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Marechal Hazardous Area Zone 1 Zone 2 Plugs Sockets Decontactors ATEX Certfied

The document provides an overview of explosion-proof products and regulations related to hazardous areas, including ATEX and IECEx standards. It details various types of equipment such as lighting, control stations, and junction boxes, along with their classifications and safety requirements. Additionally, it outlines the conditions for explosion, areas classification, and specific equipment protection methods to ensure safety in explosive atmospheres.

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0% found this document useful (0 votes)
12 views32 pages

Marechal Hazardous Area Zone 1 Zone 2 Plugs Sockets Decontactors ATEX Certfied

The document provides an overview of explosion-proof products and regulations related to hazardous areas, including ATEX and IECEx standards. It details various types of equipment such as lighting, control stations, and junction boxes, along with their classifications and safety requirements. Additionally, it outlines the conditions for explosion, areas classification, and specific equipment protection methods to ensure safety in explosive atmospheres.

Uploaded by

olevado
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

HAZARDOUS AREAS

Ex APPROVED EXPLOSION-PROOF PRODUCTS

marechal.com technor.com
2
CONTENT

INTRODUCTION + Ex REGULATIONS P. 04

LIGHTING P. 12
Fluorescent // LED // Wellglass // Tank // Spot lights // Floodlights // Hand lamps

CONTROL STATIONS P. 14
Increased safety // Flameproof

HARMATEX COMPONENTS P. 16
Pushbuttons // Selector switches // Contacts // Pilot lights&lamps

Ex d COMPONENTS P. 18
Pushbuttons // Switches // Contacts // Pilot lights&lamps

SPECIFIC ENCLOSURES P. 20
Explosion group IIB+H2 // Explosion group IIC

JUNCTION BOXES P. 22
Increased safety // Flameproof

CABLE GLANDS & FITTINGS P. 23


Non armoured cable // Armoured cable // Fittings

VISUAL SIGNAL P. 24

EARTHING SYSTEMS P. 25

PLUGS, SOCKET-OUTLETS & BOXES P. 26

CHECK LIST P. 28

NON Ex PRODUCTS FOR SAFE AREA P. 31

3
APPLICATIONS FIELDS

Safety of people, equipment & infrastructure


• Visual signal

• Lighting

• Lighting
• Socket-outlets

• Lighting
• Socket-outlets

4
• Visual signal

• Earthing systems
• Lighting
• Junction boxes

• Lighting
• Control stations
• Distribution
boards
• Visual signal
• Socket-outlets
• Lighting
• Junction boxes
• Lighting • Cable glands
• Junction boxes • Control stations
• Control stations • Visual signal
• Socket-outlets • Socket-outlets

• Lighting
• Control stations
• Socket-outlets

• Earthing systems
• Socket-outlets

5
Ex REGULATIONS

European ATEX Directive


EUROPEAN DIRECTIVE 2014/34/EU EUROPEAN DIRECTIVE 1999/92/EC
ATEX Directive 2014/34/EU is a "new approach" directive The 1999/92/EC Directive aims to improve the safety
that applies to protective systems against explosions and health protection of workers potentially at risk from
as well as all equipment used in or related to explosive explosive atmospheres.
atmospheres, such as electrical and non-electrical The site manager has the obligation:
equipment, components and safety devices, control and • to prevent the formation of explosive atmospheres
adjustments necessary for the safe operation of this or if this is not possible, prevent ignition of explosive
equipment and protective systems. As a "new approach" atmospheres,
directive, the 2014/34/EU Directive defines the essential • to assess the specific risks arising from explosive
requirements for the safety and health which shall be atmospheres and to draw up and keep up to date an
respected by all manufacturers. Devices falling within explosion protection document,
the scope of the European Directive and responding to • to classify places where explosive atmospheres may
the essential requirements for the safety and health are occur into zones,
identified by a marking plate on which the logo appears. • to mitigate the harmful effects of an explosion to protect
the health and safety of workers (install appropriate
equipment, take organizational measures such as staff
training, ...).

International scheme : IECEx


IECEx Scheme: A voluntary certification scheme complying against the risk of explosion) and thus avoiding multiple
with international standards for electrical equipment only national certifications and at the same time ensuring an
for use in explosive atmospheres. appropriate level of safety. The IECEx certification scheme
allows the manufacturers of “Ex proof” equipment to
Its aim is to facilitate the international flow of electrical
obtain a Certificate of Conformity that would be accepted
equipment intended to be used in potentially explosive
in Member States in which this certification scheme is
atmospheres (in compliance with one or more
recognized.
international standards defining the type of protective

CONDITIONS FOR EXPLOSION

Flammable Oxygen
substances in the air
in explosive
limit
EXPLOSION

Ignition source
with enough
energy or high
temperature

6
AREAS CLASSIFICATION DEFINED BY DIRECTIVE 1999/92/EC

Probability of ATEX
Very High High and Normal Low
presence

Definition Location where an explosive Location in which an Location where an explosive


atmosphere is permanently explosive atmosphere occurs atmosphere is not liable
present for long periods or occasionally during normal to occur during normal
often. operation. operation or, if it does, is
only short-lived (foreseeable
abnormal operation).

Zoning for gas & vapors Zone 0 Zone 1 Zone 2


(1999/92/EC)

Zoning for dust & fiber Zone 20 Zone 21 Zone 22


(1999/92/EC)

ATEX / IECEX CLASSIFICATION

IEC protection Level


ATEX Category Zone of installation Atmosphere
(EPL)

1G Ga 0

2G Gb 1 GAS

3G Gc 2

1D Da 20

2D Db 21 DUST

3D Dc 22

M1 Ma
COAL DUST
MINING
METHANE
M2 Mb

7
GAS AND VAPORS CLASSIFICATION AND TEMPERATURE CLASSIFICATION
Gases are divided into
• three groups bi IEC / EN
• four groups by the CEC (Canadian Electrical Code) and the NEC (National Electrical Code - US).
The IEC also defines different groups of gases and vapors.
The IEC and North American groups are viewed as fundamentally the same, see following table.

Gas group
Typical gas
EN / IEC North America

IIC A Acetylene

IIC B Hydrogen

IIB C Ethylene, Ethyl ether, Cyclopropane, Butadene 1-3

IIA D Propane, Ethane, Butane, Heptane, Acetone, Ethyl Alcohol

DUST CLASSIFICATION
IEC / EN defined a classification of dust:

Definition
Dust group
Dust type Size Resistivity

IIIA combustible flyings > 500 µm -

IIIB non-conductive dust ≤ 500 µm > 103 Ω.m

IIIC conductive dust ≤ 500 µm ≤ 103 Ω.m

8
TEMPERATURE CLASSES
Self ignition temperature of
T6 T5 T4 T3 T2 T1
the gases/vapors

85°C ≤ Temp ≤ 100°C

100°C < Temp ≤ 135°C EXPLOSION


135°C < Temp ≤ 200°C

200°C < Temp ≤ 300°C

300°C < Temp ≤ 450°C

450°C < Temp

Equipment must never be used in an atmosphere capable of ignition at the temperature indicated on the marking (temperature class).

Explanation of marking
Manufacturer identification: Identification of notifiy body Mark for product in the scope of directive
• Name and trademark in charge of the quality 2014/34/EU and in compliance with EHSR
• Address surveillance (ex: 0080 =
INERIS and 0081 = LCIE)

Directive 2014/34/EU marking:


II: Equipment group = surface industry
Conformity to all 2: Equipment category
relevant European G D: Gas or Dust atmosphere
directives

Technor Italsmea European certificate number


Via Italia 33 0080 II 2GD (which can be follow by IECEx
20060 Gessate (MI) certificate number ex: IECEx
Italy Year of construction 2013 INE 10.0015X)
IMQ 08ATEX028 X
Marking for Gas
Product type according standards (*)
Type AQ 8 Ex e IIC T6 Gb
Ex tb IIIC T85°C Db IP66
Electrical parameters for a 380/415V 50/60Hz 63A Marking for Dust
T amb. -20/40°C
safe use of equipment Max Dis. P. 55W Serial Nr. :I/13/112452
according standards (**)

WARNING - DO NOT OPEN WHEN ENERGIZED

Ambient temperature
range which shall be
Safety WARNING marked when different
than -20°C / +40°C

* : Gas details ** : Dust details


Ex: Electrical apparatus intended to be installed in Ex: Electrical apparatus intended to be installed in
hazardous location hazardous location
e: type of protection (e = increased safety) tb: type of protection (tb = protection by enclosure)
IIC: Gas group / Subdivision C IIIC: Dust group / Subdivision C
T6: temperature class T85°C: Maximum surface temperature
Gb: Equipment protection level b (use in zone 1 and 2) Db: Equipment protection level b (use in zone 21 and 22)
IP66: degree of protection provided by the enclosure
EHSR : Essential Health and Safety Requirements

9
Presentation of most common types of
protection
FLAMEPROOF « Ex d » EQUIPMENT • Use of high-quality insulation materials
• Specially dimensioned clearance and creepage distance
A flameproof enclosure is an enclosure in which the parts
• Electrical connection which cannot become loose
which can ignite an explosive gas atmosphere are placed
• Minimum IP54 weatherproof protection of the enclosure
and which can withstand the pressure developed during
• Respect of the temperature classes
an internal explosion of an explosive mixture, and which
• Conformity of cable entries
prevents the transmission of the explosion to the explosive
• Labelling.
gas atmosphere surrounding the enclosure.
These are created by screwing the cable gland directly
A flameproof enclosure must be able to fulfil three criteria:
onto the enclosure or, for untapped holes, by fixing with a
• Contain an internal explosion without permanent
locknut. Holes which are not used for cable entries must
distortion.
be blanked using the appropriate blanking plugs.
• Guarantee that the explosion cannot be transmitted to
The equipment has a protection index of at least IP 54; it is
the surrounding atmosphere.
therefore important to ensure that the weatherproof seal
• Exhibit a temperature at all points on the surface which
is in good condition when the product is installed.
is lower than the spontaneous ignition temperature of
Defective seals must be systematically replaced.
the surrounding gases or vapors.
It is important to be sure that the gasket is well positioning
There are 2 construction values which make impossible
for the plugs and sockets and for all the luminaries before
for an explosion to answer to the 3 criteria:
connecting the male and female parts (for plugs and
• the flange length (L)
sockets) and before closing the light transmitting part of
• the gap (i)
the lighting fixture.
These values depends of gas group and the authorized
For the connection, all technical note or instruction sheet
maximum gap depends on the flange length.
shall be followed.
It is necessary to lubricate the thread and to ensure that at
least 5 threads are engaged for metric thread and at least PRODUCTS MARKED « Ex de »
3.5 threads are engaged for NPT threads. Equipment excepted Ex d enclosures have a combined
Holes which are not used for cable entries must be protection type « d » and « e » technologies are the most
blanked using the appropriate blanking plugs. commonly used.
The equipment is supplied with the joint flanges Certain appliances such as power sockets, lampholders,
lubricated. When the equipment is installed, the path etc, whose design creates arcs and sparks in normal
must be lubricated to keep them in good condition. Use a operation, cannot be produced with protection mode « e »
non-hardening, anti-corrosive grease. (see technical note) only.
In order to successfully retain the flameproof character of • The part where the electric arc is produced is enclosed
the equipment: in a small flameproof chamber.
• Care must be taken before starting up to ensure that all • The connection terminals are « e » increased safety.
the screws for closing the covers and cable entries are • The assembly is mounted in an « e » increased safety
firmly tightened and for GUB enclosure that the blocking enclosure.
device is well screwed.
• Modification of the original predrilled holes is prohibited.

INCREASED SAFETY « Ex e » EQUIPMENT


Cables entries
The connection of cables to the electrical equipment shall
Method of protection applicable to electrical equipment
maintain the explosion protection integrity of the relevant
such as light fittings, sockets, switches, etc, which
type of protection. Where the certificate for the cable gland
consists of preventing the occurrence of any accidental
has an ‘X’ marking, this cable gland shall be only used for
ignition.
fixed installations. Where the equipment is portable only
The construction principles for increased safety « e »
glands without ‘X’ marking shall be used.
equipment are as follows:

10
Installation recommendation
GENERAL REQUIREMENTS
Electrical installations for explosive atmosphere must comply with the requirements concerning installations in both
non hazardous and hazardous locations:
• national rules (Example NFC 15-100 + condition BE3 for France),
• EN /IEC 60079-14,
• IEC / EN 60079-17.

EQUIPMENT SELECTION (EXCEPT CABLE ENTRIES)


Zones Type of protection Marking EN/IEC standard

- General requirements - 60079-0

For use in Zones 1, 2 Flameproof enclosure Ex d 60079-1

For use in Zones 1, 2 Increased safety Ex e 60079-7

For use in Zones 0, 1, 2, 20, 21, 22 Intrinsic safety Ex i 60079-11

For use in Zones 1, 2 Pressurisation Ex p 60079-2

For use in Zones 0, 1, 2, 20, 21, 22 Encapsulation Ex m 60079-18

For use in Zones 1, 2 Oil immersion Ex o 60079-6

For use in Zones 1, 2 Powder filling Ex q 60079-5

For use in Zone 2 "Non sparking" Ex n 60079-15

For use in Zones 20, 21, 22 Dust atmospheres Ex t 60079-31

11
LIGHTING
Fluorescent // LED // Wellglass //
Tank // Spot lights // Floodlights //
Hand lamps
Ex d, Ex de, Ex nA, Ex emb
A complete range of lighting with dedicates design for hazardous
areas. Manufactured either in stainless steel, marine grade
aluminium and cast steel with an extra Polyurethane painting.
Every single light brings excellent photometric properties.

Fluorescent
EVF-P.. Series RMS.. Series
II 2G Ex de or emb IIC T4 Gb I I 2G Ex de IIC T6 to T4
II 2D Ex tb IIIC T85°C Db IP66 II 2D Ex tD A21 Db IP65
• Copper free aluminum endings T85°C to T135°C
• UV treat polycarbonate housing • 0.8mm AISI 304 stainless steel
• PC features made by 3 steps: inner body
PC, top side mirror and white and • 4mm Tempered glass
UV filter • Instant restrike
• LOOP IN-LOOP OUT facility • Side cable entries
• Instant restrike

GRL Series G2X.. Series


I I 2G Ex de IIC T4 Gb or Ex
de mb IIC T4 Gb
Fluorescent
II 2D Ex tb IIIC T70°C/ & LED
T80°C Db IP66
• Body in GRP + internal frame in
I I 3G Ex nA IIC T6 Gc
extruded aluminum II 3D Ex tc IIIC T85°C Dc IP66
• 90 or 120 minutes in emergency • For zone 2 and 22
• CESI 15ATEX015 – IECEx CES • LED up to 44W and fluo
15.0007 up to 2x58W
• Resistance to salt water • GRP housing with UV treat
corrosion polycarbonate diffuser
• Low costs maintenance • High impact resistance
• Bright lighting • Emergency version 1h or 3h

Tank
Ev.. Series
EVCC-PR Serie Halogen &
LED & Halogen Fluorescent
II 2G Ex d IIC T3 Gb,
II 2G Ex d IIC Gb,
II 2D Ex tb IIIC Db IP65
II 2D Ex tb IIIC Db IP66
• Copper free aluminum
• Copper free aluminum body
• O-ring made of NBR
• Made to endure halogen or
• Lamps included
fluorescent lamp.
• Provided in a wide range of wattage

More informations on technor.com


12
Wellglass
EV.. Series
H.I.D.
II 2G Ex d IIC Gb or
II 2G Ex de IIC Gb
II 2D Ex tb IIIC Db IP66
• Copper free aluminum body
• Luminaires are made to endure in
high intensity discharge lamps, MH,
& HPS
• Provided in a wide range of wattage
• Option: Instant restrike

Spot lights
EV.. PT Series LED EV.. Series
Halogen LED
I I 2G Ex d IIC Gb or  2G Ex de IIC Gb,
II
II 2G Ex de IIC Gb II 2D Ex tb IIIC Db IP66
II 2D Ex tb IIIC Db IP66 • Copper free aluminum
• This type of lights are used where an • free from infrared and UV
high illumination is required wavelengths
• Copper free aluminum • This type of lights are used
where an high illumination is
required

Floodlights
LED FL.. Series FL.. Series
LED Halogen
 2G Ex d IIB T6 Gb or Ex d
II  2G Ex d e IIB T3 Gb or
II
IIB+H2 T6 Gb, Ex d e IIB+H2 T3 Gb,
II 2D Ex tb IIIC T85°C Db II 2D Ex tb IIIC T200°C Db
IP66 IP66
• Available with pole mounting and • Copper free aluminum +
ceiling mounting tempered glass
• Copper free aluminum + • Available in AISI316 Stainless
tempered glass steel
• Available with battery pack for 3h • Gasket to the lid guarantee
IP65
Hand lamps • Available with all lamps
(MH,HPS,MV,HA)
• AISI 304 Stainless steel bracket
LED EV.. Series • Option: Instant restrike
r main
LED & Halogen Se e o u r Techno ences
refer
ue for
 2G Ex d IIC Gb,
II catalog pare parts.
and s
II 2D Ex tb IIIC Db IP66
• Portable lights with insulated handle
+ protection guard
• Copper free aluminum

More informations on technor.com


13
CONTROL STATIONS
Increased safety // Flameproof
Ex d, Ex e, Ex de, Ex dem
Range of GRP, Copper free aluminium or Stainless Steel control
stations designed to offer a flexible, lightweight and cost effective
solution tailor made upon customer request. To be assembled with
Ex de operators in case EF.. Ex de version and with PL.. operators
in case of CP.. Ex d version.

Increased safety
EFXE Series - AISI316L
 2G Ex de IIC Gb , Ex mb IIC Gb
II
II 2D Ex tb IIIC Db IP66/67
• Stainless steel AISI-316L
• Acid treatment
• Hidden hinges
• Custom size up to 910x1140x500mm
• From -20°C to +60°C

EFXE Series - Aluminium


 2G Ex de IIC Gb, Ex mb IIC Gb
II
II 2D Ex tb IIIC Db IP66/67
• Copper free aluminum
• From -20°C to + 60°C
• Custom size up to 600x600x200mm

EFE Series – GRP


II 2G Ex de IIC Gb, Ex mb IIC Gb,
II 2D Ex tb IIIC Db IP66/67
• Made in GRP (Glass-fiber reinforced polyester) material
• Suited for use ON and OFF-SHORE in petrochemical and marine applications
• From -20°C to + 60 °C
• Custom size up to 405x400x120mm

More informations on technor.com


14
Flameproof
CP../EFDCN.. Series - Push button stations
II 2G Ex d IIC Gb
II 2D Ex t IIIC Db IP66
II 2G Ex db IIC Gb
• Copper free aluminum + threaded hubs
• From -50°C to + 60°C (ATEX) - From -60°C to +60°C (IECEx)

CP../ EFSRC.. Series - Selector switches


II 2G Ex d IIC Gb
II 2D Ex t IIIC Db IP66
II 2G Ex db IIC Gb
• Copper free aluminum + threaded hubs
• Connection not damage the internal void
• From -50°C to + 60°C (ATEX) - From -60°C to +60°C (IECEx)

EPKZM Series – Motor protector


 2G Ex d IIC Gb
II
II 2D Ex tb IIIC T85°C Db IP66/67
II 2G Ex db IIC Gb
• Copper free aluminum
• Used to house motor protector circuit breakers up to 63A
• From -50° to +60° - From -60°C to + 60°C (IECEx)

More informations on technor.com


15
HARMATEX COMPONENTS
For control station
The Harmatex components range features large push button
selection, with a choice of momentary or push-push actuation
modes; pilot lamps and selector switches, with plastic or metal
bezel.

Harmatex range offers unrivalled flexibility with a modular design


accomodating up to 6 contacts per operator head.

These components are available for the configuration of our


control stations.

Pushbuttons
Flush
 2G Ex d e IIC Gb, II 2D Ex tb IIIC Db
II
IP 65 or IP66
• Metal bezel • Unique flexibility with modular design
• White, black, green, red, yellow, blue • Accommodating up to six contacts per operator
• From -20°C to +80° C head
• ITH MAX. 10A

Projecting
 2G Ex d e IIC Gb, II 2D Ex tb IIIC Db
II
IP 65 or IP66
• Metal bezel • Unique flexibility with modular design
• White, black, green, red, yellow, blue • Accommodating up to six contacts per operator
• From -20°C to +80° C head
• ITH MAX. 10A

Silicone Boot
 2G Ex d e IIC Gb, II 2D Ex tb IIIC Db
II
IP 65 or IP66
• Metal or plastic bezel • Unique flexibility with modular design
• White, black, green, red, yellow, blue • Accommodating up to six contacts per operator
• From -20°C to +80° C head
• ITH MAX. 10A

Mushroom Stop
 2G Ex d e IIC Gb, II 2D Ex tb IIIC Db
II
IP 65 or IP66
• Metal or plastic bezel • Unique flexibility with modular design
• White, black, green, red, yellow, blue • Accommodating up to six contacts per operator
• From -20°C to +80° C head
• ITH MAX. 10A

Emergency Stop
 2G Ex d e IIC Gb, II 2D Ex tb IIIC Db
II
IP 65 or IP66
Metal or plastic bezel
• With or without key • Unique flexibility with modular design
• From -20°C to +80° C • Accommodating up to six contacts per operator
• ITH MAX. 10A head

More informations on technor.com


16
Selector switches

Standard Extended Handle Keyed


 2G Ex d e IIC Gb
II I I 2G Ex d e IIC Gb I I 2G Ex d e IIC Gb
II 2D Ex tb IIIC Db II 2D Ex tb IIIC Db II 2D Ex tb IIIC Db
IP 65 or IP66 IP 65 or IP66 IP 65 or IP66
• Metal or plastic bezel • Metal bezel • Metal bezel
• Stay put/Spring return/Spring return to • Stay put/Spring return/Spring return to • Stay put/Spring return/Spring
center/Spring return from right or left center/Spring return from right or left return to center/Spring return
• From -20°C to +80° C • From -20°C to +80° C from right or left
• ITH MAX. 10A • ITH MAX. 10A • Left/Right/0 Key withdrawal
• Unique flexibility with modular design • Unique flexibility with modular design • From -20°C to +80° C
• Accommodating up to six contacts per • Accommodating up to six contacts per • ITH MAX. 10A
operator head operator head • Unique flexibility with modular
design
• Accommodating up to six
Contacts – NO or NC contacts per operator head

 2G Ex d e IIC Gb
II
IP 65 or IP66
• ITH MAX. 10A
• Unique flexibility with modular design

Pilot lights & lamps


Lamps Plastic or
I I 2G Ex d e IIC Gb metal bezels
II 2D Ex tD A21 Db IP66
• Spare pilot light body white, red, yellow,
blue / spare pilot light body for green
• Unique flexibility with modular design

More informations on technor.com


17
Ex d COMPONENTS
Flameproof
Ex d components are available in a wide range of operators/pilot
lights PL series and selectors PSRC series; allow numerous
combinations with our CP../CPS.. EFDCN/EFSRC series.

PL.. series includes standard push buttons, emergency push


buttons, key selector switches, pilot lights; mechanical operators
allow the assembling of a maximum of four contacts.

PSRC.. series includes on-load switches, change over switches,


step switches and selector customized upon request on the base
of customer specification.

Pushbuttons
Momentary Non-Locking
Locking
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
• PL.. type
• Black, red, green, blue, yellow ,white
• Temperature from -50°C to +60°C
• ITH MAX. 6A
• Barrel thread : metric M32x1.5
• Compact
• fast installation and changes
• low maintenance costs

Mushroom Twist
Mushroom Keyed
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
• PLC-S / PLC-S-F / PLC-I type
• Red color
• With or without key
• Temperature from -50°C to +60°C
• ITH MAX. 6A
• Barrel thread : metric M32x1.5
• Compact
• Fast installation and changes
• Low maintenance costs

Mechanical Operators
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
• PLC RESTORE/PLC RESET type
• Green,red , black
• Temperature from -50°C to +60°C
• ITH MAX. 6A
• Barrel thread : metric M32x1.5
• Compact
• Fast installation and changes More informations on technor.com
18 • Low maintenance costs
Switches
Keyed Selector On-load
I I 2G Ex d IIC Switches
II 2D Ex tD A21 IP66/67 I I 2G Ex d IIC
• PLF type
• Key withdrawal or not II 2D Ex tD A21 IP66/67
• Temperature from -50°C to +60°C • PSRC type
• ITH MAX. 6A • From 1 to 4 number of poles
• Barrel thread : metric M32x1.5 • From 20 to 36 A
• Compact • Temperature from -50°C to +60°C
• Fast installation and changes • ITH MAX. 6A
• Low maintenance costs • Barrel thread : metric M32x1.5
• Compact
Contacts •

Fast installation and changes
Low maintenance costs

Normally Open Normally Closed


• Blue and red • Blue and red
• Temperature from -50°C to +60°C • Temperature from -50°C to +60°C
• ITH MAX. 6A • ITH MAX. 6A
• Barrel thread : metric M32x1.5 • Barrel thread : metric M32x1.5
• Compact • Compact
• Fast installation and changes • Fast installation and changes
• Low maintenance costs • Low maintenance costs

Pilot lights & lamps


Pilot Lights LED Lamps 12 /
I I 2G Ex d IIC 24 / 48 / 110 /

II 2D Ex tD A21 IP66/67
Series lockable momentary push buttons 220V
• PLA type/PLB type • LED type
• White, red, green, yellow and blue • red, green, yellow, white and blue
• Temperature from -50°C to +60°C • Temperature from -50°C to +60°C
• ITH MAX. 6A • ITH MAX. 6A
• Barrel thread : metric M32x1.5 • Barrel thread : metric M32x1.5
• Compact • Compact
• Fast installation and changes • Fast installation and changes
• Low maintenance costs • Low maintenance costs

More informations on technor.com


19
SPECIFIC ENCLOSURES
Explosion group IIB+H2
Explosion group IIC
Ex d IIB, IIB+H2 and IIC
• High level of corrosion resistance

• Robust construction

• Consolidated safety product

• Highest level of achievable safety

• Ideal for extreme conditions

• Non Ex components (QPREX)

Explosion group IIB + H2


EJB.. Series - Aluminium
I I 2G Ex d IIB Gb or Ex d IIB+H2 Gb
II 2D Ex tb IIIC Db IP65 or 66 or 67
• Copper free aluminum
• Suited for indoor and outdoor applications
• Screws and hardware are made of AISI316 stainless steel
• From -50°C up to +60°C
• IP65/66/67 + flanged joint coated with silicone grease

EJB.. Series - Stainless steel AISI316L or


Galvanized carbon steel (iron)
I I 2G Ex d IIB Gb or Ex d IIB+H2 Gb
II 2D Ex tb IIIC Db IP65 or 66 or 67
• Stainless steel AISI316 L
• Suited for indoor and outdoor applications
• Screws and hardware are made of AISI316 stainless steel
• From -50°C up to +60°C
• IP65/66/67 + flanged joint coated with silicone grease

Explosion group IIC


Pressurized cabinets QPREX series - Stainless
steel AISI316L, 304 or painted sendzimir steel
I I 2G Ex pxb/pzc IIC T6 to T4 Gb/Gc
II 2D Ex pxb/pzc IIIC T85°C to T135° C Db/Dc
• Modular and adaptable system
• Customized volume up to 10m3
• Ability to mount non Ex components

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20
Explosion group IIC
GUB.. Series GUB../QL
Aluminium Series
I I 2G Ex d IIC Gb
II 2D Ex tb IIIC Db IP66
Aluminium
• Copper free aluminum & I I 2G Ex d IIC Gb
Stainless steel AISI316L (upon II 2D Ex tb IIIC Db IP66
request) • Copper free aluminum
• Suited for indoor and outdoor • Suited for indoor and
applications outdoor applications
• Can be equipped with different • Can be equipped with
components like push buttons, different components like
rotating switches.. push buttons, rotating
• From -50°C to +55°C (ATEX) – switches..
From -60°C to +60°C (IECEx) • From -50°C to +55°C (ATEX)
– From -60°C to +60°C
(IECEx)

GUB/EMH.. CPS../EMH
Series Aluminium
Aluminium I I 2G Ex d IIC Gb
I I 2G Ex d IIC Gb II 2D Ex tb IIIC Db IP66
II 2D Ex tb IIIC Db IP66 II 2G Ex db IIC Gb
• Copper free aluminum • Copper free aluminum
• Suited for indoor and outdoor • Suited for indoor and
applications outdoor applications
• From -50°C to +55°C (ATEX) – • From -50°C to +60°C (ATEX)
From -60°C to +60°C (IECEx) – From -60°C to + 60°C
• Window diameter (IECEx)
from 155 to 230 mm

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21
JUNCTION BOXES
Increased safety // Flameproof
Ex d, Ex e and Ex ia
The AQ/AR range of stainless steel AISI-316L enclosure used as instrument
and electrical terminal boxes, where an explosive atmosphere may be
present and are especially recommended for chemical agent environments,
sea-water corrosion resistance and extremes of low and high temperature,
offshore and onshore oriented.
The CP../CPS.. range of copper free aluminium enclosures, used for terminals
wiring, grants Ex d or Ex e mode of protection. Internal and external screws
are made of AISI316 stainless steel. This series is tailor made on the base
of customer specification, including quantity and type of terminals. These
boxes are suitable for hazardous areas of industrial plants for indoor and
outdoor applications.

Increased safety
AQ../AR.. Series AQ../AR.. Series
GRP Aluminium low
I I 2G Ex e IIC Gb / Ex ia IIC Gb, thickness
II 2D Ex tb IIIC Db IP66/67 I I 2G Ex e IIC Gb / Ex ia IIC Gb,
• Made in GRP (Glass-fiber reinforced
polyester) material II 2D Ex tb IIIC Db IP66/67
• From -50°C to +60°C • Copper free aluminum
• From -50°C to+60°C

AQ../AR.. Series SB.. Series


Aluminium high AISI316 L
thickness Stainless steel
I I 2G Ex e IIC Gb / Ex ia IIC Gb I I 2G Ex e IIC Gb / Ex ia IIC Gb
II 2D Ex tb IIIC Db IP66/67 II 2D Ex tb IIIC Db IP66/67
• Copper free aluminum • Made of AISI316LStainless steel
• From -50°C to +60°C • Dimension can be customized up to
• External hardware and screws are 1000mm x2000mm x (depth upon
made in AISI304 Stainless steel request)
• Custom size to 332x332x178mm • Acid treatment
• From -50°C to +60°C

Flameproof
B2x.. Series CP../CPS.. Series
GRP Aluminium
I I 2G Ex e IIC Gb / Ex ia IIC Gb I I 2G Ex d IIC Gb
II 2D Ex tb IIIC Db IP66/67 II 2D Ex tb IIIC Db IP66
• From -20°C to +60°C 2G Ex db IIC Gb
• 2 Sizes 1
 20x120 mm • Copper free aluminum + threaded
160x160 mm hubs
• Hinges Version available • Empty housing
• Screws are made of AISI316 L
• From -50°C to + 60°C (ATEX) -
From -60°C to +60°C (IECEx)

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22
CABLE GLANDS & FITTINGS
Unarmoured cable // Armoured
cable // Fittings
Ex d/e
Single seal, double seals cable glands, suitable for unarmoured and armoured
cables. Nickel-chrome plated brass, stainless steel and aluminium made,
hexagon shape, anti-ageing EPDM oil resistant gaskets. These cable glands
are suitable for Category II (classified Area Zone 1 & 2 and Zone 21 & 22)
and category I (Mines).

Unarmoured cable Armoured cable


Single/ Single/
Double Seal Double Seal
I I 2GD Ex db/eb IIC I I 2GD Ex db / eb IIC
I M2 Ex db/eb I I M2 Ex db/eb I
Ex tb IIIC IP66 Ex tb IIIC IP66
• Nickel chrome plated brass – • Nickel chrome plated brass –
AISI316L-Stainless steel (other AISI316L Stainless steel (other
material upon request) materials upon request)
• Internal seal are in EPDM • From -52°C to +110°C
• From -52°C to +110°C • Internal seals are in EPDM
• Robust (Ethylene-Propylene diene
• Suitable for offshore application Monomer)
• Robust
• Suitable for offshore application
Fittings

Unions Open elbows

Sealing fittings Bushings

Nipples Hexagonal plugs

Couplings Reductions

Female-Female Adaptors
elbow
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23
VISUAL SIGNAL
Warning Lights // Aircraft
obstruction signals
Ex d, Ex de IIC
The state-of-the-art in AWL… Aircraft Warning Lights, LIOL, MIOL
with LED technology, reliable long life and maintenance saving
products, in compliance with ICAO and FAA, along with signalization
unit like beacons, flashing unit, rotating light.

Warning Lights
EV../ROT Series EV../XN-MXN
Rotating Signal Series
I I 2G Ex d IIC Gb or Xenoflash
Ex de IIC Gb I I 2G Ex d IIC Gb or
II 2D Ex tb IIIC Db IP66 Ex de IIC Gb
• Copper free aluminum + tempered
glass II 2D Ex tb IIIC Db IP66
• Range of rotating lamp visual signals • Range of xenoflash visual signals
• O-ring gaskets are made of NBR complete with Fresnel lens
(Nitrile Rubber) available in 3 different luminous
• The lamp is red (other colors are intensities : 2J, 6J, 15J
available upon request) • Copper free aluminum +
• From -52°C to +60 °C tempered glass
• O-ring gaskets are made of NBR
(Nitrile Rubber)
• The lamp is red (other colors are
available upon request)

Aircraft obstruction signals • From -52°C to +60 °C

EV../WA.. series EVCC.. series


Low intensity Medium
(LIOL) intensity (MIOL)
I I 2G Ex d IIC Gb, or I I 2G Ex d IIC Gb
Ex de IIC Gb II 2D Ex tb IIIC Db IP66
II 2D Ex tb IIIC Db IP66 • Copper free aluminum
• Range of low intensity aircraft • Utilizes LED technology to
warning lights, for structures below deliver low heat dissipation +
45mt low W consumption and up to
• Copper free aluminum 100.000/hours maintenance free
• Available with halogen or LED lamp operation
• Halogen versions supplied with red • The product is fully compliant
metacrilate dome with ICAO Annex 14
• From -52°C to +60 °C • LED included
• Lamps colors : Red, white or red
and white

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24
EARTHING SYSTEMS
Earthing control system
Ex d IIC T5 Gb
Control and discharge system for electrostatic charges suitable for
road tankers, rail tankers and any movable tanker for dangerous
items, ready for one/two double circuit clamps PTA ISEO-2. System
is complete with arrest/consensus optical warning and changeover
contact free from output voltage.
The need to transfer from one place to another dangerous flammable
fuels and liquids as gasoline and diesel highlighted the serious
risk due to uncontrolled discharge of static charges cumulated on
movable tanker-units during transfers following the well known
natural phenomena when connected to loading / downloading
tools (fixed).

Earthing control system


GUMT
I I 2G Ex d IIC T5 Gb
II 2D Ex tb IIIC T100°C Db IP66
• Copper free aluminum
• System is complete with arrest/
consensus optical warning and
changeover contact free from output
voltage
• From -20°C to +55°C
• 3 entries M20x1.5, one complete with
brass nickel chrome plated plug

Clamp
PTA Series
I I 2G Ex d IIC T6
II 2D Ex tD A21 IP65 T85°C
• Reliable, robust, handy and easy to
use
• They can be easily connected to any
grip, even rusty ones
• 11 mt of cable length
• From -20°C to +55°C

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25
PLUGS, SOCKET-OUTLETS & BOXES
DECONTACTOR™ // Multi-
contacts // Single-pole power
connectors // Socket-boxes
The plugs and sockets as well as socket-outlet boxes and junction
boxes in this range are meant for use in hazardous areas in
compliance with the ATEX 2014/34/EU Directive and as per the
IECEx in zones 1 and 2 (Gas) and zones 21 and 22 (Dust).

DECONTACTOR™ (switch rated plug & socket)


DXN - 20 A / 32 A / 63 A
I I2 G D Ex de IIC Gb
Ex tb IIIC Db
• Integrated load-break switch
• Robust and compact design
• High performance GRP casing
• Self-ejecting version available
• IP66/IP67 water & dust-tight

DX - 20 A / 32 A / 63 A / 125 A / 200 A
I I2 G D Ex de IIC
Ex tD A21 IP65
• Integrated load-break switch
• Locking in on/off positions by keying axis
• Corrosion-free metal casing
• IP65 water & dust-tight

DXA1 - 20 A
II2 G D Ex de IIC, Ex tb IIIC
• Integrated load-break switch
• IP66/67 water and dust tight
• Corrosion-free metal casing
• Lockable in connected or disconnected position with optional lockout shaft
• Low temperature rating of -55°C

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26
Multi-contacts
PXN12C / DXN25C /
DXN37C - 10 A
I I2 G D Ex e IIC Gb
Ex tb IIIC Db
• From 12 to 37 contacts
• Crimp or soldered contact
• Quick and easy assembly and disassembly
• Locking in connected or disconnected position
• Corrosion-free metal casing

Single-pole power connectors


SPeX - 680 A
I I2 G D Ex e IIC Gb
Ex tb IIIC Db IP65/66
• Electromechanical interlocking system
• Mechanic and visual keying
• High performance poly casing
• IP65/IP66 water & dust-tight

Compact connectors
PNCX - 5 A
ne

I I 2 GD Ex e IIC Gb
w

Ex tb IIIC Db
• Zones 1 /2 (gas) and 21/22 (dust)
• 5 contacts
• Compact and easy to use
• Long life
• IP66/IP67 watertight (IP68 according to specification)

Socket-boxes & Junction boxes


MXBS / B2X - Up to 350 A
I I2 G D Ex e IIC
Ex tD A21
• Combination of multi-contact connectors and socket-outlets on the same distribution box
• Glass reinforced, graphite-filled polyester resin enclosures
• IP66 water & dust-tight

More informations on marechal.com


27
Configure your own Control Station
Area of information
ZONING
GAS 1 21

DUST 21 22

EXPLOSION GROUP
IIA IIB IIC

TEMPERATURE CLASS
T4 T5 T6

TEMPERATURE
AMBIENT °C UP TO
- °C + °C

RATED VOLTAGE :
V
MODE OF PROTECTION :
EXD EXE EXI OTHER :

MATERIAL :
STAINLESS
ALUMINUM GRP
STEEL

NUMBER OF ACTIVATOR ON FRONT SIDE :


LEGEND REQUIREMENTS
1 PUSH BUTTON MOMENTARY OPERATOR COLOR CONTACTS/POLES
2 PUSH BUTTON STEADY
3 EMERGENCY P.B.
4 2 POS. SELECTOR
5 3 POS. SELECTOR
6 KEY SELECTOR SWITCH
7 PILOT LIGHT
8 SPECIAL SELECTOR (PROVIDE DIAGRAM)
9 METER : TO BE SPECIFIED
10 OTHER : TO BE SPECIFIED

WIRING :
YES NO ( DIRECT WIRING)
ENTRY SPECIFICATION :
METRIC INCHES

SIZE M20- 1/2" M25 - 3/4" M32 - 1" M40 -1 1/2" M50 - 1 1/4" M63 - 2"
A
ENCLOSURE SIDE A B C D A B C D A B C D A B C D A B C D A B C D
POLY GLAND
METAL GLAND C D
ARMOURED
GLAND
B
POLY PLUG

COMPLEMENTARY INFORMATION :

CONTACT DETAILS
REQUEST FOR QUOTATION REQUEST FOR SALES ENGINEER VISIT

NAME : PHONE NUMBER :


COMPANY : FAX NUMBER :
EMAIL ADDRESS : COMMENTS :
ADDRESS :

28
Lighting requirements
Area of information
ZONING
GAS 1 2

DUST 21 22

EXPLOSION GROUP
IIA IIB IIC

TEMPERATURE CLASS

T1 T2 T3 T4 T5 T6
TEMPERATURE
AMBIENT °C - °C UP TO + °C

RATED VOLTAGE :
VOLTAGE V FREQUENCY HZ
MODE OF PROTECTION :
EXD EXE OTHER :
MATERIAL :
ALUMINUM STAINLESS STEEL

TYPE OF LAMP :
FLUORESCENT SODIUM

METAL HALIDE MERCURY

HALOGEN LED
IP :
65 66 67
TYPE OF LIGHTING :
LANTERN/
1 TUBE
WELLGLASS
2 TUBES FLOODLIGHT

POWER NEEDS : W
MOUNTING SUPPORT :
WALL CEILLING POLE
EMERGENCY VERSION :

YES DURATION TIME 60 MIN 90 MIN 120 MIN

ENTRY SPECS :
Number
of Entries
Size needed M20 M25 M32 M40

Armoured cable Yes No

Cable detail

CONTACT DETAILS
REQUEST FOR QUOTATION REQUEST FOR SALES ENGINEER VISIT

NAME : PHONE NUMBER :


COMPANY : FAX NUMBER :
EMAIL ADDRESS : COMMENTS :
ADDRESS :

29
Junction Box request
Area of information
ZONING
GAS 1 2

DUST 21 22

EXPLOSION GROUP
IIA IIB IIC

TEMPERATURE CLASS

T1 T2 T3 T4 T5 T6
TEMPERATURE
AMBIENT °C UP TO
- °C + °C

APPROVAL REQUEST
ATEX IECEx IMMETRO OTHER :
NETWORK INFO
VOLTAGE V NOMINAL CURRENT A
TYPE PROTECTION REQUEST
EXd EXe EXi OTHER :
MATERIAL :
STAINLESS
ALUMINUM GRP
STEEL

LABELLING INFO

NUMBER OF TERMINAL REQUEST


4 mm² 6 mm² 10 mm² 16 mm² 25 mm² 35 mm² 50 mm² 70 mm²
Terminal
Earth Terminal

ENTRY SPECIFICATION :
METRIC INCHES A
SIZE M20- 1/2" M25 - 3/4" M32 - 1" M40 - 1 1/4” M50 - 1 1/2" M63 - 2"
ENCLOSURE SIDE A B C D A B C D A B C D A B C D A B C D A B C D C D
RESIN GLAND
METAL GLAND
B
ARMOURED
GLAND
WITH
RESIN PLUG
CONTINUITY
METAL PLUG PLATE

COMPLEMENTARY INFORMATION : WIRING, CABLE TYPE AND SIZE, ATTACHED DRAWINGS, TYPE OF GLAND REQUEST

CONTACT DETAILS
REQUEST FOR QUOTATION REQUEST FOR SALES ENGINEER VISIT

NAME : PHONE NUMBER :


COMPANY : FAX NUMBER :
EMAIL ADDRESS : COMMENTS :
ADDRESS :

30
NON Ex PRODUCTS FOR SAFE AREA

Industrial power supply


DECONTACTOR™ & CONNECTORS
16 A to 250 A
• DSN, DS & DN DECONTACTOR™ ranges cover applications from 20 A to 250 A.
• PNC & PN are compact 16 A & 30 A connectors design for all type of environment found in many
industrial sectors.

Signal & control


MULTICONTACT CONNECTORS
5 to 37 contacts - 5 A to 30 A
Low currents: 4 mA to 20 mA
• Multicontact can hook up equipment to a power supply and transmit data.
• The silver-nickel alloy used for the butt contacts provides exceptional conductivity and longevity.
• Excellent resistance, even in harsh conditions, thanks to GRP or metal casing.
• The connectors can be mounted and demounted quickly and easily.

High current
PLUGS & SOCKETS AND CONNECTORS
Up to 700 A - 1 000 V
• MARECHAL® high-current plugs offer a reliable solution for connections even under the harshest
environments.

NON CONTRACTUAL DOCUMENT AND PICTURES


All the indications appearing in this catalogue are indicative and could not constitute a commitment on our part. We reserve the right to alter specifications of our products without any prior
notice in our efforts to continuously improve our products features. For your information, the most updated version is the one of our website marechal.com.

31
MARECHAL ELECTRIC GROUP

Spain Benelux USA / Canada / Mexico Australia


Avda. Carlos Sainz, 7, Hogehilweg 16-4 MELTRIC Corporation MARECHAL AUSTRALIA PTY LTD
1ª planta, oficina 2, 1101 CD Amsterdam Zuidoost 4765 W. Oakwood Park Drive 20 Technology Circuit
28914 Leganés – Madrid The Netherlands Franklin WI 53132 HALLAM VIC 3803
Tel.: +34 91 358 86 12 Tel.: +31 (0)6 52 56 40 81 USA Tel: +61 1300 661 830
Fax: + 34 91 358 89 70 Fax : +33 (0)1 45 11 60 60 Tel.: +1 414 433 2700 Fax: +61 1300 663 510
e-mail: [email protected] e-mail: [email protected] Fax: +1 414 433 2701 e-mail : [email protected]
e-mail: [email protected]
Italy Germany / Austria / Switzerland /
Via Italia 33, East Europe / Russia Middle East
20060 Gessate (MILANO) MARECHAL GmbH Technor Middle East DMCC
Im Lossenfeld 8 Unit No.2101, Fortune Executive
For TECHNOR® Products D-77731 Willstätt-Sand Tower, Plot No.T1
Tel.: +39 02 95 00 151 Germany Jumeirah Lakes Towers
Fax: +39 02 95 00 15 27 Tel.: +49 (0)7852 / 91 96-0 P.O. Box 392054
e-mail: [email protected] Fax: +49 (0)7852 / 91 96-19 Dubai, United Arab Emirates
For MARECHAL® Products e-mail: [email protected] Tel. : +971 4 362 1418
Tel.: +39 02 95 38 04 06 Fax : +971 4 362 1419
Fax: +39 02 95 38 08 58 Africa SADC area e-mail: [email protected]
e-mail: [email protected] MARECHAL ELECTRIC AFRICA EnplaEx201610 – All rights reserved
(PTY) LTD. Asia
United Kingdom / Ireland PO Box 13875 Witfield 1467 MARECHAL ELECTRIC Asia Pte Ltd
Tel: +44 (0) 3330 124 048 Unit A1 Harvard Lane 9 Tagore Lane
e-mail: [email protected] Aero Star Business Park #01-05 9@Tagore
Jet Park Road, Jet Park Singapore 787472
South Africa Tel. : +65 6554 2722
Tel.: +27 11 894 7226/7/8 Fax : +65 6455 9077
Fax: 086 604 1778 e-mail: [email protected]
e-mail: [email protected]

HEAD OFFICE For any other country or area, please contact head office.
5, avenue de Presles
F-94417 Saint-Maurice Cedex
Phone : +33 (0)1 45 11 60 00
Fax : +33 (0)1 45 11 60 60
e-mail: [email protected]

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