Assessment of Ionic Liquids As H2S Physical Absorbents by Thermodynamic and Kinetic Analysis Based On Process Simulation
Assessment of Ionic Liquids As H2S Physical Absorbents by Thermodynamic and Kinetic Analysis Based On Process Simulation
Keywords: A comprehensive evaluation of ionic liquids (ILs) as potential H2S absorbents was performed using both mo-
H2S lecular and process simulation. First, the Conductor-like-Screening MOdel for Real Solvents (COSMO-RS
Absorption method) was applied to select promising ILs absorbents and to understand the H2S gas solubility from a mo-
COSMO-RS lecular point of view. The ILs screening more than 700 ionic combinations determines that H2S physical ab-
Ionic liquids
sorption is mainly controlled by the hydrogen-bond acceptor capacity of the anion, due to the easily hydrogen
Aspen plus
bond formation when mixed with the acidic solute. Based on molecular simulation analysis, 6 ILs of different
nature were evaluated in a typical industrial packed absorption column using COSMO-based/Aspen Plus
methodology. Equilibrium based simulations demonstrated higher H2S separation efficiency (i.e. lower solvent
expenses and smaller equipment sizes) when increasing H2S absorption capacity of the IL solvent. In contrast,
rigorous process simulation analysis (including kinetic equations) reveals a strong mass transfer kinetic control
in the H2S absorption in commercial packed column, which severely limits the maximum H2S absorption given
by thermodynamics. As a result, ILs that present the best performance in the thermodynamic aspect, become
worse for the operation. In fact, it was found that H2S recovery at given operating conditions increases when
decreasing the viscosity of IL, being 1-ethyl-3-methylimidazolium dicyanamide, the one that presents the best
absorbent performance, requiring the lowest operating temperatures and liquid volume flows. Lastly, the ab-
sorption operation was designed to achieve fixed H2S recovery using different liquid/gas feed ratios, resulting in
column heights and diameters inside the typical range marked by heuristic rules for usual industrial packed
columns. In sum, current prospective study based on COSMO-RS and Aspen Plus have been proved as a useful
tool to analyze the potential industrial application of ILs in the H2S capture and to select the most adequate ILs,
before starting with experimental tests, highly demanding in cost and time.
1. Introduction Some technologies are available for H2S treatment. Starting with the
adsorption operation, some adsorbents such as silica gel, active carbon
In recent years, natural gas has become one of the most promising and zeolites are traditionally used. Specially, high specific surface
alternatives to the traditional and pollutant energy sources due to its zeolites demonstrated a great efficiency with high H2S selectivity, and
cleanliness [1]. The active component in natural gas is methane (CH4), great stability until high temperatures [6]. However, the main dis-
but it usually contains undesired impurities such as carbon dioxide advantage of this technology is the high energy demanding in the re-
(CO2) and hydrogen sulfide (H2S) [2]. H2S is an extremely toxic and generation operation that hinders the application of this technology
corrosive gas that can cause several diseases and even the potential [7]. The technology most widely studied is H2S absorption. In fact, a
dead in enough concentrations [3]. H2S is one of the responsible huge number of solvent-based processes were analyzed to remove this
compounds of the well-known “acid rain” when it is oxidized to SO2, acid gas [8]. The separation has been accomplished by using chemical
causing extremely negative effects to the different ecosystems [4]. For and/or physical absorption processes. Starting with the former, the
all these reasons, the complete removal of H2S from natural gas is re- most typical absorbents used are the aqueous organic amine solutions
quired not only for a safety transport, but also for its correct utilization. [9,10]. They present high absorption capacities at low partial pressures,
Furthermore, the removal of this acid gas increases the calorific value of but they become less effective when the absorbent is reaching the sa-
the natural gas [5]. turation [8]. These absorbents show some disadvantages in their use,
⁎
Corresponding author.
E-mail address: [email protected] (J. Lemus).
https://doi.org/10.1016/j.seppur.2019.116050
Received 30 May 2019; Received in revised form 2 September 2019; Accepted 7 September 2019
Available online 09 September 2019
1383-5866/ © 2019 Elsevier B.V. All rights reserved.
R. Santiago, et al. Separation and Purification Technology 233 (2020) 116050
such as the high energy consumption due to the heat requirements to process at different operating temperatures was analyzed by using
release the H2S from the solvent and their high losses because of their rigorous Rate-Based column model. Finally, the sizing of the absorption
high volatility [11]. In addition, the presence of CO2 in the streams, column was performed for the best IL in order to achieve 95% H2S
results in competitive absorption, being the H2S separation capacity recovery at different L/G ratios, obtaining in each case the required
reduced [11]. In the case of physical absorption, it presents some ad- height and diameter of the packed column and comparing the results
vantages when compared with the chemical one, such as the easy re- with the heuristic industrial parameters.
generation at lower temperatures. Some physical absorbents are me-
thanol, dimethylether, and morpholine derivatives, which are 2. Methodology
employed in commercial processes: Rectisol®, Selexol® and Morphy-
sorb®, respectively [12]. However, Rectisol® presents a high volatility 2.1. COSMO-RS calculations
and low H2S selectivity when CO2 is present on the stream to treat.
Selexol® presents lower vapor pressure than traditional solvents usually The first stage in COSMO-RS calculations is to create the *.cosmo
employed, but it presents high viscosity, which will result in low mass files of the ILs for their use in COSMOtherm software. For this, the
transfer kinetics. Morphysorb® presents high volatility, which will make optimization of the compounds was performed at BP86/TZVP compu-
more difficult the regeneration stage. [13]. These advantageous prop- tational level by using Turbomole 7.0 software. ILs are defined using
erties are the high and tunable solvent capacity, negligible volatility, the molecular model of independent counter ions (C + A) in which the
non-flammability, low corrosivity and relatively high chemical and cation and the anion are optimized separately. These optimizations
thermal stability [13,14]. Furthermore, the possibility of customizing were carried out taking the compounds to the structure of minimum
the cation and/or the anion for specific tasks made them considered as energy, with the solvent effect through the COSMO continuum solva-
“designer solvents” [15]. The introduction of the ILs to physically ab- tion method. Once the optimization was finished, the polarized charge
sorb H2S has attracted a great scientific community interest in recent distribution of the compounds is obtained by a COSMO single point
years. Several works studying the H2S solubility in different ILs physical calculation, saving it into *.cosmo files. Then, the COSMO-RS calcula-
absorbents were reported [16–20]. In that way, a pioneer work by tions were performed using the COSMOtherm program package (ver-
Pomelli et al. [21] reported an experimental and theoretical study on sion C30_1704) and its parametrization BP_TZVP_C30_1701. The charge
solubility using different nature based ILs, concluding the importance of distributions of both H2S, as pure solute, and ILs, as absorbents, can be
hydrogen bond interactions between the anion and the acid gas, easily visualized in σ-profile and σ-potential. In addition, vapor pres-
showing less importance the cation selection. This finding was con- sure calculation of H2S at different temperatures was performed. In the
firmed later by Aparicio et al. [22] and Sakhaeinia et al. [23]. In par- case of the solute-solvent mixtures, Henry’s law constants of H2S in ILs
allel, several studies using COSMO-RS method performed computa- and detailed contributions to excess enthalpies in equimolar mixtures
tional screenings to select ILs with high H2S gas solubility, in order to were calculated as well. First, Henry’s law constants (KH) are calculated
minimize the high cost and time demanding experimental tests as follows:
[24–26].
KH = ·p0vap [1]
In recent years, we have followed a multiscale research strategy, i
that integrates molecular and process simulations, to design new gas where KH is calculated as the product of i , which is the activity
separation process based on ILs [27–29], successfully applied to the coefficient of the solute at infinite dilution in the IL (calculated by
capture of CO2 [30–33], NH3 [34], toluene [35], acetylene [27] and COSMOtherm) and p0vap , which is the vapor pressure of the pure gas,
other volatiles organic compounds [36–38]. This computational meth- estimated by Antoine equation (experimental data from reference
odology can be applied to preliminary evaluate the technical viability [41]).
of novel gas absorption process using ILs prior to experimental tests. For Second, the excess enthalpy of an equimolar mixture (HE) is cal-
this purpose, the free ILUAM database [28] was recently developed to culated by COSMOtherm following the next expression:
include 100 common ILs as compounds in Aspen Plus/Hysys software,
HE = H E (MF ) + HE (HB ) + HE (vdW ) [2]
in order to easily model individual operation units and complete se-
paration processes based on ILs. This COSMO-based/Aspen Plus ap- where HE (MF ) is the energy contribution associated to Misfit forces;
proach allows considering, simultaneously, thermodynamic, kinetic, HE (MF ) is that attributed to the hydrogen bonding and HE (vdW ) is the
technical, energetic and economic criteria in the selection of the most one ascribed to Van der Waals forces.
adequate IL absorbent. In addition, operating conditions, equipment
design and process configuration can be optimized in order to promote 2.2. Process simulation details
the technical and economic viability of the new separation process
based on ILs [30,31,39,40]. ILs were directly used from ILUAM database [28], which includes
The main aim of this work is to evaluate and select adequate ILs for information and parameters of 100 commercial ILs for its application in
the H2S absorption by means of the COSMO-based/Aspen Plus metho- Aspen Process simulators. COSMOSAC property package was selected
dology. First, molecular simulation was used to select ILs with favorable for the thermodynamic calculations. In the case of the conventional
thermodynamic properties for H2S capture. For this purpose, a gaseous compounds used in this work, which are N2, CH4, H2S, and CO2,
COSMO–RS screening of Henry’s law constants of H2S in more than 700 they were loaded from Aspen Plus Database including two parameters
ILs was carried out to determine the more favorable cation-combination for the complete definition of COSMOSAC property package. In this
for H2S absorption, selecting a sample of ILs with favorable H2S ab- sense, the σ-profile and COSMO volume of the gaseous compounds were
sorbent properties. Then, the excess enthalpies of H2S-IL binary mix- first calculated by using COSMOtherm software and then introduced to
tures were analyzed in terms of the solute-solvent intermolecular in- Aspen Plus process simulator. The use of COSMOSAC property package
teractions, in order to obtain deeper insight of H2S physical absorption lets the user select the model that better fits to the system. Therefore,
phenomena in IL. Finally, process simulation with Aspen Plus process the user can select between: (i) the original COSMO-SAC model pro-
simulator was accomplished to describe the H2S capture by IL in posed by Lin and Sandler [42] (denoted as COSMOSAC 1); (ii) the
packing column at industrial scale. An equilibrium-based model was original COSMO-RS model developed by Klamt [43] (COSMOSAC 2);
preliminary applied to analyze the role of thermodynamics in H2S ab- and (iii) a modification of the Lin and Sandler model performed by P.
sorption operation, including the influence of the operating pressure, Mathias et al. [44] (COSMOSAC 3). In the present work, the three
gas/liquid ratio (L/G) and number of column stages (N) on the H2S models were used for selecting the one that best fits to the experimental
recovery. Then, the potential kinetic control on the H2S absorption data. Mean relative error were calculated by Eq. (3) using the
2
R. Santiago, et al. Separation and Purification Technology 233 (2020) 116050
3
R. Santiago, et al. Separation and Purification Technology 233 (2020) 116050
Fig. 4. Molar Excess Enthalpies (HE) vs Henry’s law constants (KH) of equimolar
H2S-ILs mixtures at 25 °C.
Fig. 2. Henry’s law constant prediction validation using [C + A] model and
experimental vapor pressure of solutes using COSMO-RS calculations at near
room temperature.
[bpyr]
[hxpyr]
[Choline]
[N111,10] 1
[nmim]
[npy] 2
[omim]
[hxmim] 3
[hxpy]
[mpy]
Cations
4
[N1114]
[bmim] Fig. 5. Excess Enthalpies (HE) contributions (MF, HB and vdW) and Henry’s law
10
[bpy] constants (KH) of H2S with different anions nature with the same cation
[ompyr]
[ompip] [emim]+.
[hxmpip]
[N6666]
[P5555]
[bmpip] In order to obtain more insights in the intermolecular contributions
[P222,10]
[empyr] to the H2S absorption, different COSMO-RS analysis can be performed.
[N2222] In this sense, we first analyze the effect of the anion nature on H2S-IL
[P2222]
mixture behavior. It is going to be analyzed different chemical nature
[BETI]
[PF6]
[FEP]
[Cl]
[EtPO3]
[(Et)2PO4]
[EtSO4]
[TCM]
[ClO4]
[B(CN)4]
[MePO3]
[(Me)2PO4]
[BuPO3]
[MeSO3]
[TFA]
[NO3]
[MeSO4]
[OcSO4]
[BF4]
[TfO]
[DCN]
[SCN]
[NTf2]
effects of ILs. First, Fig. 5 presents the calculated HE and KH for ILs series
of common [emim]+ cation and different anions. As can be seen, re-
Anions
markably enhanced H2S gas solubility can be obtained by the proper
Fig. 3. Henry’s law constants screening (bar) of H2S in 529 ILs at 25 °C. selection of the anion. Thus, ILs with strong hydrogen-bond acceptor
groups promote favorable solute-solvent intermolecular interactions
predicted KH values of H2S in IL to the excess enthalpy of the equimolar that increase the gas solubility. On the contrary, anion with delocalized
solute-solvent mixtures at 25 °C. As can be seen, the gas solubility in- charge, such as [PF6]−, is not able to form local HB interactions with
creases (lower KH) in more exothermic mixtures, indicating that the the solute, and as result, low solubility of H2S in the ILs formed by this
favorable intermolecular interactions between H2S and IL determine anion is expected. It was demonstrated that the anion contributes ma-
the absorption process, in good agreement with the previously observed jority to the H2S physical absorption and the importance of selecting
for CO2, NH3, VOCs, etc. capture [27,30,32,34,36,40,47]. As can be anions that present basic character.
seen, from molecular simulations, we can select ILs that present higher It is also analyzed the effect of different alkyl chains with the same
exothermic mixtures and lower KH values than common ILs widely used anion ([(Me)2PO4]−). Fig. 6 presents the contributions to excess en-
in bibliography [16–18,48,49]. thalpy and KH as a function of the alkyl chain of the methylimidazolium
4
R. Santiago, et al. Separation and Purification Technology 233 (2020) 116050
Table 3
Mean relative errors of calculated solubilities using the different COSMOSAC
property models, at temperatures between 30 and 80 °C.
IL [omim][PF6] [emim][NTf2] [hxmim] [omim][NTf2]
[NTf2]
Refs. [51] [49] [48] [48]
P range (MPa) 0.12–1.92 0.16–1.61 0.11–2.02 0.13–1.69
Fig. 7. Excess Enthalpies (HE) contributions (MF, HB and vdW) and Henry’s law constants (KH) of H2S with different cations nature with the same anion [MePO3]−.
5
R. Santiago, et al. Separation and Purification Technology 233 (2020) 116050
Fig. 8. H2S recoveries as a function of the L/G ratio at (A) 3 atm and (B) 30 atm (Case 1 in Table 2).
stages.
Case 3: This case of study introduces the mass transfer kinetics in the
description of the absorption operation by using RADFRAC column in
Rate-based mode. Thus, a more realistic scenario is studied, considering
the transport properties of the mixture to estimate the H2S separation
efficiency by ILs in commercial packed columns. Fig. 10 compares the
H2S recovery as a function of the absorption temperature using RAD-
FRAC column in Equilibrium and Rate-Based modes with [emim]
[MePO3] and [emim][DCN] ILs as absorbers. Simulations based on
equilibrium show curves that follow the expected trends from ex-
clusively thermodynamic consideration, i.e. the H2S recovery increases
when temperature decreases for both ILs, due to the higher gas solu-
Fig. 9. Stages number vs L/G ratio needed to reach a 99% H2S recovery, using
bility. In contrast, when absorption rate is considered in calculations,
different ILs at 30 atm of pressure (Case 2 in Table 2).
very low H2S separation recovery was obtained for [emim][MePO3] at
near room temperature, as it was already observed when analyzing CO2
presents the calculated number of stages required for reaching a H2S capture by physical absorption with ILs [31,33]. The results observed in
recovery of 99% when using different L/G ratio for the selected ILs. As Fig. 10A reveal a strong kinetic control in the H2S absorption phe-
can be seen, from equilibrium-based simulations, it is possible to obtain nomena in [emim][MePO3] when using a commercial packed column at
high H2S recoveries in a wide range of L/G and Nstages design variables. relatively low temperatures, assignable to the high viscosity of IL
As expected, increasing the number of stages in the absorption column [31,33]. Then, when increasing the operating temperature, the diffu-
decreases the IL mass flow required to achieve 99% of recovery. sivity of H2S in IL is progressively enhanced, as consequence of the
However, when increasing more than 5 stages, the required L/G ratio decreased IL viscosity [54], obtaining a maximum of H2S recovery
decreases in less proportion, converging into the same value. The curve at 120 °C, then thermodynamics start to control the absorption
shaded zone of the graph is referred to the work range (3 – 5 stages) process. Similar results are obtained for [emim][DCN] (Fig. 10B), but
more usually employed. This range was selected taking into account the with less remarkable differences between Equilibrium and Rate-Based
heuristic value of 1 – 1.5 of L/G minimum for the separation [53]. For mode due to the much lower viscosity of [emim][DCN] (16.83 cP @
next stages, it was decided to work with an absorption column of 5
Fig. 10. Comparative of the different H2S recoveries as a function of the absorption temperature in both Equilibrium and Rate-Based modes of (A) [emim][MePO3]
and (B) [emim][DCN] (Case 3 in Table 2).
6
R. Santiago, et al. Separation and Purification Technology 233 (2020) 116050
Fig. 12. L/G mass ratio needed to reach a 95% of H2S recovery at different temperatures for each IL using the RADFRAC model in (A) Equilibrium and (B) Rate-Based
mode (Case 4 in Table 2).
7
R. Santiago, et al. Separation and Purification Technology 233 (2020) 116050
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