Technical Proposal

Detail of the Document: Solar PV System for Continuous Load of 24Vdc 850W and 1000W Load

Issue No. AMENDMENTS AUTH. CHKD. APPR.

1.0 Technical Proposal – System Description Sameer Devraj Sanoj

 INDEX

I. COMPANY PROFILE.................................................................................................................................. 3
I.1. CONERGY ENERGY SYSTEMS INDIA PVT LTD (FORMERLY KNOW AS SUNTECHNICS ENERGY SYSTEMS PVT.
LTD) 3
II. AIM OF THE DOCUMENT ......................................................................................................................... 4
III. SYSTEM DESCRIPTION............................................................................................................................ 4
III.1. STAND ALONE SPV POWER SYSTEM: HOW IT WORKS............................................................. 4
III.2. SIZINNG ........................................................................................................................................... 5
IV. MAJOR COMPONENTS OF SOLAR PV SYSTEM ............................................................................... 6
V. TECHNICAL DESCRIPTION ..................................................................................................................... 8
V.1. PV MODULES .................................................................................................................................. 8
V.2. MODULE MOUNTING STRUCTURE .............................................................................................. 9
V.3. ARRAY JUNCTION BOX (AJB)........................................................................................................ 9
V.4. ISOLATOR ..................................................................................................................................... 10
V.5. PROTECTION PANEL ................................................................................................................... 10
V.6. DUAL REDUNDANT SOLAR CHARGE CONTROLLER ............................................................... 10
V.7. DC DISTRIBUTION BOARD .......................................................................................................... 12
V.8. 415V AC, 3 PHASE, BATTERY CHARGER ................................................................................... 12
V.9. BATTERY BANK ............................................................................................................................ 13
V.10. DC-DC CONVERTER .................................................................................................................... 13
V.11. CABLES ......................................................................................................................................... 14
V.12. LIGHTNING PROTECTION SYSTEM............................................................................................ 14
V.13. EARTHING SYSTEM ..................................................................................................................... 14
VI. ANNEXURE- I .............................................................................................................................................14
VII. ANNEXURE- II ............................................................................................................................................17
VIII. ANNEXURE- III ...........................................................................................................................................18
VIII.1. CHECK LIST.......................................................................................................................... 18
IX. SCOPE OF SUPPLY..................................................................................................................................19
X. ASSUMPTIONS & EXCULSIONS ...........................................................................................................21
X.1. ASSUMPTION................................................................................................................................ 21
X.2. EXCLUSION................................................................................................................................... 21

Technical Proposal Page 2

 I. COMPANY PROFILE

Conergy Energy Systems India Pvt Ltd (formerly known as SunTechnics Energy Systems Pvt. Ltd) a
company incorporated under the laws of India and having its registered office at #660/1; 100ft Ring Road,
Indranagar, Bangalore – 560 038 (hereinafter called “Conergy”).

I.1. Conergy Energy Systems India Pvt Ltd (formerly know as SunTechnics Energy Systems Pvt. Ltd)

Conergy is an affiliate brand of the stock-listed Conergy AG, a global leader in the field of solar system
integration. Headquartered in Hamburg, Germany and listed on the Frankfurt Stock Exchange - Conergy
is an international leading supplier of turnkey systems. Whether dealing with grid connect photovoltaic,
off-grid or hybrid systems, extensive engineering know-how has been acquired from constructing
thousands of systems worldwide for more than 10 years. This makes it possible for Conergy to optimally
adapt the renewable energy technology to respective local conditions, while offering its various customers
the optimum system solution for their individual needs with the highest level of quality, superior support
and consulting services.

Conergy' expertise is as broad as it is deep, encompassing projects as varied as small 10 watt

photovoltaic systems, providing electricity for a single light bulb in Mexico, to the world’s largest roof-
mounted photovoltaic power plant on Michelin’s manufacturing facility in Germany and Asia’s largest
tracking photovoltaic power plant in SinAn, South Korea. Conergy Renewable Energy Singapore Pte Ltd
is the Headquarter of the Asia Pacific region and serves the surrounding markets of Southeast Asia,
Middle East, Indochina, India and Australia. Our projects portfolio includes residential systems as well as
large PV commercial power plants.

Figure 1. Conergy offices and market presence [source: Conergy]

Technical Proposal Page 3

 II. AIM OF THE DOCUMENT
This document is aimed at propose Design, Supply, installation, testing and commissioning of Solar
Photovoltaic System for 850W and 1000W continuous load.

III. SYSTEM DESCRIPTION

III.1. STAND ALONE SPV POWER SYSTEM: HOW IT WORKS

The solar array comprises of solar modules that generate DC electricity in proportion to the amount of
sunlight available, generating the most power on a clear day when the sun is at a normal angle to the
array.
The DC power produced from Solar Array is fed in to a Battery Bank through a charge controller for
storage. This stored energy will be utilized to operate the DC loads of 24V DC with total load of 850 and
1000 Watt.

The solar array is anchored on the ground using special material and equipment supplied by Conergy.
The solar array comprises of solar modules interconnected electrically in series and parallel. These solar
modules are fastened to a support structure, which is fixed on to concrete foundations.

(Refer Attached System Schematic)

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 III.2. SIZINNG

SIZING CALCULATION SHEET - 850W & 1000W LOAD

INPUT Units
Total Load Wattage Wp 850 1000 (A)
Duration (Hrs/day) 24 24 (B)
Daily Watt-Hour Consumed (Watt-Hr) 20400 24000 (C)=(A)*(B)
System Voltage V 96 96 (D)
Total Amp-Hour per System Amp-Hr 212.5 250 (E)=(C)/(D)
PV ARRAY SIZING
Average Solar Insolation at site (kWh/Sqm/Day) 5.2 5.2 (F)
Module name plate derating 0.97 0.97 (G)
Losses due to dust deposit 0.97 0.97 (G)
Losses due to module/branch mismatch 0.973 0.973 (G)
Losses due to Field wiring/line resistance
0.986 0.986 (G)
cables
IAM: diffuse beam 40º 0.977 0.977 (G)
Losses in solar controller 0.9 0.9 (G)
Battery charge/discharge efficiency 0.95 0.95 (G)
DC-DC converter eff 0.85 0.85 (G)
Panel Orientation 0.98 0.98 (G)
Module Tempr=41.9ºC 0.925 0.925 (G)
Capacity of Choosen Modules Wp 210 210 (H)
Maximum Voltage/Module V 34 34 (I)
Charging Current of 210Wp Module Amps 6.18 6.18 (J)
No. of Module in Series (Nos.) Nos. 4 4 (K)
No. of strings in Parallel Nos. 12 14 (L)
Total No. of Modules in Array Nos. 48 56 (M)=(K)*(L)
Total Array Current Amps 74.12 86.47 (N)=(J)*(L)
Gross daily array Amp-Hour output(Actual) Ah/Day 385.41 449.65 (O)=(N)*(F)
Daily Net Load Amp-Hour requirement Ah/Day 365.74 430.29 (P)=(E) / (G)
Gross daily solar array output reqd. Ah/Day 365.74 430.29 (Q)=(P)
Net excess solar array ouput Ah/Day 19.67 19.36 (R)=(O)-(Q)
% OF SOLAR % 105% 104% (S)=(O)/(Q)*100
Total Solar PV Capacity Wp 10080.00 11760.00 (T)=(H)*(M)
Charge Controller Sizing
Total Array Current(Imp) Amps 74.12 86.47 (A)
Safety Factor 1.35 1.35 (B)
Charge Controller Rating Amps 100 117 (C)=(A)*(B)
Charge Controller Rating Selected Amps 100.0 120.0
Battery Sizing
Battery required Type Ni-Cd Ni-Cd
Nominal System Voltage V 96 96 (A)
Loads in Watts W 850 1000 (B)
Loads in Amps Amps 8.9 10.4 (C)=(B)/(A)
Back Up Time in Hours Hours 72 72 (D)
Unadjusted Capacity Amp-Hour 637.5 750 (E)= (C) * (D)
Temperature correction factor at minimum
1.09 1.09 (F)
of 10 deg. C
Discharge Adjustment(DOD Factor) 0.70 0.70 (G)

Technical Proposal Page 5

 Charge controller and DC-DC converter
1.20 1.20 (H)
efficiency
Aging factor 0.80 0.80 (I)
Battery State of Charge Factor 0.88 0.88 (J)
(K) =
The calculated battery capacity Ah 1692.07 1990.67 (E)*(F)*(H) /
(G)*(I)*(J)
Equivalent load current in amps (A) Amps 23.50 27.65 (L) = ((K)/(D)
End Cell Voltage (ECV) 1.10 1.10 (M)
Number of cells 80.00 80.00 (N)
50% load of battery bank in amps (A) 11.75 13.82 (0) = (L)/2
Battery selected as per performance table
HSL+830 HSL+1110
in the catalogue
80 80
Battery model (for 50% capacity)
HSL+830 HSL+1110
The capacity of Battery bank @ C5 768.00 1024.00 Ah
Battery Charger Sizing
Battery Bank Ah.Capacity Ah 1536.00 2048.00 (A)
Battery Charger Unadjusted Capacity Amps 307.2 409.6 (B)=(A)*0.2
Battery Charger Capacity (For Ni-cad
153.60 204.80 D= [B]/2
battery)
Battery Charger Capacity (For Ni-cad Amps/Battery
155 205
battery) in 2x50% Arrangement Bank

IV. MAJOR COMPONENTS OF SOLAR PV SYSTEM

The following are the major systems, sub systems & components that are used for these projects:

(a) 850W LOAD:

S.N Description & Specifications Qty UOM Make

1 Solar photo voltaic module-210Wp 48 No. SunTechnics/ Conergy

2 Module mounting structure/Suitable for above Qty 01 Set SunTechnics / Conergy

96V 100A Solar charge Controller-DUAL 1 Chabbi/Universal/
3 No.
REDUNDANT Conergy
96V 1536AH Ni-Cd Battery at C5 (Model:
4 1 No. HBL/AMCO/Equivalent
2x80HSL+768)

5 Battery Protection Panel with Common Bus 1 No. SunTechnics / Conergy

1 Chabbi/Universal/
6 2x100% - 96V- 24V/1000W DC-DC Converter. No.
Conergy

7 2x50% 96V 155A Battery charger. 1 No. Chabbi/Universal/HBL/Conergy

Chabbi /Universal/HBL/
8 2x50%155A Cell Booster for Ni-Cd Battery 1 Set
Conergy
9 Earthing systems 1 Set SunTechnics / Conergy

Technical Proposal Page 6

10 DC Distribution board 1 No. SunTechnics / Conergy
Polycab/Advance/Ravin
11 FRLS Aromoured Cables & Accessories 1 Set
Cable/Equivalent
12 Array Junction Box 1 Set SunTechnics / Conergy
1
13 Isolator Junction Box No. SunTechnics / Conergy

14 Lightening Arrester 1 Set SunTechnics / Conergy

15 Installation Accessories 1 Set SunTechnics / Conergy

(b) 1000W LOAD

S.N Description & Specifications Qty UOM Make

1 Solar photo voltaic module-210Wp 56 No. SunTechnics/ Conergy

2 Module mounting structure/Suitable for above Qty 01 Set SunTechnics / Conergy

96V 120A Solar charge Controller-DUAL 1 Chabbi/Universal/
3 No.
REDUNDANT Conergy
96V 2048AH Ni-Cd Battery at C5 (Model:
4 1 No. HBL/AMCO/Equivalent
2x80HSL+1024)

5 Battery Protection Panel with Common Bus 1 No. SunTechnics / Conergy

1 Chabbi/Universal/
6 2x100% - 96V- 24V/1000W DC-DC Converter. No.
Conergy

7 2x50% 96V 205A Battery charger. 1 No. Chabbi/Universal/HBL/Conergy

Chabbi/Universal/HBL/
8 2x50% 205A Cell Booster for Ni-Cd Battery 1 Set
Conergy
9 Earthing systems 1 Set SunTechnics / Conergy
10 DC Distribution board 1 No. SunTechnics / Conergy
Polycab/Advance/Ravin
11 FRLS Aromoured Cables & Accessories 1 Set
Cable/Equivalent
12 Array Junction Box 1 Set SunTechnics / Conergy
1
13 Isolator Junction Box No. SunTechnics / Conergy

14 Lightening Arrester 1 Set SunTechnics / Conergy

15 Installation Accessories 1 Set SunTechnics / Conergy

Technical Proposal Page 7

 V. TECHNICAL DESCRIPTION

V.1. PV MODULES

Solar cells produce direct current electricity from light, which can be used to power equipment or to
recharge a battery. Cells require protection from the environment and are usually packaged tightly behind a
glass sheet. When more power is required than a single cell can deliver, cells are electrically connected
together to form photovoltaic modules or solar panels. A photovoltaic module is a packaged interconnected
assembly of photovoltaic cells, which converts sunlight into electrical power. The cells are hermitically
sealed between glass and back cover (Tedlar) to protect them from harsh environments.
The modules being offered are IEC 61215 Edition II and IEC 61730 (Part I and Part II) compliant
Each module will have 72 solar cells connected in series.
Each module will be tested using Sun-simulator to find out modules output parameters at standard test
conditions (STC) of irradiance of 1000 W/m², AM1.5 and cell temperature of 25˚C. The module will be
tested by connecting a load with minimum possible resistance to very high resistance to find out the module
parameters from short circuit to open circuit condition.
Each PV module will have RF identification tag. The following information will be mentioned in the RFID
used on each module.

1. Name of the manufacturer of PV Module

2. Name of the Manufacturer of Solar cells

3. Month and year of the manufacture (separately for solar cells and module)

4. Country of origin (separately for solar cells and module)

5. I-V curve for the module

6. Wattage, Im, Vm and FF for the module

7. Unique Serial No and Model No of the module

8. Date and year of obtaining IEC PV module qualification certificate

9. Name of the test lab issuing IEC certificate

10. Other relevant information on traceability of solar cells and module as per ISO 9000 series.
Module output Watts (Wp) 210Wp
Insolation data As per site condition, However average insolation
value shall not be higher than 5.2 kWH/Sq.M/Day.
Number of no sun days 03 days
Nominal voltage of solar array 96V DC
PV Array mounting Structure mounting on roof/ground
Withstand up to 200 Km/Hr wind velocity and Temp
Solar module framing material
Range as specified.
Material of bird spikes SS-304
Degree of protection of Solar Array and
IP65
junction box
Supporting structure Anodized AL/Hot dipped Galvanized MS
Expected life span 25 years @ 80% of initial power rating

Technical Proposal Page 8

 Note:
The Performance of the solar modules is measured at STC: Irradiance 1000 W/m²,
Module Temperature at 25°C and AM 1.5G spectrum
Refer Technical Data sheet in Annexure- I

V.2. MODULE MOUNTING STRUCTURE

The module mounting structure is designed for holding suitable number of modules in series. The frames
and leg assemblies of the module mounting structures is of Mild Steel hot dip galvanized of suitable
sections of Angle, Channel, Tubes. All hardware considered for fastening modules with this structure are
of very good quality of Stainless Steel (SS304). The module mounting structure is designed in such a way
that it will occupy minimum space without sacrificing the output from SPV panels at the same time it will
withstand severe wind speed up to a maximum 200kmph.
PCC ARRAY FOUNDATION BASE: The legs of the structures made with GI will be fixed and grouted in
the PCC foundation columns made with 1:2:4 mix of cement concrete. The minimum clearance of the
lowest part of any module structure shall not be less 500 mm from ground level. While making the
foundation design, due consideration shall be given to weight of module assembly, maximum wind speed
of 200 km/hr.
PV MODULE MOUNTING STRUCTURE TECHNICAL SPECIFICATION
Parameters Specifications
Type Adjustable mounts
Configuration Four Module Structure
Material MS Galvanized
Coating Hot dip (galvanized) Minimum of 100 Micron thick
Wind rating 200 km/hr (Horizontal)
Tilt angle Suitable to site
Foundation PCC (1:2:4)
Fixing type Using SS 304 fasteners

V.3. ARRAY JUNCTION BOX (AJB)

ARRAY JUNCITON BOX TECHNICAL SPECIFICATION

Parameters Specifications
Make Conergy
Material/Type ABS/ Dust vermin & water Proof
Hardware SS 304
Earthing Provided
Cable Gland Thermoplastic
Protection IP65
Terminals Corrosion Proof & loosening type

Technical Proposal Page 9

 V.4. ISOLATOR

An isolator is used to make sure that an electrical circuit can be completely de-energized for service or
maintenance purpose. This can be used for isolating the solar array inputs coming from two different
AJBs.

V.5. PROTECTION PANEL

This protection panel will act as central controlling unit, connecting the solar charge controller output,
Battery connection and DC-DC converter input. Any of the battery banks can be isolated in this panel for
servicing or maintenance.

V.6. DUAL REDUNDANT SOLAR CHARGE CONTROLLER

Solar Charge Controller will be floor/wall mounting type housed in a cubicle, made out of PVC coated
hairline finish stainless steel of 2/1.6mm thick. Input and Output terminals shall be provided for the
incoming and outgoing cables. The charge controller shall be suitable for bottom cable entry with front
and rear access and shall confirm to IP51 degree of Protection. The following are the details of the
equipment the solar power controller acts as an interface among photovoltaic (PV) array, battery, battery
charger and load. This unit controls the power output from PV array, protects battery from overcharge /
deep discharge and gives a regulated output to load. The various system parameters are monitored to
ensure a reliable and optimum system performance.
SPECIFICATIONS:
Nominal Voltage: 96V DC
Output Voltage: 96V DC
Load regulation: +5%, -3%
PV array current: 74.11 Imp for 850W load and 86.47 Imp for 1000W Load
Battery charger current: 155/205A
Load capacity: Suitable for 24V, 850/1000W

SYSTEM DESCRIPTION:
The control system is designed to perform the following main functions:
a. Protect the battery from both overcharge and deep discharge.
b. Monitor various system parameters with necessary indications and alarms.
c. Maintain output voltage within specified regulation limits.

Technical Proposal Page 10

 Type of charge Controller Parallel Redundant (2x100%), Automatic changeover
through static switch, Low loss series type (PWM), FCBC
(Automatic Float cum Boost Charging) type
Enclosure degree of protection IP 51

Mounting Wall / floor

Cable entry From Bottom

Rating (Amp)/KW As per design calculation

Charger I/O a) Transducer for tele-metering battery voltage & current,
load Voltage & current, solar array Voltage & current (4-20
mA Output) Compatible I/o for SCADA system

b) Potential free contact & static switch- For deep

discharge of battery bank (up to 70%) for annunciation
through SCADA For status of charging of battery bank from
Solar charge controller or grid charger through SCADA
Alarm for bank voltage becomes 88V DC.

c) Interlocking logic between solar charger controller & Grid

charger to enable automatic changeover.
Type of charger Low loss series (PWM), FCBC (Automatic Float cum Boost
Charging) type

Rating As per design calculation @ C5 rating

Arrangement In 2X100%, Each shall be connected to separate battery
bank.
Charger I/O Potential free contact for charger ‘ON’ Feedback for
SCADA system

Output Voltage 96V DC/ As per design

Mounting Floor/Wall

Cable entry From Bottom

Efficiency >85%

Refer Technical Data sheet in Annexure- I

Technical Proposal Page 11

 V.7. DC DISTRIBUTION BOARD

TECHNICAL SPECIFICATION
Parameters Specifications
Make Conergy
Type Non draw-out type, Front operation & maintenance type
with Voltmeter and Ammeter.
Degree of protection IP 41
Mounting Wall mounted
Cable entry From bottom
1) No. of I/C feeder (DC MCB –DP 63A) - 2 No.
2) No. of O/G feeders (DC MCB –DP 20A) - 3 No.
DCDB (With suitable fuses)
(DC MCB –DP 16A) - 6 No.
(DC MCB –DP 6A) - 4 No.

V.8. 415V AC, 3 PHASE, BATTERY CHARGER

Battery Charging Equipment comprising of 2x50% Float cum Boost Charger housed in a common cubicle,
made out of suitable sheet steel of 2mm/1.6mm. Cabinet shall be painted in shade 631 as per IS:5.
Louvers will be provided for ventilation, backed-up by fine wire mesh to make the cabinet vermin-proof
and dust-proof to the extent possible.
Input and Output terminals shall be provided for the incoming and outgoing cables. The charging
equipment shall be suitable for bottom cable entry with front access and shall conform to IP: 31 degree of
Protection.
The following are the details of the equipment: -
EACH FLOAT CUM BOOST CHARGER intended to operate off a three phase four wire AC supply of
415V±10%, 50Hz±5% and suitable to charge 80 Ni-CD cells and capable of the Following two modes of
operation:-
i) CONSTANT CURRENT MODE (BOOST MODE):- In the constant Current mode, the charger is capable
of Boost charging the Batteries at any Constant Current settable from 25% to 100% of 150A. The Current
will remain stabilized within ±2% of the set current. The DC output voltage range of 1.42V to 1.7V per cell
required for Boost charging will be automatically selected by the Charger in this Constant Current Mode.
ii) CONSTANT VOLTAGE MODE (FLOAT MODE):- In Constant Voltage Mode floats the battery at 1.3V
to 1.45V per cell with a voltage stabilization of ±1% and feeds the DC continuous load of 100A.
The AC ripple content in the DC output voltage of the charger shall not be more than 3% RMS.
Refer Technical Data sheet in Annexure- I

Technical Proposal Page 12

 V.9. BATTERY BANK

Make HBL/AMCO-SOFT

Type Ni-Cd type battery bank

2x50% (Provision made to isolate individual bank from

Mode of arrangement
Charge controller/grid charger for preventive maintenance)

2 x 768Ah = 1536 Ah for 850W load

AH Rating
2 x 1024Ah = 2048 Ah for 1000W load

Self discharge of battery <3% per month at 20 deg C <6% per month at 30 deg C

Battery Sizing:
i) Battery end cell voltage 1.1 V/Cell
ii) Battery De-rating factor to be
considered:
Battery state of charge 0.88
Aging 0.8
Temp. Correction DOD (Depth of As per min. site temp (0 deg C)
discharge) 70%
DC-DC conversion efficiency >80%
iii) Battery stand formation Battery stands in double row/ double tier formation
Charge efficiency >95% up to 70% state of charge

Refer Technical Data sheet in Annexure- I

V.10. DC-DC CONVERTER

Type-1: A dual redundant DC-DC converter is used to stabilize 24 volts supply to the indicated loads.
Nominal Input voltage of 96 volts from battery shall be fed to the DC-DC converter input through
protection panel.
Type-2: A dual redundant DC-DC converter is used to stabilize 24 volts supply to the indicated loads.
Nominal Input voltage of 96 volts from battery shall be fed to the DC-DC converter input through
protection panel.

TECHNICAL SPECIFICATION
Parameters Specifications
Make Chabbi/Universal/Conergy/Equivalent
Type Parallel redundant (2x100%)
Input Voltage 96V DC (As per design)
Output voltage 24V DC
Accuracy +/-1%
Efficiency >80%

Technical Proposal Page 13

 V.11. CABLES

These copper Cables are insulated with a special grade PVC compound formulated and manufactured in-
house. The skin coloration offers high insulation resistance and long life. The sizes of the cables between
array interconnections are selected to keep the voltage drop and losses to the minimum. The bright-
annealed 99.97% pure bare copper conductors that offer low conductor resistance, they result in lower
heating thereby increase in life and savings in power consumption.
Cables are suitable for high temperature resistance and excellent weatherproofing characteristics which
provides a long service life to the cables used in large scale projects. The connectors/lugs of copper
material with high current capacity and easy mode of assembly are used. The used cables are of FRLS
(Fire Retardant Low Smoke) type.

V.12. LIGHTNING PROTECTION SYSTEM

A lightning arrester is a device used on electrical power systems to protect the insulation of the system
from the damaging effect of lightning. When a lightning surge or switching surge travels down the power
system to the arrester, the current from the surge is diverted to Ground and protect the system.

V.13. EARTHING SYSTEM

The Earthing system incorporated shall provided necessary safety for the entire Solar PV system in the
field.

VI. ANNEXURE- I

TECHNICAL DATA FOR SPV POWER SUPPLY SYSTEM

1.0 SOLAR ARRAY

1.1 Manufacturer’s Ref. No./ Model No. STIM-210

1.2 Size of solar system Refer Section III

1.3 No. of Solar panel/array 48 Nos.

1.4 Applicable codes/standards IEC 61215-Ed2 & IEC 61730-1 & 2

1.5 Steady state output volt 34 V

1.6 Mode of Arrangement 72 Cells in Series

1.7 Peak power output of each module (Pmax, Watts) 210 Wp

1.8 Current at Pmax (Imax) 6.2 Amps

1.9 Voltage at Pmax (Vmax) 34.0 Volts

1.10 Short circuit current (Isc) 6.8 Amps

1.11 Open circuit voltage (Voc) 41.5 Volts

1.12 Dimensions (in mm) 1669 x 980 x 40 mm

1.13 Degree of protection of the panel. IP 65

Technical Proposal Page 14

 1.10 Fill factor >0.7

1.11 Loss factor 5%

1.12 Efficiency at 100% load >90%

1.13 Type of control circuit -

1.14 No. of days autonomy 72 Hrs (3 Days autonomy)

2.0 CHARGE CONTROLLER

850W Load:
10 Amps/kW, 100 Amps for 10kWp
2.1 Rating (Amp.) / kW
850W Load:
12 Amps/kW, 120 Amps for 10kWp
Nominal Voltage 96 Volt,
Output voltage under float/boost charging
2.2 Float(1.4 – 1.42 V/Cell)
condition
Boost(1.5 – 1.70 V/Cell)

2.3 Type / Mode PWM / (2 x 100 %) as per data sheet

3.0 GRID CHARGER (415V, 3Ph)

850W Load:
2 x 155A ( in 2x50% Arrangement)
3.1 Rating (Amp.)/KW
1000W Load:
2 x 205A ( in 2x50% Arrangement)
Nominal Voltage 96 Volt,
3.2 Output volt under float/boost charging condition Float(1.4 – 1.42 V/Cell)
Boost(1.5 – 1.70 V/Cell)
Low loss series (PWM), FCBC
3.3 Type/Mode (Automatic Float cum Boost Charging)
IN 2x50%
3.4 Interlocking with SPV charge controller -

4.0 BATTERY BANK

4.1 Make HBL/Amco-Saft

4.2 Type (Enclose catalogue) Ni-Cd

4.3 Type of construction translucent polypropylene

850W Load:
2 x 768 Ah (in 2 x 50% Arrangement)
4.4 AH rating
1000W Load:
2 x1024 Ah (in 2 x 50% Arrangement)
4.5 Battery charge eff. >95% up to 70% state of charge

4.6 Mode of arrangement 2 x 50%

4.7 Nominal cell voltage 1.2 V / Cell

4.8 End cell volt. At specified discharge rate (V/ cell) 1.1 V/Cell

4.9 No. of cells 80 Nos

4.10 Recommended Float charging voltage per cell Float(1.4 – 1.42 V/Cell)

4.11 Maximum Float charging voltage per cell 1.42 V/Cell

Technical Proposal Page 15

 4.12 Recommended Boost charging voltage per cell Boost(1.5 – 1.70 V/Cell)

4.13 Maximum Boost charging voltage per cell 1.7 V/Cell

4.14 Accessories for battery Included.

850W Load:
Dimension of battery bank stand (LXWXH) 4005 mm(L) x 586 mm(W) x 1550mm(H)
4.15
Battery rack/stack 1000W Load:
4005 mm(L) x 754 mm(W) x 1550mm(H)
5.0 INDICATION & ALARM
METERING & INDICATION–
i) Voltage and Current from Solar Array.
Provided
ii) Load Voltage and current
Provided
iii) Battery current and voltage with
Provided
indication of status - "in charge" or
5.1 "discharge".
iv) Solar array Voltage and Current.
Provided
v) Annunciation for battery deep
Provided
discharge of battery.
vi) Indication for charging of battery from
Provided
solar charge controller or grid charger
Remote Monitoring of battery voltage & current,
load Voltage & current, solar array Voltage &
5.2 current, fault status and charging of battery from Provided
Solar charger controller or grid charger hook up
with Owner’s SCADA system through RS232/485.
6.0 DIMENSIONS FOR EACH SYSTEM
850W Load
10000 (L) x 12000 (W) x 2000 (H) mm
6.1 Solar Array
1000W Load:
10000 (L) x 14000 (W) x 2000 (H) mm
850W Load
4005 mm(L) x 586 mm(W) x 1550mm(H)
6.2 Battery Bank (Rack/stack)
1000W Load
4005 mm(L) x 754 mm(W) x 1550mm(H)
850W Load
1600(H) X 900(W) X 600(D) mm
6.3 Charge Controller
1000W Load
1600(H) X 900(W) X 600(D) mm
850W Load
2000 (H) X 1600 (W) 600 (D) mm
6.4 3Ph Grid Charger
1000W Load
2000 (H) X 1600 (W) 600 (D) mm

Technical Proposal Page 16

 VII. ANNEXURE- II

TECHNICAL DATA FOR SOLAR STREET LIGHITING SYSTEM

1.0 SOLAR MODULE

1.1 Peak Power (Wp) 75Wp – 2 Nos (Total 150Wp)

1.2 Peak Voltage 17 V

1.3 Peak Current 2 x 4.42 A

1.4 Open Circuit Voltage 41.5 V

1.5 Short Circuit Current 2 x 4.85 A

1.6 Nominal Voltage 12 V

2.0 BATTERY

2.1 Make HBL/Southern/Equivalent

Tubular Low maintenance type lead
2.2 Type
acid
2.3 Ah rating 150 Ah

2.4 System Autonomy 3 Day Autonomy

2.5 Nominal Voltage 12V

2.6 Depth of discharge 80%

3.0 LUMINARY ASSEMBLY

3.1 Type of lamp CFL

3.2 Luminous Efficiency > 80%

Technical Proposal Page 17

 VIII.ANNEXURE- III

VIII.1. CHECK LIST

S.N. Description Remarks

1 Deviation from specification No

2 Solar Array sizing calculation enclosed Yes

Charger sizing calculation enclosed (both solar and grid

3 Yes
charger)

4 Battery sizing calculation enclosed Yes

5 Solar Array, Battery catalogue enclosed Yes

Confirmation for Inspection of Solar Array, charge

6 Yes
controller and battery as per Specification/QAP.

Confirmation for Remote monitoring of the parameters

through SCADA system (Hook-up with Owner’s SCADA
7 Yes
system through RS232/485) and automatic changeover
between grid charger & solar Charger.

Confirmation that Solar System Offered can be

8 Yes
accommodated in plot area (Refer enclosed plot plan).

Dimension for Solar Array, Charge Controller, 3Ph

9 Yes
Charger and Battery Bank is enclosed.

10 Un-priced schedule of rate (SOR) enclosed. Yes

Un-priced item wise break up for two years operation &

11 maintenance spares enclosed for 850W and 1000W Solar Yes
system,

Technical Proposal Page 18

 IX. SCOPE OF SUPPLY

(a) 850W Load

S.N Description & Specifications Qty UOM Make

1 Solar photo voltaic module-210Wp 48 No. SunTechnics/ Conergy

2 Module mounting structure/Suitable for above Qty 01 Set SunTechnics / Conergy

96V 100A Solar charge Controller-DUAL 1 Chabbi/Universal/
3 No.
REDUNDANT Conergy
96V 1536AH Ni-Cd Battery at C5 (Model:
4 1 No. HBL/AMCO/Equivalent
2x80HSL+768)

5 Battery Protection Panel with Common Bus 1 No. SunTechnics / Conergy

1 Chabbi/Universal/
6 2x100% - 96V- 24V/1000W DC-DC Converter. No.
Conergy

7 2x50% 96V 155A Battery charger. 1 No. Chabbi/Universal/HBL/Conergy

Chabbi/Universal/HBL/
8 2x50%155A Cell Booster for Ni-Cd Battery 1 Set
Conergy
9 Earthing systems 1 Set SunTechnics / Conergy
10 DC Distribution board 1 No. SunTechnics / Conergy
Polycab/Advance/Ravin
11 FRLS Aromoured Cables & Accessories 1 Set
Cable/Equivalent
12 Array Junction Box 1 Set SunTechnics / Conergy
1
13 Isolator Junction Box No. SunTechnics / Conergy

14 Lightening Arrester 1 Set SunTechnics / Conergy

15 Installation Accessories 1 Set SunTechnics / Conergy

NOTE: The above mentioned qty. may vary depending on the actual site condition.

Technical Proposal Page 19

 (b) 1000W Load

S.N Description & Specifications Qty UOM Make

1 Solar photo voltaic module-210Wp 56 No. SunTechnics/ Conergy

2 Module mounting structure/Suitable for above Qty 01 Set SunTechnics / Conergy

96V 120A Solar charge Controller-DUAL 1 Chabbi/Universal/
3 No.
REDUNDANT Conergy
96V 2048AH Ni-Cd Battery at C5 (Model:
4 1 No. HBL/AMCO/Equivalent
2x80HSL+1024)

5 Battery Protection Panel with Common Bus 1 No. SunTechnics / Conergy

1 Chabbi/Universal/
6 2x100% - 96V- 24V/1000W DC-DC Converter. No.
Conergy

7 2x50% 96V 205A Battery charger. 1 No. Chabbi/Universal/HBL/Conergy

Chabbi/Universal/HBL/
8 2x50% 205A Cell Booster for Ni-Cd Battery 1 Set
Conergy
9 Earthing systems 1 Set SunTechnics / Conergy
10 DC Distribution board 1 No. SunTechnics / Conergy
Polycab/Advance/Ravin
11 FRLS Aromoured Cables & Accessories 1 Set
Cable/Equivalent
12 Array Junction Box 1 Set SunTechnics / Conergy
1
13 Isolator Junction Box No. SunTechnics / Conergy

14 Lightening Arrester 1 Set SunTechnics / Conergy

15 Installation Accessories 1 Set SunTechnics / Conergy

Technical Proposal Page 20

 X. ASSUMPTIONS & EXCULSIONS

X.1. ASSUMPTION

• Clear mounting area is available for the PV on the roof without shading/obstruction.

• Assumed Solar Array to be installed on the terrace area.

• Assumed terrace area is suitable for installation of solar modules.

• Assumed terrace area can withstand the dead + live load of modules.

• The maximum cable length from the solar array to the control room is considered as 25mtrs.

• Assumed sufficient space is available for Controllers, Battery bank, distribution boards etc. in the
control room.

• The mounting structures are selected considering significant flat space available in the roof area.

• Scope of supply indicated above.

X.2. EXCLUSION

• Any other items not mentioned in the above bill of material.

• Construction of control rooms is in Customer scope

• Lying of the output cables to the loads (load distribution) and grid power required for Battery Charger
is in customer scope

• All the civil works except foundation for module mounting structure is beyond Conergy scope.

Note: Due to continual improvement and development the data mentioned above may change, some
photos are for indicative purpose and for Tender purpose only.

Technical Proposal Page 21