extended.

Additional function of the Standard function of

SMART-Buchholz relay the Buchholz relay

see under point 8

DC 24 V

V (4 ... 20 mA) 1

%rH (4 ... 20 mA) Floating contacts

T (4 ... 20 mA)

%rH, T (RS485) Alarm

T (Pt1000)
Disconnection
3
2

Monitoring system

Analog values: Digital values:

• Gas volume (V) • Alarm, Disconnection (ON/OFF)

• Relative moisture (%rH) • Relative moisture (%rH)
• Temperature (T) • Temperature (T)

Figure 29 - Additional functions of the SMART-Buchholz relay

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 10.1 Explanations to code 60 - Gas volume sensor - NM series

10.1.1 Construction of Buchholz relay with gas volume sensor

With floats, damper and their electromechanical functions the Buchholz gas relay with gas volume
sensor has the same principal construction as the standard Buchholz relay.

It is equipped additionally with a gas volume sensor and is fitted with metal name plates as standard.
A shielded connection cable with a length of 25 m, with a open cable end is supplied ex works. The
probe is installed in the cover of the Buchholz relay. The cap of the terminal box accommodates
the electronic amplifier of the measuring device. A shielded cable with plug connector connects the
probe and amplifier of the measuring system. Voltage supply of the system and pick off of the output
signal are through a shielded connecting cable.

Figure 30 shows the arrangement of the measuring probe using the example of the type 26
(BF 80/10/8) Buchholz relay. It further shows that with the exception of the cover and cap of the
terminal box which are higher by approx. 40 mm, the mounting dimensions of the relay have not
changed. This means that relays with analog measuring device can be installed in existing systems.

Figure 30 - Buchholz relay type 26 with gas volume sensor – NM series

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Elektromotoren und Gerätebau Barleben GmbH

10.1.2 Additional function of Buchholz relay with gas volume sensor

The standard Buchholz relay detects unsolved gases in the insulating liquid and generates a signal
indicating the presence of gases when the specified threshold is exceeded, i.e. up to a certain gas
volume no signal is generated. It does not allow conclusions with regard to the time of generation of
gases.

The time of the generation of unsolved gases in the insulating liquid is a significant criterion for the
evaluation of the defect. The composition and volume of the fault gases depend on the type and
energy content of the defect leading to the generation of gases. Spontaneous and high-energy
faults cause significant gas volumes within a short period of time whilst minor and low-energy faults
produce low gas volumes.

Continuous and analog measurements in the Buchholz relay by the gas volume sensor supply
information about the development of unsolved gases which allow early evaluation of the defect.

The additional function is realised by a gas volume sensor with capacitive action. The supply voltage
of this component is 24 V DC provided by the user. The output signal is a current signal of 4 to 20 mA
DC. Processing of the information supplied by this standardised signal is the user’s responsibility.

10.1.3 Analog measuring device - analog gas volume measurement

The measured value is based on capacity changes of the measuring probe caused by variation of
the insulating liquid level in the Buchholz relay.

Gas volumes between 50 and 300 cm³ are measured analogously. The design of the device does not
allow precise measurement of lower gas volumes. Due to the response of the top switching system
volumes in excess of the above need not be measured and cannot be measured because of the
design of the Buchholz relay (higher gas volumes are diverted to the conservator). The operating
point of the top switching system (top float) is a gas volume between 200 and 300 cm³.

Fault: The insulating liquid contains unsolved gas.

Reaction: The gas in the liquid moves upwards, accumulates in the Buchholz relay and displaces
the insulating liquid. This causes the insulating liquid level to fall. As the filling level changes, the
capacity of the measuring probe changes. An analog current signal is generated that corresponds to
the extent of the capacity variation.

It should be noted that for design reasons the current value of the probe remains relatively constant
up to a gas volume of approx. 50 cm³. It is only when the current signal becomes smaller and hence
the calculated gas volume increases clearly, that the actual volume can be derived from the course
of the characteristic of the analog measuring system.

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 10.2 Explanations to code 61 - SMART Buchholz relay with temperature sensor

10.2.1 Construction of SMART Buchholz relay with temperature sensor

With floats, damper and their electromechanical functions the Buchholz relay with temperature
sensor has the same principal construction as the standard Buchholz relay.

The double-float Buchholz relay equipped with a temperature probe is identified by code 61. The
sensor is a temperature-dependent Pt1000 resistor in a stainless steel casing. The temperature
probe is fitted in the lower casing area next to the sightglass. Connection is by a shielded cable with
plug connector.

Figure 31 shows the arrangement of the temperature probe using the example of the type 26 (BF
80/10/8) Buchholz relay. The Buchholz relay with temperature sensor can be installed in existing
systems.

Figure 31 - Buchholz relay type 26 with temperature sensor

10.2.2 Additional function of SMART Buchholz relay with temperature sensor

The temperature sensor monitors the insulating liquid temperature in the Buchholz relay continuously.
The common Pt1000 resistance sensor type allows straightforward integration in the monitoring
system of the transformer. Via a shielded connector the temperature sensor is connected (two-wire
technology) to a signal transducer to be provided by user.

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Elektromotoren und Gerätebau Barleben GmbH

10.3 Explanations to code 62 - SMART Buchholz relay with moisture-temperature sensor

10.3.1 Construction of the SMART Buchholz relay with moisture-temperature sensor

With floats, damper and their electromechanical functions the Buchholz relay with moisture-
temperature sensor has the same principal construction as the standard Buchholz relay.

With the double-float Buchholz relay the lower sightglass is replaced by the combined water in oil
and temperature sensor. The sensor is provided with two analog outputs and one digital RS 485
output for serial communication via the Modbus protocol. Voltage supply of the sensor, reading out
of measured values as well as serial communication are via the shielded connecting cable.

Figure 32 shows the arrangement of the sensor using the example of the type 26 (BF 80/10/8)
Buchholz relay. To allow installation, the sightglass of the Buchholz relay on the sensor side must
not be provided with a cover. Use of the sensor leads to a greater installation depth of the relay.
Nevertheless the relay can be installed in existing systems.

The combined humidity-temperature sensor can be

selected in three different models:
• Standard version
• High temperature version
• Offshore version

The individual sensors are again available in

numerous versions and must be specified by the
customer using an additional form.

For further information, please request specific

documentation.

Figur 32 - Buchholz relay type 26 with moisture-temperature sensor

10.3.2 Additional function of the Buchholz relay with moisture-temperature sensor

The measuring device is a combined sensor measuring water content and temperature of transformer
oil. Measurement is performed independent of type and age of oil and its additives. The water content
can be expressed as water activity, relative saturation or as an absolute value. The temperature
range is scalable.

The risk of free water generation can be derived directly from both measured values.

The supply voltage of this component is 24 V DC and made available by user. Measured data output
is via either an analog signal (0(4) ... 20 mA) or a digital signal (RS-485 with Modbus RTU). The
device can also be parameterised via a digital interface.

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11 Ordering data/Type code
For placing orders, please, use the following key:

11.1 Single-float Buchholz relays

XX X. XX. XX. XX 0 X

Type
(see Section 5)

Options/Special designs
(see Section 10) ascending sequence

Damper setting (± 15%)

01 = 0.65 m/s
02 = 1.00 m/s
03 = 1.50 m/s
04 = 2.00 m/s

0 = not occupied

Contact setting of
switching system
1 = one NO contact
2 = one NC contact
3 = two NO contacts
4 = two NC contacts
5 = one NO and one NC contact
6 = one CO contact Legend:
7 = two CO contacts NO = normally-open contact
8 = one NO and one CO contact NC = normally-closed contact
9 = three NO contacts CO = change-over contact

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Elektromotoren und Gerätebau Barleben GmbH

11.2 Double-float Buchholz relays

XX X. XX. XX. XX X X

Type
(see Section 6)

Options/Special designs
(see Section 9) ascending sequence

Damper setting (± 15%)

01 = 0,65 m/s 03 = 1,50 m/s
18 = 0,80 m/s 17 = 1,60 m/s
02 = 1,00 m/s 15 = 1,80 m/s
10 = 1,10 m/s 04 = 2,00 m/s
11 = 1,20 m/s 05 = 2,50 m/s
13 = 1,30 m/s 06 = 3,00 m/s
16 = 1,35 m/s 08 = 5,00 m/s
14 = 1,40 m/s

Contact setting of
upper switching system
(Alarm)
1 = one NO contact
2 = one NC contact
3 = one CO contact
4 = two NO contacts
5 = one NC and one NO contact
6 = two NC contacts
7 = two CO contacts
9 = three NO contacts

Contact setting of
lower switching system (Disconnection)
1 = one NO contact
2 = one NC contact
3 = two NO contacts
4 = two NC contacts
5 = one NO and one NC contact
6 = one CO contact
7 = two CO contacts
8 = one CO and one NO contact
9 = three NO contacts Legend:
A = three CO contacts NO = normally-open contact
B = four NO contacts NC = normally-closed contact
C = three NC contacts CO = change-over contact

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 11.3 Ordering example

You need a double-float Buchholz relay of type 10 (BF 80/Q) with one cable gland of M20 x 1.5
and one dummy plug. The damper should respond at a insulating liquid flow of 1.50 m/s. The upper
switching system should be equipped with one switching element (magnet contact tube) and the
lower with two switching elements (magnet contact tubes). The upper switching element should be
designed as one normally open contact, and the lower as two normally open contacts. The device
should be delivered in colour RAL 7033 and should have one oil drain plug. Based on the data of
section 9 the relay ordered has the following

Type code: 10-1.25.28.44.-0313

Explanation: 10 = Double-float Buchholz relay type 10 (BF 80/Q)

1 = M20x1.5: 1 cable gland and 1 dummy plug
25 = Lower switching system equipped with 2 magnet contact tubes
28 = With oil drain plug
44 = Casing colour RAL 7033 (cement-grey)
03 = Damper setting: 1.50 m/s ± 15 %
1 = Contact setting of upper switching system: 1 NO
3 = Contact setting of lower switching system: 2 NO

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Elektromotoren und Gerätebau Barleben GmbH

12 Additional devices for Buchholz relays

12.1 Gas sampling device ZG 1.2.

The gas sampling device (Fig. 33/ No. 1) is

mounted on the transformer and connected
to the Buchholz relay by means of a pipe
(Fig. 33/ No. 2).
3
It allows sampling of the relay gas at normal
operating level.

The gas sampling device is provided

additionally with a sightglass cover (Fig. 37). 2

The length of the pipe can be selected by the

customer (see technical data of gas sampling
device ZG 1.2).
1
The device can be delivered with a lockable
box (Fig. 35) and with a flexible PTFE pipe
with a braiding made of stainless steel.
Figure 33 - Mounting of the gas sampling device ZG 1.2.

Figure 34 - Gas sampling device ZG 1.2. Figure 35 - Gas sampling device ZG 1.2.
in lockable box (without padlock)

Figure 36 - Pipe of gas sampling device ZG 1.2. Figure 37 - Sightglass cover for gas sampling device ZG 1.2.

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Technical data of gas sampling device ZG 1.2.:

Parameter Data Notes

Gas outlet opening G 1/8“ Others on request
Oil outlet opening G 1/8“ Others on request
Temperature range:
- Ambient temperature - 40 °C to + 55 °C
- 40 °F to + 131 °F
- Operating range
* Temperature of the insulating liquid - 40 °C to + 115 °C Others on request
- 40 °F to + 239 °F

* Viscosity of the insulating liquid 1 mm2/s to 1100 mm2/s

Weight without piping 2,2 kg
Dimensions of pipe Ø 6x1 copper Others on request
Length of pipe max. 25 m As requested by customer
Casing colour Powder coating On polyester resin basis

Figure 38 - Dimensional drawing, type ZG 1.2.

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Elektromotoren und Gerätebau Barleben GmbH

Special designs of gas sampling device ZG 1.2.:

Casing colour
Explanation Code
Casing colour RAL 7001 (silver-grey) 41
Casing colour RAL 7033 (cement-grey) 44
Casing colour RAL 7038 (agate-grey) 45
Casing colour RAL 7035 (light-grey) 46
Casing colour RAL 9002 (grey-white) 48
Casing colour RAL 7032 (siliceous-grey) 49
Equipment
Metal plate 15
Climate-proof version
Climate-proof version for extreme frigid open-air conditions below - 40 °C 34
Climate-proof version for Offshore 36
Insulating liquid
Insulating liquid silicone oil 20
Insulating liquid based on ester 21
Climate-proof version/IP code
Climate-proof version for extreme frigid open-air conditions below - 40 °C 34
Climate-proof version for Offshore 36
Special request
Special request (on special agreement with customer) 29
Box
Without box 0
With box 1

36
Ordering data/Type code of gas sampling device ZG 1.2.

90 XX. XX. X XX,XXm

Type for ZG 1.2.

Special designs (see page 36)

0 = Without box
1 = With box

Length of pipe in meters

Ordering example of gas sampling device ZG 1.2.:

Type code: 90-34.44.-0-10,00m

Explanation: 90 = Gas sampling device ZG 1.2.

34 = Climate-proof version for extreme frigid open-air conditions below - 40 °C
44 = Casing colour RAL 7033 (cement-grey)
0 = Without box
10,00m = Length of pipe 10,00m

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Elektromotoren und Gerätebau Barleben GmbH

12.2 Other additional devices for Buchholz relays

Buchholz gas sampler BGS

The Buchholz gas sampler provides a safe method of taking and

transporting gas samples from the Buchholz relay or the gas sampling
device. Its capacity is 100 ml.

Buchholz gas testers BGT 4.1 and BGT 4.2

The Buchholz gas tester is used to measure and analyse the free gases
in the oil which have accumulated in the Buchholz relay.
The BGT 4.1 is used to measure the hydrogen concentration in the
Buchholz gas.
The BGT 4.2 allows the measurement of hydrogen, carbon dioxide,
carbon monoxide, total hydrocarbon and ethyne concentrations in the
Buchholz gas.
A BGS is included in the scope of delivery.

Gas testing device ZG 3.1.

The gas testing device is used to test the gas accumulated in the
Buchholz relay. It can be installed either directly on the bleeding valve of
the Buchholz relay or on the gas outlet tap of the gas sampling device.
The Buchholz gas flows through two different chemical solutions and
its colour reactions indicate the nature of the fault.
Use of the gas testing device is no substitute for a gas chromatographic
analysis.

For further information on the additional devices, please ask for special reference material.

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 Reflux lock ZG 4.1.

The device prevents insulating liquid from flowing into the gas testing
device. The device is installed between the Buchholz relay or gas
sampling device and the gas testing device.

Test pump ZG 5.1., ZG 5.2. and ZG 5.3.

The test pump checks the functioning of the upper switching system
(alarm) of the Buchholz relay by pumping in air. The test can be
performed directly on the Buchholz relay. For that purpose, the test
pump is connected to the bleeding valve of the Buchholz relay. When
the test is performed via the gas sampling device, the test pump is
connected to the gas outlet tap of the gas sampling device.

- ZG 5.1. manually operated

- ZG 5.2. pedal-operated

- ZG 5.3. manually operated

Oil sampling device ZG 6.1.

The oil sampling device is connected to the Buchholz relay via a pipe
and is used to take oil samples from the Buchholz relay (suitable for
use with Buchholz relays with an oil drain plug). The pipe is supplied to
the customer’s specifications.

For further information on the additional devices, please ask for special reference material.

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Elektromotoren und Gerätebau Barleben GmbH

13 Other protection devices

Buchholz relay for use in rail vehicles

Type 22 (BB 25)

Pipe diameter DN: 25 mm (1“)
Type of connection: threaded

as well as

Type 04 (BG 25)

Type 21 (BG 25 S)
Type 06 (BF 25/10)
Type 08 (BF 50/10) u.a.

Monitoring relay for tap changers

Type 12 (ÜRF 25/10)

Type 15 (ÜRF 25)
Type 16 (ÜRF 25/10-26)

The monitoring relay for tap changers, also known as the protection
relay for tap changers or oil flow relay, is a monitoring device for
insulating liquid-filled tap changers with conservator. It protects the
tap changer and the transformer from damage. The monitoring relay
responds to excessive oil flow in the direction of the conservator and
generates a signal disconnecting the tap changer and the transformer
immediately from voltage supply.

Pipe diameter DN: 25 mm (1“)

Type of connection: flanged

For further information on the additional devices, please ask for special reference material.

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 Gas relay for transformers

Type 80 (CF 38)

Due to its specific design, the gas relay is especially suitable for use
on hermetically sealed transformers. Mounted on the transformer
tank, the gas relay can be completely filled via an oil filler neck and
thus monitors the oil level reliably. Optionally integrated pressure
switches as well as a temperature sensor provide additional significant
monitoring options for the transformer.

Furthermore, the gas relay can also be used on open-type

transformers with conservator. On the one hand it serves as an air
cell failure relay monitoring the hydro-type compensator (rubber bag)
in the conservator and, on the other hand, the gas relay can also be
used on the transformer cover.

Pipe diameter DN: 38 mm

Type of connection: flange

Oil Flow Indicator

Type 13 (SG 25)

Type 11 (SF 25)
Type 14 (SF 25/10)

The oil flow indicator is a protective relay monitoring the circulating

oil lubrication or cooling on machines and transformers. It indicates
faults in the circulating oil system and/or shuts the equipment down
to avoid damage.

The oil flow indicator operates at a very low service pressure and
can therefore be installed even in oil return pipes where the oil flow is
caused by the oil pipe gradient.

Pipe diameter DN: 25 mm (1“)

Type of connection: flanged or threaded

For further information on the additional devices, please ask for special reference material.

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Elektromotoren und Gerätebau Barleben GmbH

HermeticTransformerSwitch HTS

Type HTS 1.0

Type HTS 1.1

The hermetic transformer switch HTS is mainly used on hermetically

sealed transformers and is mounted on the main tank.
As soon as the HTS has been completely filled with insulating liquid,
it reliably monitors the oil level of the transformer and triggers a signal
in the event of an incident.
Optionally, up to two integrated pressure switches provide an
additional monitoring function.

Pressure controller

Type 97

The pressure controller is designed for precise and long-life

monitoring of the transformer pressure and can be easily mounted on
the transformer.
Up to two pressure switches can be connected at once via an adapter
and provide two independent switching points.
The switching pressure is pre-set at the factory and can be selected
between 0.2 and 0.5 bar according to specification.

14 Breathing Buffer Box

Breathing buffer box G3B

to extend the life of transformers

Ageing of the transformer’s insulation system is accelerated by oxygen

dissolved in oil. With open-type transformers oxygen consumed is
replenished from the atmosphere. This longtime effect has negative
implications.

The breathing buffer box (G3B) inserted in the transformer’s breathing

line upstream of the dessicant layer is deemed to solve this problem.
This ensures hermetical sealing of the transformer.

For further information on the additional devices, please ask for special reference material.

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43
 Elektromotoren und
Gerätebau Barleben GmbH

Hamburg

EMB GmbH
Otto-von-Guericke-Allee 12
D-39179 Barleben | Germany Hannover
Barleben Berlin
Magdeburg

Phone: +49 39203 790

Fax: +49 39203 5330 Köln Leipzig

Email: [email protected]
Frankfurt
Website: www.emb-online.de
www.buchholzrelay.com

München

Due to technical improvement of our products, the information contained in this catalogue is subject to change without notice. We would
like to apologize for printing errors which have not been found despite intensive proof-ready. We assume no liability for such errors. Thank
you for your understanding.

Edition: Catalogue Buchholz relays KA 01/01/23/02 English