MODULE -7 03 io ” GpuR GEARS Q design o port of SpuH SEO to tHahs' of pinion te the grat axe go ot 4ooxp™ select chromium aicisel steel. fort botl The SteeLore Pp, on“and-geor ts 120 no.of teeths on pinton ond Geax is 120. Geuvice Facton [t5) 719 5 talked = 120" FOr = 40l4Kn Ni =4008Hpm -Np = Gooupm €5=1.6 Zit, Step oi Finding the s| q StHes. beoH and pinion i 5 values o FDDHR = Scanned with CamS«pas Zi (0.154 - ee uy «0.1085 30 = [0154 - Ye y=m™y, NV =TXo. 1035 = 0.3405, \ aoe { 2Me 43 oe (ou, xev> bxYZ, é y m= [2x 95.5% 107 \e [462x05% Dy 0-34 05¥ 20 72.249 ~3mm mena pom 22 | P22) stepsi- di=mz1= 6 check d2] ol SO dp zm2Z = 300 you should qet § bs icin = 3008 genn satto Yall Step 6 :- Chica fon tnduced ‘og? ON pi BHN 3400 T1274 Fez ome aa > 12,8(a) Find ‘tg on pinion 4 Leon Ft= OgCyb ae = fox oe ay YEE. Fre 47#5 Scanned with CamScanner{pynamic loos q Be cept " ) caer dt HaVict EH) yyy fi a st Sept re Gable tz(s 2 1's the ension value tothe value oF module bmn? e50-024ec1ass -ll) ©) d> tuo Ti2-12| P2136 35 d2 steel & Ste) 2with cHHoH 0.0 = 3 § g 8 tole Ava of 226.9 + 343.3 4 ,Velem|s Y= lsmjs = Step g > limiting load 49 Fw: dibaw 12.15 lo) |p 208 Fur = 60%40x 1.666% wf Fue 340-4 yyFrom P2 Pz Ud Giz Od, br+the mat naat fHom th Given Hots Od, ¥, .° 00,42 (lr) LG) Assume no of techs oF p Py weokew the f design 16 bosedNote - Th thevalve of 7 doesn't thot hes given in data, then chonge # = = 3 g & 8 ywsiden o veuticle Shott-( jou mem tonsil 4 ia ; D dio of bg = (2c4+d) da oF Jovsinal | shart © >Radial cleonance 4 length oF the bug N n 75Peed oF jvuunal in up > -H=- in wpa Neo Z~ Absolute if {Dynamic Viscossty ? CO-efFictent of ¢ T > SheaH stress E? shean Force T~ Torque tionDace ia i gr wz x1o® wring | 2,4 ee woe, £ ve Te = tH = otlp = Amy3nz Fictional toHg pone W 2 bxq pHe =) pld = 2HIp ected oHt oF beong = 4m2y3inzx 107% eae) =a 5 Fe arPunz x16 P Comma xio"6) (22) (4) 911948) Scanned with CamS« Deteumint the pow et loss FoH,0 pet Hoda! loomm in diamete4 and s50rmrn 1onG: The x Otonce 1s 9-05mmM - Speed vt the, jovHne sAFio.und beo rodral je Ake a= i50mm c=0.05mm N= 1000 pm n= ae Ups Ear io al (2x60% 159) 4e6oe P > (6.64 x10?) zeQ Absolute viscosity 2 >? §24 oo 4 Sp.guovity of at any tempi Sez fig 0.00063 (4-15) > Dong2 bt ainen PT 002. PUP oneeie ) aitthevelurs + . eld: =[0.0945240-007) rae (“toa - (p.09#52 4 0-002) x OF x10? Hp = fipld * 10 : up 20.484 o¢/y > fon Still ait Laven’ 2 Hy = Cg-totl8) 2 4p > t5,1ile) }360/) lap Mp: (75720718 a Hp = [45-20418) y gousono® 0484 Hp = 44.04 W Assuming Ha © Hy (0.04452 40.002) x 17. 67x10" = 44-04. | ze 5.049xI0> Balm? ~ ee 3) 4 full fovuna) beaning of DiometeH & I2omm long supponda Hadsal lood | GboOON, The Shatt Hotatts at 6voHpmM HJ¢ =1o00 (Hatt of Hodral dea) the s400m -toH1 75 30 , the susitace p+ the brasiing limited £0 Go’. Detesimmine the viscosity Dil te S0tiS1y the above eu gur, Scanned with CamS: Herd ert& 3S = = 3 g & 8 yw Assume, HD= inhe) [0.31224 0.002] 15079-64 = g].0] Z= 10.81Cp | 10.81% i Temp v+ oi]calculate 2+ | 2 MFT Bipm 4-4 15 Aili55) fou, B=350, $=7.32 “Mrr= he. 0.92 3 Scanned with CamScanner= > 402 x10 Hq q 02 x109x 55-29 Lae ee 245.43 x 107 bt = F4.43° Atz(tg-ta)= 4 [ to- tA) Ha = HD Rt: Kplopt0 * Mazi lc) 55.29 = tg-tP now, fi < (p-ta ao 0.004444 ayiv?x [ Txso 00D 460 At=tg-ta= $5.46 At= + lto- ta) ) A tut! journal bea #99 Sormm dia pnd long vpewates of lovottpm and Candies pisun. The Hoaial cleaxonee(c) is 0.025mm beaning ts lubutcoted with sagt and the opruati temperature ot of! t Pesume the Altitude 20gle ih) 15 60, De te the tise beosiing pmessusie. 5, Ho, ha » Ho. Ambi temp thedvc, met, Amwunt o+ oti Cooling 16 s#equisied or Not , Use melee 4? Scanned with CamS:= 0.89535%19X 16-32x10°3 N2/rn? J — Som a ieee fou no std, logge +)2(2B)x10°6 2/16-82%10-2x1000\ 9-6 s) ee )x @coctt cient oF Fuiction fe ki (2) ( (E)x 10714 ae t= ptasxios es $2x1073x16-67 2 $e 4.433 x10°7 Scanned with CamSi) Feuctional tongue Te FWH $e(orrexlo) ( ) ee igo x10 FA be (oxio*) ee be 0.240 Design a jovrinal bearing HoH 0 centsirtug fom the following datas : Leod onthe Gpeed = Gootipm Abs. viscosity oF 0 ambient tern, = 20,000 n ol cooling: (eine a ted to tog Olv'G. b Cottticrent 15 1232 Wwimal*¢ cae vt Shoft o& Tousunal =(o0mm, s, 4 heat of of 1S 1200 T/Ka| +e a nned withap \ col ge. OvOFal Peas) aon ae cof beaHing module at whie cond; tien gnrenum Yalu b eee enbeeokty = gee B 5 - ie io ve : 3 5 ae (3m = 1) oe g) Mass OF ubsieating ofl" Hequt 8 = -coleoting = seit ta & Bameemenkblebed wolued aamns 46 Watts fe the beorting will openote m= iO = 96-63 > ; G-AE 1appx10 3 ' = 5 8 Yn 4) co-t#tictent OF fiction :- ei 5) Heat mane Qq= buy = 0.0049 x 20000 (1X01 X40 04 = 461.9 4 Watt oo 6 ) Hp = ina Hd = C-R. 5 (to-tn) = 1932 xl¥bv 0.5( to-ta) 21232 xols xX 0.1x0.5/55-15.6) Qd = 364.98 Wattioe,“ te CLUTCHES Re Ro vianeH we er, p> Puessusme inte Fo 2 Axial Fouce/ t p> CoetFicrent OF Single plate clutch | dD89¢ dutch Tougue analysis oF Pe considex ata xHadius 0} Auea of the elen Axial foce Of Scanned with CamScanner i _ Fuicttonal Fox ce Fracts onal toug a Fou disc clu obtatain 4) Unitere 2) unit > un UNIFOHO Pressure uno >g £ & 8 3 8 a & H. Fap (20-9?) (93-9?) lieemeagl! — (2s2 (Ro -Ri) eal 29 LRo - = 1 Pow (Ro-Ri) 5 prow | -L L-Fow Dn A single plate Friction tftective has 03m Outen diaand O16 jane dio. The cOciticient of 4Hiction © Qnd 74 4uns ot loopHpm. Find the powel tuHonsmitted tou unifoum wea & UN PHeSSusit enses. distuibution coses. meximem allowoble puessutie 1S 0.08 Solution ;- j Prax = 0.08 MPa | N= loooupm Poze Scanned withCoseGDip Unitonied ie WR pe Lyin! Faw Pow , = 30°) > 13-5 by the Pollow ny. vu = LTPmax 2 = Lx0.08 Bol 300-! 60) = 2914.86 Dot dD: a 300+ 2 XO.2%2% 2614.66 ¥230 T =129.483 N-m Power transmitted + 2TNT 6 211x100 Dmw = Fin, => ra0.98118 0.245 MPa cwid th ius and fa : p)Meon nad Notet S7IAce Sar Gives duy ic unitoum wear theo sa ne not mentioned) ang Ehigg, fosann, wean thoy on tutch , Lons i Si aa = Pmox (Tm'b)” ~ Pmox (2rrRm >) 5 (2am) ( f = 20NT 60 Rm ? now. T= T= -H0' Fow Drow x10? 4720.5 40.2 ¥ 2X 0.3421 Rm 2R Rm 18. 345 mm = l0omm 195mm nned withFitee Length (lo) + Scanned withfra single block shot boHokke OS SOLON Tt consist of oHigid bloc4 ,puessed a af fa Hevolving bralse wheel duu The fuiction betureen the bloc and wr i ) FLOtb) causis A tangential bHal4eng f04ce to ‘the di aeebegEme ror on thewheel, he Which HetaHes the Hobe j opplied t0 one end oF th blocs #9 sigidly Fixed. oted te wheel by 0 Fouee lever. £0 which the The other enol oF thelevex 75 PTY Filo tet, oct o)When thelineot action ot tong ential tor posses though the telcsuum 7 caseli)> Ch duum Ty Fvlcaum < b Drow the sam: tig 40H ‘cow ah @ _Oew : Scanned with CamScanner£ (ath) = Fb + Fee FlH Fo) a eg? = Fnb -Fee EO HFA, Fo © EE dirs r mp Parc Ftath) > Fe(% - ©) => Fe ( =a) 1) AS shown in Fi ig Tt is a cast sHon > shoe. the (10.3) ‘the buipleing tonsr0 Y Moment is 346N-m. Dettxmine ; O)The force P, tort anti-cloclswise ATHee b)The forice p, ton clochwise Hotobyo c) Meh Wwean musth: pivot placed | malaethe bala selt- enerigs 3109) the counten clowswise dinection Scanned with CamScanneraL 2 210 blocs shoe DB single shoe 27 shou 1 EoHque OF 200 N-M detexmine a) Noumel folce on the shoe, b) Openoting force €OU eel Cl Hotation © €) Operating fouce fou cow Hotation oF d duu Hadius (R) 2500M | eer nin Hq and sustoing pt soupm. sees Scanned with CamScanner“Simple Bund Brake A simple band buolse as shown inl ofthe duum is Goomm and th and thidaness 79 5mm. the co-c#ficstnk OF \ qael “etion 15 0-25" BAA Ac of Contact #5 240°, 07 240" (Redtans) — / E dum) uumis ttocheo §2) nai siage ls The bale Peesebetosn= lew or lay ane openots Police hos 1) anon taciaROt l.sm ond ba Pee ache ote ouani Ome ae pivot. Scanned with CamScanner Dettumine, ieee Bequiued tOsust suppbrer the load Force, When the diHection of Hototion & Hrvesised )Band width Ly) toe od= 50MPap> 27S Go Te FR le 38). 94X10 = Fe Fe = 1524. 86N eo. ee 2A simple Band’ buakke OS GROWN 11) TF is to be designed to DbsoHb power DF Bol earict elespeed Of aoe ah: Detcumine, i) The neq Effont giequined to stop the cis notation of bHakedHum ii)The CHtont Hequiried to Stop the ecw Hototion of the bualae dum. ian ) The dimension of the Hectangulor d¢6o Prpibuplae levern@>sunning ati depth 2 2by be twiceth ewidth bh, b i) Dimension oF the CHoss Section of the it's width to be to times the assuming thiclness Solution ;- P= 30x107W N = #50upm 1) Few =9 ) Feew =? == hy = 2b1 iv) B2I1oh t i) Fouce Hequited tou CW Mota -tion Scanned with CamScannerD2 Assume 80MPa = Ih 5) as ee a 1 = 22.511 eam hi= 45.02 mm iy) Dimension of Cls oF band t t]h = p.005D 13.18 (7) =0.005{ 500) =2.5em el Scanned with CamScanner