Marechal Hazardous Area Zone 1 Zone 2 Plugs Sockets Decontactors ATEX Certfied
Marechal Hazardous Area Zone 1 Zone 2 Plugs Sockets Decontactors ATEX Certfied
marechal.com technor.com
2
CONTENT
INTRODUCTION + Ex REGULATIONS P. 04
LIGHTING P. 12
Fluorescent // LED // Wellglass // Tank // Spot lights // Floodlights // Hand lamps
CONTROL STATIONS P. 14
Increased safety // Flameproof
HARMATEX COMPONENTS P. 16
Pushbuttons // Selector switches // Contacts // Pilot lights&lamps
Ex d COMPONENTS P. 18
Pushbuttons // Switches // Contacts // Pilot lights&lamps
SPECIFIC ENCLOSURES P. 20
Explosion group IIB+H2 // Explosion group IIC
JUNCTION BOXES P. 22
Increased safety // Flameproof
VISUAL SIGNAL P. 24
EARTHING SYSTEMS P. 25
CHECK LIST P. 28
3
APPLICATIONS FIELDS
• Lighting
• Lighting
• Socket-outlets
• Lighting
• Socket-outlets
4
• Visual signal
• Earthing systems
• Lighting
• Junction boxes
• Lighting
• Control stations
• Distribution
boards
• Visual signal
• Socket-outlets
• Lighting
• Junction boxes
• Lighting • Cable glands
• Junction boxes • Control stations
• Control stations • Visual signal
• Socket-outlets • Socket-outlets
• Lighting
• Control stations
• Socket-outlets
• Earthing systems
• Socket-outlets
5
Ex REGULATIONS
Flammable Oxygen
substances in the air
in explosive
limit
EXPLOSION
Ignition source
with enough
energy or high
temperature
6
AREAS CLASSIFICATION DEFINED BY DIRECTIVE 1999/92/EC
Probability of ATEX
Very High High and Normal Low
presence
1G Ga 0
2G Gb 1 GAS
3G Gc 2
1D Da 20
2D Db 21 DUST
3D Dc 22
M1 Ma
COAL DUST
MINING
METHANE
M2 Mb
7
GAS AND VAPORS CLASSIFICATION AND TEMPERATURE CLASSIFICATION
Gases are divided into
• three groups bi IEC / EN
• four groups by the CEC (Canadian Electrical Code) and the NEC (National Electrical Code - US).
The IEC also defines different groups of gases and vapors.
The IEC and North American groups are viewed as fundamentally the same, see following table.
Gas group
Typical gas
EN / IEC North America
IIC A Acetylene
IIC B Hydrogen
DUST CLASSIFICATION
IEC / EN defined a classification of dust:
Definition
Dust group
Dust type Size Resistivity
8
TEMPERATURE CLASSES
Self ignition temperature of
T6 T5 T4 T3 T2 T1
the gases/vapors
Equipment must never be used in an atmosphere capable of ignition at the temperature indicated on the marking (temperature class).
Explanation of marking
Manufacturer identification: Identification of notifiy body Mark for product in the scope of directive
• Name and trademark in charge of the quality 2014/34/EU and in compliance with EHSR
• Address surveillance (ex: 0080 =
INERIS and 0081 = LCIE)
Ambient temperature
range which shall be
Safety WARNING marked when different
than -20°C / +40°C
9
Presentation of most common types of
protection
FLAMEPROOF « Ex d » EQUIPMENT • Use of high-quality insulation materials
• Specially dimensioned clearance and creepage distance
A flameproof enclosure is an enclosure in which the parts
• Electrical connection which cannot become loose
which can ignite an explosive gas atmosphere are placed
• Minimum IP54 weatherproof protection of the enclosure
and which can withstand the pressure developed during
• Respect of the temperature classes
an internal explosion of an explosive mixture, and which
• Conformity of cable entries
prevents the transmission of the explosion to the explosive
• Labelling.
gas atmosphere surrounding the enclosure.
These are created by screwing the cable gland directly
A flameproof enclosure must be able to fulfil three criteria:
onto the enclosure or, for untapped holes, by fixing with a
• Contain an internal explosion without permanent
locknut. Holes which are not used for cable entries must
distortion.
be blanked using the appropriate blanking plugs.
• Guarantee that the explosion cannot be transmitted to
The equipment has a protection index of at least IP 54; it is
the surrounding atmosphere.
therefore important to ensure that the weatherproof seal
• Exhibit a temperature at all points on the surface which
is in good condition when the product is installed.
is lower than the spontaneous ignition temperature of
Defective seals must be systematically replaced.
the surrounding gases or vapors.
It is important to be sure that the gasket is well positioning
There are 2 construction values which make impossible
for the plugs and sockets and for all the luminaries before
for an explosion to answer to the 3 criteria:
connecting the male and female parts (for plugs and
• the flange length (L)
sockets) and before closing the light transmitting part of
• the gap (i)
the lighting fixture.
These values depends of gas group and the authorized
For the connection, all technical note or instruction sheet
maximum gap depends on the flange length.
shall be followed.
It is necessary to lubricate the thread and to ensure that at
least 5 threads are engaged for metric thread and at least PRODUCTS MARKED « Ex de »
3.5 threads are engaged for NPT threads. Equipment excepted Ex d enclosures have a combined
Holes which are not used for cable entries must be protection type « d » and « e » technologies are the most
blanked using the appropriate blanking plugs. commonly used.
The equipment is supplied with the joint flanges Certain appliances such as power sockets, lampholders,
lubricated. When the equipment is installed, the path etc, whose design creates arcs and sparks in normal
must be lubricated to keep them in good condition. Use a operation, cannot be produced with protection mode « e »
non-hardening, anti-corrosive grease. (see technical note) only.
In order to successfully retain the flameproof character of • The part where the electric arc is produced is enclosed
the equipment: in a small flameproof chamber.
• Care must be taken before starting up to ensure that all • The connection terminals are « e » increased safety.
the screws for closing the covers and cable entries are • The assembly is mounted in an « e » increased safety
firmly tightened and for GUB enclosure that the blocking enclosure.
device is well screwed.
• Modification of the original predrilled holes is prohibited.
10
Installation recommendation
GENERAL REQUIREMENTS
Electrical installations for explosive atmosphere must comply with the requirements concerning installations in both
non hazardous and hazardous locations:
• national rules (Example NFC 15-100 + condition BE3 for France),
• EN /IEC 60079-14,
• IEC / EN 60079-17.
11
LIGHTING
Fluorescent // LED // Wellglass //
Tank // Spot lights // Floodlights //
Hand lamps
Ex d, Ex de, Ex nA, Ex emb
A complete range of lighting with dedicates design for hazardous
areas. Manufactured either in stainless steel, marine grade
aluminium and cast steel with an extra Polyurethane painting.
Every single light brings excellent photometric properties.
Fluorescent
EVF-P.. Series RMS.. Series
II 2G Ex de or emb IIC T4 Gb I I 2G Ex de IIC T6 to T4
II 2D Ex tb IIIC T85°C Db IP66 II 2D Ex tD A21 Db IP65
• Copper free aluminum endings T85°C to T135°C
• UV treat polycarbonate housing • 0.8mm AISI 304 stainless steel
• PC features made by 3 steps: inner body
PC, top side mirror and white and • 4mm Tempered glass
UV filter • Instant restrike
• LOOP IN-LOOP OUT facility • Side cable entries
• Instant restrike
Tank
Ev.. Series
EVCC-PR Serie Halogen &
LED & Halogen Fluorescent
II 2G Ex d IIC T3 Gb,
II 2G Ex d IIC Gb,
II 2D Ex tb IIIC Db IP65
II 2D Ex tb IIIC Db IP66
• Copper free aluminum
• Copper free aluminum body
• O-ring made of NBR
• Made to endure halogen or
• Lamps included
fluorescent lamp.
• Provided in a wide range of wattage
Spot lights
EV.. PT Series LED EV.. Series
Halogen LED
I I 2G Ex d IIC Gb or 2G Ex de IIC Gb,
II
II 2G Ex de IIC Gb II 2D Ex tb IIIC Db IP66
II 2D Ex tb IIIC Db IP66 • Copper free aluminum
• This type of lights are used where an • free from infrared and UV
high illumination is required wavelengths
• Copper free aluminum • This type of lights are used
where an high illumination is
required
Floodlights
LED FL.. Series FL.. Series
LED Halogen
2G Ex d IIB T6 Gb or Ex d
II 2G Ex d e IIB T3 Gb or
II
IIB+H2 T6 Gb, Ex d e IIB+H2 T3 Gb,
II 2D Ex tb IIIC T85°C Db II 2D Ex tb IIIC T200°C Db
IP66 IP66
• Available with pole mounting and • Copper free aluminum +
ceiling mounting tempered glass
• Copper free aluminum + • Available in AISI316 Stainless
tempered glass steel
• Available with battery pack for 3h • Gasket to the lid guarantee
IP65
Hand lamps • Available with all lamps
(MH,HPS,MV,HA)
• AISI 304 Stainless steel bracket
LED EV.. Series • Option: Instant restrike
r main
LED & Halogen Se e o u r Techno ences
refer
ue for
2G Ex d IIC Gb,
II catalog pare parts.
and s
II 2D Ex tb IIIC Db IP66
• Portable lights with insulated handle
+ protection guard
• Copper free aluminum
Increased safety
EFXE Series - AISI316L
2G Ex de IIC Gb , Ex mb IIC Gb
II
II 2D Ex tb IIIC Db IP66/67
• Stainless steel AISI-316L
• Acid treatment
• Hidden hinges
• Custom size up to 910x1140x500mm
• From -20°C to +60°C
Pushbuttons
Flush
2G Ex d e IIC Gb, II 2D Ex tb IIIC Db
II
IP 65 or IP66
• Metal bezel • Unique flexibility with modular design
• White, black, green, red, yellow, blue • Accommodating up to six contacts per operator
• From -20°C to +80° C head
• ITH MAX. 10A
Projecting
2G Ex d e IIC Gb, II 2D Ex tb IIIC Db
II
IP 65 or IP66
• Metal bezel • Unique flexibility with modular design
• White, black, green, red, yellow, blue • Accommodating up to six contacts per operator
• From -20°C to +80° C head
• ITH MAX. 10A
Silicone Boot
2G Ex d e IIC Gb, II 2D Ex tb IIIC Db
II
IP 65 or IP66
• Metal or plastic bezel • Unique flexibility with modular design
• White, black, green, red, yellow, blue • Accommodating up to six contacts per operator
• From -20°C to +80° C head
• ITH MAX. 10A
Mushroom Stop
2G Ex d e IIC Gb, II 2D Ex tb IIIC Db
II
IP 65 or IP66
• Metal or plastic bezel • Unique flexibility with modular design
• White, black, green, red, yellow, blue • Accommodating up to six contacts per operator
• From -20°C to +80° C head
• ITH MAX. 10A
Emergency Stop
2G Ex d e IIC Gb, II 2D Ex tb IIIC Db
II
IP 65 or IP66
Metal or plastic bezel
• With or without key • Unique flexibility with modular design
• From -20°C to +80° C • Accommodating up to six contacts per operator
• ITH MAX. 10A head
2G Ex d e IIC Gb
II
IP 65 or IP66
• ITH MAX. 10A
• Unique flexibility with modular design
Pushbuttons
Momentary Non-Locking
Locking
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
• PL.. type
• Black, red, green, blue, yellow ,white
• Temperature from -50°C to +60°C
• ITH MAX. 6A
• Barrel thread : metric M32x1.5
• Compact
• fast installation and changes
• low maintenance costs
Mushroom Twist
Mushroom Keyed
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
• PLC-S / PLC-S-F / PLC-I type
• Red color
• With or without key
• Temperature from -50°C to +60°C
• ITH MAX. 6A
• Barrel thread : metric M32x1.5
• Compact
• Fast installation and changes
• Low maintenance costs
Mechanical Operators
I I 2G Ex d IIC
II 2D Ex tD A21 IP66/67
• PLC RESTORE/PLC RESET type
• Green,red , black
• Temperature from -50°C to +60°C
• ITH MAX. 6A
• Barrel thread : metric M32x1.5
• Compact
• Fast installation and changes More informations on technor.com
18 • Low maintenance costs
Switches
Keyed Selector On-load
I I 2G Ex d IIC Switches
II 2D Ex tD A21 IP66/67 I I 2G Ex d IIC
• PLF type
• Key withdrawal or not II 2D Ex tD A21 IP66/67
• Temperature from -50°C to +60°C • PSRC type
• ITH MAX. 6A • From 1 to 4 number of poles
• Barrel thread : metric M32x1.5 • From 20 to 36 A
• Compact • Temperature from -50°C to +60°C
• Fast installation and changes • ITH MAX. 6A
• Low maintenance costs • Barrel thread : metric M32x1.5
• Compact
Contacts •
•
Fast installation and changes
Low maintenance costs
• Robust construction
GUB/EMH.. CPS../EMH
Series Aluminium
Aluminium I I 2G Ex d IIC Gb
I I 2G Ex d IIC Gb II 2D Ex tb IIIC Db IP66
II 2D Ex tb IIIC Db IP66 II 2G Ex db IIC Gb
• Copper free aluminum • Copper free aluminum
• Suited for indoor and outdoor • Suited for indoor and
applications outdoor applications
• From -50°C to +55°C (ATEX) – • From -50°C to +60°C (ATEX)
From -60°C to +60°C (IECEx) – From -60°C to + 60°C
• Window diameter (IECEx)
from 155 to 230 mm
Increased safety
AQ../AR.. Series AQ../AR.. Series
GRP Aluminium low
I I 2G Ex e IIC Gb / Ex ia IIC Gb, thickness
II 2D Ex tb IIIC Db IP66/67 I I 2G Ex e IIC Gb / Ex ia IIC Gb,
• Made in GRP (Glass-fiber reinforced
polyester) material II 2D Ex tb IIIC Db IP66/67
• From -50°C to +60°C • Copper free aluminum
• From -50°C to+60°C
Flameproof
B2x.. Series CP../CPS.. Series
GRP Aluminium
I I 2G Ex e IIC Gb / Ex ia IIC Gb I I 2G Ex d IIC Gb
II 2D Ex tb IIIC Db IP66/67 II 2D Ex tb IIIC Db IP66
• From -20°C to +60°C 2G Ex db IIC Gb
• 2 Sizes 1
20x120 mm • Copper free aluminum + threaded
160x160 mm hubs
• Hinges Version available • Empty housing
• Screws are made of AISI316 L
• From -50°C to + 60°C (ATEX) -
From -60°C to +60°C (IECEx)
Couplings Reductions
Female-Female Adaptors
elbow
More informations on technor.com
23
VISUAL SIGNAL
Warning Lights // Aircraft
obstruction signals
Ex d, Ex de IIC
The state-of-the-art in AWL… Aircraft Warning Lights, LIOL, MIOL
with LED technology, reliable long life and maintenance saving
products, in compliance with ICAO and FAA, along with signalization
unit like beacons, flashing unit, rotating light.
Warning Lights
EV../ROT Series EV../XN-MXN
Rotating Signal Series
I I 2G Ex d IIC Gb or Xenoflash
Ex de IIC Gb I I 2G Ex d IIC Gb or
II 2D Ex tb IIIC Db IP66 Ex de IIC Gb
• Copper free aluminum + tempered
glass II 2D Ex tb IIIC Db IP66
• Range of rotating lamp visual signals • Range of xenoflash visual signals
• O-ring gaskets are made of NBR complete with Fresnel lens
(Nitrile Rubber) available in 3 different luminous
• The lamp is red (other colors are intensities : 2J, 6J, 15J
available upon request) • Copper free aluminum +
• From -52°C to +60 °C tempered glass
• O-ring gaskets are made of NBR
(Nitrile Rubber)
• The lamp is red (other colors are
available upon request)
Clamp
PTA Series
I I 2G Ex d IIC T6
II 2D Ex tD A21 IP65 T85°C
• Reliable, robust, handy and easy to
use
• They can be easily connected to any
grip, even rusty ones
• 11 mt of cable length
• From -20°C to +55°C
DX - 20 A / 32 A / 63 A / 125 A / 200 A
I I2 G D Ex de IIC
Ex tD A21 IP65
• Integrated load-break switch
• Locking in on/off positions by keying axis
• Corrosion-free metal casing
• IP65 water & dust-tight
DXA1 - 20 A
II2 G D Ex de IIC, Ex tb IIIC
• Integrated load-break switch
• IP66/67 water and dust tight
• Corrosion-free metal casing
• Lockable in connected or disconnected position with optional lockout shaft
• Low temperature rating of -55°C
Compact connectors
PNCX - 5 A
ne
I I 2 GD Ex e IIC Gb
w
Ex tb IIIC Db
• Zones 1 /2 (gas) and 21/22 (dust)
• 5 contacts
• Compact and easy to use
• Long life
• IP66/IP67 watertight (IP68 according to specification)
DUST 21 22
EXPLOSION GROUP
IIA IIB IIC
TEMPERATURE CLASS
T4 T5 T6
TEMPERATURE
AMBIENT °C UP TO
- °C + °C
RATED VOLTAGE :
V
MODE OF PROTECTION :
EXD EXE EXI OTHER :
MATERIAL :
STAINLESS
ALUMINUM GRP
STEEL
WIRING :
YES NO ( DIRECT WIRING)
ENTRY SPECIFICATION :
METRIC INCHES
SIZE M20- 1/2" M25 - 3/4" M32 - 1" M40 -1 1/2" M50 - 1 1/4" M63 - 2"
A
ENCLOSURE SIDE A B C D A B C D A B C D A B C D A B C D A B C D
POLY GLAND
METAL GLAND C D
ARMOURED
GLAND
B
POLY PLUG
COMPLEMENTARY INFORMATION :
CONTACT DETAILS
REQUEST FOR QUOTATION REQUEST FOR SALES ENGINEER VISIT
28
Lighting requirements
Area of information
ZONING
GAS 1 2
DUST 21 22
EXPLOSION GROUP
IIA IIB IIC
TEMPERATURE CLASS
T1 T2 T3 T4 T5 T6
TEMPERATURE
AMBIENT °C - °C UP TO + °C
RATED VOLTAGE :
VOLTAGE V FREQUENCY HZ
MODE OF PROTECTION :
EXD EXE OTHER :
MATERIAL :
ALUMINUM STAINLESS STEEL
TYPE OF LAMP :
FLUORESCENT SODIUM
HALOGEN LED
IP :
65 66 67
TYPE OF LIGHTING :
LANTERN/
1 TUBE
WELLGLASS
2 TUBES FLOODLIGHT
POWER NEEDS : W
MOUNTING SUPPORT :
WALL CEILLING POLE
EMERGENCY VERSION :
ENTRY SPECS :
Number
of Entries
Size needed M20 M25 M32 M40
Cable detail
CONTACT DETAILS
REQUEST FOR QUOTATION REQUEST FOR SALES ENGINEER VISIT
29
Junction Box request
Area of information
ZONING
GAS 1 2
DUST 21 22
EXPLOSION GROUP
IIA IIB IIC
TEMPERATURE CLASS
T1 T2 T3 T4 T5 T6
TEMPERATURE
AMBIENT °C UP TO
- °C + °C
APPROVAL REQUEST
ATEX IECEx IMMETRO OTHER :
NETWORK INFO
VOLTAGE V NOMINAL CURRENT A
TYPE PROTECTION REQUEST
EXd EXe EXi OTHER :
MATERIAL :
STAINLESS
ALUMINUM GRP
STEEL
LABELLING INFO
ENTRY SPECIFICATION :
METRIC INCHES A
SIZE M20- 1/2" M25 - 3/4" M32 - 1" M40 - 1 1/4” M50 - 1 1/2" M63 - 2"
ENCLOSURE SIDE A B C D A B C D A B C D A B C D A B C D A B C D C D
RESIN GLAND
METAL GLAND
B
ARMOURED
GLAND
WITH
RESIN PLUG
CONTINUITY
METAL PLUG PLATE
COMPLEMENTARY INFORMATION : WIRING, CABLE TYPE AND SIZE, ATTACHED DRAWINGS, TYPE OF GLAND REQUEST
CONTACT DETAILS
REQUEST FOR QUOTATION REQUEST FOR SALES ENGINEER VISIT
30
NON Ex PRODUCTS FOR SAFE AREA
High current
PLUGS & SOCKETS AND CONNECTORS
Up to 700 A - 1 000 V
• MARECHAL® high-current plugs offer a reliable solution for connections even under the harshest
environments.
31
MARECHAL ELECTRIC GROUP
HEAD OFFICE For any other country or area, please contact head office.
5, avenue de Presles
F-94417 Saint-Maurice Cedex
Phone : +33 (0)1 45 11 60 00
Fax : +33 (0)1 45 11 60 60
e-mail: [email protected]
marechal.com technor.com