6000-20000+多模连续光纤激光器说明书(英文)V1 7
6000-20000+多模连续光纤激光器说明书(英文)V1 7
Maxphotonics Co.,Ltd.
Copyright Notation
Maxphotonics Co.,Ltd.
Address: Maxphotonics Industrial Park, 3rd Furong Road,
Furong Industrial Area, Shajing, Baoan, Shenzhen, China.518125
E-Mail: [email protected]
http://en.maxphotonics.com
Subject to change without notice.
1
Preface
Thank you for using the MFMC Series CW fiber laser from Maxphotonics.We
compile this document for you in order that the laser is used and maintained
properly. Due to the limited level of the writers, coupled with time constraints,
there are some careless mistakes in this document, your understanding and
suggestion to help us make an improvement will be much appreciated . Thank
you again for using Maxphotonics' products.
Please take time to read and understand this User’s Guide and familiarize
yourself with the operating and maintenance instructions before you use the
product. We strongly recommend that the operator read the Section 2 titled
“Safety Information” prior to op erating the product.
This User’s Guide should stay with the product to provide you and all future
users and owners of the product with important operating, safety and other
information.
We identify the parts to which you need to pay special attention in the document
with underscore. Please notice those information to prevent the unnecessary
damages.
2
Company Profile
http://en.maxphotonics.com
CONTENT 3
1-Safety Conventions……………………………………………………………… 6
2-Laser Protection………………………………………………………………… 7
3-Reference Standard…………………………………………………………… 8
1-Features…………………………………………………………………………… 15
2-Module Configuration…………………………………………………………… 15
4-Certification……………………………………………………………………… 16
Chapter 4 Specification………………………………………………………… 18
6-Structural Layout………………………………………………………………… 23
4 CONTENT
1-Notice……………………………………………………………………………… 24
3-Extension Interface……………………………………………………………… 25
4-Start Step………………………………………………………………………… 26
5-Module Description……………………………………………………………… 27
6-Software Description…………………………………………………………… 28
7-Error Listing……………………………………………………………………… 33
1-Maintenance Instructions……………………………………………………… 38
2-Appearance Inspection………………………………………………………… 39
3-Cleaning Procedures…………………………………………………………… 41
1-Unpacking Steps………………………………………………………………… 47
2-Packing List……………………………………………………………………… 51
1-Maintenance Notes……………………………………………………………… 52
2-Service Statements……………………………………………………………… 53
1-General Clauses………………………………………………………………… 55
2-Warranty Limitations…………………………………………………………… 55
5
Chapter 1
Characteristic Description
MFMC Series CW Fiber Laser products provide a wide range of wavelength from
1060nm to 1100nm.The lasers are water-cooled and maintenance-free and with
a wall plug efficiency of more than 30% and deliver high efficiency, high reliability
and high performance.
Maxphotonics' MFMC Series CW Fiber Laser Series are Class 4 laser products
and are designed and tested with safety. By following this User Guide and
applying sound laser safety practices, it will be a safe and reliable device.
Laser light exhibits unique characteristics that may pose safety hazards.
Therefore, the laser light can’t be normally associated with other light sources,
and all operators and people near the laser must be aware of these spec ial
hazards.
In order to ensure the safe operation and optimal performance of the product,
please follow all warnings and safety instructions in this guide during process of
operation, maintenance and service and do not disassemble the device.
Chapter 2
General Safety Information
1-Safety Conventions
All safety warning symbols during operating process of the laser include:
SYMBOLS DESCRIPTION
WARNING:
There is a potential hazard to the human body; ( laser
radiation) ( shock) needs to follow certain procedures,
otherwise it may cause certain harm to you or others'
body. Do not violate the requirements of the warning label
during operation to ensure the personal safety of the
operator.
NOTE :
◎ This device is classified as a high power Class IV laser instrument. It may
emit up to 20KW average power from 1060nm to 1100nm. This level of light may
cause damage to the eye and skin. Laser safety eyewear is not provided with
this instrument, but must be worn at all times while the laser is operational. Use
appropriate laser safety eyewear when operating this device.
2-Laser Protection
You must wear the safety protective glasses while operating the laser, and
rationally select the safety protective glasses according to the lasing wavelength
of the laser. If the device is a tunable laser or Raman product, it emits light
over a range of wavelengths and the end user should confirm the laser safety
eyewear used protects against light emitted by the device over its entire range
of wavelength.
3-Reference Standard
EN 61000-6-4:2007+A1:2011
CISPR 16-2-1
CISPR 16-2-3
EN 61000-6-2:2005
EN 61000-4-2:2009
EN 61000-4-3:2006+A1:2008+A2:2010
EN 61000-4-4:2012
EN 61000-4-5:2014
EN 61000-4-6:2014
EN 61000-4-11:2004
Laser Security:
EN 60825-1:2014
EN 60204-1:2018
Chapter 2 General Safety Information 9
NOTE:
◎ Performances of Maxphotonics MFMC laser meet the CE EMC certification
requirements, the EMC requirements specified in "EMC Directive" of European
market. Comply with the "EMC" standard EN 61000-6-4 emission and EN 61000-
6-2 anti-interference requirements.
◎ In accordance with relevant national standards and requirements, the
laser must be classified according to its output power and laser wavelength.
All MFMC-Series laser products with high power belongs to Class 4 products
(according to section J,1040.10 (d) of Part Ⅱ , 21 CFR).
◎ According to the standards of EU, the equipment belongs to Class 4
instrument (according to article 9, EN 60825-1).
1.Specular Reflection
There are often numerous secondary laser beams produced at various angles
in the output port of the laser. These divergent beams are produced when the
primary beam of laser reflects off a smooth surface, and they are called specular
reflections. Although these secondary beams may be less powerful than the
total power emitted from the primary beam, the intensity may be great enough to
cause damage to the eyes and skin as well as surface of materials.
WARNING:
◎ You must exercise caution to avoid/minimize specular reflections as these
laser radiations are invisible!
WARNING :
◎ The Maxphotonics MFMC laser light is strong enough to cut or weld metal,
burn skin, clothing and paint. In addition, this light can ignite volatile substances
such as alcohol, gasoline, ether and other solvents. During the operating
process, the flammable materials around the laser must be isolated.
We strongly recommend that you read the following procedures before operating
the laser:
1.Never look directly into the laser output port when the power is turned on.
2.Avoid positioning the laser and all optical output components at eye level.
4. Make sure to remove the tail cover of the laser output head before the laser
is turned on, otherwise it will cause irreversible damage to the laser fiber output
head.
5.Ensure that all personal protective equipment is suitable for the output power
and wavelength range of the laser.
6.Use the laser in a room with access controlled by door interlocks. Post warning
signs. Limit the safety areas to operate the laser.
8.Do not turn on the laser without an optical coupling fiber or an optical output
connector.
9.Carry out commissioning, calibration and focusing at low output power and
then increase the output power gradually when the calibrating and focusing work
is done.
10.Do not install or detach cutting heads or collimators when the laser is active.
11.Make sure that the laser is shut down and the power is off before you install
Chapter 2 General Safety Information 11
12.If the equipment is operated in a manner not specified in this document, the
protection devices and performance of the equipment may be impaired and the
warranty will be voided.
CAUTION:
◎ The output of the laser is delivered through a lens with an anti-reflection
coating. If the backward-stage light path of your laser has the optical lens,
please strictly inspect the lens of the output head and the backward- stage lens
of the laser, and ensure that there is no dust and any other impurity on the lens.
Please note that any macroscopic attachment may cause extreme damage to
lens or burn the laser or any backward-stage light path equipment.
◎ For cleaning instructions of the lens, please refer to the "Optical Fiber
Connector Inspection and Cleaning Guide".
◎ Hot or molten pieces of metal may be produced when the laser is under
operation. Exercise caution if debris is produced in operation.
◎ When you carry out commissioning and calibration of the laser output, you
must set the laser output at low power level and then gradually increase the
output power during checking the quality of the light spot emitted from the laser
via an infrared viewer.
WARNING:
◎ Make sure that the individual protective equipment meets the output power
and wavelength range of the laser.
◎ Never look directly into the optical fiber or the collimator, and make sure you
wear the safety protective glasses in each operation.
We strongly recommend that you read the following procedures before operating
12 Chapter 2 General Safety Information
the laser:
2.When disassembling the laser, turned off the power first . If electrical injury
occurs, corrective measures should be taken to prevent secondary injury. The
correct treatment process: turn off the power, release the personnel safely, call
help, and accompany the injured.
3.The equipment does not have any part which can be maintained by operators,
and all the maintenance operations must be finished by the professionals of
Maxphotonics.
4.To prevent electrical shock, do not remove enclosure, detach the laser without
permission and damage the relevant signs. Any product with unauthorized
dismounting shall not be subject to warranty.
WARNING:
◎ The input voltage of the laser is triple-phase AC current (360-440VAC,
3P+3E), which may cause risk of electric shock. All the relevant cables and
connection wires have potential hazards.
For ensuring the safety of the laser working area, suitable enclosures shall
be applied, including but not limited the laser safety signs and the interlocking
devices. Corresponding operators must be trained and examined and know the
normal safety specifications for operating the laser.Meanwhile, it is important
that the output components shall not be installed at eye level.
Because of interaction of the laser and the metal material, the radiation of high-
level ultraviolet light or visible light may be produced. Make sure that the laser
Chapter 2 General Safety Information 13
is provided with the protective cover to prevent the eyes or other parts of human
bodies from damage by radiation.
1.In order to ensure a good operating environment of the laser, reduce the risk
of condensation, reduce the probability of failure, and prolong the service life.
It is strongly recommended to configure the air-conditioned room of the laser
in advance. The air-conditioned room should be spacious enough to facilitate
internal maintenance. It can guarantee the minimum free space around the laser
is 1.0m. If space is limited, the air-conditioned room needs to be designed to be
easy to remove and install.
2.It is necessary to provide sufficient installation space for the air-cooled water
cooler, and to ensure sufficient water cooler exhaust. The minimum free space
of the top of the air-cooled water-cooled fan is 1.5m, and the side plate of the air
filter is 1m away from the wall.
3.It is forbidden to place the air-cooled water-cooled machine in the laser air-
conditioned room. Because the air-cooled water-cooling machine discharges
a lot of hot air, the room temperature will rise rapidly, and finally the heat
dissipation will be poor, causing the water-cooling machine high-pressure alarm
and laser condensation alarm.
4.Do not expose the laser to a high moisture environment.
5.The device is equipped with cooling fans. Make sure that there is sufficient
airflow to cool the laser, any objects or debris that cover the ventilation holes
must be removed at all times.
7.Ensure that the work surface is properly vented. There may be gases, sparks
and debris generated from the interaction between the laser and the work
surface, and they could pose additional safety hazard.
14 Chapter 2 General Safety Information
CAUTION :
◎ The device may be damaged with incautious operation.
For additional information regarding Laser Safety, please refer to the list
below:
Orlando,Florida 32826
ANSI Z136.1, American National Standard for the Safe Use of Lasers
Laurin Publishing
Chapter 3
Product Description
1-Features
MFMC Series CW fiber lasers are compact and efficient high power lasers
developed for industrial application. They are mainly applied to the fields of
welding, cutting, brazing, etc.
Main Features:
1.High-quality laser output
2.High power, high efficiency
3.High reliability, long service life
4.Compact, rugged package
5.Extending programming interface
Applications:
1.Industrial applications
2.Scientific research
2-Module Configuration
Maxphotonics offers many configurable Modules. This manual will give complete
instructions for all Modules, Please refer to chapter 5 "Operation Guide".
M - F - M - C - XXX - XXXX
1 - 2 - 3 - 4 - 5 - 6
1 Manufacturer’s code M means Maxphotonics
2 Gain media of the laser F means Fiber Laser
3 Laser Module M means Multi Module
4 Laser state C means Continously Wave
5 Maximum output power XXXX W means the maximum output power of the laser
6 Additional message Can be null
16 Chapter 3 Product Description
4 - Certification
Maxphotonics certifies that this equipment has been thoroughly tested and
inspected and meets published specifications prior to shipping. Upon receiving
your equipment, check whether the packaging and accessories have been
damaged in transit. If damage is apparent, please contact Maxphotonics
immediately.
① MAIN SWITCH
400VAC main power
⑦ switch of laser
⑥
⑤ ② KEY SWITCH Power switch of laser
③
②
③
EMERGENCY
Emergency stop
④ STOP
④ START
Start laser (on-off signal
of hardware)
⑤ ALARM
Abnormal situation light
①
of laser
⑥ ACTIVE
Normal situation light of
laser
⑦ POWER Power light of laser
②
Network communication
② ETHERNET
interface
①
③
WATER Water cooling output port
OUT (1.25inches)
④
Water cooling input port
⑤ WATER IN
(1.25inches)
④
③
⑤ AC 400V AC 360-440VAC input
Chapter 3 Product Description 17
The optical output head come with a protective window that can be replaced if
damaged. Make sure that the black end cap of the QBH head is removed prior
to use and is usually arranged with the laser.
Please refer to 6“Fiber Connector Inspection and Cleaning Guide” about the
cleaning method.
Chapter 4
Specification
℃
Operating ambient
10 25 40
temperature
Operating ambient relative
10 80 %
humidity
Altitude < 2000 m
Environment pollution 2
Cooling method Water-cooling
Pure water (above 0°C) / glycol antifreeze
Cooling Medium
(below 0°C)
Storage temperature -10 25 60 ℃
Dimensions 1050*1123*1250 (W*D*H) mm
MFMC-6000 527(±8)
MFMC-8000 542(±8)
MFMC-10000 620(±8)
Weight kg
MFMC-12000 632(±5)
MFMC-15000 728(±10)
MFMC-20000 815(±10)
20 Chapter 4 Specification
CAUTION :
◎ The Chiller needs to meet the requirements of the above table under the
conditions of a circulating temperature of 40 ° C and an outlet temperature of 22 ° C.
◎ The above recommended water pressure requires the pressure drop of the main
line Δp ≤ 0.5bar. If this value is exceeded, the main circuit water pressure should be
increased accordingly.
◎ Cooling water and filter element need to be replaced once a month; replace the
cooling water with glycol antifreeze every winter (below 0 ℃ environment). After the
0 ℃ environment is over, replace the antifreeze with pure water and replace the filter
to restore the maintenance frequency once a month.
CAUTION :
◎ The inner diameter of the external light path pipeline is greater than or equal to
8mm and the length is ≤20m;
◎ The total length of the Φ6 pipeline connecting QBH or the Φ8 pipeline connecting
LOE from the external light path is ≤1m;
◎ QBH / LOE and cutting head connected in series
◎ For the QBH scheme, the above recommended external light path water
pressure requires the pressure drop of the cutting head Δp ≤ 1.5 bar. If this value is
exceeded, the external light path water pressure should be increased accordingly.
◎ For the LOE scheme, the above recommended external light path water pressure
requires the pressure drop of the cutting head Δp ≤ 3 bar. If this value is exceeded,
the water pressure of the external light path needs to be increased accordingly.
NOTE:
◎ Water pipe color: blue input water, red return water. Cutting
head
22 Chapter 4 Specification
NOTE :
◎ In order to ensure a good operating environment of the laser, to reduce the
probability of failure due to condensation. We recommende to prepare an air-
conditioned room for the laser, so that the temperature in the air-conditioned room
is ≤ 28 ° C, and the relative humidity is ≤ 50%. The water cooler should be placed
in a different space from the laser. It is forbidden to place the water cooler in the air-
conditioned room;
◎ The laser head works at circulating temperature. In order to avoid condensation
on the laser head, it is necessary to adjust the temperature of the cooling water of
the external light path to room temperature. It is forbidden to cool the laser head with
low-temperature cooling water.
Chapter 4 Specification 23
6-Structural Layout
Laser Views.(Unit:mm)
24
Chapter 5
Operation Guide
1-Notice
CAUTION:
◎ Please refer to Chapter 4 "Specification" for proper electrical power.
◎ Please refer to Chapter 2 "General Safety Information" for inspecting
whether the configuration environment of peripheral work of the laser meets the
requirements.
The power supply voltage of the optical device is 360-440VAC for three-phase
AC. Make sure that the live and ground wires are correctly connected according
to the line mark. Poor contact of the ground wire may cause potential damage to
the laser.
If you have questions about wiring, please check the table below to determine
your electrical specifications.
Rated
Machine Type/W Voltage /VAC Circuit breaker /A Stabilizer /kW
current /A
MFMC-6000 400V±10%,3P+PE 33 50 ≥ 25
MFMC-8000 400V±10%,3P+PE 40 63 ≥ 32
MFMC-10000 400V±10%,3P+PE 50 80 ≥ 40
MFMC-12000 400V±10%,3P+PE 59 100 ≥ 50
MFMC-15000 400V±10%,3P+PE 80 125 ≥ 60
MFMC-20000 400V±10%,3P+PE 108 160 ≥ 80
Chapter 5 Operation Guide 25
3-Extension Interface
WARNING:
◎ The output of laser control interface is not insulation from hazardous live part,
it may result electric shock. Please make sure the equipment is power off when
perform connection. Please make sure addition insulation shall be provided to
prevent against electric shock after installation.
Laser CTRL interface is a high quality 24P multi-core air interface that provides
a variety of signals for functional control of the laser, as described below:
CTRL
中文标识
FUNCTION
INTERFACE WIRE COLOR REMARK
DESCRIPTION
PIN
0-10V 输入 +
DA(0-10V)
12 Green
input 0~10V+ Control laser output power
0-10V 输入 -
Green and DA(0-10V) (1V-10%, 10V-100%)
5
white input 0~10V-
External laser 外部使能输入
+
6 Yellow HIGH:20VDC ≤ V ≤24VDC
output+
External laser 外部使能输入
LOW:0VDC ≤ V ≤ 5VDC
Yellow and
-
7 5mA ≤ I ≤15mA
black output-
26 Chapter 5 Operation Guide
设备状态输出 +
LASER_RDY_
0V/24V DC
1 Purple
OUT+
( I ≤ 10mA)
设备状态输出 -
Purple and LASER_RDY_
2
black OUT-
8 Orange EX LOCK+ 互锁干接点输入 + ±Short connection: the laser
normally controls the light
output
互锁干接点输入 - ±Disconnected: the laser is
Orange and
19 EX LOCK-
black
locked and cannot emit light
4-Start Step
WARNING:
◎ Make sure that all the electrical connections (including cooling water
connections) are connected prior to use. All the connectors must be held steady
with screws if possible.
◎ NEVER look directly into the output fiber and make sure that you wear the
laser safety goggles when operating the product.
◎ Make sure all power is removed from the laser when wiring.
3.Make sure that the end surface of the collimator is clean and not covered with
Chapter 5 Operation Guide 27
impurities;
7.Press the START button on the front panel. (For external control method).
5-Module Description
1.Continuous Module: the emitted light is continuous and can be used for
cutting;
2.Pulse Module: The emitted light is pulsed. When the pulse frequency is
greater than a certain value, the actual application is used to control the average
output power of the laser (pulse width adjustment, when the external control, the
modulation signal corresponds to the Module);
Emission Enable
Input
Laser Modulation
Input
Power Input
Laser Output
28 Chapter 5 Operation Guide
6-Software Description
(1) The installation program is stored in the U disk that is randomly packed
(the software version is not updated regularly, subject to the official website
announcement).
(4) After the installation is complete, a shortcut will appear on the desktop.
Chapter 5 Operation Guide 29
(5) Double-click the desktop shortcut to open the application and enter the
following connection interface.
(6) Connect the laser and PC with the serial port cable that comes with the
random connection, select the port number, log in to the laser, and enter the
following monitoring interface. Note: When entering the monitoring interface,
the system selects the external control Module by default. External modulation/
enable/DA signal control.
30 Chapter 5 Operation Guide
(7) The internal control Module controls the laser. (Click to select internal
control Module).
(8) Edit & set the laser power / frequency / duty cycle.
Chapter 5 Operation Guide 31
Tip: For details on the software installation and usage instructions, refer
to the software manual in the U disk.
Chapter 5 Operation Guide 33
7-Error Listing
Possible causes:
The laser inside does not detect
the laser .
Forward
Solutions:
1 light PD
1.Restart the laser without laser
alarm ,check for red light. If there is
no red light, please Contact
Maxphotonics customer service;
2.If there is red light, please
check if the relevant module
can turn on the laser. Check
whether the module DC power
supply and voltage output is
normal.
Protective measures:
Stop supplying power to the
main power and turned off the
laser.
Possible causes:
The beam combining module
detects that the return light is
too strong.
Super- Solutions:
strong 1.Check the laser focus
2
backlight position;
alarm 2.Check if the material is placed
horizontally;
3.Check if the material is ultra
high-reflective material;
4.Check if the material
thickness exceeds the standard
and cannot cut through the
alarm;
5.Turn off the laser, pause for
3-5 minutes, restart the laser,
and turn on the laser .
34 Chapter 5 Operation Guide
Protective measures:
Stop supplying power
to the main power and
turned off the laser.
Possible causes:
The laser module pump
temperature is too high
,the temperature alarms.
Pump Solutions:
3 temperature Turn off the laser, check
alarm if the water cooler
flow rate and water
temperature are normal,
and if the water pipe is
blocked.After complete
the inspection, restart
the laser and the laser
returns to normal. If it
can't return to normal.
Contact Maxphotonics
customer service.
Protective measures:
Stop supplying power
to the main power and
turned off the laser.
Possible causes:
The QBH output head
QBH
contact is in poor
4 installation
contact with the cutting
alarm
head contact.
Solutions:
Turn off the laser, check
the laser QBH output
head and the cutting
head, then reinstall.
Chapter 5 Operation Guide 35
Protective measures:
Stop supplying power to
the main power and turned
off the laser.
Possible causes:
Emergency
5 The emergency stop switch
stop alarm
is pressed.
Solutions:
Turn the emergency stop
to normal and restart the
laser.
Protective measures:
Stop supplying power to
the main power and turned
off the laser.
Possible causes:
The water-cooling machine
is abnormal,results in the
decrease of water flow.
Water flow
6
alarm
Solutions:
Turn off the laser, check if
the water cooler flow rate
and water temperature
are normal, if the water
pipe is blocked. After the
inspection is completed,
restart the laser and the
laser returns to normal.
36 Chapter 5 Operation Guide
Protective measures:
Stop supplying power to
the main power and turned
off the laser.
Possible causes:
There is no signal
transmission between
the single module
communication line and
Commun- the main module.
ication
7
abnormal Solutions:
alarm 1.Check if the signal line
connecting the single
module and the main
module is loose.
2.Check whether the single
module can be powered
on normally, whether there
is red light, and whether
the auxiliary power supply
voltage output works
normally.
Protective measures:
Stop supplying power to
the main power and turned
off the laser.
Possible causes:
The single module pump
source operating current
exceeds the maximum
limit.
Maximum
Solutions:
8 current
1.Restart after the laser is
alarm turned off, check whether
it is normal; if it is normal,
use it normally;
2.If the maximum current
alarm continues to occur,
the drive MOS tube may
break down in a single
module. You need to turn
off the laser immediately
and contact Maxphotonics
customer service.
Chapter 5 Operation Guide 37
Protective measures:
Stop supplying power to
the main power and turned
off the laser.
Possible causes:
The temperature of the
water module is too high,
and the temperature
Electric alarms.
module Solutions:
9 water Turn off the laser, check if
cooling the water cooler flow rate
plate alarm and water temperature are
normal, and if the water
pipe is blocked.After the
inspection is completed,
restart the laser and the
laser returns to normal. If
it can't return to normal,
contact Maxphotonics
customer service .
Protective measures:
Stop supplying power to
the main power and turned
off the laser.
Possible causes:
The temperature of the
water module is too high,
Combiner a n d t h e t e m p e r a t u r e
water alarms.
Solutions:
cooling
10 Turn off the laser, check if
plate
the water cooler flow rate
temperature and water temperature are
alarm normal, and if the water
pipe is blocked.After the
inspection is completed,
restart the laser and the
laser returns to normal. If
it can't return to normal,
contact Maxphotonics
customer service.
NOTE:
Chapter 6
Service and Maintenance
1-Maintenance Instructions
Before connect the laser fiber connector, it is necessary to check the dust,
dirt adhesion and damage of the end face. Using dirty or unclean fibre optic
connectors can cause serious damage to the laser. Maxphotonics does not
take any responsibility for laser damage caused by using unclean optical
fiber connectors. If the optical fiber connector is tampered with privately, the
equipment will no longer in guarantee.
4.Compressed air (no oil, no water), or a wooden rod rolled with a double-layer
adhesive tape;
IMPORTANT:
◎ It is imperative that you wear powder-free rubber gloves during this cleaning
procedure! It is hereby stated that damage to the fiber connector can occur
due to mishandling, the use of incorrect cleaning procedures, or chemicals for
cleaning. This is not covered by the Maxphotonics' warranty.
2-Appearance Inspection
1.Environmental requirements
LOE cleaning and installing cutting head shall be carried out in the clean room
purification workbench,the dust-free grade requires 1000 grades, and the
reference cleansing workbench as follow:
2.Operating Procedures
1.Switch off the laser power, and place the key switch on position of ''OFF'';
2.Rotate the black protective sleeve of the connector clockwise, place it under
40 Chapter 6 Service and Maintenance
a 20x microscope and make the surface to be inspected clear, and check
whether the appearance of the quartz rod meets the appearance standard.
(referrence2.2.5);
3.If there is no dust particles, or the dust particles meet the appearance
standards, put the black protective sleeve to return the connector;
4.If it is found that the dust particles exceed the appearance standard
requirements, then clean them according to the requirements of step 3;
Quartz rod
Power
Effective light-passing area Non-effective light-passing area
(within φ3mm ) (outside φ3mm )
Pitting diameter:
Not allowed Pitting diameter:≤ 0.1
4000W-20KW
Scratch width: Scratch width:≤ 0.005
Not allowed
Unit:mm
Effective light-
passing area
3-Cleaning Procedures
1.Switch off the laser power, and place the key switch on position of ''OFF''
1.Rotate the black protective sleeve of the connector clockwise, place the
inner or outer surface under a microscope of 20 times and make it clear. After
careful observation, determine the specific position of the dust particles, open
the alcohol bottle cap and gently press the alcohol bottle mouth makes a small
amount of alcohol ooze out, completely immerse the round cotton swab in
alcohol, and then lightly swab the cotton swab to remove excess alcohol. Use a
cotton swab to wipe the dust particles straight in the direction of the operator's
body. The force should be light. After each wiping, the cotton swab can be
rotated 180° and then wiped with the other side. After wiping for 2 times, the
cotton swab is scrapped. Note that it is not allowed to circle. Or wipe back and
forth to prevent dust particles from contaminating other areas or cotton swabs
directly scratching the surface.After all cleaning, it is necessary to observe under
the microscope again whether the surface is clean.
Quartz rod
42 Chapter 6 Service and Maintenance
2.Check the inner wall of the protective guide tube if there is obvious foreign
matter with the microscope. If the foreign matter can be cleaned with a double-
sided glue stick, then use a cotton swab to wash the alcohol for further cleaning.
After the protective guide tube is dried, directly put on the connector.
If find that the internal quartz rod is dusty or dirty, you can open the lens to clean
it. The specific steps are as follows:
1.Rotate the black protective sleeve, dust cap and protective lens at clockwise,
first wipe the circumference and thread surface of the entire connector lens
piece with an optical cleaning cloth and alcohol;
2.Put the quartz rod under a 20x microscope and make it clear. After careful
observation, determine the specific location of the dust particles and clean
according to the method of 3.2.1. For dust particles on the side of the fused
quartz rod, use a pointed cotton swab to clean along the circumferential surface.
After all cleaning, confirm under the microscope whether it is clean, including the
chamfered area. Finally, wrap it on the table with a non-woven fabric, and then
continue other work to prevent the dust from contaminating the end face and
side of the fused silica rod again;
3.Along the grain of the surface of the metal part, gently rotate the lens piece
back to the metal part and confirm that it is in place. Place the black protective
sleeve on the connector.
44 Chapter 6 Service and Maintenance
IMPROTANT:
◎ Do not touch the tip of the cleaning swab with your fingers;
◎ Never blow air directly at the surface, because you could imbed
compressed air;
1.Installation steps
1.The LOE female head is fixed to the cutting head, and the LOE female head is
rotated clockwise to the fixed position;
2.Insert the cleaned LOE male into the corresponding female fixed slot position.
To avoid dust pollution on the LOE end face and the inside of the cutting head,
please ensure that the LOE and the cutting head are in the horizontal state;
46 Chapter 6 Service and Maintenance
2.IMPORTANT
◎ LOE male head lens must be removed before inserting the female head;
◎ After removing the lens, it is necessary to clean the quartz rod and the thread
of the fixed lens member;
◎ LOE male insert female head must be centered to prevent damage to the
quartz rod;
Chapter 7
Disassembly Guide
1-Unpacking Steps
Tighten belt x 2
Put the pallet and clean it up, then
place the tensioning strap and pass
the tensioning strap through the
bottom slots on both sides of the
pallet.
NOTE:
◎ If you find any damage to the outer packaging or internal components after
received the product, please contact Maxphotonics or your local representative
immediately.
◎ The laser is equipped with a dehumidifier. When the ambient temperature and
humidity are too high, the laser will have a process to prevent dew condensation
and dehumidification (about 30 minutes). The condensed water will flow out from
the bottom outlet of the cabinet.
◎ When turned off the laser, the water cooler should also be turned off to
prevent condensation from occurring due to excessive temperature difference.
RECOMMENDATION:
Change the operating temperature or humidity of the laser to keep the laser
away from the dew point. (such as installing the laser in an air-conditioned room)
Chapter 7 Disassembly Guide 51
2-Packing List
3 Cable 10m Pc 1
5 USB disk Pc 1
Cleaning
6 Bag 1
accessories
Sample of QBH
7 Ф31.8mm Pc 1
water pipe
∅ 6*4mm
QBH water pipe
9 Pc 1
sample tube
∅ 8*5mm
LOE water pipe
10 Pc 1
sample tube
Operation
11 MFMC Series User Manual Pc 1
Electronic Manual
52
Chapter 8
Service and Maintenance
1-Maintenance Notes
CAUTION :
◎ No operator serviceable parts inside. Refer all servicing to qualified
Maxphotonics personnel.
◎ For ensuring that the repairs or replacement within the warranty scope can be
carried out, and perfectly maintaining your interests, please submit application
to the Maxphotonics or the local representative after finding the faults. Upon
receiving our authorization, you need to pack the product in a suitable package
and return it.
◎ You should keep the proof when finding any damage after receiving the
product, so as to claim the rights to shippers.
IMPORTANT :
◎ Do not send any product to Maxphotonics without RMA,otherwise it will be
returned according to rejection. The resulting losses are borne by the customer;
in order to ensure the timely processing of the returning machine, the customer
must ship the faulty machine to the designated address of Maxphotonics.
Shenzhen, China.518125
◎ If the product is beyond the warranty period or the warranty scope, customers
shall be responsible for the repairing cost.The specific charges include spare
parts costs, labor service fees, and travel, accommodation and other expenses
incurred by on-site services.
CHANGE :
◎ We have the rights to change any design or structure of our product, and the
information is subject to change without notice.
2-Service Statements
(1) 7X24 hour service hotline: 400-900-9588; 1 business consultation; -> 2 after-
sales service; -> 3 pre-sales support; -> 4 complaints suggestions; -> 5 front
desk consultation;
(4) Customer company name, address, contact person and contact number.
The questions you have feedback will be followed up by the technical support
team after confirmation by Maxphotonics Customer Service. If your problem is
still not resolved after communicating with the technical support team, you may
need to send the product back to Maxphotonics for further investigation.
55
Chapter 9
Warranty Statements
1-General Clauses
Maxphotonics Co.,Ltd. carries out warranty for any defect of the product caused
by its material and production technology within the warranty period agreed in
contract, and ensures that its product meet the relevant quality and specification
requirements specified in the document under normal use condition.
2-Warranty Limitations
Under the following circumstances, the products, parts (including the fiber
connectors) or equipment are not within the warranty scope:
(6)The fittings and the fiber connectors are not included in the warranty
scope.
IMPORTANT:
◎ Within the warranty scope, purchasers must feed back within 31 days after
finding the product defect.
◎ Maxphotonics does not grant any Third Party rights to repair or replace the
parts, the equipment or other Maxphotonics products.