10

MINIMAL QUANTITY LUBRICATION MQL

Innovative solutions from the spindle to the cutting edge from Guhrings GM 300 program to optimize production

System summary for MQL Spindle clamping systems Tool holders ISO 12164-1/DIN 69893-1

HSK-A

Automatic tool clamping

MQL hydraulic chucks

Spindles for automatic HSK interface MQL shrink fit cucks

MQL synchro chucks

Manual tool clamping

Spindles for manual HSK interface MQL hydraulic chucks

MQL extensions

MQL spindle adaptors

MQL shrink fit cucks

Minimal quantity lubrication MQL

The advantages of MQL machining

Minimal Quantity Lubrication offers numerous advantages benfit from them with MQL solutions from Guhring!
MQL saves time and money:
increased cutting rates reduce the machining times and, therefore, your manufacturing cost. longer tool life through more consistent cooling without sudden thermal shock reduce the number of tool changes and your tooling requirement. the workpieces remain dry, so that you can save on the de-greasing. dryer chips can be disposed of easier and more cost-efficient. no cost of soluble oil maintenance. new machines require less investment in the cooling system.

MQL increases quality:

the surface quality of the workpieces to be machined is improved by the pure lubricant.

MQL is environmentally friendly and safe:

there is no spreading of neat oil around the machine. there are less environmentally harmful residuals.

MQL with Guhring is simple and cost-efficient:

benefit from a complete system from MQL clamping set and MQL tool holders to MQL tools from one source. utilise the excellent price-performance-ratio of Guhrings MQL solutions, to a large extent available as a standard program. remain flexible with Guhrings MQL solutions. Guhrings MQL system is completely compatible with the conventional system for wet machining. In addition, Guhring provides solutions for 1-channel as well as 2-channel MQL systems.

Minimal quantity lubrication MQL

Introduction
From special solution to standard range Reducing the machining costs is the main aim of every production facility. A detailed examination of the machining process displays a cost structure where alongside the machine and tooling costs especially the costs of cooling/ lubrication are a major contributing factor. Therefore, reducing the cooling lubricant requirement offers a multifaceted savings potential that needs to be utilised. Minimising the cooling lubricant does not only bring cost advantages. A lower cooling lubricant consumption is also beneficial to the protection of the environment and health. Therefore, the research and development in minimal quantity lubrication MQL already began in the mid 1990s and Guhring was and to this day remains one of its pioneers. When at first MQL systems where exclusively established as special solutions or - from a present day perspective one may even say: at worst - applying conventional clamping sets, tool holders and tools, the increased acceptance of the machining technology has presently led to a cumulative standardisation and is currently culminating in the drafts of corresponding DIN-standards.

other costs (machines, personnel etc.)

portion of costs conventional cooling

The aim of MQL machining As well as the reduction of the cooling lubricant requirement whilst maintaining a maximum cooling and lubricating effect when also machining especially deep holes, MQL technology also offers further saving potentials. The acquisition of a new MQL lubricating system is considerably more cost-efficient than conventional cooling lubrication. Therefore, the minimal proportion of cooling lubricant in the medium not only reduces the cost of the cooling lubricant itself. Especially the consequential costs of cooling decrease considerably. A reduced cooling lubricant application results in significantly lower cleaning costs for the components. In addition, the disposal costs for used cooling lubricant or swarf are reduced. Summing up, these advantages outweigh the relatively large investment in modifying the machines and systems for MQL machining. Added to that are the indirect financial advantages for the protection of the environment and health.

portion of costs tools

When designing the clamping sets, tool holders and tools for MQL machining the aim was to keep the thermal load at the tool point and therefore wear to a minimum and simultaneously maintain effective chip evacuation especially from deep holes so that the economic efficiency and productivity of MQL machining is equal to the high level of conventional wet machining.

other costs (machines, personnel etc.)

saving potential MQL machining

portion of cost MQL cooling

portion of cost tools

Minimal quantity lubrication MQL

Guhrings MQL delivery system

The development of present-day MQL systems The quest to reduce the costs in matters concerning cooling lubricants initially resulted in a multitude of provider and customer specific solutions for MQL machining. However, with its basic research for MQL machining, Guhring created the pre-requisites for practical MQL technology that included all components in the development, from clamping set to the cutting edge which led to the first MQL delivery system. An essential characteristic of Guhrings first MQL delivery system was the delivery of the cooling lubricant without pockets via a special MQL coolant delivery unit, a MQLsuitable tool shank end and the tapered length setting screw in order to ensure optimal cooling lubricant supply at the tool point even applying a medium with a low cooling lubricant content. Detailed studies attested a cooling lubricant delivery to the cutting edge without loss, a delayfree reaction of minimal quantity lubrication and a marginal cutting edge temperature increase. In addition, optimised flutes ensure a problem-free chip evacuation even from deep holes. The only advancement required for Guhrings first MQL delivery system was the addition of automatic length adjustment when clamping the tools.

Guhrings current MQL system By incorporating the MQL length adjustment screw to Guhrings first MQL delivery system in 2007, the original drawback was eliminated. There is, therefore, currently a MQL delivery system available to the customer that optimally meets the requirements of the present-day production process. Furthermore, Guhring puts great importance on a complete compatibility of the MQL technology in the chain of clamping set - chuck - tool. Subsequently, Guhrings MQL clamping set can be exchanged problem-free with a corresponding clamping set for conventional cooling thanks to the identical spindle contour. Guhrings MQL tool holders hydraulic, shrink fit und synchro chucks - are all designed for application in combination with the MQL clamping set, but can also be applied with conventional cooling. The user, therefore, benefits from a standardised system and a clearly reduced stock keeping thanks to compatible components.

Minimal quantity lubrication MQL

Guhrings MQL tool technology

MQL suitable shank end Because an extremely low volume of lubricant is applied with minimal quantity lubrication, the delivery of these low coolant quantities to the effective area is of utmost importance. Hereby, the geometric design of the shank end is of main significance for secure delivery of the lubricant. In a comprehensive series of tests we have thoroughly investigated different geometric designs of the shank end and subsequently determined the optimal design. The Guhring developed conical shank end optimally satisfies the relevant MQL conditions: no lubricant pockets minimal dead area simple operation cost-efficient production

end of spraying

start spraying

end of spraying

start end of spraying spraying

start spraying

Suitable shank ends with corresponding screws Evaluation matrix

Direct response without loss Spray tests with conical MQL shank end from Guhring show that the cooling lubricant exits the tool directly at the start and stops exactly at the end of the spraying process. The strength of the spray film indicates that a high cooling lubricant volume is available throughout the entire duration of spraying. The spray tests were carried out in rotation, i.e under real operating conditions with the following parameters: n=10,000rev./min, f=0.06mm/rev., air volume: 55Nl/min, neat oil volume: 30ml/h.

Shank end Plain w/o slot Plain w. sickle-shaped slot Tapered with slot Recessed end with labyrinth seal

Handling ++ ++ ++ -

Cost-efficient production ++ + + -

Minimal dead areas geom. analysis + ++

Leak-proof ++ ++

(++ = very good properties, + = good properties, - = poor properties)

Optimised tool geometries for MQL machining: Optimised flute cross-section Guhring MQL tools have a flute geometry specially adapted to the particular requirements for an optimal chip evacuation from deep holes. Maximum coolant duct cross-section To optimally provide the cutting edge with lubricant, the tools are manufactured with coolant ducts that have a maximum cross-section. This ensures an effective lubricant supply to the cutting edge as well as an excellent chip evacuation. Problem-free chips Chips, evacuated problem-free also from deep holes effectively prevent chip congestion and the associated jamming of the tool.

Minimal quantity lubrication MQL

MQL considerably reduces the operating temperature In comparison to entirely dry machining, MQL can considerably reduce machining temperatures. The result is longer tool life and increased process reliability. Thermographic experiments at Guhring showed that cooling with dry air reduces the temperature at the tool point by more than 200 degrees. The addition of a few millimetres of neat oil per hour, hence MQL, resulted in an even lower temperature thanks to the reduced friction.

Without Chip Tool Workpiece

Air

MQL

Tool temperature comparsion

500

431C

Tool temperature [C]

400 300 200 100 0

196C 145C

Air Without MQL Effective cooling Guhring has determined the heat development at the drill point when applied without cooling or with internal cooling with air or MQL respectively with thermographic cameras. With MQL, the temperature of the tool and subsequently the transfer of heat to the workpiece is considerably reduced.

The top MQL clamping set from Guhring now for many spindle contours! The Genuine Article: the clamping set with Guhring contour New: Guhring M contour New: PowerClamp/KomLoc
Minimal quantity lubrication MQL 7

System overview
Automatic tool clamping with MQL Spindle clamping systems with drawbar

Application in machining centres, milling and turning machines

MQL coolant delivery set Guhring no. 4939

Suppliers: Ott Rhm BeRg ORtlieB

HSK-A shrink fit chuck Guhring no. 4741

minimal dead areas MQL lengthadjustment screw with sealing lip

MQL suitable shank end

MQL shrink fit chuck HSK-A Guhring no. 4741

MQL coolant delivery set HSK-A Guhring no. 4939 MQL adjustment screw with sealing lip for HSK-A

MQL optimised shank end

Minimal quantity lubrication MQL

MQL HSK-A hydraulic chuck for automatic tool change

Product information new MQL standard for 1-channel systems alancing quality: G6.3 / 15,000 rev./min b clamping- for shank tolerance h6 axial length setting Scope of delivery incl. MQL length adjustment screw with sealing lip and coolant delivery set Guhring no. 4939 incl. clamping key Guhring no. 4912 Guhring no. 4210

l2 10
0,003 AB

SW

d4

d2

d1

l5 l1

A B

HSK-A d3 50 50 50 50 50 50 50 50 63 63 63 63 63 63 63 63 63 63 100 100 100 100 100 100 100 100 100 100

for clamping- d1 h6 mm 6 8 10 12 14 16 18 20 6 8 10 12 14 16 18 20 25 32 6 8 10 12 14 16 18 20 25 32

d2 mm 26 28 30 32 34 38 40 42 26 28 30 32 34 38 40 42 57 64 26 28 30 32 34 38 40 42 57 64

d4 mm 40 40 40 40 40 53 57 60 50 50 50 50 50 50 50 50 63 75 50 50 50 50 50 50 50 50 63 75

l1 mm 80 80 85 90 90 95 95 100 80 80 85 90 90 95 95 100 115 120 85 85 90 95 95 100 100 105 115 120

l2 mm 36 36 40 45 45 48 48 50 36 36 40 45 45 48 48 50 56 60 36 36 40 45 45 48 48 50 56 60

l5 mm 38 38 44 49 49 36 36 39 34.5 35.5 40 45 46 51 52 58 50 58 36 36 42 47 47 53 53 59 67 72

SW 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 6 6 5 5 5 5 5 5 5 5 6 6

d3

kg 0.95 0.95 0.95 0.95 0.95 1.25 1.25 1.25 1.25 1.25 1.25 1.35 1.35 1.45 1.45 1.45 2.45 3.10 2.60 2.60 2.60 2.65 2.65 2.85 2.85 3.35 3.50 3.95

Code no. 6,050 8,050 10,050 12,050 14,050 16,050 18,050 20,050 6,063 8,063 10,063 12,063 14,063 16,063 18,063 20,063 25,063 32,063 6,100 8,100 10,100 12,100 14,100 16,100 18,100 20,100 25,100 32,100

Availability

MQL Program

48

GM 300

Minimal quantity lubrication MQL

HSK-A shrink fit chuck MQL for automatic tool change

Product information new MQL Guhring standard, l2 is plug-in depth of DIN 6535 balancing quality G 6.3 at 15.000 rev./min for shank tolerance h6 Scope of delivery incl. MQL length adjustment screw with sealing lip and coolant delivery set Guhring no. 4939
d4 d2 d1

Guhring no.
l2 10
4o 30

4741

0,003 AB

l1

A B

special dimensions on request

HSK-A d3 for clamping- d1 h6 mm d2 mm d4 mm l1 mm l2 mm

d3

kg

Code no. 6,040 8,040 10,040 12,040 14,040 16,040 6,050 8,050 10,050 12,050 14,050 16,050 18,050 20,050 6,063 8,063 10,063 12,063 14,063 16,063 18,063 20,063 25,063 32,063 206,063 208,063 210,063 212,063 106,063 108,063 110,063 112,063 114,063 116,063 118,063 120,063 125,063 132,063 6,080 8,080 10,080 12,080 14,080 16,080 18,080 20,080 25,080 32,080 6,100 8,100 10,100 12,100 14,100 16,100 18,100 20,100 25,100 32,100

Availability

40 40 40 40 40 40 50 50 50 50 50 50 50 50 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 80 80 80 80 80 80 80 80 80 80 100 100 100 100 100 100 100 100 100 100

6 8 10 12 14 16 6 8 10 12 14 16 18 20 6 8 10 12 14 16 18 20 25 32 6 8 10 12 6 8 10 12 14 16 18 20 25 32 6 8 10 12 14 16 18 20 25 32 6 8 10 12 14 16 18 20 25 32

21 21 24 24 27 27 21 21 24 24 27 27 33 33 21 21 24 24 27 27 33 33 44 44 21 21 24 24 21 21 24 24 27 27 33 33 44 44 21 21 24 24 27 27 33 33 44 44 21 21 24 24 27 27 33 33 44 44

27 27 32 32 33,5 33,5 27 27 32 32 34 34 41,5 41,5 27 27 32 32 34 34 42 42 52,5 52,5 27 27 32 32 27 27 32 32 34 34 42 42 52,5 52,5 27 27 32 32 34 34 42 42 53 53 27 27 32 32 34 34 42 42 53 53

80 80 80 90 90 90 80 80 85 90 90 95 95 100 80 80 85 90 90 95 95 100 115 120 120 120 120 120 160 160 160 160 160 160 160 160 160 160 85 85 90 95 95 100 100 105 115 120 85 85 90 95 95 100 100 105 115 120

36 36 40 45 45 48 36 36 40 45 45 48 48 50 36 36 40 45 45 48 48 50 56 60 36 36 40 45 36 36 40 45 45 48 48 50 56 60 36 36 40 45 45 48 48 50 56 60 36 36 40 45 45 48 48 50 56 60

0,40 0,40 0,50 0,50 0,60 0,50 0,60 0,60 0,70 0,70 0,70 0,70 0,90 0,90 0,70 0,70 0,70 0,80 0,80 0,90 0,90 1,00 1,00 1,10 0,90 1,00 1,10 1,20 0,80 0,80 0,90 0,90 1,00 1,00 1,20 1,20 1,80 1,70 1,30 1,30 1,40 1,40 1,50 1,50 1,70 1,70 2,20 2,10 2,10 2,20 2,30 2,30 2,30 2,30 2,50 2,50 3,00 3,00

10

Minimal quantity lubrication MQL

HSK-A/HSK-C extensions with MQL 4 point clamping set

Product information MQL suitable for single channel systems Scope of delivery incl. MQL 4 point clamping set Guhring no. 4930 and Adaptor Guhring no. 4934 incl. brass locking ring Guhring no. 4953 order coolant delivery set separately Guhring no. 4350

d1

SW

l1

HSK-A/HSK-C d1 / d3 32 40 50 50 63 63 80 80 100

l1 mm 60 80 80 100 100 140 120 160 140

SW 2.5 3.0 4.0 4.0 5.0 5.0 6.0 6.0 8.0

kg 0.30 0.70 0.90 1.10 1.80 2.30 4.20 5.80 8.00

d3

Code no. 60,032 80,040 80,050 100,050 100,063 140,063 120,080 160,080 140,100

Availability

d2

d1

l1

for Guhring no. 4330, 18,063 order tap collet Guhring no. 4310 18,063 separatly order tap collet for Guhring no. 4330 20,063 separately for Guhring no. 4330 20,063 order sealing washer, Guhring no.4335 and clamping key ER 20, Guhring no. 4913 separately

d3

MQL Program

MQL synchro tapping chucks

Produkt-Informationen for single channel systems compensate synchronisation errors guarantees with minimal length compensation high thread quality and optimal tool life MQL pressure up to max. 10 bar max. torque of the clamping nut 30 Nm mounted MQL coolant supply pipe Scope of delivery incl. clamping nut incl. MQL supply (special solution) Guhring no. 4330, 18,063 incl. clamping key BMK 18 Guhring no. 4330

HSK-A d3 63 63 63

retention nut BM18 ER20 ER32

for thread M3.5-M14 M3.5-M14 M3.5-M28

G M21x1 M25x1.5 M40x2.5

d1 mm 4.0-11 4.0-11 4.0-20

d2 mm 25 34 50

l1 mm 86 95.5 111

tensile force/ pressure mm 0.15 0.15 0.15

kg 1.10 1.30 1.70

Code no.
18,063 20,063 32,063

Availability

52

GM 300

Minimal quantity lubrication MQL

11

Collets for MQL

Product information MQL or conventional cooling Scope of delivery incl. setting screw with taper without sealing disc Guhring no. 4310

d1

l2 l1

d2
plug-in depth l2 mm 23 25 25 26 27 28 29

size BZ18 BZ18 BZ18 BZ18 BZ18 BZ18 BZ18

d1 x mm 4.5 x 3.4 6.0 x 4.9 7.0 x 5.5 8.0 x 6.2/6.3 9.0 x 7.0/7.1 10.0 x 8.0 11.0 x 9.0

l1 mm 41 41 41 41 41 41 41

Code no. 4,518 6,018 7,018 8,018 9,018 10,018 11,018

Availability

MQL HSK-A coolant delivery set

Product information to DIN draft E-DIN 69090-3 acc. to Guhrings new MQL standard for single channel systems for automatic interface
l1 l2

Guhring no.

4939

d2

d3

d1

O-ring 1

O-ring 2

for HSK-A 40 50 63 80 100

d1 mm 8 10 12 14 16

d2 mm 5.4 6.5 8.0 8.0 8.0

d3 mm 6.5 7.5 9.5 9.7 11.5

l1 mm 35.0 38.5 40.5 44.0 46.0

l2 mm 5.5 5.5 4.0 4.0 2.0

G M12x1.0 M16x1.0 M18x1.0 M20x1.5 M24x1.5

O-ring 1 Viton 75 7.5x1.5 9.0x2.0 10.0x2.5 13.0x2.0 14.0x3.0

O-ring 2 Viton 75 7.5x1.5 9.0x2.0 10.0x2.0 13.0x2.0 14.0x3.0

Code no. 12,040 16,050 18,063 20,080 24,100

Availability

12

Minimal quantity lubrication MQL

GM 300

53

MQL Program

Length adjustment screw for conventional cooling

For adapting MQL tool holders to meet the requirements of conventional wet machining. For plain end shanks. The height of screw head compensates the height of MQL taper. Product information for MQL shrink fit chucks HSK-A for MQL hydraulic chucks HSK-A for use with shank form to DIN 6535 with plain shank end for conventional cooling
l1 SW

Guhring no.

4941

d1

for HSK-A

clamping

d1 mm

l1 mm

SW 1

SW 2

Code no. 6,040 8,040 6,050 8,050 10,050 6,100 8,100 10,100 12,100 14,100 16,100 18,100 20,100 25,100 32,100

Availability

40 40 50 50 40/50 63/80/100 63/80/100 63/80/100 40/ 50/ 63/ 80/ 100 40/ 50/ 63/ 80/ 100 50/ 63/ 80/ 100 50/ 63/ 80/ 100 50/ 63/ 80/ 100 63/ 80/ 100 63/ 80/ 100

6 8 6 8 10 6 8 10 12 14 16 18 20 25 32

M7x1 M7x1 M8x1 M8x1 M8x1 M10x1 M10x1 M10x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1 M16x1

6 6 8 7 10 9 9 10 10 10 16 16 16 16 16

15 18 14 18 17.7 22 22 16.2 16.2 17.2 18.2 19.2 19.2 22.7 26.7

2.5 3.0 2.5 3.0 4.0 2.5 3.0 4.0 5.0 5.0 6.0 6.0 8.0 8.0 8.0

2.5 3.0 2.5 3.0 4.0 2.5 3.0 4.0 5.0 5.0 6.0 6.0 6.0 6.0 6.0

Minimal quantity lubrication MQL

13

MQL with tool holders for conventional cooling

The application of Guhrings MQL technology does not necessarily require the conversion of the complete stock of hydraulic chucks and shrink fit chucks to the new Guhring MQL standard for tool holders. With the assistance of Guhrings MQL length adjustment screw, Guhring no. 4919, and MQL coolant delivery set, Guhring no. 4924, tool holders such as hydraulic chucks, Guhring no. 4299 and 4399, or shrink fit chucks, Guhring no. 4736, from Guhrings GM 300 program can be converted for application under MQL conditions and automatic tool clamping.

HSK-A shrink fit chuck, Guhring no. 4736 minimal dead areas MQL optimised shank end MQL coolant delivery set Guhring no. 4924

length adjustment screw, Guhring no 4919 MQL delivery pipe thin-walled stainless steel pipe

Assembly of conventional MQL system

MQL length adjustment screws

Product information for hydraulic chucks and shrink fit chucks with special geometry optimised for MQL with conical end for tapered MQL shank ends Guhring no. 4919

d1

SW1

l1

G SW2

d1 mm

l1 mm

SW1

SW2

Code no. 6,000 8,000 10,000 10,040 10,032 12,000 12,032 14,000 14,040 16,000 16,040 18,000 20,000 25,000 32,000

Availability

M5 M6 M8x1 M8x1 M6 M10x1 M6 M10x1 M6 M12x1 M6 M12x1 M16x1 M16x1 M16x1

6 8 10 10 10 12 12 14 14 16 16 18 20 25 32

14.8 15.6 16.1 16.6 16.6 16.6 17.6 17.6 18.6 18.6 19.6 19.6 20.6 22.6 26.1

2.5 3.0 4.0 3.0 3.0 5.0 3.0 5.0 3.0 5.0 3.0 5.0 5.0 8.0 8.0

2.5 3.0 4.0 3.0 3.0 5.0 3.0 5.0 3.0 5.0 3.0 5.0 5.0 6.0 6.0

14

Minimal quantity lubrication MQL

MQL coolant delivery sets

Product information replace conventional coolant delivery sets, Guhring no. 4949, when applying MQL Scope of delivery complete MQL coolant delivery set consisting of : coolant pipe, cap nut MQL tube and O-rings
d4 G d1 d2

Guhring no.

4924

l3

F l1

DSF = hydraulic chucks WSF = shrink fit chucks

for HSK-A

WSF DSF

clamping- mm

d1 mm

d2 mm

d4 mm

l1 mm

l3 mm

Code no. 32,010 32,020 32,030 32,050 32,060 32,070 32,080 40,010 40,020 40,030 40,040 40,050 40,060 40,070 40,100 40,120 50,010 50,020 50,030 50,040 50,050 50,060 50,070 50,080 50,090 50,100 50,110 50,130 50,140 50,150 50,160 63,010 63,011 63,012 63,020 63,021 63,030 63,031 63,032 63,040 63,041 63,050 63,051 63,052 63,060 63,061 63,070

Availability

32 32 32 32 32 32 32 40 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63

DSF WSF DSF DSF WSF DSF WSF DSF WSF DSF WSF DSF WSF DSF WSF WSF DSF WSF DSF WSF DSF WSF DSF WSF DSF WSF DSF DSF WSF DSF WSF DSF DSF DSF WSF WSF DSF DSF DSF WSF WSF DSF DSF DSF WSF WSF DSF

6 6 8 10 10 12 8/12 6 6 8 8 10 10 12 12/14 16 6 6 8 8 10 10 12 12 14 14 16 18 16/18 20 20 6 6 6 6 6 8 8 8 8 8 10 10 10 10 10 12/14/20

2.5 2.5 3.0 3.0 3.0 3.0 3.0 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0 2.5 2.5 3.0 3.0 4.0 4.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 2.5 2.5 2.5 2.5 2.5 3.0 3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0 4.0 5.0

6 6 6 6 6 6 6 8 8 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12

3.5 3.5 3.5 3.5 3.5 3.5 3.5 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0

54.2 45.1 54.3 55.8 45.7 56.6 45.2 45.1 56.0 56.2 56.2 46.3 51.7 46.7 57.2 54.2 44.6 55.4 46.1 46.5 45.7 46.1 46.1 55.7 51.5 55.7 52.8 53.2 57.7 51.5 60.7 45.7 126.9 176.9 56.7 137.7 46.0 126.1 176.2 57.0 137.0 51.7 122.2 172.2 55.7 132.2 52.1

28.0 18.9 28.1 29.6 19.5 30.4 19.0 16.0 26.9 15.8 27.0 17.1 22.5 17.5 28.0 25.0 11.9 22.7 13.4 13.8 13.0 13.4 13.4 23.0 18.8 22.9 20.1 20.5 25.0 18.8 28.0 9.5 90.6 140.6 20.5 101.4 9.8 89.9 139.9 20.8 100.7 15.5 86.0 135.9 19.5 95.9 15.9

M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M12x1 M12x1 M12x1 M12x1 M12x1 M12x1 M12x1 M12x1 M12x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 M16x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1

Minimal quantity lubrication MQL

15

MQL coolant delivery sets

Guhring no.
for HSK-A WSF DSF clamping- mm d1 mm d2 mm d4 mm l1 mm l3 mm G

4924 Code no. 63,080 63,081 63,090 63,091 63,092 63,100 63,110 63,111 63,120 63,130 63,131 63,132 63,140 63,141 63,151 63,152 63,161 63,181 63,201 80,010 80,020 80,030 80,040 80,050 80,060 80,070 80,090 80,100 80,110 80,130 80,140 80,150 80,160 80,170 80,180 80,190 80,200 100,010 100,020 100,030 100,040 100,050 100,060 100,070 100,090 100,100 100,110 100,130 100,140 100,150 100,160 100,170 100,180 100,190 100,200 Availability

63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100

WSF WSF DSF DSF DSF WSF WSF DSF DSF WSF DSF DSF WSF WSF DSF DSF WSF WSF WSF DSF WSF DSF WSF DSF WSF DSF DSF WSF DSF DSF WSF DSF WSF DSF WSF DSF WSF DSF WSF DSF WSF DSF WSF DSF DSF WSF DSF DSF WSF DSF WSF DSF WSF DSF WSF

12/14 12/14 16/18 12/14 12/14 16/18 20 16 25/32 25 18 16/18 32 16/18 20 20 20 25 32 6 6 8 8 10 10 12 14 12/14 16 18 16/18 20 20 25 25 32 32 6 6 8 8 10 10 12 14 12/14 16 18 16/18 20 20 25 25 32 32

5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 6.0 6.0 5.0 5.0 6.0 5.0 5.0 5.0 5.0 6.0 6.0 2.5 2.5 3.0 3.0 4.0 4.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 6.0 6.0 6.0 6.0 2.5 2.5 3.0 3.0 4.0 4.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 6.0 6.0 6.0 6.0

12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0

44.6 127.1 53.8 117.6 167.6 57.5 60.7 114.3 77.0 69.0 114.6 164.6 70.7 124.3 112.9 162.9 122.1 116.2 112.2 44.8 61.2 44.9 61.3 50.9 61.3 51.3 51.6 61.3 57.9 58.3 63.3 56.6 66.3 53.1 70.3 77.2 71.3 53.0 63.9 53.7 64.6 63.3 63.3 63.8 64.2 63.3 65.4 65.8 65.3 69.2 68.3 68.6 72.3 64.6 73.3

19.5 90.8 17.6 81.4 131.3 21.3 24.5 78.0 40.8 32.8 78.3 128.3 34.5 88.0 76.6 126.6 85.8 79.9 75.9 5.5 21.9 5.6 22.0 11.6 22.0 12.0 12.3 22.0 18.6 19.0 24.0 17.3 27.0 13.8 31.0 37.9 32.0 9.2 20.1 9.9 20.8 19.5 19.5 20.0 20.4 19.5 21.6 22.0 21.5 25.4 24.5 24.8 28.5 20.8 29.5

M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M18x1 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M20x1.5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5 M24x1,5

16

Minimal quantity lubrication MQL

System overview
Manual tool clamping with MQL Installation with adaptors

Application in transfer lines, fixtures, setting equipment (i.e. in drilling spindles), in multi-spindle drilling heads

adaptor (integrated)

MQL coolant delivery set Guhring no. 4940

HSK-A shrink fit chuck Guh. no. 4741 minimal dead areas

MQL length adjustment screw with sealing lip

MQL optimized shank end

MQL shrink fit chuck HSK-A Guhring no. 4735

MQL filler HSK-A Guhring no 4940

MQL adjustment screw with sealing lip for HSK-A MQL optimized shank end

Minimal quantity lubrication MQL

17

4-point clamping technology for MQL and conventional cooling

Technical information and advantages Our 4-point clamping sets for minimal quantity lubrication or conventional cooling are 100 % compatible. They are suitable for radial manual clamping. Primarily designed for installation in spindles (short drilling spindles, multispindle drilling heads). Most prominant features are: simple and hence more economic spindle manufacture short, small diameter spindles with constricted spindle bearing spacing. Two clamping segments displaced by 180 with 2 clamping planes each are uniformly moved outwards with a differential threaded spindle, thereby generating the necesssary clamping force. For conventional internal cooling our MQL 4-point clamping sets are suitable for a pressure up to 80 bar. Thanks to their identical internal spindle contour, especially for the application with minimal quantity lubrication (MQL) and with MQL optimised tools we developed MQL 4-point clamping sets offering the following features and advantages: a central, coaxial MQL duct with consistent internal diameter ensures MQL coolant delivery to the tool without coolant pockets and offers quick operating times.

HSK-C80

HSK-C63

HSK-C50

HSK-C40

HSK-C32

HSK-C100

We recommend MA max. for rough machining and milling operations. For drilling and reaming operations a lower deviation of MA max. up to 30% is permissible. Please check the torque with a torque wrench. Depending on temperature and lubricating conditions these values can be up to 15% lower. Due to the screwed connection MT max. can be lower with adaptors liegen.

HSK-C 32 40 50 63 80 100

max. torque MA [Nm] 3 6 14 24 40 60

SW 2.5 3 4 5 6 8

max. max. linear max. transferrable drawing bend. moment torsional moment force [kN] MB [Nm] MT [Nm] 8.5 12.5 24 32 45 53 72 135 330 570 1000 1620 105 180 390 680 1570 4200

Installation and principle of operation

MA SW

The tool is ejected automatically by the ejector being activated by the clamping jaws Adaptor 4934

Direction of dynamic effect

MQL coolant delivery

18

Minimal quantity lubrication MQL

4-point clamping technology for MQL and conventional cooling

General notes: Our manual clamping sets must not be operated with motor-driven tools (impulse screwdriver or similar). The hexagonal key should not exceed the key size over its entire length, this largely prevents excessive torque being transferred. We recommend the T-handle hexagonal key, Guhring no. 4912. For accurate setting of the maximum torque and achieving the maximum interface rigidity, we recommend the application of a torque wrench, Guhring no. 4915, with hexagonal sockets, Guhring no. 4916. Production drawings of the spindle contour to suit direct installation are available on request including .dxf.

Internal spindle contour Milling driving slots

Holder area

MQL 4-point clamping set connection dimensions for new designs

l3 l3 l2 l 1+0.5

Direct installation in spindle with MQL delivery pipe

l2 l 1+0.5

Spindle adaptor with MQL delivery pipe

l4 l1
+0.5

Spindle adaptor with MQL delivery pipe

D 2H9

D 1H9

D 2H9

D 1H9

for HSK code

D1/H9 4 7 9 11 13 15

D2/H9 4 5 6 8 10 12

I1

+0.5

I2 34.8 41.8 52.5 69.9 85.5

I3

32 24,000 40 30,000 50 38,000 63 48,000 80 60,000 100 75,000

31.8 30.5 35.8 43.3 53.9 67.9

39.8 41.8 49.5 66.5 85.9 105.5

Dimensions without tolerance specification to DIN ISO 2768 m

Minimal quantity lubrication MQL

D 2H9

h pt de g n in tio le ad en d re et in th r sp

of n al io rn nt le te te d in re pin s

in g- ion tin nt le fit ete ind r sp

in - er n ld tio le ho ten ind re sp

r to n ec tio ej osi p

t e op n ip st ola p y co ver li de

I4 36.0 39.0 46.5 58.5 71.1 89.0

19

MQL 4-point clamping sets

Product information The central and coaxial MQL supply with constant internal diameter prevents coolant from consolidating for a coolant pressure up to 80 bar Scope of delivery complete as shown in illustration Installation and operating instructions Guhring no. 4930

l1

MQL 4-point clamping sets

d1

d2

SWA

SW1

for HSK-C 32 40 50 63 80 100

d1 mm 16.7 20.6 25.5 33.0 41.0 52.0

d2 mm 3 4 5 6 8 10

l1 mm 39.5 49.5 59.0 76.0 98.0 117.5

G M10 M12 M16 M20 M24 M24

SW1 2.5 3 4 5 6 8

SWA 3 4 5 6 8 10

kg 0.05 0.09 0.18 0.37 0.70 1.30

Code no.

Availability

24,000 30,000 38,000 48,000 60,000 75,000

Component parts for MQL 4-point clamping sets, Guhring no. 4930 sets Guhring no. 4930
Clamping screw only for adaptor retention spindle only for adaptor. If spindle cannot be locked, please use torque if the spindle cannot be locked, socket Guhring no. 4963 use torque support, Guhring no. 4963.

4933 4933 clamping spindle retention spindle

4931 4931 clamping jaw clamping jaw

O-ring 3 O-ring 3 O-ring 3 O-ring 3 4935 4935 clamping screw retention screw for for adaptor adaptor O-ring 3 O-ring 3

4932 4932 ejector with tube ejector with tube

O-ring 1 O-ring 1 O-ring 2 O-ring 2 4931 4931 Spindle with spindle with clamping jaw clamping jaw

O-rings O-rings for for HSK-C HSK-C 32 32 40 40 50 50 63 63 80 80 100 100 1 1 NBR 70 NBR 70 10.82x1.78 10.82x1.78 13.0x2.0 13.0x2.0 16.0x2.0 16.0x2.0 20.3x2.4 20.3x2.4 24.0x3.0 24.0x3.0 31.34x3.53 31.34x3.53 2 2 NBR 70 NBR 70 4.0x1.0 4.0x1.0 6.0x1.0 6.0x1.0 8.0x1.0 8.0x1.0 10.0x1.0 10.0x1.0 12.0x1.5 12.0x1.5 4.0x1.0 15.0x1.5 3 3 NBR 70 NBR 70

4931 4931 Spindle Spindle with clamping with clamping jaw jaw 24,000 24,000 30,000 30,000 38,000 38,000 48,000 48,000 60,000 60,000 75,000 75,000

4932 4932 Ejector Ejector with with tube tube 24,000 24,000 30,000 30,000 38,000 38,000 48,000 48,000 60,000 60,000 75,000 75,000

4933 4933 Clamping Retention spindle spindle 24,000 24,000 30,000 30,000 38,000 38,000 48,000 48,000 60,000 60,000 75,000 75,000

4935 4935 Clamping Retention screw screw 24,000 24,000 30,000 30,000 38,000 38,000 48,000 48,000 60,000 60,000 75,000 75,000 Availability Availability

-5.0x1.0 5.0x1.0 6.0x1.0 6.0x1.0 8.0x1.0 8.0x1.0 10.0x1.5 10.0x1.5 12.0x1.70 12.0x1.7

20 22

Minimal GM 300 quantity lubrication MQL

Adaptor for MQL 4-point clamping sets

Product information Adaptor for direct installation in spindle and spindle adaptors in existing spindles Scope of delivery complete as shown in illustration O-ring
l1 d2

Guhring no.

4934

O-ring 1

O-ring 2

for HSK-C 32 40 50 63 80 100

d1 O-ring 3

d1 mm 4.0 5.0 6.0 8.0 10.2 12.0

d2 mm 7 9 11 13 15

l1 mm 19 28 32 42 56 58.5

O-ring 1 NBR70 4.0x1.0 4.5x1.0 5.5x1.5 7.5x1.5 9.0x1.5 12.0x1.5

O-ring 2 2xNBR70 4x2.5 5x4.0 8x4.0 10x5.0 12.0x4.0

O-ring 3 NBR70 2x1 3x1 4x1 6x1 8x1 10x1

Code no. 24,000 30,000 38,000 48,000 60,000 75,000

Availability

GM 300

23

Clamping screw for MQL 4-point clamping sets

Product information necessary for installation of MQL 4-point clamping set in spindle adaptors Guhring no. 4386 and 4387 change against standard retention bolt Scope of delivery complete as shown in illustration
l1 SW MQL 4-point clamping sets

Guhring no.

4935

O-ring

for HSK-C 32 40 50 63 80 100

d1

d1 mm 5.0 6.0 8.0 10.0 12.0

l1 mm 21.5 21 25 31 36 40

SW 13 16 18 24 24 32

O-ring 2 x NBR 70 5x1.0 6x1.0 8x1.0 10x1.5 12x1.7

Code no. 24,000 30,000 38,000 48,000 60,000 75,000

Availability

Minimal quantity lubrication MQL

21

MQL HSK-A hydraulic chuck for manual tool change

Product information new MQL standard for 1-channel systems balancing quality: G6.3/15,000 rev./min clamping- for shaft tolerance h6 axial length setting Scope of delivery incl. MQL length adjustment screw with sealing lip and coolant delivery set Guhring no. 4940 incl. clamping key Guhring no. 4912
d4 d2

Guhring no.

4209

l2 10
0,003 AB

SW

d1

l5 l1

A B

d3

HSK-A d3 50 50 50 50 50 50 50 50 63 63 63 63 63 63 63 63 63 63 100 100 100 100 100 100 100 100 100 100

6 8 10 12 14 16 18 20 25 32 6 8 10 12 14 16 18 20 25 32

26 28 30 32 34 38 40 42 57 64 26 28 30 32 34 38 40 42 57 64

50 50 50 50 50 50 50 50 63 75 50 50 50 50 50 50 50 50 63 75

80 80 85 90 90 95 95 100 115 120 85 85 90 95 95 100 100 105 115 120

36 36 40 45 45 48 48 50 56 60 36 36 40 45 45 48 48 50 56 60

34.5 35.5 40 45 46 51 52 58 50 58 36 36 42 47 47 53 53 59 67 72

5 5 5 5 5 5 5 5 6 6 5 5 5 5 5 5 5 5 6 6

1.25 1.25 1.25 1.35 1.35 1.45 1.45 1.45 2.45 3.10 2.6 2.6 2.6 2.65 2.65 2.85 2.85 3.35 3.5 3.95

6,063 8,063 10,063 12,063 14,063 16,063 18,063 20,063 25,063 32,063 6,100 8,100 10,100 12,100 14,100 16,100 18,100 20,100 25,100 32,100

22

Minimal quantity lubrication MQL

GM 300

47

MQL Program

for clamping- d1 h6 mm 6 8 10 12 14 16 18 20

d2 mm 26 28 30 32 34 38 40 42

d4 mm 40 40 40 40 40 53 57 60

l1 mm 80 80 85 90 90 95 95 100

l2 mm 36 36 40 45 45 48 48 50

l5 mm 38 38 44 49 49 36 36 39

SW 4 4 4 4 4 5 5 5

kg 0.95 0.95 0.95 0.95 0.95 1.25 1.25 1.25

Code no. 6,050 8,050 10,050 12,050 14,050 16,050 18,050 20,050

Availability

MQL HSK-A shrink fit chuck for manual tool change

Product information new MQL standard, l2 is plug-in depth at DIN 6535 for 1-channel systems balancing quality: G 6.3 / 15,000 rev./min for shank tolerance h6 Scope of delivery incl. MQL length adjustment screw with sealing lip and coolant delivery set Guhring no. 4940 incl. clamping key Guhring no. 4912
4o 30

Guhring no.

4735

l2 10 4xM6

d2

d1

d4

0,003 AB

l1

A B

special dimensions on request for HSK-A d2 clamping- d3 mm d1 h6 mm 40 6 21 40 8 21 40 10 24 40 12 24 40 14 27 40 16 27 50 50 50 50 50 50 50 50 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 80 80 80 80 80 6 8 10 12 14 16 18 20 6 8 10 12 14 16 18 20 25 32 6 8 10 12 6 8 10 12 14 16 18 20 25 32 6 8 10 12 14 21 21 24 24 27 27 33 33 21 21 24 24 27 27 33 33 44 44 21 21 24 24 21 21 24 24 27 27 33 33 44 44 21 21 24 24 27

d3

d4 mm 27 27 32 32 33.5 33.5 27 27 32 32 34 34 41.5 41.5 27 27 32 32 34 34 42 42 52.5 52.5 27 27 32 32 27 27 32 32 34 34 42 42 52.5 52.5 27 27 32 32 34

l1 mm 80 80 80 90 90 90 80 80 85 90 90 95 95 100 80 80 85 90 90 95 95 100 115 120 120 120 120 120 160 160 160 160 160 160 160 160 160 160 85 85 90 95 95

l2 mm 36 36 40 45 45 48 36 36 40 45 45 48 48 50 36 36 40 45 45 48 48 50 56 60 36 36 40 45 36 36 40 45 45 48 48 50 56 60 36 36 40 45 45

kg 0.40 0.40 0.50 0.50 0.60 0.50 0.60 0.60 0.70 0.70 0.70 0.70 0.90 0.90 0.70 0.70 0.70 0.80 0.80 0.90 0.90 1.00 1.00 1.10 0.90 1.00 1.10 1.20 0.80 0.80 0.90 0.90 1.00 1.00 1.20 1.20 1.80 1.70 1.30 1.30 1.40 1.40 1.50

Code no. 6,040 8,040 10,040 12,040 14,040 16,040 6,050 8,050 10,050 12,050 14,050 16,050 18,050 20,050 6,063 8,063 10,063 12,063 14,063 16,063 18,063 20,063 25,063 32,063 206,063 208,063 210,063 212,063 106,063 108,063 110,063 112,063 114,063 116,063 118,063 120,063 125,063 132,063 6,080 8,080 10,080 12,080 14,080

Availability

Minimal quantity lubrication MQL GM 300

49 23

MQL Program

MQL HSK-A shrink fit chuck for manual tool change

Guhring no. HSK-A d3 80 80 80 80 80 100 100 100 100 100 100 100 100 100 100 for clamping- d1 h6 mm 16 18 20 25 32 6 8 10 12 14 16 18 20 25 32 d2 mm 27 33 33 44 44 21 21 24 24 27 27 33 33 44 44 d4 mm 34 42 42 53 53 27 27 32 32 34 34 42 42 53 53 l1 mm 100 100 105 115 120 85 85 90 95 95 100 100 105 115 120 l2 mm 48 48 50 56 60 36 36 40 45 45 48 48 50 56 60 kg 1.50 1.70 1.70 2.20 2.10 2.10 2.20 2.30 2.30 2.30 2.30 2.50 2.50 3.00 3.00 Code no. 16,080 18,080 20,080 25,080 32,080 6,100 8,100 10,100 12,100 14,100 16,100 18,100 20,100 25,100 32,100 4735 Availability

d1

10

4xM6

4o 30

l1 d3

d2

d4

d1

0,003 AB

l1

A B

special dimensons on request for HSK-A clamping- d2 d3 d1 h6 mm HSK-A/HSK-C mm l 40 d1 / d3 6 21 1 mm 40 8 21 40 32 10 2460 40 40 12 2480 40 50 14 2780 100 40 50 16 27 63 100 140 50 63 6 21 120 50 80 8 21 160 50 80 10 24 140 50 100 12 24

d3

MQL Program MQL

MQL HSK-A shrink fit chuck for automatic tool change HSK-A/HSK-C extensions with MQL 4 point clamping set
Product information Product information new MQL standard, MQL suitable depth at DIN 6535 l2 is plug-in for single channel systems for 1-channel systems balancing quality G 6.3 / 15,000 rev./min Scope of delivery for shank tolerance h6 incl. MQL 4 point clamping set Guhring no. 4930 Scope of delivery and Adaptor Guhring no. 4934 incl. MQL length adjustment screw with sealing incl. brass locking ring set lip and coolant delivery Guhring no. 4953 Guhring no. 4939 order coolant delivery set SW incl. clamping key Guhring no. 4912 separately Guhring no. Guhring no. 4741 4350

l2

d4 mm 27 27 32 32 33.5 33.5 27 27 32 32

l1 mm SW 80 80 2.5 80 3.0 90 4.0 90 4.0 90 5.0 5.0 80 6.0 80 6.0 85 8.0 90

l2 mm 36 36 40 45 45 48 36 36 40 45

kg 0.30 0.70 0.90 1.10 1.80 2.30 4.20 5.80 8.00

kg 0.40 0.40 0.50 0.50 0.60 0.50 0.60 0.60 0.70 0.70

Code no. Code no. 6,040 8,040 60,032 10,040 80,040 12,040 80,050 14,040 100,050 16,040 100,063 140,063 6,050 120,080 8,050 160,080 10,050 140,100 12,050

Availability Availability

24 50

Minimal GM 300 quantity lubrication MQL

MQL HSK-A coolant delivery set (filler)

Product information according to new Guhring MQL standard for single channel systems for manual tool change
l1 l2

Guhring no.

4940

d3

d2

d1 O-ring

for HSK-A 40 50 63 80 100

d1 mm 7.6 9.6 11.6 13.6 15.6

d2 mm 5.4 6.5 8.0 8.0 8.0

d3 mm 6.8 7.8 9.7 9.7 11.7

l1 mm 13.8 15.8 16.3 18.4 18.4

l2 mm 5.5 5.5 4.0 4.0 2.0

G M12x1.0 M16x1.0 M18x1.0 M20x1.5 M24x1.5

O-ring 1 & 2 NBR 70 7.5x1.5 9.0x2.0 10.0x2.5 13.0x2.0 14.0x3.0

Code no. 12,040 16,050 18,063 20,080 24,100

Availability

Length adjustment screw for conventional cooling

To adapt MQL tool holders to meet To adapt MQL tool holders to meet the requirements of conventional wet machining. the requirements of conventional wet For plain end machining. shanks.The height of screw head compensates the height of MQL taper. For plain end shanks. Guhring no. Guhring no. 4941 4941

for use with shank according to DIN 6535 with plain shank end for conventional cooling

d1

G G

MQL Program

The height of screw head compensates Product information taper. the height of MQL
for MQL HSK-A shrink fit chucks for MQL HSK-A hydraulic chucks Product information for use with shank according for MQL HSK-A shrink fit chucks to DIN 6535 with plain shank end for MQL HSK-A hydraulic chucks for conventional cooling

l1 1 SW SW

for HSK-A

clamping

d1 1 mm

l1 1 mm

SW 1

SW 2

Code no. Code no.

Availability Availability

40 40 50 50 40/50 63/80/100 63/80/100 63/80/100 40/ 50/ 63/ 80/ 100 40/ 50/ 63/ 80/ 100 50/ 63/ 80/ 100 50/ 63/ 80/ 100 50/ 63/ 80/ 100 63/ 80/ 100 63/ 80/ 100

6 8 6 8 10 6 8 10 12 14 16 18 20 25 32

M7x1 M7x1 M8x1 M8x1 M8x1 M10x1 M10x1 M10x1 M10x1 M10x1 M12x1 M12x1 M16x1 M16x1 M16x1

6 6 8 7 10 9 9 10 10 10 16 16 16 16 16

15 18 14 18 17.7 22 22 16.2 16.2 17.2 18.2 19.2 19.2 22.7 26.7

2.5 3.0 2.5 3.0 4.0 2.5 3.0 4.0 5.0 5.0 6.0 6.0 8.0 8.0 8.0

2.5 3.0 2.5 3.0 4.0 2.5 3.0 4.0 5.0 5.0 6.0 6.0 6.0 6.0 6.0

6,040 8,040 6,050 8,050 10,050 6,100 8,100 10,100 12,100 14,100 16,100 18,100 20,100 25,100 32,100

54

GM 300

Minimal quantity lubrication MQL

25

Technical information to the new Guhring MQL standard

With HSK-tool holders to the new Guhring MQL standard, the diameter d6 is modified to DIN 69893-1 to a length l1 with the diameter d1.

l1

Nom. size HSK d6 l1min

40 7.0 +0.1 8

50 8.0 +0.1 8

d1

63 10.0 +0.1 6

80 10.2 6

100 12 4

Table 1: modified dimensions HSK to DIN 69893-1

Within the HSK sizes MQL tool holders are listed the respective threads for the MQL length adjustment screw and the respective width across flats. Some of these dimensions do not correspond with dimensions of tool holders for conventional cooling. HSK-A... 40 40 40 40 40 40 50 50 50 50 50 50 50 50 63 / 80 / 100 64 / 80 / 100 63 / 80 / 100 63 / 80 / 100 63 / 80 / 100 63 / 80 / 100 63 / 80 / 100 63 / 80 / 100 63 / 80 / 100 63 / 80 / 100 Clamping- 6 8 10 12 14 16 6 8 10 12 14 16 18 20 6 8 10 12 14 16 18 20 25 32 d1 mm 8 10 12 14 16 8 10 12 14 16 18 20 10 12 14 16 18 20 25 32 G M 7x1 M 7x1 M 8x1 M 10x1 M 10x1 M 12x1 M 8x1 M 8x1 M 8x1 M 10x1 M 10x1 M 12x1 M 12x1 M 16x1 M 10x1 M 10x1 M 10x1 M 10x1 M 10x1 M 12x1 M 12x1 M 16x1 M 16x1 M 16x1 SW 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5

Table 2: Threads and widths across flats of MQL length adjustment screw

26

Minimal quantity lubrication MQL

Installation coolant delivery set/MQL coolant delivery unit

1. The HSK holder must be clean, free of swarf and undamaged. 2. Grease the O-rings prior to assembly. 3. Centrally insert the complete coolant delivery set (coolant pipe, union nut and 2 O-rings) in the HSK with the assistance of the socket spanner. When inserting the MQL coolant delivery unit, it is paramount to ensure that the MQL pipe is inserted centrally and undamaged into the MQL length setting screw (do not kink). 4. Screw in the coolant delivery set/coolant delivery unit and tighten (see table for torque figures) 5. Check coolant pipe for radial mobility.

Torque figures for HSK 32 40 50 63 80 100 MA Nm 7 11 15 20 25 30

Installation of MQL coolant delivery set 4939

O-ring (grease prior to assembly) union nut coolant pipe T-handle socket spanner

coolant delivery set

3/8square drive socket

Installation of MQL coolant delivery set filler 4940

O-ring (grease prior to assembly) union nut coolant pipe T-handle socket spanner

coolant delivery set

3/8square drive socket

Installation of MQL coolant delivery unit 4924

MQL length setting screw MQL tube O-ring (grease prior to assembly) union nut coolant pipe T-handle socket spanner

coolant delivery unit

3/8square drive socket

Minimal quantity lubrication MQL

27

Mounting adaptor for MQL length setting screw

Product information for mounting the MQL length setting screw with sealing lip Scope of delivery incl. operating manual Guhring no.
l1

4972

O-ring

MQL setting screw with sealing lip for HSK-A

d1

MQL coolant unit

Hexagonal key

size HSK 40 HSK 50 HSK 63/80/100

d1 mm 5.4 6.5 8

l1 mm 200 200 250

Code no. 5,040 6,050 8,100

Availability

Assembly instruction for MQL components

Mounting adaptor for MQL HSK-A coolant delivery set (filler)

Installation of sealing lip adjustment screw Product information from the side of the holder bore adaptor for socket spanner, Guhring no. 4911
d1

General notes

Guhring no.

4948

delivery set Guhring no. 4939. Insert the MQL coolant delivery O-Ring set in thedeliveryspanner Guhring no. 4911, screw in the holder Scope of socket and fasten (torque figures see page 27). Withdraw the socket incl. operating manual spanner and check mobility. Manual application For manual application of the holder use the filler Guhring no. 4940. Push filler on the adapter Guhring no 4948 to the stop and insert together in the socket spanner Guhring no. 4911. Then screw the complete unit in the holder and fasten (torque figures see page 27). Now push the adapter Guhring no. 4972 through the MQL coolant delivery set or filler in the holder. Position the sealing lip adjustment screw through the holder bore on the adaptor size d1 d2 seats, push to stop with the socket spanner Guhring no. 4912. mm mm and screw all the way (fig. 1).
HSK 40 5.4 8 HSK 50 6.5 10 With certain clamping diameters, the adjustment screw HSK 63 8 12 has to HSK 80 be installed from the HSK side (fig. 2): 8 14 with HSK 40 and HSK 50 => 6 mm HSK 100 8 16
MQL setting screw with sealing lip for HSK-A

d2

for mounting MQL HSK-A coolant delivery l1 Automatic application 4940, for manual tool set (filler), Guhring no. For automatic application of the holder use the MQL coolant change

Lightly oil the sealing lip at the external diameter prior to installation and always insert in the filler or the MQL coolant unit with a rotary movement!
MQL sealing lip adjustment screw for HSK-A MQL filler for HSK-A

Mounting adaptor MQL HSK-Afor MQL length setting screw fi 1 Fig.ller

hexagonal key Hexagonal key

adaptor seat holder bore

adaptor Guhring no. 4972

l1 mm MQL sealing lip adjust38.5 ment screw for HSK-A 42 46 48.5 Fig. 2 51.5

Code no. 8,040 10,050 12,063 14,080 16,100

Availability

MQL filler for HSK-A holder HSK-A

with HSK 63 => 6 and 8 mm with HSK 80 and HSK 100 => 6 / 8 / 10 mm With these diameters, insert the sealing lip adjustment screw in the MQL coolant delivery set or filler and screw the complete unit in the holder.
socket spanner holder bore adaptor Guhring no 4948

28

Minimal quantity lubrication MQL

GM 300

55

MQL Program

Mounting adaptor for MQL HSK-A coolant delivery set (filler)

Product information adaptor for socket spanner, Guhring no. 4911 for mounting MQL HSK-A coolant delivery set (filler), Guhring no. 4940, for manual tool change Scope of delivery incl. operating manual
MQL setting screw with sealing lip for HSK-A

Guhring no.
l1 d1 d2

4948

O-Ring

MQL HSK-A filler

Hexagonal key

size HSK HSK HSK HSK HSK 40 50 63 80 100

d1 mm 5.4 6.5 8 8 8

d2 mm 8 10 12 14 16

l1 mm 38.5 42 46 48.5 51.5

Code no. 8,040 10,050 12,063 14,080 16,100

Availability

Assembly instruction for MQL components

Installation of MQL coolant delivery set (filler)
Manual application For manual application of the holder use the filler Guhring no. 4940. Push filler on the adaptor Guhring no. 4948 to the stop and insert together in the socket spanner Guhring no. 4911. Now screw the complete unit into the holder and fasten (torque figures see page 27). Prior to tightening the MQL coolant delivery unit (filler) adjust the adjustment screw towards the holder bore if necessary! To withdraw the MQL coolant delivery unit (filler) use adaptor Guhring no. 4948. Adjust the adjustment screw to foremost position if necessary. After withdrawal draw off the adaptor.

GM 300

55

MQL filler for HSK-A holder HSK-A

adaptor Guhring no 4948

socket spanner

Minimal quantity lubrication MQL

29

MQL Program

MQL systems MQL system types

The provision of the MQL medium to the tool can be achieved in two ways: the aerosol mixture can be prepared outside the machine and conveyed to the machining location (1-channel system) or compressed air and MQL medium are conveyed separately to the mixing chamber where they are then mixed together (2-channel system). The aerosol feed to the machining location is achieved via a suitable minimal quantity lubrication rotary adaptor (preferably with axial flowthrough), the spindle, the clamping system and finally the cutting tool. Unavoidable cross-section modifications should be as streamlined as possible.

1-channel MQL system

With a 1-channel MQL system, a lubricating aerosol is created in a separate MQL unit attached to the machine tool. Special nozzle systems inside a pressurised container create a lubricating aerosol via a regulated compressed air feed, its neat oil content adjustable and then maintained within the physical limits by the MQL control.

Aerosol generator nozzles Valve technology

Ball valve

Aerosol line

Aerosol outlet Aerosol chamber Rotary adaptor

Neat oil supply Compressed air Container

The 2-channel MQL system

With a 2-channel system the neat oil reaches the rotary adaptor from the unit via a ring line and a as short as possible stub line. In it is incorporated a quick valve that regulates minute quantities of neat oil. The neat oil is transported into the tool holder via a lance attached in the spindle. The second channel of the rotary adaptor is used for the air supply to the tool holder. Only at this point the air is mixed with the neat oil. To achieve this, the tool holder possesses a pressed-in pipe nozzle in which the mixing chamber is located. Neat oil and air can be mixed with this system in more or less any quantities. The route from the mixing chamber to the point of destination is only minimal resulting in a rapid response time and allowing a very quick alteration of the volume of neat oil.

Rotary adaptor Quick valve

Lance

Unit

Lubricant

Air

MQL control unit

Pipe nozzle Tool holder Tool Air Lubricant Lance Neat oil/air mixture

M-functions or series interface f. machine contr..

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Minimal quantity lubrication MQL

MQL-CHECK 3000
The development of Guhrings new MQL-Check 3000 allows simple and quick measurements of the coolant volume and the reaction time with minimal quantity lubrication (MQL) directly at the tool point. For the user, the result is a considerable increase in process reliability with MQL machining. Especially with minimal quantity lubrication, optimal delivery of the minimal coolant volume to the cutting edge is paramount. An insufficient delivery or a delayed response time respectively can lead to disasterous results such as premature wear, a deterioration in machining quality or even tool breakage. In contrast, excessive coolant volume results in increased costs through unnecessary coolant consumption and additional cleaning expense for components or machines as well as an unnecessary impact on the environment and personnel. Until now, measuring the coolant volume exiting at the tool point was practically impossible. With the MQLCheck 3000, Guhring is for the first time offering a simple to operate instrument for quickly measuring the coolant volume directly at the tool point. MQL-Check 3000 is simply installed in the machine, the tool point is passed into the opening of the measuring unit and the coolant delivery switched on. The measuring unit of the MQLCheck 3000 sends the recorded data remotely to the associated display equipment, on which the resulting values are displayed in ml/h. Furthermore, the data interface on the display facility allows the transfer of the data to a PC as an option, making further evaluations and above all the documentation of the measurements possible. Subsequently, the user benefits from: simple, quick measurements of the coolant volume directly at the tool point ascertaining the actual response time, i.e. the time from starting the system to the coolant exiting at the tool point reproduceable and at any time comparable measuring data a workshop suitable system, wireless operation - in terms of power supply as well as data transfer comparitive measuring regarding function of MQL equipment, machine, spindle, tool holder and tool

Technical Data Measuring range: Tool diameter range: Measuring position: Power supply: 5 to 60 ml/h 3 to 20 mm 0 to 90 (vertical and horizontal machining battery

MQL-Check 3000 consists of: measuring unit incl. sender and magnetic base for installation with horizontal machining display facility with receiver measuring filter for measuring range up to 12 ml/h, up to 30 ml/h and up to 60 ml/h Data interface and PC software are available as an option.

Minimal quantity lubrication MQL

31

Guhring oHG P Box 10 02 47 D-72423 Albstadt .O. Herderstr. 50-54 D-72458 Albstadt Telephone: +49 74 31 17-0 Fax: +49 74 31 17-2 79 www.guehring.de

OUR PRODUCT RANGE: 1. DRILLING TOOLS 6. CUTTING TOOLS

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8. MODULAR TOOLING SySTEMS

TOOLING SySTEM GM 300 Tool holders, clamping systems and accessories to ISO 12164, DIN 69893 and DIN 69871 for transfer lines, machining and turning centres FLExIbLE TOOLING SySTEM GE 100 a tooling system for the combined machining operations facing, chamfering, boring, centering etc. ISO INDExAbLE INSERTS, SHORT CLAMPING HOLDERS AND KV 400 CARTRIDGES

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to sketch or drawing, the more complex, the better FOR PRECISION CUTTING TOOLS
105 091 / 1057-IV-05 Printed in Germany

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Re-grinding, re-coating, tool management

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