Aspen Assignment 3
Aspen Assignment 3
ASPEN
By:
T.G. CH10B089
Radhakrishna
RounaqueSaxena
CH10b090
1)
a)
are equal.
Vapour Fraction for the product stream is 1.
The vapour product composition isethanol 0.622 and water
0.378.
The liquid product composition is ethanol 0.400 and water
0.600.
The Energy Rate required to be provided to the heater is 0.001
MM kcal / hour.
The Thermodynamic Model used in this case is UNIQUACK.
b)
Also the sirens will only go on if the mole fraction in the liquid phase
decreases. So Mr.Azzie can steal the some liquid composition but has to
get that replaced. This can be done by either increasing the pressure
or decreasing the temperature.
2)
3)
5)
The following table shows quantities of each stream without using sensitivity
analysis.
|
Row / Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Status
VARY 1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
FEED
MIXED
FURFURAL
MOLEFLOW
KMOL/HR
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
0.0161561
0.01615625
0.01615617
0.01615614
0.01615612
0.01615611
0.0161557
0.01615605
0.0161561
0.0161561
0.0161561
0.0161561
0.01615609
0.01615609
0.0161561
0.0161561
0.0161561
0.0161561
LIQ1FU
0.71574499
0.7157424
0.71573919
0.71573762
0.71573684
0.71573646
0.71573029
0.71573482
0.71573566
0.71573584
0.71573585
0.71573584
0.71573584
0.71573584
0.71573586
0.71573588
0.7157359
0.71573593
19
20
21
0
0
0
46
48
50
0.0161561
0.71798588
0.73399183
0.71573595
6)
Product compositions and flow rates are shown in the table above.
Stage
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Temperatur
e
Heat duty
Liquid flow
Vapor flow
Gcal/hr
kmol/hr
kmol/hr
1.01325
-1.5057857
153
1.01325
152.273782
204
1.01325
151.067031
203.273782
1.01325
149.300636
202.067031
1.01325
147.156062
200.300636
1.01325
145.130254
198.156062
1.01325
143.639996
196.130254
1.01325
142.741547
194.639996
1.01325
142.258376
193.741547
98.991775
102.72485
7
105.71325
1
1.01325
252.613716
193.258376
1.01325
251.748178
203.613716
1.01325
251.415994
202.748178
107.76481
109.03526
9
109.77431
2
1.01325
251.329167
202.415994
1.01325
251.320379
202.329167
1.01325
251.327984
202.320379
110.18909
110.41728
6
110.54146
8
110.60864
4
110.64488
8
1.01325
251.335596
202.327984
1.01325
251.340614
202.335596
1.01325
251.343542
202.340614
1.01325
251.345142
202.343542
1.01325
1.61228189
49
202.345142
C
80.530680
4
81.128532
7
82.194286
1
83.964364
7
86.578703
8
89.835851
4
93.139207
6
95.873746
6
97.792080
6
Pressure
bar
Stage
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Liquid enthalpy
kcal/mol
13.4835215
13.2601588
12.8735716
12.2640647
11.4351152
10.5106419
9.67987027
9.06193393
8.66122316
8.42300415
7.7354624
7.2356063
6.91424766
6.72300391
6.61424483
6.55396234
6.52102036
6.50315781
6.49351233
6.48831679
Vapor enthalpy
kcal/mol
20.9419845
20.8648141
20.7238633
20.4794134
20.0922592
19.5612235
18.9610465
18.4125683
17.9976535
17.7248939
16.8060292
15.9885705
15.3817933
14.9863592
14.7491561
14.6136666
14.5383895
14.4972011
14.4748518
14.4627803
7)
A theoretical plate or tray in many separation processes is a hypothetical
zone or stage in which two phases, such as the liquid and vapour phases of a
substance, establish an equilibrium with each other. Such equilibrium stages
may also be referred to as an equilibrium stage, ideal stage, or a
theoretical tray. The performance of many separation processes depends on
having a series of equilibrium stages and is enhanced by providing more such
stages. In other words, having more theoretical plates increases the efficacy of
the separation process be it either a distillation, absorption,
chromatographic, adsorption or similar process.
The following table shows properties like temperature, pressure, heat duty,
compositions, etc.
Stage
Temperature
C
64.8393005
65.289022
66.0871864
67.5019647
69.9910807
70.17696
70.7263468
72.3456468
76.9870661
87.352676
1
2
3
4
5
6
7
8
9
10
Stage
1
2
3
4
5
6
7
8
9
10
Vapor flow
kmol/hr
0
157.5
156.777141
155.54514
153.490443
164.135198
163.680066
162.389535
159.026339
Pressure
bar
1.01325
1.01325
1.01325
1.01325
1.01325
1.01325
1.01325
1.01325
1.01325
1.01325
METHANOL
0.99198655
0.98023426
0.95960963
0.92374464
0.86253879
0.85804974
0.84484116
0.80633868
0.69739584
0.43243504
Heat duty
Gcal/hr
-1.3282428
0
0
0
0
0
0
0
0
1.4308082
Liquid flow
kmol/hr
112.5
111.777141
110.54514
108.490443
219.135198
218.680066
217.389535
214.026339
206.840754
55
Vapor flow
kmol/hr
0
157.5
156.777141
155.54514
153.490443
164.135198
163.680066
162.389535
159.026339
151.840754
WATER
0.00801345
0.01976574
0.04039037
0.07625536
0.13746122
0.14195026
0.15515884
0.19366132
0.30260416
0.56756496
(8)
From
BOTTOMS
DISTILLA
COLUMN
COLUMN
FEED
To
Substream:
MIXED
COLUMN
Phase:
Component Mole
Flow
Liquid
Liquid
Liquid
BENZENE
KMOL/HR
30
30
TOLUENE
KMOL/HR
24
21
45
CUMENE
KMOL/HR
75
75
Mole Flow
KMOL/HR
99
51
150
Mass Flow
KG/HR
11225.92
4278.38
15504.3
Volume Flow
CUM/HR
14.87
5.34
19.99
Temperature
138.07
89.59
114.02
Pressure
BAR
1.01
1.01
1.01
Vapor Fraction
Liquid Fraction
Solid Fraction
Molar Enthalpy
KCAL/MOL
-0.69
10.58
2.56
Mass Enthalpy
KCAL/KG
-6.05
126.08
24.79
Enthalpy Flow
GCAL/HR
-0.07
0.54
0.38
Molar Entropy
CAL/MOL-K
-102.67
-60.36
-88.82
Mass Entropy
CAL/GM-K
-0.91
-0.72
-0.86
Molar Density
KMOL/CUM
6.66
9.56
7.51
Mass Density
Average
Molecular Weight
KG/CUM
755.19
801.84
775.76
113.39
83.89
103.36
BENZENE
0.78238312
0.58821298
0.42295531
0.32305105
0.27382091
0.25186938
0.24248797
0.23849429
0.23661984
0.2351426
TOLUENE
0.2176165
0.41178431
0.5770323
0.6769029
0.72602389
0.74762989
0.75592847
0.75656039
0.7482169
0.72041905
CUMENE
3.773E-07
2.7162E-06
0.000012387
0.000046045
0.0001552
0.00050072
0.00158356
0.00494532
0.01516326
0.04443835
11
12
13
14
15
16
17
18
19
20
21
22
23
0.23239624
0.13326046
0.07233761
0.03805646
0.0196817
0.01008405
0.00513722
0.00260413
0.00131044
0.00064956
0.00031102
0.00013743
0.00005062
0.65112008
0.74014133
0.79486669
0.82563441
0.84198225
0.8501384
0.85335738
0.85248248
0.84562698
0.82616662
0.77834805
0.67364846
0.48623977
0.11648368
0.12659821
0.13279569
0.13630913
0.13833604
0.13977754
0.1415054
0.14491338
0.15306258
0.17318382
0.22134092
0.32621411
0.51370961
TOLUENE
0.00825601
0.02068533
0.04344264
0.0834841
0.14911895
0.24482668
0.36232585
0.47694763
0.55293486
0.54047715
0.40139394
0.42523295
0.45209051
0.47975161
0.50577575
0.52827129
0.54626897
0.55949123
0.56753703
0.56813316
0.5530547
0.50017602
0.372936
CUMENE
2.0579E-08
1.9176E-07
1.3737E-06
9.3578E-06
0.000061146
0.00037448
0.00208519
0.01030894
0.04429594
0.15511624
0.38669976
0.38997722
0.39349605
0.39694146
0.40003754
0.40264654
0.40482808
0.40695235
0.41011285
0.41748816
0.43817653
0.49501533
0.625
For liquid.
liquid
Stage
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
BENZENE
0.99174396
0.97931448
0.95655598
0.91650654
0.8508199
0.75479884
0.63558895
0.51274342
0.4027692
0.30440661
0.2119063
0.18478984
0.15441343
0.12330694
0.0941867
0.06908217
0.04890295
0.03355642
0.02235011
0.01437868
0.00876876
0.00480864
0.002064
(9).
Substream:
MIXED
Mole Flow
kmol/hr
10
9.96115
962
10.3787
222
0.05925
468
0.00086
349
0.03884
03
29.6212
778
39.9407
454
9.99913
653
100
9915.39
6
12.8212
738
118.040
65
1.01325
0
1
0
3.08627
269
31.1260
658
0.30862
727
80.1596
52
0.80843
62
7.79953
707
773.354
987
99.1539
6
11.4115
41
20.4
1740.79
8
2.18161
259
93.0958
674
1.01325
0
1
0
9.77687
089
114.572
837
0.19944
817
62.0899
04
0.72761
69
9.35088
112
797.940
939
85.3332
353
1.98832
43
79.6
8174.59
8
10.6872
139
128.007
102
1.01325
0
1
0
1.61279
001
15.7045
135
0.12837
809
84.8817
56
0.82653
46
7.44815
26
764.895
143
102.695
955
9.42321
67
C6H6
10
C7H8
40
C8H10-01
40
C9H12-01
Total Flow
kmol/hr
Total Flow kg/hr
Total Flow
cum/hr
Temperature C
Pressure bar
Vapor Frac
Liquid Frac
Solid Frac
Enthalpy
kcal/mol
Enthalpy kcal/kg
Enthalpy
MMkcal/hr
Entropy cal/molK
Entropy cal/gmK
Density
kmol/cum
Density kg/cum
Average MW
Liq Vol 60F
cum/hr