Scana Propulsion Brochure Spreads 2011 - Scana Industrier ASA
Scana Propulsion Brochure Spreads 2011 - Scana Industrier ASA
Scana Propulsion
CONTROLLABLE PITCH
PROPELLERS (CPP)
Tailor-made and optimised propeller blade design.
In-house hydrodynamic expertise.
• Hub diameter from 520 – 1900 mm
• Propeller diameter from 1600 – 8000 mm
• Power range from 500 – 20000 kW
2
AFTER SALES AND
PRODUCT SUPPORT
TUNNEL THRUSTERS
3
CONTROLLA
CONTROLLABLE
ABLE PITCH
H
PROPULSIO
ON SYSTEMS
PROPULSION S
ACG System
A COST-EFFICIE
COST-EFFICIENT
CIE
ENT AND RELIABLE SOLUTION
• Integrated systems ensure optimum and seamless solutions in installation,
operation and service support
• The servo system for the propeller pitch may be integrated with the gear oil system,
or in a separate system
• Less components, no need for separate power pack and adherent equipment
• Time-saving installation
• A single supplier of gear and CP-propellers gives easier delivery and support
EF System
EACG System
4
CP-Propellers
Scana CP-Propellers have a push-pull
rod from the pitch mechanism in the
hub through the propeller shaft to the
servo motor piston, located in either the
gearbox or in the shaft line. Push-pull
SYSTEM CO
CONFIGURATIONS rod systems are often recommended
The variety and flexibility of system solutions are numerous, and are based because of their simplicity and easy
accessibility for maintenance inside the
on the entire product
pro range for gear-boxes and propellers, in addition to the
vessel.
customer’s requirements
requ of engine power solution.
5
CREATING PROGRESS BY
TAILOR-MADE SOLUTIONS
Scana optimises every propulsion configuration to the specific
vessel’s running condition. The shipowner focuses strongly on operating
costs. A tailor-made design to a vessel’s propulsion system can yield great
savings. A conventional propulsion system can be the best solution for one
vessel type, while others will benefit from a diesel-electric, hybrid or a twin
engine solution. Scana propulsion systems can be adapted to most types
of medium and high speed engines. The propeller range fits any slow speed
engine in a direct drive system.
6
The varying working conditions of a vessel require flexible solutions in order to execute all tasks efficiently. The
goal is therefore that the ship’s total operating system is optimised to the ship’s actual service profile. With different
configurations of engines and gearboxes, combined with propellers and tunnel thrusters,,
it is possible to achieve required flexibility, efficiency and economy.
y.
DIESEL-MECHANICAL PROPULSION
These are systems at a reasonable price level with a simplistic
solution, suitable to all ship types with a narrow service profile.
Typical ships are cargo vessels, tankers and ferries. The system
can be driven by either a constant or slightly varying engine rpm.
Simultaneous running of an el-generator with fixed or floating
frequency is possible by a PTO.
Generator/
TWO SPEED GEARBOXES El. motor
This mechanical gear solution with PTO/PTI is mainly used in ships with
Diesel
diesel engine and generator, both working at constant speed, but with engine
need for widely different levels of propulsion power.
7
SLOW SPEED ENGINE
– DIRECT DRIVEN CP-PROPELLERS
The propeller is directly driven by a slow speed diesel engine, thus
hus
there is no need for a gearbox. The advantage of a CP-propellerr is
the rapid reversal of thrust direction, without need of a reversible
e
engine. This system is an economical and reliable system for many
any
merchant vessels.
Diesel engine
Slow speed
F-box
F-box
DIESEL-ELECTRIC PROPULSION
This is a flexible and efficient solution for a wide and varied
range in propulsion power. The propeller is driven by one or
more electric motors via a reduction gearbox. The power is
delivered from the ship’s electric supply system. The most
efficient solution is achieved through variable rpm from one or
more of the electric motors, to ensure that the propeller has
optimised working conditions in the entire power range.
Frequency
WIDE SYSTEM VARIETY converter Switchboard Aux. eng.
system by the need for propulsion power, available space, level El. motor
8
HYBRID PROPULSION
A hybrid system enables ships with variable power
requirements to run at high propeller efficiency. A large
ge
number of operational modes are available in the
complex configurations, enabling the engines and
propellers to run optimally over a wide power range. The
hybrid propulsion systems benefit of the best from two
wo
systems; the combination of electric propulsion and
diesel drive.
Frequency
Switchboard Aux eng.
converter
in. This system will be arranged for optimum propeller speed at Generator
Frequency
converter
El. motor
Diesel engine
Diesel engine
TWIN-IN SINGLE-OUT CONFIGURATION Generator
– twin screw system
• The outer diesel on each side can be used as a power source Generator
A large number of other modes are also available. With 4 engines El. motor
Switchboard
Frequency
Diesel engine
Generator
9
OPTIMUM PROPELLER EFFICIENCY
Scana serves a large variety of vessel applications. There is a continuing
demand for propeller designs to be optimised in order to achieve the
highest energy efficiency. All Scana propeller configurations are designed
for the particular ship. Tailor-made blade design ensures optimum propeller
efficiency with lowest possible vibration and noise levels. The use of modern
computer software ensures acceptable cavitation levels.
10
HYDRODYNAMIC DESIGN
Both CP- and FP-propellers are tailor-made to the particular vessel. Scana
bases its hydrodynamic propeller design on calculation methods from the latest
hydrodynamic theories and tank test results. The propeller blade data, such as
diameter, pitch, rpm, skew and load distribution, are always carefully selected
to give the best solution with respect to both efficiency and noise/vibration
characteristics. The blades are machined, polished and statically balanced,
according to the tolerance requirements of ISO 484 class l. Adaptations to other
class requirements can be carried out upon request. Scana propellers can be
Scana’s hydrodynamic design of
supplied with certificates from any major class society, and to the highest ice class
the propellers is based on
requirements.
calculation methods of the latest
hydrodynamic theories and tank
FIXED PITCH PROPELLERS test results.
• Available in a complete shaftline package including design, sterntube
bearings, seals and eventually a nozzle
• Typical application for container, bulkers, tankers and cargo vessels
• Application for diesel-electric propulsion system in segments such as
offshore support, fishing and research vessels
• Available as monoblock or with adjustable bolted propellers for
fine-tuning of the propellers and the possibility to adjust and optimise
the propellers during the vessel’s lifecycle
11
CUSTOMISED REDUCTION
GEARBOXES
Scana has gained vast experience as a gearbox designer and manufacturer
since the early 1960s. Through being part of the Norwegian maritime cluster,
we have contributed to the definition and production of highly advanced
offshore vessels. The close relationship between Scana, ship owners and
class societies has led to the wide range of gear models and configurations
that makes our assortment one of the most extensive in the market.
12
Scana offers configurations from single-mode transmission systems to advanced systems, customised for specialised
vessels with a high number of operational modes. Stringent safety regulations and environmental concerns are in focus
when designing a system for any type of ship, to ensure cost efficiency and reliability.
DESIGN PRINCIPLES
All Scana gear designs are based on the gearhouse and PTO parts are
standardised in modules giving the unique flexibility to configure the gearbox
to each customer’s requirements. All gearboxes are designed in 3D and both
FEM and FMEA analysed in order to secure strength and reliability.
SOFTCLUTCH ®
The unique PLC-controlled Scana SOFTCLUTCH® reduces the large torque
peaks which may occur in connection with clutch engagements in today’s
complex propulsion system. Hydraulically operated wet plate multi-disc clutch
allows for engagement at full engine speed with zero propeller pitch.
13
REDUCTION GEAR
FEATURES • Mechanical driven main hydraulic
pump is normally integrated. Electrical
driven hydraulic pump is optional.
• Journal white
white bearings Main gear wheels according to
M
14
RANGE OF
REDUCTION GEARS:
Vertical
ACG 380- ACG 1200
Up to approx.: 20000 kW
15
COMPLETE TUNNEL
THRUSTER SYSTEMS
Scana has, since the early 1970’s, manufactured with controllable (CPT)
and fixed pitch propeller (FPT). More than a thousand transverse thrusters
in the power range from 100 to 3500 kW have been delivered to different
types and sizes of seagoing vessels. Each delivery is individual and
optimised to meet customers’ requirements. Maximum thrust and efficiency,
at minimum noise and vibration level, have been the design parameters.
This is highly environmentally-friendly, as the thrusters can operate on
biodegradable oil, eliminating any risk to the environment.
16
THE MAIN ADVANTAGES OF SCANA TUNNEL THRUSTERS
• Compact design reduces the length of thrusters and allows for mounting in
narrow hulls
• Special blade design to avoid cavitation and reduce noise and vibration
• Shaft and pinion are placed on high quality roller bearings with long
lifetime
• High quality Cyclo-Palloid bevel gears made by using an HPG method
• High quality shaft seals protect against oil leakage
• Monitoring of sealing condition
• Hub design facilitates disassembling of the blade in a horizontal position
• Possibility of replacing a blade under water on a trimmed vessel without Cross-section of a CPT type tunnel
• Same type of oil is used in all thruster hydraulic systems propellers and bevel gear.
DRIVE SYSTEM
The standard drive system is a class-certified asynchronous, 3-phase,
squirrel cage motor in marine execution. Voltage, frequency, duty class,
protection degree and insulation classes are designed according to the customer’s
requirements. Motor windings are equipped with temperature sensors and anti-
condensation heaters. An autotransformer start is included as a recommended
solution. Other starting systems (DOL, star/delta, softstarter) are also available.
The tunnel thrusters can also be driven by hydraulic motors or diesel engines.
TUNNEL
The welded structure and an anti-cavitation ring made of stainless
steel are mounted inside a tunnel in the propeller blade area. The tunnel
is equipped with radial and horizontal ribs for welding to the ship’s hull
structure. The bracket for an electric motor is a separate entity, and
is mounted to the tunnel. Tunnels are delivered in standard lengths.
Extra lengths, additional ribs and control panels, and other interfacing can
be delivered upon request.
17
SCANA REMOTE
CONTROL SYSTEMS
Scana’s control systems are designed to suit most vessel types, from fast
ferries and yachts to fishing boats, cargo- and offshore supply vessels. Our
products incorporate the latest microprocessor technology and are developed
based upon our extensive experience. The remote control systems are
available as part of an integrated system or as a stand-alone unit.
18
SCANA NEPTUNE-II REMOTE SCANA TRITON THRUSTER
CONTROL SYSTEMS CONTROL SYSTEM
The Scana Neptune II remote control systems are built The system is an electronic remote control systems for
according to decades of experience and knowledge tunnel or azimuth thrusters with CP- or FP-propellers.
with most kinds of engines, gear- and propeller Controlling propeller pitch (CPP Thr.) and/or prime mover
systems. They are designed to suit all demands from rpm (FPP Thr.). Smooth regulation of pitch deflection
a modern fleet, and are the perfect alternative for ensures precise manoeuvering and counteracts overload
newbuilds as well as for retrofits. Our experience from situations. This system is the perfect alternative for both
more than 2800 installations on all kinds of vessels new-builds and retrofits, with both standard systems and
safeguards the systems’ trustability. custom designed solutions available.
• PLC-based propulsion control system featuring • PLC based control system featuring high flexibility,
high flexibility and redundancy redundancy and safety.
• User-friendly panel for easy visualisation • Advanced user-friendly panel for easy visualisation and
and setup of the system operation of the system.
• Compact design with powerful features and • Compact design with powerful features and custom
custom options for increased flexibility and options for increased flexibility and ease of use.
user-friendliness • Advanced control for not overloading the prime mover
• Powerful software provides optimised power incl. deflection dependent propeller pitch speed for CPP
output from the propulsion system for optimum thrusters.
fuel- and environmental efficiency
19
24/365 WORLD WIDE,
SERVICE SUPPORT
Our vast experience with the Scana Propulsion product range and related
systems ensures fast localisation of possible failures. The close co-operation
between the head office and the local service teams ensures quick response
for repair and general service attendance. Our aim is to reduce vessel
downtime to the absolute minimum.
20
MAINTENANCE UPGRADING AND
Scana Marine Service adds value RETROFIT
to your business at every stage in Scana Marine Service offers
the life-cycle of your installations. rebuilding and retrofit of propulsion
We provide maintenance such as: systems. We have the necessary
• Basic support know-how to handle complex
• Spares rebuilding - or retrofit projects, both
• Technical support in mechanical and automation.
• Maintenance planning Scana’s in-house expertise,
• Performance optimisation consisting of experienced
technicians, engineers and CUSTOMER TRAINING
hydrodynamics, will assist you in As a supplier of highly
SPARE PARTS
finding the best solution for your sophisticated propulsion and
We have a large stock of both
ship. We carry out upgrades and control systems, we are aware of
mechanical and electrical spare
retrofits for older pneumatic and the importance of special training
parts (OEM). Agreements with
electronic remote control systems. for the vessel’s operational crew
major suppliers assures minimised
and maintenance engineers. We
delivery time for spares, regardless
offer you professional and relevant
of your vessel’s location. With
courses, run by a specialised team
Scana as your service partner, you SERVICE AGREEMENTS
of experienced engineers.
receive measurable benefits such Scana Marine Service offers service
All traning courses are customised
as availability and performance, agreements which can structure the
to meet your needs.
productivity gains and cost customer’s operational schedule
benefits. We ensure quick delivery- and increase both their reliability
and response time according to our and economy.
customer’s needs.
E
ARIN
NA M
SCA RVICE
SE
365
24 RLD WIDE
WO POR
T
SUP
21
BROAD EXPERIENCE AND PROXIMITY
FORM THE BASIS OF OUR COMMITMENT
STEEL
The steel area manufactures
mainly customised steel forgings
and castings for the oil and gas,
energy, marine, machine and tool
industries.
MARINE
The marine area develops and
produces propellers, gears, tunnel
thrusters, remote controls, and
valve control systems for ships.
oduction
teel pr Mat
eria
OIL AND GAS S lt
es
ting
eer
Machining
mb
po
As
p
rt
C o m pl ct
ete produ
22
2B@M@NEkBD
FDMS
SCANA PROPULSION
GLOBAL SALES AND SERVICE ORGANISATION
Scana’s technology, unique knowledge of materials and extensive
production experience form the basis of our competitive power. The
majority of our customers are located in Europe, the USA and South
East Asia. Scana has companies in Norway, Sweden, Poland, China,
Singapore, Korea, USA and Brasil, as well as associated compa-
nies in a number of countries. The Group’s head office is located in
Stavanger, Norway.
23
Photo: Per Eide, Ivar Mæland. Front page: Harald. M. Valderhaug
110636-05 www.hatlehols.no
HEAD OFFICE:
Scana Propulsion
P. O. Box 205, NO - 6101 VOLDA, Norway
Tel.: +47 7005 9000
Group e-mail
[email protected]
www.scana.no