Components for Chain Conveyors

HEKO Ketten GmbH

Contents
1.0 2.0 2.1 2.2 2.3 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4.0 4.1 4.2 4.3 4.4 4.5 4.6 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 6.0 6.1 6.2 7.0 7.1 7.2 7.3 8.0 8.1 8.2 8.3 9.0 Overview HEKO Round link chains Heat treatment Technical data for round link chains Dimensions and technical data for round link chains Scraper bar attachments Technical data for scraper bar attachments Special scraper attachment type SP Shackle type TS and DIN 5699 Split scraper attachment type BG22 Lift-in scraper bars type EFS Plug-in scraper attachments type SMG and SMO Sliding block type GL Attachment type BGQ Scraper attachments for endless chain Chain locks Chain lock type A Chain lock type F Chain locks type B and type D Chain lock type E Chain lock type C Chain lock type KHV/RS Chain wheels Chain wheels with projecting teeth, steel, replaceable toothed rim, type VIA and VIA-C Chain wheels with projecting teeth, steel, one-piece, type VIE Chain wheels with projecting teeth, steel, replaceable toothed rim, type GIA Chain wheels with projecting teeth, steel, one-piece, type GIE Chain wheels with projecting teeth, replaceable toothed rim, type GIA-3 Chain wheels with pocket teeth, steel, replaceable rims, type GTA Chain wheels with pocket teeth, steel, one-piece, type GTE Chain wheels with pocket teeth, cast steel, one-piece, type GSE Support-idlers and snub wheels type VUE, GUE and GGE Chain wheels, toothless, steel, type GUA und type GUE HEKO chain wheels summary Forged link chains and wheels Forged link chains Wheels for forged link chains type RLA, RLA-R and RLE HEKO components for wet de-ashers HEKO chain systems with scraper attachment type TS HEKO chain system with plug-in scraper attachment type SMO HEKO support wheels and snub wheels type VUE Technical information Erection Maintenance Wear Assembly instructions for chains Assembly instructions for chain wheels Wear calculations Questionnaire Technical data for chain conveyors 3 4 4 5 6 7 7 8 9 10 10 11 12 12 13 14 14 14 15 15 16 16 17 17 18 19 20 21 22 23 24 24 25 26 28 28 29 30 30 31 32 33 33 33 34 35

H E KO

1.0 Overview
Scraper attachment options Description Special scraper attachment type SP Type Chapter 3.2

Shackles type TS/type DIN 5699

3.3

Split scraper attachment type BG 22

3.4

Lift-in scraper bars type EFS

3.5

Plug-in scraper attachment type SMG and SMO

3.6

Push-in scraper bars with safety pin type EFL

3.9 Fig. 23

Scraper attachment with welded flange type AFS

3.9 Fig. 24

Figure 1: Scraper attachment options

HEKO chains are utilised in the following chain conveyors: Scraper conveyors, trough conveyors, forged link chain conveyors, disc conveyors and chain link mesh conveyors.

HEKO- components for chain conveyors are successfully employed worldwide to solve conveyor problems. All HEKO products are perfectly matched for quality and compatibility. We constantly develop,

in collaboration with clients, new solutions to keep up with increasing demands for cost effectiveness and improved safety. The principle industries served by HEKO include cement, lime, sugar, power, chemical, water treatment and farming. Typical applications for HEKO products include: Bunker discharge conveyors, drag conveyors, wet deashers, cleaning scrapers, waste disposal, wood chip conveyors, etc. HEKO are able to provide worldwide support during design, optimisation, erection and maintenance of

conveyors. Manufacture of the wear resistant components is carried out under strict quality control, EN ISO 9001:2000, in HEKOs Wickede works.

H E KO

2.0 HEKO Round link chains

HEKO chains distinguish themselves through: high quality heat treatment tailored to particular applications high fatigue strength close length tolerance of chain pairs Modern welding machines are employed for the manufacture of HEKO chains. Chains are manufactured from a wide range of materials including manganese steels, chrome-nickel steels and fine grain chrome-nickelmolybdenum alloy steels. Our own, modern, computercontrolled heat treatment processes produce tempered or case hardened chains.

2.1 Heat treatment

Figure 2: Partial viewe of the HEKO hardening shop

HEKO case hardening means:

HEKO tempered means:

High breaking load resulting from a tough, fine grain core High wear resistance resulting from a surface hardness in excess of 800 HV

very high breaking loads

Case hardening results in a hard, wear resistant chain shell. HEKO offers 6 hardening depths as standard. In addition HEKO offers various hardening depths to suit individual requirements. A surface hardness of at least 800 HV is supplied as standard.

For applications where a high breaking load is taking precedence over hardness, tempered round link chains manufactured from manganese steel, or CrNi or CrNiMo alloy steel are recommended.

Figure 3: Cross section through the length of a case hardened chain link

Figure 4: Cross section through the wire diameter of a case hardened chain link

H E KO

2.2 Technical data for round link chain

Table 1: Technical data for HEKO qualities tempered qualities manganese CrNi/ steel CrNiMo St. HEKO 31 proof stress N/mm2 breaking stress N/mm2 contact surface hardness min. joint HV 30 case hardening depth d + /- 0,01 d after etching case hardening depth d min. Eht 5505) product characteristic very low abrasion low abrasion medium abrasion strong abrasiveness dynamic load light medium heavy 1) tolerance 10% 3) 30 mm = 0,05 d 5) Eht = case hardening depth 250 HEKO 32 300 case hardened qualities manganese steel HEKO 280E 140 HEKO 21 125 HEKO 210 E 105 case hardened qualities CrNi/ CrNiMo steel HEKO 400 E 240 HEKO 5 HEKO 350 E 150 210

5001)

6001)

2801)

2501)

2101)

4001)

3706)

3501)

300

330

800

800

800

800

800

800

0,07

0,10

0,142)

0,09

0,10

0,142)

0,04

0,063)

0,094)

0,05

0,063)

0,094)

2) 30 mm = 0,12 d, 36-42 mm = 0,11 d 4) 30 mm = 0,08 d, 36-42 mm = 0,07 d 6) 30 mm = tolerance 20%

Figure 5: Hardness curves for HEKO chains of Mn-steel

Figure 6: Hardness curves for HEKO chains of CrNi and CrNiMo alloy steels

H E KO

2.3 Dimensions and technical data for round link chains

l = nxt t d

b1

b2

Figure 7: Dimensions for round link chains

Table 2: Dimensions and qualities Dimensions/ mm nominal dia. x pitch d x t (mm) 6x 8x 8x 8x 9x 9x 10 x 10 x 10 x 11 x 13 x 13 x 13 x 14 x 14 x 14 x 14 x 16 x 16 x 16 x 16 x 18 x 18 x 18 x 19 x 20 x 20 x 20 x 22 x 23 x 23 x 26 x 26 x 26 x 28 x 28 x 30 x 30 x 30 x 33 x 33 x 34 x 36 x 36 x 38 x 39 x 39 x 42 x 42 x 18,5 22,5 24,0 25,4 27,0 31,0 28,0 35,0 50,0 31,0 36,0 45,0 65,0 41,0 50,0 64,0 100,0 45,0 56,0 64,0 80,0 50,0 63,0 64,0 75,0 56,0 70,0 100,0 86,0 64,0 80,0 73,0 91,0 100,0 78,0 98,0 84,0 105,0 120,0 92,0 115,0 136,0 101,0 126,0 144,0 109,0 136,0 118,0 147,0 b1 inside width min. (mm) 7,2 9,2 9,6 10,0 10,8 12,0 12,0 14,0 14,0 13,2 15,6 18,0 18,2 16,8 16,3 16,3 16,0 19,2 22,0 20,0 22,4 21,6 24,0 21,0 22,0 24,0 27,0 28,0 26,0 27,6 31,0 31,2 35,0 31,0 33,6 36,0 36,0 39,0 36,0 43,0 43,0 39,0 43,2 47,0 44,0 51,0 51,0 50,0 55,0 b2 outside width max. (mm) 20,4 25,6 27,2 26,0 30,6 30,2 36,0 36,0 36,0 40,0 47,0 47,0 46,8 50,0 47,0 47,0 47,0 58,0 58,0 55,0 57,6 65,0 65,0 60,0 63,0 72,0 72,0 72,0 74,0 83,0 83,0 94,0 94,0 87,0 101,0 101,0 108,0 108,0 102,0 119,0 119,0 113,0 130,0 130,0 127,0 140,0 140,0 151,0 151,0 tempered HEKO qualities 31 32 MBK MBK kN1 kN1 28 50 50 50 63 63 78 78 78 95 132 132 132 154 154 154 154 201 201 201 201 254 254 254 283 314 314 314 380 415 415 530 530 530 615 615 706 706 706 855 855 907 1017 1017 1134 1194 1194 1385 1385 34 60 60 60 76 76 94 94 94 114 159 159 159 185 185 185 185 241 241 241 241 305 305 305 340 376 376 376 456 498 498 637 637 637 739 739 848 848 848 1026 1026 1089 1221 1221 1360 1433 1433 1662 1662 case hardened HEKO qualities 280 E 21 MBK MBK kN1 kN1 15 28 28 28 35 35 44 44 44 53 74 74 74 86 86 86 86 112 112 112 112 142 142 142 158 175 175 175 212 232 232 298 298 298 344 344 395 395 395 478 478 508 570 570 635 669 669 776 776 14 25 25 25 32 32 39 39 39 47 66 66 66 77 77 77 77 100 100 100 100 127 127 127 141 157 157 157 190 207 207 265 265 265 308 308 353 353 353 427 427 453 508 508 567 597 597 692 692

DIN chain

weight kg/m 0,8 1,4 1,4 1,4 1,8 1,5 2,3 2,0 1,8 2,7 3,9 3,5 3,1 4,4 4,1 3,7 3,0 5,8 5,2 5,1 4,7 7,4 6,5 6,6 7,6 9,0 8,2 7,4 9,8 12,0 11,0 15,0 14,0 13,5 18,0 16,5 20,0 19,0 17,8 25,0 22,5 23,8 29,0 26,5 30,0 34,0 31,0 40,0 36,0

210 E MBK kN1 12 21 21 21 26 26 33 33 33 40 56 56 56 65 65 65 65 84 84 84 84 107 107 107 119 132 132 132 160 174 174 223 223 223 258 258 296 296 296 359 359 381 428 428 476 502 502 582 582

400 E MBK kN1 22 40 40 40 51 51 63 63 63 76 106 106 106 123 123 123 123 160 160 160 160 203 204 204 227 251 251 251 304 332 332 425 425 425 492 492 565 565 565 684 684 726 814 814 907 956 956 1108 1108

5 MBK kN1 20 37 37 37 47 47 58 58 58 70 98 98 98 114 114 114 114 148 148 148 148 188 188 188 210 232 232 232 281 307 307 392 392 392 455 455 523 523 523 633 633 672 753 753 839 884 884 1025 1025

350 E MBK kN1 19 35 35 35 44 44 55 55 55 66 93 93 93 108 108 108 108 140 140 140 140 178 178 178 198 220 220 220 266 290 290 371 371 371 431 431 494 494 494 598 598 635 712 712 794 836 836 970 970

766 WN 766 WN 766 WN 766 764 762 766 766 764 762 766 WN WN WN 766 764 WN 762 766 764 WN WN 766 764 762 WN 766 764 766 764 WN 766 764 766 764 WN 766 764 WN 766 764 WN 766 764 766 764

MBK = min. breaking load, WN = works standard, Other dimensions and qualities on request, including stainless steel and other alloy steels 1) tolerance: table 1

H E KO

3.0 Scraper bar attachments

HEKO scraper bar attachments

The right solution for every application Several options to suit individual requirements Tempered and case hardened Finish self-colour, galvanised or other surface finishes

HEKO offers a wide spectrum of cost effective and safe scraper bar attachments. HEKO's attachments are suitable for single or multi-strand conveyors. Heat treatment of the attachments is tailored to suit individual requirements. We recommend the use of tempered HEKO qualities for high strength requirements, and case hardened HEKO qualities for wear resistant requirements. The conveyor

chains can be supplied as individual components are pre-assembled to form an endless chain. Generally there are two categories of attachments, those which connect the chain links and those which are inserted into the chain strands. We will be pleased to assist you in selecting the optimum attachment for your application.

3.1 Technical data for attachments

Table 3: Technical data for HEKO qualities tempered qualities heat-treatable steel CrNi-/CrMo-steel HEKO 31 proof stress N/mm2 breaking stress N/mm2 contact surface hardness min. joint HV 1 hardening depth d - min. after etching hardening depth d min. Eht2) Rht3) 550 HV 1 1) tolerance d 0,01 d 3) Rht = effective hardening depth 250 HEKO 32 300 hardened contact area qualities heat-treatable steel CrMo-steel HEKO 4/1 125 HEKO 4/2 240 case hardened qualities CrNi-steel CrMo-steel HEKO 5 150 HEKO 6 240

500

600

280

400

3704)

450

300

330

600

600

750

600

0,11)

0,11)

0,11)

0,14 1)

0,06

0,06

0,06

0,09

2) Eht = case hardening depth 4) tolerance - 10% t =105 = -20%

Figure 8: Hardness curves for attachments

Figure 9: Automatic hardness tester (Protocolling of hardness values and hardness curve)

H E KO

3.2 Special scraper attachment type SP

c d

b t

a h i j g k l Figure 10: HEKO Special scraper attachment type SP

HEKO special scraper attachments type SP are supplied to suit chain to DIN or other standards.

suitable for horizontal and inclined conveyors conveying in upper or lower trough simple and economic scraper attachment

HEKO special scraper attachments are suitable for use with single- and twin-strand conveyors. They can be fitted to conveyors with wheels having projecting teeth, pocket teeth or toothless wheels. Scraper centres can be varied by means of the number of chain links fitted. Supply can be either loose or pre-assembled with the attachments and scraper bars. We recommend the use of high tensile bolts for attaching the scraper, grade 8.8 minimum. Chains which have lengthened as a result of wear

can be shortened by unbolting one scraper and removal of one (set) chain length and attachment. Individual chain links can be removed by cold cutting of the link. Both tempered and case hardened attachments are part of HEKO's standard manufacturing programme. The quality of the attachments is matched with the chain quality. All necessary fittings as well as suitable scraper bars, standard or bespoke, can be furnished by HEKO.

Table 4: HEKO special scraper bar attachments for chains to DIN or works standard to suit chain, chain HEKO nominal DIN drawing diameter number x pitch, d x t/mm 10 13 14 16 16 18 18 19 20 20 20 22 23 23 26 x 35 x 45 x 50 x 56 x 64 x 63 x 64 x 75 x 56 x 70 x 80 x 86 x 80 x 100 x 91 764 764 WN 764 WN 764 WN WN 766 764 WN WN 764 WN 764 1765 1765 21641 1765 4282 1765 1081 B 3169 A 1765 1765 3167 A 3983 1765 2151 1765 dimensions/mm bolts/nuts weight HEKO qualities *), MBK (kN) kg/each tempered hardened contact areas HEKO HEKO HEKO HEKO HEKO 31 32 41 5 42 0,25 0,50 0,60 0,90 1,00 1,15 1,15 1,20 1,25 1,30 1,50 1,90 2,00 2,15 2,90 78 132 154 201 201 254 254 283 314 314 314 380 415 415 530 94 159 185 241 241 305 305 340 376 376 376 456 498 498 637 44 74 77 112 100 127 127 141 157 157 157 190 232 207 297 58 98 114 148 148 188 188 210 232 232 232 281 307 307 392 63 106 123 160 160 203 203 227 251 251 251 304 332 332 424

a 82 100 104 130 130 125 125 125 145 145 124 140 164 137 170

b 55 71 78 88 96 99 100 113 96 110 120 132 126 146 143

c 14 18 17 18 20 24 24 23 25 27 23 26 31 30 35

e 12 15 16 20 20 19 19 20 22 22 22 25 24 24 31

f 10 12 13 16 16 20 20 20 20 20 20 20 20 20 22

g 22 28 33 32 32 35 35 35 30 35 40 50 42 48 45

h 40 50 58 70 70 65 65 65 85 85 68 80 89 78 95

i 30 35 30 40 40 40 40 40 40 40 35 40 50 40 50

j 12 15 16 20 20 20 20 20 20 20 21 20 25 19 25

k 30 34 36 50 50 45 45 45 65 65 54 62 63 60 65

l 8,5 12,5 13 17 13 17 17 17 17 17 18 18 21 18 21 M M M M M M M M M M M M M M M 8 12 12 16 12 16 16 16 16 16 16 16 20 16 20 x 45 x 55 x 60 x 75 x 70 x 80 x 80 x 80 x 90 x 90 x 90 x 90 x 90 x 90 x 100

*) stated values refer to use of bolts and nuts grade 8.8, WN = works standard, MBK = min. breaking load, tolerance: table 1

H E KO

3.3 Chain shackle type TS and DIN 5699

HEKO shackles are fastened to the scraper bar by two nuts and a securing element. Shackle and scraper bar form a stable, simple form of connection. A wide range of sizes and qualities is available to suit most applications. HEKO shackle type TS

We recommend our shackle type TS for higher demands as the lip on the distance plate provides support on the wheel rim. In addition the TS-shackle permits a much higher breaking load compared to the DIN-shackle.
t HEKO b2 h h1 d3 d1 Figure 11: HEKO shackle type TS
l

TS-shackles can be used with wheels having projecting teeth and pocket teeth. Plain wheels can be used as return idlers.

d2

Supplied also pre-assembled with the chain to endless chain strands Highest services achieved through the reliability of the secured TS-distance plate

Table 5: Dimensions and qualities of HEKO shackle type TS pitch t/mm to suit chain, nominal diameter x pitch/DIN 13 16 18 20 23 26 30 36 39 42 x x x x x x x x x x 45 56 63 70 80 91 105 126 136 147 / / / / / / / / / / 764 764 764 764 764 764 764 764 764 764 weight kg/each complete dimensions/mm HEKO qualities tempered hardened contact areas HEKO 32 HEKO 6 MBK (kN) MBK (kN) 26 28 34 37 37 42 42 66 79 79 159 241 305 376 498 636 847 1220 1432 1661 119 180 228 280 360 477 635 915 1074 1188

b2 45 56 63 70 80 91 105 126 136 147 0,53 0,70 1,00 1,45 1,85 2,70 3,90 6,10 7,60 9,00 14 16 18 20 23 26 30 35 39 40

d2 14 16 18 20 23 26 30 35 38 40

d3 5 5 5 5 5 6 6 8 8 8

d1 M M M M M M M M M M 12 14 16 20 20 24 24 30 36 36

h 64,5 68 74 83 92 104 118 139 152 162

h1 40,5 40 43 48 53 60 68 81 88 93

D 37 45 50 55 60 70 80 85 90 95

L 75 95 110 120 130 155 165 200 220 230

tolerance: table 1, MBK = min. breaking load

HEKO shackle to DIN 5699

d2

t
HEKO

D h a L

Simple to fit Dimensions to suit chain to DIN 764

b2

S d1

Figure 12: Scraper connected by shackle to DIN 5699

Table 6: Dimensions and qualities of HEKO shackles to DIN 5699 pitch t/mm to suit chain, nominal diameter x pitch/DIN 10 13 16 18 20 23 26 30 36 39 42 x x x x x x x x x x x 35 45 56 63 70 80 91 105 126 136 147 / / / / / / / / / / / 764 764 764 764 764 764 764 764 764 764 764 weight kg/each complete 0,21 0,34 0,59 0,85 1,25 1,50 2,36 3,06 5,40 7,81 8,83 chain shackle dimensions/mm b2 d2 d1 10 13 16 18 20 23 26 30 36 39 42 12 15 18 21 23 26 29 34 40 44 47 M M M M M M M M M M M 10 12 14 16 20 20 24 24 30 36 36 distance plate dimensions in mm L D S B 65 75 95 110 120 130 150 165 200 220 230 30 30 40 40 50 50 60 60 70 80 80 12 12 12 15 15 15 20 20 20 25 25 10 ,5 13 15 17 21 21 25 25 31 37 37 HEKO-qualities tempered HEKO 31 HEKO 32 MBK (kN) 78 132 201 254 314 415 530 706 1017 1194 1385 94 159 241 305 376 498 637 848 1221 1433 1662 hardened contact areas HEKO 41 HEKO 5 MBK (kN) 54 88 129 170 207 269 339 458 646 771 887 68 110 162 213 259 337 424 574 810 950 1110

h 43 53 64 71 80 89 99 114 134 146 157

a 23 28 34 37 42 47 52 60 71 76 81

l 13 18 23 25 30 30 35 35 45 50 50

35 45 56 63 70 80 91 105 126 136 147

Other shackles to DIN 745 or out of DIN available, tolerance: table 1, MBK = min. breaking load

H E KO

3.4 Split scraper attachment type BG 22

HEKO attachments are drop forged, tempered and chain contact surfaces are case hardened to minimise wear. They are employed for single and multi-strand applications for securing the scraper bar in the middle und thus provide additional strength and security. These attachments can run over pocket toothed wheels with single or twin strand conveyors and with special scraper bar designs also over wheels with projecting teeth. The two attachment halves each have two holes and a pair will be connected with the scraper bar by two bolts and nuts grade 8.8. or 12.9.

Figure 13: Arrangement for pocket toothed chain wheels

Figure 14: Arrangement for wheels with projecting teeth or toothless wheels a i g k Figure 15: Split scraper bar attachments Figure 16: Split scraper bar attachment for triple strand chain Table 7: HEKO split scraper attachments type BG 22 to suit chain, nominal diameter x pitch, d x t/mm 10 10 13 13 16 16 18 18 20 20 23 x 35 x 50 x 45 x 65 x 56 x 64 x 63 x 64 x 70 x 100 x 80 DIN chain weight kg/each bolts/nuts dimensions/mm a 764 762 764 762 764 WN 764 764 764 762 764 0,30 0,35 0,40 0,45 0,70 0,80 0,80 0,90 1,00 1,10 1,60 M M M M M M M M M M M 10 10 12 12 16 16 16 16 16 16 20 x x x x x x x x x x x 45 60 55 75 65 75 70 75 75 110 90 95 95 120 120 140 140 145 145 150 150 175 e 12 27 12 32 12 20 15 16 15 45 20 f 10 10 13 13 16 16 18 18 20 20 23 g 22 22 28 28 32 32 35 35 35 35 40 i 70 70 85 85 100 100 105 105 110 110 130 t e f d

k 45 45 60 60 70 70 75 75 80 80 85

case hardened HEKO qualities HEKO 41 HEKO 42 MBK kN MBK kN 29 29 50 50 75 75 95 95 118 118 155 47 47 80 80 120 120 153 153 188 188 249

Other dimensions and qualities on request, WN = works standard, tolerance: table 1, MBK = min. breaking load

3.5 Lift-in scraper bars type EFS

c
e

bmin f d

Figure 17: Lift-in scraper bars type EFS

Table 8: Lift-in HEKO scraper bars type EFS to suit chain, nominal diameter x pitch, d x t/mm 14 16 19 22 26 30 x x x x x x 50 64 75 86 91 105 DIN chain dimensions/mm a WN WN WN WN 764 764 20 30 35 40 35 40 bmin 50 55 65 75 95 110 c 25 28 32 37 47 55 e 13 17 17 21 21 21 f 50 70 75 85 90 95 d 70 90 95 105 110 120

Their use is limited to wheels with pocket teeth Suitable scraper bars can be supplied Single piece or for bolted attachment

Other dimensions and qualities on request, WN = works standard

H E K O 10

3.6 Plug-in scraper bar attachments type SMG and SMO

HEKO plug-in attachment

Fast connection to endless chain strands Different scraper bar centres possible Reversible conveying possible High service life even under extreme conditions Fitted to loose chain

The attachments are manufactured from manganese-chrome-alloy steel and are case hardened. The connectors can easily be welded to mild steel and low alloy steel. The following are suitable welding alloys: MAG: DIN 8559/SG3, E: DIN 1913 E 5154 B10 or equal.

a Figure 18: HEKO plug-in attachment SMG

HEKO plug-in attachments SMG are drop forged in one-piece with the base plate. The attachments are manufactured from manganese-chrome-alloy steel and are completely case hardened. Connection of the attachment with the scraper is by use of bolts grade 8.8.

e b c

a welding area

HEKO plug-in attachments SMO are drop forged and are used without base plate. They are suitable for welding directly to the scraper bar. The attachments are manufactured from manganese-chrome-alloy steel and are completely case hardened.

Figure 19: Plug-in attachment SMO

Table 9: HEKO Plug-in attachment type SMG , forged with base plate HEKO Plug-in attachment type SMO, forged without base plate Plug-in attachment type SMG SMO SMG SMO SMG SMO SMG SMO SMG SMO SMG SMO SMG SMO to suit chain, nominal Diameter x Pitch, d x t/mm 14 x 50 16 x 64 19 x 75 22 x 86 26 x 100 30 x 120 34 x 136 weight kg/each 0,7 0,5 1,2 0,8 2,0 1,2 3,0 2,0 4,5 3,3 6,7 5,3 10,0 7,2 dimensions/mm a b 112 110 145 135 170 156 195 182 230 214 270 252 310 282 40 16 50 19 60 21 70 25 80 30 90 35 100 38 c 12 25 15 30 20 36 20 40 20 45 25 55 30 60 e 38 50 48 59 58 69 68 80 72 92 85 110 98 122 f 45 52 65 71 85 98 110 m (M 12) (M 16) (M 20) (M 20) (M 20) (M 24) (M 27) h 57 73 76 83 85 100 100 115 110 135 130 160 150 177

Other dimensions and qualities on request. Dimensions ( ) apply only for attachments with threads

11 H E K O

3.7 Sliding block type GL

a t c e

b d

f Figure 20: HEKO sliding block type GL

Suitable for horizontal and inclined conveyors Provide support for the scraper bar Guide for chain and scraper bar

HEKO slide blocks prevent the chain wearing in unwanted areas, resulting in increased service for the chain. The sliding blocks are available in different material qualities such as chrome molybdenum steel or cast iron.

Table 10: HEKO Sliding Blocks to suit chain shackle, pitch t/mm 70 80 91 105 126 sliding block Pitch t/mm 70 80 91 105 126 dimensions/mm a b 130 140 160 180 210 85 95 100 110 120 c 20 25 25 40 45 d 21 21 25 25 32 e 14 19 17 17 20 f 55 55 65 73 83 weight kg/each 1,5 2,1 2,3 3,2 4,9

Other dimensions and qualities on request

3.8 Attachment type BGQ

f e g l a i

Figure 21: HEKO attachment type BGQ

HEKO attachments BGQ are fitted to single and multi-strand conveyors. They are suitable for pocket toothed and projected teeth wheels. Attachments type BGQ are available as fabricated as well as drop forged units. The chain contact surfaces are case hardened. The angled flanges

include two holes each for fitting to the scraper bar. The attachments BGQ are available in different material qualities and are also available to different dimensions.

Table 11: HEKO attachment BGQ to suit chain, nominal diameter x pitch, d x t/mm 13 16 20 23 x 65 x 80 x 100 x 120 DIN chain weight kg/each bolts/nuts dimensions/mm a 762 762 762 WN 0,3 0,5 0,85 1,3 M M M M 12 16 16 20 x 60 x 70 x 80 x 90 26 31 30 ,5 34 ,5 e 25 30 40 50 f 10 10 14 15 g 18 20 25 30 i 30 40 50 54 l 12 ,5 14 ,5 14 ,5 17 hardened contact area qualities HEKO 21 HEKO 42 MBK (kN) (MBK kN) 66 100 157 207 77 120 142 240

Other dimensions and qualities on request, WN = works standard, MBK = min. breaking load, tolerance: table 1

H E K O 12

3.9 Scraper attachments for endless chain

Arrangements of replaceable, bolted and welded attachments for endless chain. In addition to using chain ends and special attachments for conveyors, endless chain can also be used. Such an arrangement has the advantage of allowing different scraper bar centres to be used. In addition the transport unit can be tailored to individual applications. Below are some examples of attachments for use with endless chain strands. Other, bespoke attachments can be provided to suit the users application.

Figure 22: Individually welded attachments for use with wheels with projecting teeth, forged and case hardened.

Figure 23: Lift-in scraper bars for use with pocket toothed wheels

Figure 24: Plug-in attachments type EFL with security pin

Figure 25: Welded attachments type AFS for pocket and projected toothed wheels for bolting scraper and use in single and twin strand conveyors

Figure 26: Welded attachment for use in abattoir

Figure 27: Welded attachment for different transport units

Figure 28: Transport unit for loose products, i.e. household waste.

Figure 29: Transport unit for forestry products

Figure 30: Lower trough transport medium for wagons

Figure 31: Plate conveyor used as open assembly conveyor for tools, etc.

Figure 32: Plate belt conveyor

Figure 33: Reversible transport catch.

13 H E K O

4.0 Chain locks 4.1 Chain lock type A

t d

Figure 34: Chain lock type A

Chain locks type A are drop forged, tempered and inductively hardened in the contact areas to improve wear resistance. They are supplied complete with hexagon bolts to DIN 931, grade 8.8. These chain locks are suitable for use with wheels with pocket teeth and projecting teeth. Normally these chain locks are installed horizontally, but special designs also allow vertical installation. Their material quality is matched with that of the chain.

Table 12: Sizes and qualities of HEKO chain locks type A to suit chain, nominal diameter x pitch d x t/mm 10 13 14 16 16 18 18 19 20 20 20 22 23 23 26 x 35 x 45 x 50 x 56 x 64 x 63 x 64 x 75 x 56 x 70 x 80 x 86 x 80 x 100 x 91 DIN chain dimensions/mm weight kg/each hexagon bolt DIN 931 8.8 HEKO qualities, MBK (kN)1 tempered qualities HEKO 31 HEKO 32 MBK (kN) MBK (kN) 78 132 154 201 201 254 254 283 314 314 314 380 415 415 530 94 159 185 241 241 305 305 340 376 376 376 456 498 498 637 hardened contact area qualities HEKO 41 HEKO 5 MBK (kN) MBK (kN) 44 74 77 112 100 127 127 141 157 157 157 190 207 207 297 58 98 114 148 148 188 188 210 232 232 232 281 307 307 392

e 764 764 WN 764 WN 764 WN WN 766 764 WN WN 764 WN 764 12 15 16 20 20 19 19 20 22 22 22 25 24 24 31

h 40 50 58 70 70 65 65 65 85 85 68 80 89 78 95 0,25 0,45 0,50 0,85 0,95 1,10 1,10 1,20 1,20 1,30 1,40 1,80 1,80 1,90 2,50 M M M M M M M M M M M M M M M 10 12 12 16 16 16 16 16 20 20 20 20 20 20 20

HEKO 42 MBK (kN) 63 106 123 160 160 203 202 227 251 251 251 304 332 332 424

Other dimensions and qualities on request, WN = works standard, tolerance -10%, HEKO 32/HEKO 400E -20%, MBK = min. breaking load

4.2 Chain lock type F

HEKO chain locks type F are used for connecting longer chain strands. These chain locks have the same physical properties to that of the corresponding chain. Assembly of the five components is simple as the chain only needs to be slackened slightly. These chain locks should only be installed vertically. Dimensions are to suit the corresponding chain.
Figure 35: Chain lock type F

H E K O 14

4.3 Chain locks type B and type D

e type B h

d type D

t e

Figure 36: Chain locks type B with welded nut and type D with loose nut.

HEKO chain locks type B and D are fabricated by welding. These chain locks are supplied complete with head cup screws to DIN 6912, grade 8.8. These chain locks are suitable for use with wheels with pocket teeth and projecting teeth. Normally these chain locks are installed horizontally, but special designs also allow vertical installation. Their material quality is matched to that of the chain.

Table 13: Sizes and qualities of HEKO chain locks type B und type D to suit chain, nominal diameter x pitch d x t/mm 10 13 14 16 16 18 20 23 26 30 36 x x x x x x x x x x x 35 45 50 56 64 63 70 80 91 105 126 DIN chain dimensions/mm weight kg/each head cup screw DIN 6912 8.8 HEKO qualities, MBK (kN)1 tempered hardened contact area qualities qualities HEKO HEKO HEKO HEKO HEKO 31 32 280 E 21 210 E 78 132 154 201 201 254 314 415 530 706 1017 94 159 185 241 241 305 376 498 637 848 1221 44 74 86 112 112 142 175 232 298 395 570 39 66 77 100 100 127 157 207 265 353 508 33 56 65 84 84 107 132 174 223 296 428

e 764 764 WN 764 WN 764 764 764 764 764 764 12 15 16 18 18 20 22 25 28 33 39

h 24 30 34 37 37 41 45 52 59 69 84 0,10 0,20 0,24 0,35 0,35 0,50 0,75 1,10 1,60 2,60 4,45 M M M M M M M M M M M 12 12 12 14 14 16 16 20 20 24 30

HEKO 400 E 63 106 123 160 160 204 251 332 425 565 814

HEKO 5 58 98 114 148 148 188 232 307 392 523 753

HEKO 350 E 55 93 108 140 140 178 220 290 371 494 712

Other dimensions and qualities on request, 1) tolerance -10%, HEKO 32/HEKO 400E -20%, MBK = min. breaking load

4.4 Chain lock type E

t d2 h h1 d3 L Figure 37: HEKO chain lock type E Table 14: Sizes and qualities of HEKO chain locks type E pitch t/mm to suit chain, nominal diameter x pitch/DIN 13 16 18 20 23 26 30 36 39 42 x x x x x x x x x x 45 / 764 56 / 764 63 / 764 70 / 764 80 / 764 91 / 764 105 / 764 126 / 764 136 / 764 147 / 764 weight kg/each dimensions/mm b2 d2 d3 d1 h h1 D L HEKO qualities, tempered HEKO 32 MBK (kN) 159 241 305 376 498 636 847 1220 1432 1661 MBK (kN)1 hardened HEKO 6 MBK (kN) 119 180 228 282 373 477 635 915 1074 1188 d1 D b2 d2

A HEKO chain lock for heavy duty applications. Easy to fit and with double security by means of the use of nuts and split pins. Suitable for use with pocket toothed and projecting toothed wheels, as well as in vertical and horizontal position.

45 56 63 70 80 91 105 126 136 147

0,53 0,70 1,00 1,45 1,85 2,70 3,90 6,10 7,60 9,00

14 16 18 20 23 26 30 35 38 42

14 16 18 20 23 26 30 35 38 40

5 5 5 5 5 6 6 8 8 8

M M M M M M M M M M

12 14 16 20 20 24 24 30 36 36

64,5 68 74 83 92 104 118 139 152 162

40,5 40 43 48 53 60 68 81 88 93

37 40 50 50 50 60 60 70 80 80

75 95 110 120 130 155 165 200 220 230

tolerance -10%, HEKO 32 -20%, MBK = min. breaking load

15 H E K O

4.5 Chain lock type C

HEKO chain locks type C are suitable for use horizontally and vertically with wheels with pocket teeth and projecting teeth. The grub screw (with internal hexagon) is supported by a spacer sleeve. These chain locks are supplied both in tempered and hardened finish. Dimensions are completely compatible with the corresponding chain. These chain locks should be installed vertically only to minimise bending and premature fatigue failure.

b2 b1

M Figure 38: Chain lock type C

Table 15: Sizes and qualities of HEKO chain locks type C to suit chain, nominal diameter x pitch d x t/mm 8 8 9 10 10 11 13 14 16 16 16 18 x x x x x x x x x x x x 24 25,4 27 35 50 31 45 50 56 64 80 63 DIN chain dimensions in mm inside outside width width b1 766 WN 766 764 762 766 764 WN 764 WN 762 764 9 ,6 10 10 ,8 14 14 13 ,2 18 16 ,3 22 20 22 ,4 24 b2 27 ,2 26 30 ,6 36 36 40 47 47 58 55 57 ,6 65 0,05 0,05 0,06 0,07 0,09 0,09 0,16 0,21 0,30 0,34 0,38 0,41 weight kg/each grub screw (with internal hexgon) M M 5 M 5 M 5 M 6 M 6 M 6 M 8 M 8 M 10 M 10 M 10 M 10 x x x x x x x x x x x x 25 30 30 35 50 35 40 50 55 60 80 60 HEKO qualities, MBK (kN)1 tempered case hardened qualities qualities HEKO HEKO HEKO HEKO 31 32 280 E 21 37 37 47 58 58 71 99 115 150 150 150 190 45 45 57 70 70 85 119 138 180 180 180 228 21 21 26 33 33 39 55 64 84 84 84 106 18 18 24 29 29 35 49 57 75 75 75 95

HEKO 210 E 15 15 19 24 24 30 42 48 63 63 63 80

HEKO 400 E 30 30 38 47 47 57 79 92 120 120 120 153

HEKO 5 27 27 35 43 43 52 73 85 111 111 111 141

HEKO 350 E 26 26 33 41 41 49 69 81 105 105 105 133

Other dimensions and qualities on request, 1) Toleranz -20%, WN = works standard, tolerance -10%, HEKO 32 -20%, MBK = min. breaking load

4.6 Chain lock type KHV/RS

Chain locks type KHV are used for connecting longer chain strands. These chain locks have the same physical properties to that of the corresponding chain. Assembly of the five components is simple as the chain only needs to be slackened slightly. These chain locks should only be installed vertically. Dimensions are to suit the corresponding chain.

Figure 39: Chain lock type KHV

Table 16: Chain lock type KHV to suit chain, dimensions/mm nominal diameter x pitch height d x t/mm b 16 19 22 26 30 34 38 x x x x x x x 64 75 86 100 120 136 144 56 66,5 77 89 107 117 133

width c 18,5 23 26 29 36 40 45

weight kg/each 0,5 0,8 1,9 2,4 3,2 4,2 5,2

type

RS RS KHV KHV KHV KHV KHV

H E K O 16

5.0 Chain wheels 5.1 Chain wheel with projecting teeth, steel, replaceable toothed rim, type VIA and VIA-C
b a

VIA

Tk

VIA-C

Figure 40: HEKO chain wheel with projecting teeth, replaceable steel rim, type VIA or VIA-C with chamfered teeth and drop-outs

HEKO chain wheels, with projecting teeth and replaceable rims Wheels for chains to DIN and other standards Hubs from mild steel with CrMo steel rim

Table 17: Sizes of HEKO chain wheels, projecting teeth, steel, replaceable rim, type VIA/VIA-C pitch circle diameter mm, Tk 179 202 224 231 259 288 256 288 320 287 323 247 328 369 409 243 283 323 363 384 479 574 315 359 403 332 386 441 550 to suit chain, nominal diameter x pitch, d x t/mm 10 10 10 13 13 13 14 14 14 16 16 16 16 16 16 18 18 18 18 19 19 19 20 20 20 22 22 22 22 x 35 x 35 x 35 x 45 x 45 x 45 x 50 x 50 x 50 x 56 x 56 x 64 x 64 x 64 x 64 x 63 x 63 x 63 x 63 x 75 x 75 x 75 x 70 x 70 x 70 x 86 x 86 x 86 x 86 DIN number of teeth dimensions/mm a 764 764 764 764 764 764 WN/22252 WN/22252 WN/22252 764 764 WN WN WN WN 764 764 764 764 WN/22252 WN/22252 WN/22252 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 8 9 10 8 9 10 8 9 10 8 9 6 8 9 10 6 7 8 9 8 10 12 7 8 9 6 7 8 10 11,5 11,5 11,5 15 15 15 15 15 15 18 18 18 18 18 18 20 20 20 20 20 20 20 23 23 23 23 23 23 23 b 34 34 34 45 45 45 45 45 45 50 50 50 50 50 50 55 55 55 55 60 60 60 60 60 60 69 69 69 69 c 60 60 60 100 100 100 100 100 100 100 100 100 100 100 100 120 120 120 120 140 140 140 140 140 140 140 140 140 140 4 7 8 10 16 18 16 16 22 18 25 14 28 32 38 10 17 22 31 28 41 56 27 38 50 35 45 55 80 weight kg/each

HEKO chain wheels type VIA provide two primary advantages: they achieve a high service life; they are simple and easy to fit and thus reduce the cost of replacement. The wheels with projecting teeth and replaceable rims are recommended for chain pitches 3.5 x d. The chain contact surfaces are hardened to minimise wear. As the teeth push through the link, a self-cleaning effect results which also prevents a build-up between chain and wheel. Teeth are also supplied chamfered, on request, for applications with sticky materials. Replaceable segments have the advantage that they can be exchanged without removing the hub which results in reduced downtime. HEKO chain wheels type VIA are suitable for special attachments, horizontal shackles to DIN, TS-shackle and push-in scraper bars. Wheel dimensions can also be tailored to suit existing installations. Assembly instruction Information regarding markings and assembly of the chain wheels are provided on page 33.

Other dimensions and qualities on request, WN = works standard

17 H E K O

5.2 Chain wheels with projecting teeth, one-piece, steel, type VIE
b a b a

Tk

Tk

Tk

Figure 41: HEKO chain wheel type VIE-A projecting teeth, one-piece, with machined contact surfaces, made from CrMo alloy steel

Figure 42: HEKO chain wheel type VIE-B projecting teeth, one-piece, welded with machined contact surfaces, hub made from carbone steel and toothed rim from CrMo alloy steel.

Figure 43: HEKO chain wheel type VIE-C with chamfered teeth and drop-outs, onepiece or welded (alternative to VIE-A and VIE-B)

Table 18: Sizes of HEKO chain wheels, projecting teeth, one-piece, type VIE-A/ VIE-B/VIE-C/VIE-D pitch circle diameter mm, Tk 164 205 245 179 224 268 162 215 268 139 159 198 395 135 157 179 202 224 290 202 231 259 288 193 256 288 320 216 287 323 247 328 369 409 243 283 323 363 384 479 574 315 359 403 332 386 441 550 to suit chain, nominal diameter x pitch, d x t/mm 4 4 4 5 5 5 6 6 6 8 8 8 8 10 10 10 10 10 10 13 13 13 13 14 14 14 14 16 16 16 16 16 16 16 18 18 18 18 19 19 19 20 20 20 22 22 22 22 x 32 x 32 x 32 x 35 x 35 x 35 x 42 x 42 x 42 x 31 x 31 x 31 x 31 x 35 x 35 x 35 x 35 x 35 x 35 x 45 x 45 x 45 x 45 x 50 x 50 x 50 x 50 x 56 x 56 x 56 x 64 x 64 x 64 x 64 x 63 x 63 x 63 x 63 x 75 x 75 x 75 x 70 x 70 x 70 x 86 x 86 x 86 x 86 DIN number of teeth dimensions/mm a 763 763 763 763 763 763 763 763 763 WN WN WN WN 764 764 764 764 764 764 764 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 WN WN WN WN 764 764 764 764 WN/22252 WN/22252 WN/22252 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 8 10 12 8 10 12 6 8 10 7 8 10 20 6 7 8 9 10 13 7 8 9 10 6 8 9 10 6 8 9 6 8 9 10 6 7 8 9 8 10 12 7 8 9 6 7 8 10 5 5 5 7 7 7 9 9 9 8 8 8 8 12 12 12 12 12 12 15 15 15 15 15 15 15 15 18 18 18 18 18 18 18 20 20 20 20 20 20 20 23 23 23 23 23 23 23 b 18 18 18 20 20 20 23 23 23 26 26 26 26 34 34 34 34 34 34 44 44 44 44 44 44 44 44 50 50 50 50 50 50 50 55 55 55 55 60 60 60 64 64 64 69 69 69 69 c 40 40 40 40 40 50 50 50 50 50 50 50 50 60 60 60 60 60 60 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 120 120 120 120 140 140 140 140 140 140 140 140 140 140 2 2,2 2,4 2 2,4 2,6 2,2 3 3,5 4 5 6 9 4 4 5 8 9 14 9 10 15 18 8 14 19 22 13 17 24 15 20 24 28 15 17 22 27 27 40 55 25 36 47 35 45 55 80 weight kg/each

For smaller chains, wheels are manufactured as one-piece. Wheels with projecting teeth are suitable for chain pitches 3.5 x d and there are three types. Type VIE-A is a onepiece machined wheel for smaller chains, with max. hub length of 60 mm, manufactured from a blank of special alloy steel. A welded wheel design, type VIE-B, is supplied for larger chains. The welded wheels with machined chain contact surfaces are manufactured with hubs made from steel. HEKO chain wheel type VIE-C and type VIE-D is supplied for handling very sticky materials and has chamfered pockets to allow the material to drop out. Wheels for existing installations are tailored to suit.

Assembly instruction Information regarding markings and assembly of the chain wheels are provided on page 33

H E K O 18

Other dimensions and qualities on request, WN = works standard

5.3 Chain wheels with projecting teeth, steel, replaceable toothed rim, type GIA
b a

Tk

Figure 44: HEKO chain wheel type GIA, projecting teeth, replaceable toothed rim with welded chain support

Suitable as drive wheels for medium duty applications Excellent service life due to hardened contact surfaces

Table 19: Sizes of HEKO chain wheels, projecting teeth, replaceable toothed rim, type GIA pitch circle diameter mm, Tk 231 259 288 256 288 320 216 252 287 323 247 328 369 409 243 283 323 363 290 384 479 574 315 359 403 332 386 441 550 410 461 466 524 582 513 576 to suit chain, nominal diameter x pitch, d x t/mm 13 x 45 13 x 45 13 x 45 14 x 50 14 x 50 14 x 50 16 x 56 16 x 56 16 x 56 16 x 56 16 x 64 16 x 64 16 x 64 16 x 64 18 x 63 18 x 63 18 x 63 18 x 63 19 x 75 19 x 75 19 x 75 19 x 75 20 x 70 20 x 70 20 x 70 22 x 86 22 x 86 22 x 86 22 x 86 23 x 80 23 x 80 26 x 91 26 x 91 26 x 91 26 x 100 26 x 100 DIN number of teeth dimensions/mm a 764 764 764 WN/22252 WN/22252 WN/22252 764 764 764 764 WN WN WN WN 764 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 764 764 WN WN 8 9 10 8 9 10 6 7 8 9 6 8 9 10 6 7 8 9 6 8 10 12 7 8 9 6 7 8 10 8 9 8 9 10 8 9 15 15 15 15 15 15 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 23 23 23 25 25 25 25 27 27 30 30 30 30 30 b 45 45 45 45 45 45 54 54 54 54 54 54 54 54 60 60 60 60 60 60 60 60 63 63 63 71 71 71 71 73 73 80 80 80 80 80 c 100 100 100 100 100 100 100 100 100 100 100 100 100 100 120 120 120 120 140 140 140 140 140 140 140 140 140 140 140 160 160 180 180 180 180 180 10 12 14 14 15 19 15 16 18 22 17 19 29 32 18 20 25 29 19 32 52 77 22 29 36 29 41 52 55 51 72 75 80 90 120 135 weight kg/each

HEKO manufactures chain wheels with projecting teeth, type GIA for chains above 13mm and use with special attachments and horizontal shackles to DIN or TS shackles. The projecting teeth clean the chain links effectively which prevents a build of material between chain and wheel. Long service lives are achieved through hardening of the teeth. Replacement time is minimised as the hub can remain in place thus reducing maintenance cost as are the cost of new toothed rims. HEKO also supplies special wheels type GIA with chamfered drop-out pockets for use with cohesive products. Wheels for existing installation are provided with dimensions to suit clients requirements.

Other dimensions and qualities on request, WN = works standard

Assembly instruction Information regarding markings and assembly of the chain wheels are provided on page 33

19 H E K O

5.4 Chain wheels with projecting teeth, steel, one-piece, type GIE
b a

Tk

Suitable as drive wheels for medium duty applications Excellent service life due to hardened contact surfaces

Figure 45: HEKO chain wheel type GIE, projecting teeth, one-piece with welded chain supports.

HEKO supply one-piece wheels type GIE with projecting teeth for chain with a pitch 3.5d and 13 mm wire diameter. The welded and hardened chain support offer the same advantage as other projecting teeth wheels, such as self-cleaning and minimisation of material buildup between wheel and chain. HEKO chain wheels type GIE with their welded chain supports offer a technically sound and cost effective solution which can be used in conjunction with special attachments, horizontal TS-shackles and DINshackles, as well as plug-in scraper bars. Dimensions for existing installations are tailored to suit the application.

Table 20: Sizes of HEKO chain wheels, projecting teeth, type GIE pitch circle diameter mm, Tk 231 259 288 256 288 320 216 252 287 323 247 328 369 409 243 283 323 363 290 384 479 574 315 359 403 332 386 441 550 410 461 466 524 582 513 576 to suit chain, nominal diameter x pitch, d x t/mm 13 x 45 13 x 45 13 x 45 14 x 50 14 x 50 14 x 50 16 x 56 16 x 56 16 x 56 16 x 56 16 x 64 16 x 64 16 x 64 16 x 64 18 x 63 18 x 63 18 x 63 18 x 63 19 x 75 19 x 75 19 x 75 19 x 75 20 x 70 20 x 70 20 x 70 22 x 86 22 x 86 22 x 86 22 x 86 23 x 80 23 x 80 26 x 91 26 x 91 26 x 91 26 x 100 26 x 100 DIN number of teeth dimensions/mm a 764 764 764 WN/22252 WN/22252 WN/22252 764 764 764 764 WN WN WN WN 764 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 764 764 WN WN 8 9 10 8 9 10 6 7 8 9 6 8 9 10 6 7 8 9 6 8 10 12 7 8 9 6 7 8 10 8 9 8 9 10 8 9 15 15 15 15 15 15 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 23 23 23 25 25 25 25 27 27 30 30 30 30 30 b 45 45 45 45 45 45 54 54 54 54 54 54 54 54 60 60 60 60 60 60 60 60 63 63 63 71 71 71 71 73 73 80 80 80 80 80 c 100 100 100 100 100 100 100 100 100 100 100 100 100 100 120 120 120 120 140 140 140 140 140 140 140 140 140 140 140 160 160 180 180 180 180 180 10 11 13 13 14 18 15 16 18 22 17 19 28 31 15 17 18 22 15 30 50 75 20 27 33 27 39 48 53 50 68 74 78 88 118 130 weight kg/each

Assembly Instructions For assembly instructions for the chain wheels see page 33

Other dimensions and qualities on request, WN = works standard

H E K O 20

5.5 Chain wheels with projecting teeth, replaceable toothed rim, type GIA-3
b a

Tk

Figure 46: HEKO heavy duty chain wheel type GIA3, projecting teeth, replaceable toothed rim, for highest demands

Suitable as drive wheels for heavy duty applications Excellent service life due to hardened contact surfaces

Table 21: Sizes of HEKO chain wheels, projecting teeth, steel, replaceable toothed rim, type GIA-3 pitch circle diameter mm, Tk 216 252 287 323 247 328 369 409 243 283 323 363 328 409 490 290 384 479 574 315 359 403 332 386 441 550 410 461 466 524 513 576 538 605 615 697 566 847 to suit chain, nominal diameter DIN number of teeth dimensions/mm a 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 18 x 18 x 18 x 18 x 18 x 18 x 18 x 19 x 19 x 19 x 19 x 20 x 20 x 20 x 22 x 22 x 22 x 22 x 23 x 23 x 26 x 26 x 26 x 26 x 30 x 30 x 30 x 34 x 36 x 42 x 56 56 56 56 64 64 64 64 63 63 63 63 64 64 64 75 75 75 75 70 70 70 86 86 86 86 80 80 91 91 100 100 105 105 120 136 126 147 764 764 764 764 WN WN WN WN 764 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 764 WN WN 764 764 WN WN 764 764 6 7 8 9 6 8 9 10 6 7 8 9 8 10 12 6 8 10 12 7 8 9 6 7 8 10 8 9 8 9 8 9 8 9 8 8 7 9 18 18 18 18 18 18 18 18 20 20 20 20 20 20 20 20 20 20 20 23 23 23 25 25 25 25 27 27 30 30 30 30 35 35 35 35 40 50 b 54 54 54 54 54 54 54 54 60 60 60 60 60 60 60 60 60 60 60 63 63 63 71 71 71 71 77 77 80 80 80 80 95 95 95 105 110 120 c 100 100 100 100 100 100 100 100 120 120 120 120 120 120 120 140 140 140 140 140 140 140 140 140 140 140 160 160 180 180 180 180 200 200 200 200 220 220 20 21 24 29 22 25 38 42 24 26 33 38 26 40 42 25 42 68 100 29 38 47 38 54 68 72 41 94 98 154 105 120 166 180 195 210 190 320 weight kg/each

Wheels with projecting teeth have many advantages. In particular the self-cleaning phenomena and minimisation of build-up between wheel and chain. The projecting teeth and chain supports are hardened to provide a good service life. Replacement time is minimised as the hub can remain in place thus reducing maintenance cost. The cost for replacement parts are also lower. HEKO also supplies special wheels type GIA with chamfered drop-out pockets for use with cohesive products. Wheels for existing installation are provided with dimensions to suit clients requirements. Special designs: Wheels with chamfered pockets to prevent build-up when handling cohesive products.

Other dimensions and qualities on request, WN = works standard

Assembly Instructions For assembly instructions for the chain wheels see page 33

21 H E K O

5.6 Chain wheels with pocket teeth, steel, replaceable rims, type GTA
b a

Tk

Suitable as drive wheels Excellent service life due to hardened contact surfaces

Figure 47: HEKO chain wheel type GTA, pocket teeth, replaceable rims, welded

Table 22: Sizes of HEKO chain wheels, pocket teeth, replaceable rims, type GTA pitch circle diameter mm, Tk 135 157 179 202 231 259 288 256 288 320 216 252 287 323 358 247 328 369 409 243 283 323 363 403 290 384 479 574 315 359 403 332 386 441 550 410 461 466 524 671 726 to suit chain nominal diameter x pitch, d x t/mm 10 x 10 x 10 x 10 x 13 x 13 x 13 x 14 x 14 x 14 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 18 x 18 x 18 x 18 x 18 x 19 x 19 x 19 x 19 x 20 x 20 x 20 x 22 x 22 x 22 x 22 x 23 x 23 x 26 x 26 x 30 x 36 x 35 35 35 35 45 45 45 50 50 50 56 56 56 56 56 64 64 64 64 63 63 63 63 63 75 75 75 75 70 70 70 86 86 86 86 80 80 91 91 105 126 DIN number of teeth dimensions/mm a 764 764 764 764 764 764 764 WN/22252 WN/22252 WN/22252 764 764 764 764 764 WN WN WN WN 764 764 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 764 764 764 6 7 8 9 8 9 10 8 9 10 6 7 8 9 10 6 8 9 10 6 7 8 9 10 6 8 10 12 7 8 9 6 7 8 10 8 9 8 9 10 9 14 14 14 14 18 18 18 18 18 18 21 21 21 21 21 21 21 21 21 23 23 23 23 23 23 23 23 23 25 25 25 27 27 27 27 28 28 32 32 36 42 b 38 38 38 38 48 48 48 48 48 48 57 57 57 57 57 57 57 57 57 63 63 63 63 63 63 63 63 63 65 65 65 73 73 73 73 78 78 82 82 96 112 c 80 80 80 80 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 120 120 120 120 120 140 140 140 140 140 140 140 140 140 140 140 140 140 160 160 200 220 4 7 8 9 10 13 19 15 22 24 13 17 21 32 38 23 31 33 39 17 27 30 38 45 25 40 47 55 28 38 47 43 45 55 65 60 67 85 105 220 242 weight kg/each

HEKOs pocket teeth chain wheels have an excellent service life. The toothed rims are manufactured from special alloy steel. Chain contact surfaces are machined and sides are chamfered to ensure a good contact with the chain and a good lead into the wheel. Chain contact surfaces are hardened to ensure a good service life. Pocket toothed chain wheels type GTA are supplied for use with special attachments, vertical shackle to DIN or TS-shackle and lift-in scraper bars. Replaceable rims have the advantage that the hub can be left in place during refurbishment, which also saves time and cost. Purchasing cost for replacements are also reduced compared to completely new wheels. Dimensions for existing installations are tailored to suit the application. Assembly Instructions For assembly instructions for the chain wheels see page 33.

Other dimensions and qualities on request, WN = works standard

H E K O 22

5.7 Chain wheels with pocket teeth, steel, one-piece, type GTE
b a

Tk

c Figure 48: HEKO chain wheel type GTE, pocket teeth, one-piece, welded steel fabrication

Table 23: Sizes of HEKO chain wheels, pocket teeth, one-piece, type GTE pitch circle diameter mm, Tk 135 157 179 202 174 202 231 259 288 162 193 256 288 320 181 216 252 287 323 358 247 328 369 409 243 283 323 363 403 290 384 479 574 315 359 403 332 386 441 550 259 360 410 461 374 409 524 272 377 431 671 454 to suit chain nominal diameter x pitch, d x t/mm 10 x 10 x 10 x 10 x 13 x 13 x 13 x 13 x 13 x 14 x 14 x 14 x 14 x 14 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 18 x 18 x 18 x 18 x 18 x 19 x 19 x 19 x 19 x 20 x 20 x 20 x 22 x 22 x 22 x 22 x 23 x 23 x 23 x 23 x 26 x 26 x 26 x 30 x 30 x 30 x 30 x 36 x 35 35 35 35 45 45 45 45 45 50 50 50 50 50 56 56 56 56 56 56 64 64 64 64 63 63 63 63 63 75 75 75 75 70 70 70 86 86 86 86 80 80 80 80 73 91 91 84 84 84 105 101 DIN number of teeth dimensions/mm a 764 764 764 764 764 764 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 764 764 764 WN WN WN WN 764 764 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 764 764 764 764 766 764 764 766 766 766 764 766 6 7 8 9 6 7 8 9 10 5 6 8 9 10 5 6 7 8 9 10 6 8 9 10 6 7 8 9 10 6 8 10 12 7 8 9 6 7 8 10 5 7 8 9 8 7 9 5 7 8 10 7 14 14 14 14 18 18 18 18 18 18 18 18 18 18 21 21 21 21 21 21 21 21 21 21 23 23 23 23 23 23 23 23 23 25 25 25 27 27 27 27 28 28 28 28 32 32 32 36 36 36 36 42 b 38 38 38 38 48 48 48 48 48 48 48 48 48 48 57 57 57 57 57 57 57 57 57 57 63 63 63 63 63 63 63 63 63 65 65 65 73 73 73 73 78 78 78 78 82 82 82 96 96 96 96 112 c 80 80 80 80 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 120 120 120 120 120 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 160 160 160 200 200 200 200 200 4 6 6 8 6 8 10 12 17 5 7 14 20 21 8 11 15 19 31 37 22 30 32 38 15 25 30 35 43 30 40 45 52 27 37 45 45 50 55 62 40 45 55 65 65 75 90 55 70 80 180 185 weight kg/each

HEKO manufacture one-piece chains wheels with pocket teeth type GTE. This design offers an excellent service life, smooth operation and a good lead-in for the chain. Inner teeth are machined (with a chamfer). The toothed rims, which are welded to the hub, are manufactured from alloy steel. Chain contact surfaces are hardened to improve wear resistance. HEKO one-piece chain wheels with pocket teeth are suitable for use with special attachments and vertical shackles to DIN or TS-shackles. Dimensions for existing installations are tailored to suit the application. Assembly Instructions For assembly instructions for the chain wheels see page 33.

Other dimensions and qualities on request, WN = works standard

23 H E K O

5.8 Chain wheels with pocket teeth, cast steel, one-piece, type GSE
b a

Tk

c Figure 49: HEKO chain wheel type GSE, one-piece, pocket teeth, cast steel

Table 24: Sizes of HEKO chain wheels, pocket teeth, one-piece, type GSE pitch circle diameter mm, Tk 179 259 345 243 283 323 363 to suit chain, DIN nominal diameter x pitch, d x t/mm 10 x 35 13 x 45 13 x 45 18 x 18 x 18 x 18 x 63 63 63 63 764 764 764 764 764 764 764 HEKO drawing number KR 2443 KR 4073 KR 2350 KR KR KR KR 1806 1826 2028 2290 number of teeth dimensions/mm a 8 9 12 6 7 8 9 12,5 17 17 22 22 22 22 b 53 65 63 80 68 80 78 c 60 90 100 100 90 100 100 8 22 30 24 27 36 41 weight kg/each

HEKO chain wheels manufactured of cast steel offer an inexpensive solution as drive and idling wheels for scraper conveyors. Chain contact surfaces are case hardened to increase the service life. We recommend the use of HEKO chain wheels manufactured from alloy steel for heavy duty applications.

Other dimensions and qualities on request

5.9 Support idlers and snub wheels type VUE, GUE, GGE
Tk a b Tk a b
Tk b

Figure 50: HEKO support idling wheel type VUE, machined from steel

Figure 51: HEKO support idling wheel type GUE, welded steel design

Figure 52: HEKO support idling wheel type GGE, in cast iron

Table 25: Sizes of HEKO support idling wheels in cast iron or steel, welded or machined, type VUE, GUE and GGE pitch circle diameter mm, Tk 120 146 162 240 260 309 352 340 408 to suit chain nominal diameter d/mm 10 13 16 18 20 23 26 30 36 dimensions/mm a 60 70 80 90 100 100 110 120 140 b 40 48 50 53 60 80 90 105 125 4 6 7 14 26 41 52 55 80 weight kg/each

HEKO support idling wheels and snub wheels are alternative solutions to guide rails for horizontal and inclined conveyors. Use of wheels reduces friction and thus power requirements. The following types are available:

HEKO type VUE or GUE in steel, fabricated by welding or machined from a blank. Wheels with hub length above 65 mm are supplied welded. HEKO type GGE in cast iron.

Other dimensions and qualities on request

Assembly Instructions For assembly instructions for the chain wheels see page 33.

H E K O 24

5.10 Chain wheels, toothless, steel, type GUA and type GUE
Table 26: Sizes of HEKO chain wheels, toothless, steel, type GUA and type GUE pitch circle diameter mm, Tk 144 161 179 215 135 157 179 202 224 268 185 207 230 231 259 288 256 288 320 174 202 231 259 288 216 252 287 323 358 247 328 369 409 256 288 320 243 283 323 363 403 290 384 479 574 252 287 322 315 359 403 332 386 441 550 328 369 410 461 374 420 466 524 431 671 454 726 680 847 to suit chain nominal diameter x pitch, d x t/mm 10 x 10 x 10 x 10 x 10 x 10 x 10 x 10 x 10 x 10 x 13 x 13 x 13 x 13 x 13 x 13 x 14 x 14 x 14 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 16 x 18 x 18 x 18 x 18 x 18 x 18 x 18 x 18 x 19 x 19 x 19 x 19 x 20 x 20 x 20 x 20 x 20 x 20 x 22 x 22 x 22 x 22 x 23 x 23 x 23 x 23 x 26 x 26 x 26 x 26 x 30 x 30 x 36 x 36 x 42 x 42 x 28 28 28 28 35 35 35 35 35 35 36 36 36 45 45 45 50 50 50 45 45 45 45 45 56 56 56 56 56 64 64 64 64 50 50 50 63 63 63 63 63 75 75 75 75 56 56 56 70 70 70 86 86 86 86 64 64 80 80 73 73 91 91 84 105 101 126 118 147 DIN dimensions in mm a 766 766 766 766 764 764 764 764 764 764 766 766 766 764 764 764 WN/22252 WN/22252 WN/22252 766 766 766 766 766 764 764 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 766 766 766 764 764 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 766 766 766 764 764 764 WN/22252 WN/22252 WN/22252 WN/22252 766 766 764 764 766 766 764 764 766 764 766 764 766 764 14 14 14 14 14 14 14 14 14 14 18 18 18 18 18 18 19 19 19 21 21 21 21 21 21 21 21 21 21 21 21 21 21 23 23 23 23 23 23 23 23 24 24 24 24 25 25 25 25 25 25 27 27 27 27 28 28 28 28 32 32 32 32 36 36 42 42 50 50 b 38 38 38 38 38 38 38 38 38 38 48 48 48 48 48 48 49 49 49 57 57 57 57 57 57 57 57 57 57 57 57 57 57 63 63 63 63 63 63 63 63 64 64 64 64 65 65 65 65 65 65 73 73 73 73 74 74 74 74 82 82 82 82 96 96 112 112 130 130 c 60 60 60 60 60 60 60 60 60 60 80 80 80 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 120 120 120 120 120 120 120 120 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 160 160 160 160 200 200 200 220 220 220 4 4 5 6 4 4 5 6 9 13 5 7 9 10 12 14 13 18 22 6 8 9 10 13 7 10 13 17 26 10 17 24 28 13 16 18 11 14 17 22 25 15 27 36 45 12 18 23 20 30 32 45 51 54 80 25 28 55 65 30 45 55 70 68 150 110 190 185 260 weight kg/each

HEKO Chain wheels, toothless in steel

wide chain supports surfaces for diverting the chain

b a

Tk

Figure 53: HEKO chain wheel, toothless, steel, type GUA, replaceable rims.

b a

Tk

Figure 54: HEKO chain wheel, toothless,steel, type GUE, one-piece

Other dimensions and qualities on request, WN = works standard

Assembly Instructions For assembly instructions for the chain wheels see page 33.

25 H E K O

5.11 HEKO chain wheel summary

Chain wheels with replaceable rims simplify and reduce cost for refurbishment. Removal of the shaft and hub are unnecessary, thus reducing stoppage time. Hub and rims can be manufactured from special steels, i.e. alloy steel, HARDOX, etc., on clients request. Optimum meshing between chain and teeth will only be possible if both are matched in our workshop. When replacing chain it is important that the teeth do not show signs of excess wear. We recommend that both are changed together. Chain to wheel details may differ from those illustrated in our catalogue. Tolerances of chain wheels are to DIN 7168. Chain wheels are supplied finish bored or pilot bored with standard or bespoke hub diameter or length. HEKO also provides idling wheels, toothed or toothless, with dry bearings to allow self-compensating if uneven expansion between chain strands occurs.

Table 27: HEKO chain wheels overview Wheel type Description page Wheel machined from a blank welded wheel projecting teeth pocket teeth toothless one-piece replaceable toothed rims replaceable toothless rims replaceable rims with fracture line for separation (to 600 mm PCD) or segments (from 400 mm PCD) chamfered drop-out pockets for cohesive materials (self-cleaning) chamfered rims/self-cleaning large drop out pockets to push-out material suitable for horizontal shackle to type DIN or TS suitable for vertical shackle to type DIN or TS suitable for horizontal special scraper attachments type SP/BGQ suitable for plug-in attachments type SMG/SMO suitable for split attachments type BG 22 suitable for vertical chain locks type A/B/D/E/F suitable for horizontal chain locks type A/B/D suitable for vertical/horizontal chain locks type C/N suitable for plug-in attachments type EFL suitable for chain diameters between suitable for chains to DIN 764 suitable for chains to DIN 766 suitable for chains to DIN 22252 suitable for special chains stainless steels or to clients special requirements steel hub wheels completely from special alloy steel wheels completely from GG/GGG wheels completely from GS with case hardened teeth recommended as drive wheel recommended as idling wheel recommended as snub wheel key to DIN key to other standards loose wheel with grub screw on centre keyway corrosion resitant coating x standard, X option x x x X x x x x X x x x x X x x x x X x x x x X x x x x x x x x x x x x x X x X x x x X x x X x X x x X x X x x X x X x x x x x x x 4-22 mm x x x x x x x x 4-10 mm x x x x x x x x 4-22 mm x x x x x x x x 4-22 mm x x x x x x x x 13-26 mm x x x x x x x X X X x x X x x x x x x x x x VIA 17 x VIE-A 18 x VIE-B 18 x VIE-C 18 x x x GIA 19

H E K O 26

GIE 20 x x

GIA-3 21 x x

GTA 22 x

GTE 23 x

GSE 24

VUE 24 x

GUE 24 x

GGE 24

GUA 25 x

GUE 25 x

x x x x

x x

x x x x x x x x x x x x

x X X

x X x X x x x x x x x x x 10-42 mm x x x x X x X

x x x x x x x x 13-26 mm x x x X x X

x x x x x x x x x 16-42 mm x x x X x X 10-36 mm x x x x X x X 10-36 mm x x x x X x X x 10-18 mm x x x x x x x x x x x x x x x x x x

x x x x x x x x 10-36 mm x x x x X x X

x x x x x x x x 10-36 mm x x x x X x X

x x x x x x x x 10-36 mm x x x x

x x x x x x x x 10-42 mm x x x x X x X

x x x x x x X x x x x x x X x x x x x x X x x x x x x X x x x x x x x X X x x x X X x x x x X X x x x x X X x x x x x X x x x x x x X x

27 H E K O

6.0 Forged link chains and wheels

Apart from round link chains, HEKO also supply forged link chains for single and two strand conveyors, as well as compatible chain wheels. Chain wheels are supplied as onepiece units or with replaceable rims.

6.1 Forged link chains

HEKO drop-forged chain links Drop-forged chain links for the transport of many products.

D t R T

Table 28: Sizes of HEKO forged link chains, single strand chain type 66102 66102/R 69216 69218 69222 69226 69290 70010 70012 70014 70090 71018 71025 101522 77025 77028 73640 74040 74050 74060 75040 76035 76040 txc 101,6 101,6 142 142 142 142 142 150 150 150 150 160 160 160 200 200 216 220 220 220 250 260 260 x x x x x x x x x x x x x x x x x x x x x x x 36 36 40 50 50 50 47 36 36 47 47 45 53 45 50 60 72 72 75 75 75 75 75 T 24 30 46 42 54 62 24 36 42 42 24 46 50 47 60 66 64 64 58 71 70 65 70 S 9 13 20 19 25 28 9 15 17 16 9 23 23 23 25 29 26 26 28 31 32 32 32 f cm2 1,26 1,82 4,40 4,63 6,25 7,00 1,80 2,70 3,06 4,00 1,80 5,06 5,75 4,95 6,25 8,70 9,10 9,10 8,96 10,85 10,88 10,24 10,24 R 6 9 13 13 16 15 7 10 12 12 7 15 14 15 18 20 20 20 25 21 18 20 20 D 14 14 22 25 25 25 20 18 18 25 20 22 25 22 25 30 35 35 32 35 34 32 32 MBK(kN) 130 200 250 340 380 500 190 210 220 300 170 320 435 270 540 650 700 700 600 750 700 680 700

Figure 55: HEKO forged link chain, single stand

Other dimensions and qualities on request, f cm2 = D x S (link surface area) MBK = min. breaking load

D t R T

Table 29: Sizes of HEKO forged link chains, two strand chain type 80218 80226 81025 101596 82040 83025 83040 84025 84040 84060 txc 142 142 160 175 175 200 200 250 250 250 x x x x x x x x x x 50 50 50 60 60 50 60 50 60 70 T 42 62 60 70 72 60 70 60 70 100 S 19 28 25 30 30 25 30 25 30 45 f cm2 4,75 7,00 6,25 9,00 9,00 6,25 9,00 6,25 9,00 15,75 R 13 15 18 22 23 18 20 18 20 36 D 25 25 25 30 30 25 30 25 30 35 MBK(kN) 340 500 540 580 600 540 580 540 580 900

Figure 56: HEKO forged link chain, two strand

Other dimensions and qualities on request, f cm2 = D x S (link surface area), MBK = min. breakingload

H E K O 28

6.2 Wheels for forged link chains type RLA, RLA-R and RLE
HEKO chain wheels for forged link chains

welded design hardened teeth

HEKO supplies many different designs of wheels for forged link chains. HEKO recommends the use of drive wheels with replaceable rims, manufactured from alloy steel with contact surfaces hardened and carbon steel hub. Wheels can also be supplied in high alloy steels. We recommend
b a

toothless wheels for single strand conveyors. Toothed wheels are recommended for two strand conveyors for the asymmetric design of the chain links. Compatibility of chain link and wheel ensures the highest service life.

Tk

b a

Tk

b a

Ta Tp

Figure 57: HEKO chain wheel type RLA-R with symmetric teeth, reversible operation

Figure 58: HEKO chain wheel type RLA for forged link chains model 69226

Figure 59: HEKO chain wheel type RLE, toothless for flat link chains

Table 30: HEKO chain wheels with teeth for forged link chains compatible chain, type t x c/mm 66102 101,6 x 101,6 x 101,6 x 101,6 x 66102/R 101,6 x 101,6 x 101,6 x 101,6 x 69290 142 x 142 x 142 x 142 x 69218 142 x 142 x 142 x 142 x 69222 142 x 142 x 142 x 142 x 69226 142 x 142 x 142 x 142 x 70090 150 x 150 x 150 x 70014 150 x 150 x 150 x 71025 160 x 160 x 77025 200 x 200 x 75040 250 x 76040 260 x 36 36 36 36 36 36 36 36 47 47 47 47 50 50 50 50 50 50 50 50 50 50 50 50 47 47 47 47 47 47 53 53 50 50 75 75 number of teeth pitch circle outside diameter diameter Tk Ta 203,20 265,50 328,80 392,60 203,20 265,50 328,80 392,60 284,00 371,06 459,52 548,70 284,00 371,06 459,52 548,70 284,00 371,06 459,52 548,70 284,00 371,06 459,52 548,70 300,00 391,65 485,55 300,00 391,65 485,55 418,09 517,77 522,40 647,40 653,27 679,40 216 275 340 405 216 275 340 405 304 390 470 570 304 390 470 570 304 390 470 570 304 390 470 570 314 406 500 314 406 500 445 545 565 690 690 710

Table 31: HEKO chain wheels, toothless for forged link chains compatible chain, type pitch circle diameter Tk 140 209 275 356 140 209 275 356 206 292 387 504 206 292 387 504 206 292 387 504 206 292 387 504 224 326 419 224 326 419 338 442 447 572 532 560 outside diameter Ta 160 229 295 376 160 229 295 376 234 320 415 535 234 320 415 535 234 320 415 535 234 320 415 535 244 346 440 244 346 440 365 480 490 615 580 610

a 11

b 35 35 35 35 38 38 38 38 36 36 36 36 48 48 48 48 56 56 56 56 60 60 60 60 36 36 36 47 47 47 56 56 64 64 74 76 66102

a 11

b 35 35 35 35 38 38 38 38 36 36 36 36 48 48 48 48 56 56 56 56 60 60 60 60 36 36 36 47 47 47 56 56 64 64 74 76

6 8 10 12 6 8 10 12 6 8 10 12 6 8 10 12 6 8 10 12 6 8 10 12 6 8 10 6 8 10 8 10 8 10 8 8

12

12

66102/R

14

14

69290

12

12

69218

18

18

69222

20

20

69226

20

20

70090

12

12

70014

17 20 24 24 26

17 20 24 24 26

71025 77025 75040 76040

Other dimensions and qualities on request

Other dimensions and qualities on request

29 H E K O

7.0 HEKO components for wet de-ashers

Wet de-ashers are employed for the transport of granular slag, ash from mineral coal or lignite, smelter ash or incinerator ash. Molten ash which leaves the combustion zone drops into a water bath where it is cooled and then transported from the bath by scraper conveyor into down stream processes such as crushers or ash bunkers. HEKO specialise in selecting the suitable chain qualities and dimensions for such applications.
Figure 60: Wet de-asher

7.1 HEKO Chain system with scraper attachment type TS

Supplied also preassembled with the chain to endless chain strands Suitable for chains according to DIN 764 Easy installation of scraper bars Easy shortening of chain
t HEKO h L
l

d1
Figure 61: HEKO shackle type TS

b1 b2

HEKO shackles are fastened to the scraper bar by two nuts and a securing element. Shackle and scraper bar form a stable, simple form of connection. We recommend our shackle type TS for higher demands as the lip on the distance plate provides support on the wheel rim. In addition the TS-shackle permits a much higher breaking load compared to the DIN-shackle. TS-shackles can be used with wheels having projecting teeth and pocket teeth. Plain wheels can be used as return idlers.

Table 32: Dimensions and technical datas for chain and HEKO attachments type TS HEKO chains dimensions in mm inside nominal weight dia. x Pitch d x t (mm) kg/m 20 23 26 30 36 42 x x x x x x 70 80 91 105 126 147 b1 outside width min. (mm) 8,2 11,0 14,0 19,0 26,5 36,0 b2 standard case hardened HEKO qualities width 400 E 5 350 E max. MBK MBK MBK (mm) kN kN kN 27,0 31,0 35,0 39,0 47,0 55,0 72,0 83,0 94,0 108,0 130,0 151,0 251 332 425 565 814 1108 232 307 392 523 753 1025 HEKO shackle type TS dimensions in mm HEKO qualities hardened contact area weight HEKO 6 MBK (kN) kg/each 120 130 155 165 200 230 1,45 1,85 2,70 3,90 6,10 9,00 280 360 477 635 915 1188

d1 220 290 371 494 712 970 M M M M M M

h 20 20 24 24 30 36

I 83 92 104 118 139 162

D 37 37 42 42 66 79

L 55 60 70 80 85 95

MBK = min. breaking load, Other dimensions and qualities on request.

H E K O 30

HEKO also furnishes compatible attachments, drive, idling and snub wheels, frequently with bearings for submerged applications. The use of pre-assemblies enables parts to be integrated into the machine immediately after delivery, thus reducing assembly time.

Complete assemblies can be more easily exchanged thus reducing downtime during maintenance. Assembly parts can be refurbished after the machine has been placed back into operation so that the assembly can be re-used at a later date.

Figure 62: HEKO chains, scraper attachments in lower trough of SCC

7.2 HEKO Chain System with plug-in scraper attachment type SMO

Fast connection to endless chain strands with chain locks. Reversible conveying possible

HEKO plug-in attachments SMO are drop forged and are used without base plate. They are suitable for welding directly to the scraper bar. The attachments are manufactured from manganese-chrome-alloy steel and are completely case hardened. Chain locks type KHV are used for connecting longer chain strands. These chain locks have the same physical properties to that of the corresponding chain. Assembly of the five components is simple as the chain only needs to be slackened slightly. These chain locks should only be installed vertically. Dimensions are to suit the corresponding chain.

a welding area Figure 63: HEKO plug-in attachment SMO

Figure 64: Chain lock type KHV

Table 33: Dimensions and technical data for HEKO chain plug-in attachments and chain locks type KHV HEKO chains dimensions in mm b1 b2 standard case hardened inside outside HEKO qualities nominal weight width width 400 E 5 350 E dia. x pitch min. max. MBK MBK d x t (mm) kg/m (mm) (mm) kN1 kN1 kN1 16x 19x 22x 26x 30x 34x 38x 64 75 86 100 120 136 144 5,2 7,6 9,8 13,5 17,8 23,8 30,0 20,0 22,0 26,0 31,0 36,0 39,0 44,0 55,0 63,0 74,0 87,0 102,0 113,0 127,0 160 227 304 425 565 726 907 148 210 281 392 523 672 839 140 198 266 371 494 635 794 HEKO plug-in attachments SMO dimensions in mm weight MBK a 135 156 182 214 252 282 309 e 59 69 80 92 110 122 137 h 83 100 115 135 160 177 199 kg/each 0,8 1,2 2,0 3,3 5,3 7,2 9,5 b 56 66,5 77 89 107 117 133 c 18,5 23 26 29 36 40 45 type RS RS KHV KHV KHV KHV KHV chain locks type KHV/RS

MBK = min. breaking load, Other dimensions and qualities on request.

31 H E K O

7.3 HEKO Support wheels and snub wheels type VUE

Figure 65: drive unit, tensioning unit diversion for SCC, using HEKO components

Figure 66: above illustrates components for a HEKO submerged wheel assembly

Used in submerged chain conveyors With sealing arrangements Flanged to the outside of the SCC Optional electronic operation indicator For all chain dimensions

b a

Table 34: Standard sizes of HEKO support wheels made of steel, welded or machined, type VUE pitch circle diameter mm, Tk 400 400 400 566 560 566 650 511 to suit chain nominal diameter d/mm 19 22 26 30 34 36 42 30 dimensions/mm a 24 27 32 36 42 42 50 36 b 83 92 107 113 127 136 155 113 100 112 112 150 185 195 240 130 weight kg/each whitout flange

Tk

Figure 67: HEKO support idling wheel type VUE, machined from steel

Other dimensions and qualities on request

H E K O 32

8.0 Technical information Erection Maintenance Wear 8.1 Assembly instructions for chains
Assembly: 2-strand conveyor chains are always supplied as matched pairs. Chains for multi-strand conveyors, 3-4 strands, are supplied in matched bundles. Bundles are tied together with coloured wire, colour dependent on chain quality, as follows: HEKO 280E white HEKO21 yellow HEKO210E black HEKO 400E green HEKO 5 red HEKO 350E blue It is important that the coloured wires are not removed until immediately before assembly of the chain with the attachments. Chain strands are then assembled in parallel which minimises the total length difference between the assembled chain strands. Chains should be assembled with the welds of the vertical links pointing towards the shaft centre of the chain wheel. Bolted scraper connections should be checked and re-tightened after the conveyor has been operated for several days on load and run in. Equal scraper bar length is essential for proper chain transport and smooth operation. The shafts of the drive and idling wheels must be properly aligned and the wheel centres must also be in line. Chain tension should be minimised. Excess noise and/or vibration indicate excessive chain tension. Chain shortening: Should it be necessary to shorten the chain, then either a complete set of chain links is to be removed from both sides or with endless chain an equal number of links are removed from both chain strands. Heating of the adjacent chain link is to be avoided and cold cutting by using a cutting disc is preferred. Welding to the chain link, attachment and scraper bar is to be avoided. Please contact us in case of queries. Maintenance/Wear Measurement: All conveyor parts which may be subject to wear (wheels, chains, attachment, scraper bars) should be checked regularly for wear or damage. Chain contact surfaces are subject to normal wear, the extent of which is governed by chain quality, number of link movements, contact load and material handled. Wear in the contact areas reduces the chain thickness and thus has a direct relationship to service life. Lubrication, for example with oil, increases wear as it will form a grinding paste. Air and water washes or scrapers, which remove the material from the chains, drive and idling wheels reduce wear. Chains and attachments should be checked for damage following a conveyor overload. Chain replacement should always be combined with the replacement of all toothed wheels, or toothed rims, to ensure proper meshing of the chain. (For wear calculations see page 34) Operational Information: We recommend the installation of overload protection, e.g. shear pin, or overload coupling, as part of the drive unit to prevent overload of the chain during blockages in the conveyor. Material should be fed evenly over the whole width of the conveyor to avoid one sided loading and wear.

8.2 Assembly instructions for chain wheels

Assembly instruction 1 for chain wheels one-piece Unless otherwise instructed in clients order, keyways will be cut in a pair of wheels central to a tooth. Chain wheels belonging together will be given the same number so that mistakes are avoided even with large numbers of wheels. Each pair of wheels will be marked with the same number sequence. Assembly instruction 2 for chain wheels with replaceable toothed rims Unless otherwise instructed in clients order, keyways will be cut in a pair of wheels central to a tooth. Chain wheels belonging together will be given the same number so that mistakes are avoided even with large numbers of wheels. Each pair of wheels will be marked with the same number sequence. Each part of wheels with replaceable segments will be marked with an additional number, starting on the inside.
1.1 1.1 1.0 1.0 Figure 69: Assembly instruction 2

Figure 68: Assembly instruction 1

33 H E K O

8.3 Wear calculations

Measuring wear 1. The true material thickness can be measured on the straight bar opposite the weld (see illustration 70a), assuming that the same
d2

shows no signs of wear itself. Two measurements, 90 offset, should be made. 2. The thickness across two connection links are measured using callipers

(see illustration 70b) and the values recorded as shown in Table 2. Measurements should be taken at opposite ends on the left and right chain strand.

diameter (d)

measure 1 measure 2 measure 3 measure 6 measure 7 measure 8

Figure 70: Wear calculations

b Table 2: Measurements of the thickness of the connecting links (fig. 70 b) left chain link measure 1 measure 2 measure 3 measure 4 measure 5 measure 6 57,2 57,1 57,3 57,4 57,2 57,4 right chain link 57,3 57,4 57,3 57,1 57,2 57,3

Example of measuring wear Chain 30 mm diameter, quality HEKO 21 (0,1 x d hardening depth)
Table 1: Measuring the actual chain wire diameter (fig. 70 a) left chain link measurement d measurement d2 average 30,10 30,20 30,15 right chain link 30,20 30,00 30,10

Example of wear calculation

1. Actual chain diameter formula: resultant chain diameter (Table 1) 30,15 30,10 4% ./. (bending loss) 2. Case hardening depth formula: EHT x d (nominal chain diameter /mm) 30,0 mm 30,0 mm = 3,0 mm = 3,0 mm

left strand right strand

./. ./.

4% 4%

= 28,94 = 28,90

left strand right strand

0,1 0,1

x x

3. Wear of hardening range in mm left strand results calculation 1 x 2 ./. lowest measure, Table 2 wear (mm) right strand

4. Wear of hardening range in % formula: wear (mm) / (2 x hardening depth /mm) x 100

57,88

57,80 left strand right strand 0,78 0,70 / / (2 x 3,0 mm) (2 x 3,0 mm) x 100 x 100 = 13,00 % = 11,66 %

57,10 0,78

57,10 0,70 Table 2: Measurements of the thickness of the connecting links (fig. 71 b) right chain link measure 1 measure 2 measure 3 left chain link right chain link

Wear calculation
Table 1: Actual chain diameter (fig. 71a) left chain link measurement d measurement d2 average Formula 3 (2 x d [average] ./. 4%) ./. ./.

lowest measure Table 2 ................................................

= =

wear of hardening range

(mm)

(2 x ...................................... ./. 4%)

................................................ (mm)

wear (mm) ................................................ (mm)

/ /

(2 x EHT [mm] ) x 100 (2 x ..............................[mm] ) x 100

= =

wear ................................................

(%) (%)

H E K O 34

9.0 Questionnaire Technical data for chain conveyors

Company .................................................................................................................................................................. address ...................................................................................................................................................................... contact .............................................................................. tel ....................................... fax ................................... ref. no. ....................................................................... e-mail ..........................................................................

1. Type of conveyor inclined slope ............................... (degrees) horizontal single strand two-strand conveying in upper trough conveying in lower trough

multistrand

2. Material to be conveyed type of material ........................................................................................................................................................ dry wet cohesive corrosive very abrasive moisture .......................................... (%) temperature ............. C bulk density ............................ (t/m3) 3. Scraper centres ................... (mm) 4. Shaft centres ....................... (mm) 5. Handling rate ................................................................. 6. P. C. D. drive wheels ...................................................... pocket teeth P. C. D. return wheels .................................................... pocket teeth projecting teeth 7. Chain speed .................................................................... 8. Power absorbed drive shaft ..................................... 9. Torque drive shaft ..................................................... 10. Annual operating hours ............................................... 11. Chains used to date round link chains 12. Chain dimensions diameter .................. (mm) 13. Attachments shackle to DIN/ISO ................. pitch ..................... (mm) 14. Other types of attachments 15. New plant existing plant special attachment ........................ pitch .......... (mm) type/manufacturer ....................................................... modification pitch ..................... (mm) number of links ........ (each) quality ................. flat link chains forged link chains roller chains (t/h) .............................................................. (m3/h) (mm) projecting teeth (mm) toothless (m/sec) (kW) (Nm) (h.) number of teeth ............. particle size ..................... to ............................ (mm) chain centres .......... (mm) trough width ......... (mm)

number of teeth .............

16. For special requirements please attach specification/sketch

35 H E K O

HEKO products and services

Elements for bucket elevators

Components for chain conveyors

Chains and accessories for rotary kilns

Calculations, advice and servicing of conveyors

10/2004, HEKO Components for chain conveyors 1.2; Protected by copyright law. All rights reserved.

HEKO Ketten GmbH

Postfach 1262 D-58732 Wickede (Ruhr), Germany Eisenbahnstrae 2 D-58739 Wickede (Ruhr), Germany Telefon (+49)-(0) 23 77-918 00 Telefax (+49)-(0) 23 77-10 28 Internet www.heko.com E-mail [email protected]