Motor Driver(2-Phase microstepping driver)

MD2U-MD20
Major products
1. Do not move, instaII, connect or inspect during the operation.
t may give an electric shock.
2. Power input voItage must be used within rated specification and power Iine shouId be over
than AWG 18(0.75mm
2
).
t may cause a fire or give an electric shock.
3. PIease check the connection before suppIying the power.
t may cause a fire or give an electric shock, damage to product.
4. When connecting the unit with power, pIease instaII current breaker.
t may cause a fire.
5. PIease turn off the power when power is faiIed.
t may cause human injury or damage to product due to sudden movement when recovering power
failure.
6. PIease suppIy power after checking controI input signaI.
t may cause a burn due to high temperature in surface.
7. The emergency stop is needed during the operation.
t may cause human injury or damage to product.
8. PIease appIy power after checking controI input signaI.
t may cause human injury or damage to product by sudden movement.
9. Do not turn on the HOLD OFF signaI input whiIe it is maintaining verticaI position.
t may cause human injury or damage to product by releasing holding torque of motor.
10. PIease instaII a safety device when it is required to remain the verticaI position after turning
off the power.
t may cause human injury or damage to product by releasing holding torque of motor.
11. PIease check if HOLD OFF signaI input is ON when it is required to set the output manuaIIy.
t may cause human injury by sudden movement.
12. PIease stop this unit when mechanicaI probIem occurred.
t may cause a fire or human injury.
13. Do not touch the terminaI when measuring insuIation resistance and testing insuIation
dieIectric strength.
t may give an electric shock.
14. PIease observe rated specification.
t may cause human injury, electric shock or damage to product.
15. In cIeaning the unit, do not use water or an oiI-based detergent.
t may cause a fire or give an electric shock.
16. PIease separate as industriaI waste when disusing this unit.
17. PIease use the designated 2-phase stepping motor in output part.
t may cause a fire or damage to product.
1. In case of using this unit with machinery (Ex: nucIear power controI, medicaI equipment,
ship, vehicIe, train, airpIane, combustion apparatus, safety device, crime/disaster prevention
equipment, etc) which may cause damages to human Iife or property, it is required to instaII
faiI-safe device.
t may cause serious human injury or damage to property.
2. InstaIIation, connection, operation, controI, maintenance shouId be carried out by person
who has been quaIified.
t may cause a fire, electric shock or human injury.
3. PIease use DC power with reinforced insuIating the primary and secondary part for the DC
power product.
t may give an electric shock.
4. PIease instaII this unit after considering counterpIan against power faiIure.
t may cause human injury or damage to product by releasing holding torque of motor.
5. Do not use this unit outdoors or pIace where there are fIammabIe, corrosive gas, water and
too much vibration etc.
t may cause a fire or give an electric shock.
6. Do not put finger or any object into this product.
t may cause a fire or give an electric shock.
7. Do not disassembIe and modify this unit, when it is required, pIease contact us.
t may cause a fire or give an electric shock, damage to product.
8. PIease use the adjuster with insuIated screw driver.
t may give an electric shock.
Input/Output diagram
RUN current setting
Caution for your safety
Thank you very much for selecting Autonics products.
For your safety, please read the following before using.
M A N U A L
The above specifications are changeabIe at anytime without notice.
Warning !
Please keep these instructions and review them before using this unit.
Please observe the cautions that follow;
Serious injury may result if instructions are not followed.
Product may be damaged, or injury may result if instructions are not followed.
!
!
The following is an explanation of the symbols used in the operation manual.
Caution:njury or danger may occur under special conditions. !
Time charts
Dimensions
Specifications
Rotation
position
Vibration
Shock
Power supply
Allowable voltage range
Model
Dielectric strength
nsulation voltage
1.5mm amplitude at frequency of 10 ~ 55Hz
in each of X, Y, Z directions for 2 hours
300m/s(Approx. 30G) in X, Y, Z directions for 3 times
CW
CCW
CW CCW
[H]
[L]
[H]
[L]
1
HOLD OFF control signal of motor
[H] : HOLD OFF
2Pulse input(CCW rotation signal input)
1Pulse input(Rotating direction signal input)
[H]:CW, [L]:CCW
2Pulse input(CW rotation signal input)
1Pulse input(Rotation signal input)
6
2
3
4
5
300*
300*
390*
A-com
1
2
3
4
5
Motor
6
B-com
A
/A
B
/B
DC+
DC-
+
-
24-35VDC
It may cause maIfunction if above instructions are not foIIowed.
0% 100%
50%
RUN current
1000VAC 60Hz for 1 minute
(Between electrification and non-electrification parts)
500V the square wave noise(pulse width:1)
by the noise simulator
Min. 200MO(Based on 500VDC of electrification
and non-electrification parts)
1 Pulse input
CW
Rotation
position
[H]
[L]
[H]
[L]
CW CCW
CCW
FaiIure diagnosis and management
1. f motor does not rotate
Check the connection of controller and driver and pulse input specification. (Voltage,
width)
Check the input pulse method and connected method is same.
Check pulse and direction signal is connected correctly for 1P input.
2. f motor rotates as a reverse direction.
Check input pulse connection of CW and CCW is correct for 2P input.
n case of 1P input, it is CW rotation when the input is [H] in CCW and it is CCW
rotation for [L].
3. f motor does not work properly.
Check the connection of driver and motor.
Check the pulse input specification(VoltageUwidth) of driver.
Check output current for current adjusting S/Wand current for motor operation as correct.
Caution for using
1. Caution for signal input
When using the 2 pulse input method, do not input CW and CCW at the same time,
or it may cause malfunction.
n case, the signal input supply is higher than rated supply expressed on the
specification, please connect the additional resistance to external part.
(Connect 3kO of resistance when applying 24V of power)
2. Caution for setting the RUN and STOP current
RUN current must be set under a rated current of the motor because motor emits heat
too much when a RUN current is set over a rated current of the motor.
3. Caution for wiring
Use Twist pair(Over 0.2mm
2
) for the signal wire should be shorter than 2m.
Please use an electric wire is thicker than the motor lead when lengthening the motor
wire connection.
Please leave a space over 10cmbetween a signal wire connection and power wire.
4. Caution for installation
Keep the heat sink as close as possible to metal panels and place the unit in well-ventilated
area in order to increase heat protection efficiency of heat sink.
Heat generation may occur on drivers depending on installation environments.
Place the unit with keeping the heat sink under 80'.
5. Caution of using function switch
When the input switch is changed to 2P input method during the operation, it may be
danger as the motor is rotated reversely. Please do not change the input signal method
and resolution during the operation.
6. Motor vibration and noise can be occurred in specific frequency period.
Motor vibration and noise can be lowered by change motor installation or attach
damper.
Use the unit in a range without vibration and noise range by RUN speed adjustment
or microstep.
7. nstallation environment
t shall be used indoor Altitude Max. 2000m
Pollution Degree 2 nstallation Category l
STOP current setting
0% 100%
50%
STOP current
Function
~Function switch
No.
1
Function
ON OFF
Name
Switch position
ON 1 2 3 4
2
3
4
MS1
MS2
MS3
1P/2P
Microstep set 1
Microstep set 2
Microstep set 3
Selectable RUN
mode
1 Pulse method 2 Pulse method
MS1
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
ON
ON
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Resolution
1(Full-step)
2 division
4 division
5 division
8 division
10 division
16 division
20 division
MS2 MS3
Resolution Setting(MS1/ MS2/ MS3)
1. A switch to select micro step angle to drive a motor.
2. Microstepping is to make basic step angle of 2-phase motors (1.8) divided into smaller
angle according to setting values.
3. The formula for microstep angle is;
4. t may cause step-out if resolution is changed while motor is running.
Rotation angle per pulse of 2-phase[ ] =
1.8
Resolution
or 0.9
1P / 2P
1. A switch to select pulse input type.
2. 1-pulse input mode
CW: Operation command pulse input
CCW: Rotation direction pulse input([H] : CW, [L] : CCW)
3. 2-pulse input mode
CW: CW direction rotation pulse input
CCW: CCW direction rotation pulse input
Proximity sensors
Area sensors
Pressure sensors
Counters
Rotary encoders
Power controllers
Sensor controllers
Door/Door side sensors
Graphic/Logic panels
Temperature controllers
Tachometer/Pulse(Rate) meters
Temperature/Humidity transducers
Stepping motors/drivers/motion controllers
Laser marking system(CO2, Nd:YAG)
Laser welding/soldering system
Photoelectric sensors
Fiber optic sensors
Panel meters
Timers
Display units
1.RUN current is a phase current provided to 2-phase stepping
motor.
2.Be sure to set RUN current at the rated current or below. f not,
it may cause heat generation, loss of torque or step-out.
3.RUN current setting range : 0.5 ~ 2.0A
4.RUN current setting : Measure the voltage by connecting a DC
voltage meter to both CT+ and CT- terminals while
5.Adjust the RUN current in case severe heat generation occurs.
Be sure that torque decreasing may occur when adjusting the current.
6.RUN current setting value may have some deviation depending on motor's running
frequency.
Note)Be sure to adjust RUN current while motor is running.
1.Stop current is a phase current provided to 2-phase stepping
motor at standstill.
2.A function to reduce the current in order to suppress the heat
generation at motor standstill / Use variable resistance ratio
within 0~100% of RUN current to set STOP current (Actual
setting range is 20~70% of RUN current).
Ex)f RUN current setting value is 2A and STOP current setting
value is 0%, STOP current will be set to 0.4A.
3.STOP current setting value may have some deviation depending on resistance
impedance of motor.
4.Auto current down function will be activated when HOLD OFF signal is [L]. When
HOLD OFF signal is [H], the function is not activated since the current provided to
each phase is cut off.
Note) Be sure to adjust STOP current while motor is at standstill.
2 Pulse input
Environ
-ment
Caution !
the motor is running (Max. 150rpm).
Ex)nput Voltage(3V) X 2 / 3 = 2A(Motor's excitation current)
HEAD QUARTERS :
41-5, Yongdang-dong, Yangsan-si, Gyeongnam, 626-847, Korea
OVERSEAS SALES :
Bldg. 402 3rd Fl., Bucheon Techno Park, 193, Yakdae-dong,
Wonmi-gu, Bucheon-si, Gyeonggi-do, 420-734, Korea
TEL:82-32-610-2730 / FAX:82-32-329-0728
E-mail : [email protected]
Satisfiable Partner For Factory Automation
The proposal of a product improvement
and development : [email protected]
(Unit:mm)
1
2
3
4
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EP-KE-14-0007E
1: Ambient temperature is 25' and ambient humidity is 55%RH.
2: The max. value of RUN current is based on RMS value in accordance with
frequency of running motor, peak power can be changed by load fluctuation.
3: t can be changed by pull-out frequency and max. slewing frequency range.
Environment resistance is rated at no freezing or condensation.
MD2U-MD20
24-35VDC
0.5 ~ 2A/Phase
0 ~ 50', Storage: -20 ~ 60'
Approx. 180g
35 ~ 85%RH, Storage: 35 ~ 85%RH
Resolution
80 to 120% of the rating voltage
3A[Max.]
Min. 10
Max. 0.5
Max. 50kHz
[H] 4-8VDC, [L] 0-0.5VDC
1, 2, 4, 5, 8, 10, 16, 20 of microstep
Noise resistance
RUN current
Current consumption
Max. input pulse
frequency
Pulse width
Pulse duty
Rising/falling time
Pulse input voltage
Unit weight

n
p
u
t
p
u
l
s
e
s
p
e
c
.
Ambient temperature
Ambient humidity
Approval
1
2
3
Warning
Caution
Max. 50%
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6734
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1
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7
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