E L E C T R I C A L S

RCCB

RESIDUAL CURRENT CIRCUIT BREAKER

1
Inc 6kA, IEC:61008-1
7 3

N
Un 240V Im 630A DP RCCB

In 63A, I n30 mA
I/ON

6100 8 FP RCCB Im 63 0A, IEC:

T
O/OFF T
Test Regularly

I/ON

O : OFF

T
N
R T

T
63/4/30
Test Regularly

IS:12640 Part-1

63/2/30

CM/L- 8089284

2N

THE EXPERTS CHOICE

RCCB

E L E C T R I C A L S

The flow of current through electrical facilities always involves risks. Poorly insulated equipment, faulty wires and incorrect use of an electrical device cause currents to flow through the wrong path (i.e. through the insulation) to the earth. This current is called Leakage Current. Earth leakage is an electrical hazard and is responsible for electrical shocks and fire risk. Earth leakage and its associated hazard can be prevented by Residual Current Circuit Breaker (RCCB), also popularly known as Earth Leakage Circuit Breaker (ELCB).

Range 16A - 63A Sensitivity 30mA, 100mA, 300mA Execution Double Pole (2P) Four Pole (4P) Specification IEC 61008-1/IS 12640 - 1:2000 / EN 61008-1 Features Simple and Robust operating mechanism. Rotary handle with ON/OFF indication Dual termination for Bus Bar as well as cable connection Advance neutral Test button for regular inspection Positive contact indication
RC CB

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pRotECtion
AgAinSt ElECtRoCution The use of exposed, substandard, badly wired, wrongly connected or damaged equipment as well as frayed or badly repaired cables reduces the safety of an installation and increases the risk of person receiving an electric shock. Electrocution is a passage of current through human body, which is dangerous. The flow of current through human body effects vital functions. 1. 2. Breathing Heartbeat

A correctly chosen RCCB can detect small currents flowing to earth and reduces the risk of electrocution. Effect of electric current through human body has been well researched and following chart summarizes the results: Effect of electric current through human body has been well researched and following chart summarizes the results:

500 mA

Immediate cardiac arrest resulting in death

70-100 mA

Cardiac fibrillation; the heart begins to vibrate and no longer beats at a steady rate. This situation is dangerous since it is irreversible

20-30 mA

Muscle contraction can cause respiratory paralysis

10 mA

Muscle contraction : the person remains stuck to the conductor

1-10 mA

Prickling sensations

However, electrocution should not be viewed in terms of current alone, but in terms of contact voltage. A person gets electrocuted by coming in contact with an object that has a different potential from his/her own. The difference in potential causes the current to flow through the body. The human body has known limits: Under normal dry conditions, voltage limit = 50V In damp surroundings, voltage limit = 25V

AgAinSt indiRECt ContACt Over current protection devices like MCB are unable to act promptly on small earth leakage currents. To comply with wiring regulations, the earth fault loop impedance in Ohms, multiplied by the rated tripping current of the RCD in amperes must not exceed 50. Example For an RCD with a rated tripping current of 30mA, the maximum permissible earth fault loop impedance is calculated as follows: Zs (max) = 50 / In = 50/0.03 = 1,666 Rated Tripping Current of the RCD 10mA 30mA 100mA 300mA AgAinSt FiRE The majority of fires which occur as a result of faulty wiring are started by current flowing to earth. Fire can be started by fault current of less than 1 amp. The normal domestic overload protective device such as a fuse or MCB will not detect such a small current. A correctly chosen RCD will detect this fault current and interrupt the supply, hence, reducing the risk of a fire starting. RC CB Maximum permissible earth fault loop impedance in 5,000 1,666 500 166

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TEChNICAL INFORmATION

TWO POLE Standard Conformity Rated Current (In) Sensitivity (I n) A mA Vac V Hz kA A

FOUR POLE IS 12640-1: IEC 61008-1 25, 40, 63 30, 100, 300 415 660 50 6 500 A or 10 In wherever is greater -25C to + 55C 40 mm free fall 3 10000 Din Rail (35 x 7.5) mm IP 20 25

IS 12640-1: IEC 61008-1 16, 25, 32, 40, 63 30, 100, 300 240 660 50 6 500 A or 10 In wherever is greater -25C to + 55C 40 mm free fall g 3 10000 Din Rail (35 x 7.5) mm IP 20 mm2 25

Rated Voltage (Un) Rated Insulation Voltage (Ui) Rated Frequency Short circuit Withstand Capacity Residual Making Breaking Capacity Ambient Temperature Shock Resistance Vibration Resistance Electrical /Mechanical operations Mounting Degree of Protection Terminal Capacity (max)
*500 mA is available on request

WORKING PRINCIPLE
The RCCB works on the current balance principle. The supply conductors, i.e. the phases and the neutral, are passed through a torroid and form the primary windings of a current transformer. Its secondary winding is connected to a highly sensitive electromagnetic trip relay, which operates the trip mechanism. In a healthy circuit, sum of the currents in phases, is equal to the current in the neutral and the vector sum of all currents is equal to zero. If there is any insulation fault in the current and leakage current flows to earth, the currents do not balance and their vector sum is not equal to zero. This imbalance is detected by the core balanced current transformer, the RCCB is tripped and supply to load is interrupted. The trip mechanism is operated at a residual current between 50-100% of its rated tripping current.

RC CB

E L E C T R I C A L S

SELECTION
30 mA A 30 mA ELCB will provide a high degree of protection against electrocution in an accidental shock hazard situation. The current flowing through human body could be between 80mA and 240mA depending on the resistance of the human body and the voltage across it. Zone Zone 1 Zone 2 Zone 3 Physiological Effects Usually no reactions Usually no harmful physiological effects Usually no organic damage to be expected. Likelihood of muscular contraction and difficulty in breathing, reversible disturbances of formation and conduction of impulse in the heart and transient cardiac arrest without ventricular fibrillation increases with current magnitude and time. Zone 4 In addition to the effects of Zone 3, probability if ventricular fabriliation increased upto 5% (curve C2) upto 50% (curve C3) and above 50% beyond curve C3. It increases with magnitude and time, and pathophysiological effects such as cardiac arrest, breathing arrest and heavy burns may occur.

To be within zone of the IEC curve as shown above. It is necessary for the ELCB to operate within 50ms at 240 mA and 150ms at 80mA. Both these conditions are satisfied by 30mA ELCB. For households, individual outlets, wet areas and temporary installations, ELCB with sensitivity not exceeding 30mA is advisable. 100 mA A 100mA ELCB will normally give high degree of protection against electrocution but there is a possibility that the shock current could fall below the tripping level of ELCB. This could occur if additional resistances to that of human body are included in the earth path. The 100mA RCCB protects against leakage currents and indirect contact with earth loop impedance upto 500 Ohms. 300 / 500mA A 300/500 mA ELCB may be used where only fire protection is required. eg., on lighting circuits, where the risk of electric shock is small. 300/500mA ELCB will not give any protection against electrocution.

RC CB

E L E C T R I C A L S

ACTUATION TImE ChARACTERISTICS

wiRing diAgRAm

For Single Phase - 2 Wire connections

For Three Phase - 4 Wire connections

For Three Phase - 3 Wire connections

Line

Line

Line

The Havells range of four pole RCCBs can be used to provide residual current protection in 3 phase, 3 wire circuits (no neutral), however a link from the neutral to an incoming should be made on the supply side of the RCCB, to enable the operation of the RCCB.

RC CB

E L E C T R I C A L S

DOUBLE POLE AC TyPE

Current Rating (A) 16 16 16 25 25 25 32 32 32 40 40 40 63 63 63

Sensitivity mA 30 100 300 30 100 300 30 100 300 30 100 300 30 100 300

Cat No. DSRMCTDE030016 DSRMCTDE100016 DSRMCTDE300016 DSRMCTDE030025 DSRMCTDE100025 DSRMCTDE300025 DSRMCTDE030032 DSRMCTDE100032 DSRMCTDE300032 DSRMCTDE030040 DSRMCTDE100040 DSRMCTDE300040 DSRMCTDE030063 DSRMCTDE100063 DSRMCTDE300063

FOUR POLE AC TyPE

Current Rating (A) 25 25 25 40 40 40 63 63 63

Sensitivity mA 30 100 300 30 100 300 30 100 300

Cat No.

DSRMCRFE030025 DSRMCRFE100025 DSRMCRFE300025 DSRMCRFE030040 DSRMCRFE100040 DSRMCRFE300040 DSRMCRFE030063 DSRMCRFE100063 DSRMCRFE300063

DImENSIONS (in mm)

RC CB

E L E C T R I C A L S

The flow of current through electrical facilities always involves risks. Poorly insulated equipment, faulty wires and incorrect use of an electrical device cause currents to flow through the wrong path (i.e. through the insulation) to the earth. This current is called Leakage Current. Earth leakage is an electrical hazard and is responsible for electrical shocks and fire risk. Earth leakage and its associated hazard can be prevented by Residual Current Circuit Breaker (RCCB), also popularly known as Earth Leakage Circuit Breaker (ELCB).

Range 80A, 100A & 125A Sensitivity 30mA, 100mA, 300mA, 500mA Execution Double Pole (2P) Four Pole (4P) Specification IEC 12640-1 / IEC 61008-1 / EN 61008-1 Features Short circuit breaking with stand capacity 10kA Different knob position to indicate whether it is switched by a fault or manually switched OFF (mid trip) Test button for regular inspection Contact position indication

RC CB

E L E C T R I C A L S

TEChNICAL SPECIFICATION

douBlE polE
Specification Reference Rated current (In) Sensitivity (IDn) A mA V V Hz IEC 61008-1 & IS 12640-1: 2000 80, 100, 125 30, 100, 300 240 V~ 660 50 IxIDn<300ms, 5IDn<40ms kA A
o

FouR polE
IEC 61008-1 & IS 12640-1: 2000 80, 100 , 125 30, 100 ,300, 500* 415V~ 660 50

Rated Voltage (Ue) Rated Insulation voltage (Ui) Rated Frequency Trip Time Short circuit withstand Capacity Residual Making Breaking capacity Ambient Working Temperature Shock Resistance Vibration Resistance Electrical Endurance Mechanical Endurance Mounting Degree of protection Terminals Capacity (Max)
*500mA on request

10 10 In -25C to + 55C 40mm free fall

10 10 In -25C to + 55C 40mm free fall 5 >2000 >3000 Din Rail (35 x7.5 mm) IP 20 50

g operations operations

5 >2000 >3000 Din Rail (35 x7.5 mm) IP 20

mm2

50

RC CB

E L E C T R I C A L S

DOUBLE POLE
Current Rating (A) 80 80 80 100 100 100 125 125 125 Sensitivity mA 30 100 300 30 100 300 30 100 300 DSRMCMDF030080 DSRMCMDF100080 DSRMCMDF300080 DSRMCMDF030100 DSRMCMDF100100 DSRMCMDF300100 DSRMCMDF030125 DSRMCMDF100125 DSRMCMDF300125 Cat No.

FOUR POLE

Current Rating (A) 80 80 80 100 100 100 125 125 125

Sensitivity mA 30 100 300 30 100 300 30 100 300

Cat No. DSRMCMFF030080 DSRMCMFF100080 DSRMCMFF300080 DSRMCMFF030100 DSRMCMFF100100 DSRMCMFF300100 DSRMCMFF030125 DSRMCMFF100125 DSRMCMFF300125

DImENSIONS (in mm)

2 polE

4 polE

RC CB

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Notes

RC CB