INSTRUMENT & CONTROL SYSTEMS DESIGN PRIMER - PROJECT ESTIMATE

Customer:
Project:
CP No.
WBS No.
Location:

ADDISON PLASTICS
FEED WATER SYS
999444
001
BOONIESVILLE, TX

Charge No:
Design Team
Revision:
Date:
By:

REF DWGS NONE

SCOPE OF THIS ESTIMATE :

1) Add a new Feed Water System in the North forty

ASSUMPTIONS:
1) Water Supply is handy
2) Reference driawings are correct.

NOTES AND COMMENTS:

1)

332211
I&C#2
A
2-15-02
ZZZ

INSTRUMENT CONTROLS DESIGN PRIMER

EXECUTIVE SUMMARY WORKSHEET

PROJECT COST SUMMARY SHEET

Customer:
Project:
CP No.
WBS No.
Location:

ADDISON PLASTICS
FEED WATER SYS
999444
001
BOONIESVILLE, TX

Charge No:
Design Team
Revision:
Date:
By:

332211
I&C#2
A
2-15-02
ZZZ

ENGINEERING COST SUMMARY

ENGINEERING DETAIL

Mhrs

AVG RATE

Phase
One
Projection

Engineering
Design
CADD & Clerical

102
104
158

$90 $
$70 $
$50 $

Phase
Two
Projection

Engineering
Design
CADD & Clerical

609
540
843

$90 $
$70 $
$50 $

Phase
Three
Projection

Engineering
Design
CADD & Clerical

90
209
94

$90 $
$70 $
$50 $

2,749

PROJECT COST SUMMARY

CATEGORY
AVG RATE COST
ENGINEERING

NA

CONSTRUCTION

$38

INSTRUMENTS

NA

MATERIAL

NA

PROJECTED COST:

$ 186,525
$ 85,956
$ 344,800
$25,628

642,908

INSTRUMENT SUMMARY
Item Total:

124

Instrument Cost: $

344,800

Installation Hardware Cost: $

5,280

I/O SUMMARY
I/O TYPE

Analog mv I/O
Analog mA I/O
Thermocouples
RTD's
24vdc Discrete
110vac Discrete

COUNT

AI
AO
AI
AO
TCK
TCJ
TC_
CU
PL
DI
DO
DI
DO
Total:

0
0
60
19
0
0
0
0
3
81
48
0
0
211

Cost

9,190
7,304
7,884
54,783
37,798
42,145
8,096
14,613
4,713

TOTAL
$

24,378

$ 134,727

27,421

$ 186,525

PHASE 1 DELIVERABLES SUMMARY

Project Kickoff Meeting(s)
1 Meetings
Travel Time:
1 Events
Site Walkdown / Investigation
1 Days
P&ID Dwgs [3]:
8 Drawings
Control System Spec [5]:
1 Task
Phase 2 Project Estimate [6]:
1 Each
Phase 2 Project Schedule [6]:
1 Each
Project Drawing List [7]:
108 Records
Develop I/O Configuration [12]:
211 I/O Points
Instrument Database [13]:
317 Records
Site Plan [15]:
1 Drawings
Control Network Single-Line [16]:
1 Drawings
Preliminary Bill of Material [21,22]:
2 Tasks
PHASE 2 DELIVERABLES SUMMARY
Instrument Specifications [14]:
124 Each
Instrument Calculations [14]:
12 Each
Instrument Plan Dwgs [15]:
4 Drawings
Power Distribution Dwgs [17]:
4 Drawings
Instrument Loop Sheets [17]:
77 Drawings
Control Elementaries [17]:
6 Drawings
Control Panel Arrangements [18]:
4 Drawings
Field Junction Box Arrangements [18]:
4 Drawings
Marshalling Panel Arrangements [18]:
1 Drawings
Instrument Installation Details [19]:
4 Drawings
Field Junction Box Wiring Dwgs [20]:
4 Drawings
Marshalling Panel Connections[20]:
1 Drawings
Final Bill of Material [21,22]:
3 Tasks
Design Package Squad Check [23]:
1 Each
Issue for Construction [24]:
248 Documents

7/6/2012 1:27 AM

INSTRUMENTATION CONTROLS
DESIGN PRIMER INSTRUMENT TAKEOFF WORKSHEET

7/6/2012 1:27 AM

INSTRUMENT & CONTROL SYSTEMS DESIGN PRIMER - PROJECT ESTIMATE

Customer:
Project:
CP No.
WBS No.
Location:

ADDISON PLASTICS
FEED WATER SYS
999444
001
BOONIESVILLE, TX

Charge No:
Design Team
Revision:
Date:
By:

332211
I&C#2
A
2-15-02
ZZZ

DEVICE DATA
QTY
12
3
6
2
16

5
5
6
7
25
2
12
14
3
2
2
2

U/I
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA

DEVICE DESCRIPTION
Analyzer
Analyzer, Oxygen
Analyzer, pH
Arrestor, Flame
Assembly, Bubbler Well Pipe
Controller, PID, Panel Mnt
Glass, Flow
Glass, Level
Indicator, Digital
Indicator, Gauge
Meter, Purge
Motor, Fixed Spd w/ HOA
Motor, VSD w/ Tach & HOA
Orifice, Restriction
Regulator, Pressure
Relay
Relay, Interposing
Relay, Timer
Rotameter
RTD
Rupture Disk
Switch, Flow
Switch, Level, Capacitance
Switch, Level, Tuning Fork
Switch, Position
Switch, Pressure
Switch, Selector
Switch, Temp
Switch, Vibration
Totalizer
Transmitter, Conductivity
Transmitter, Current
Transmitter, Flow (Mag)
Transmitter, Flow (Mass)
Transmitter, Level, DP Bubbler
Transmitter, Level, Usonic

EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA
EA

Transmitter, Pressure
Transmitter, Pressure Diff
Transmitter, Speed
Transmitter, Temp
Valve, On/ Off W/ Limit Sw
Valve, Pressure Relief
Valve, Solenoid
Valve, Throttling
Vent, Conservation
Weigh Scale, Load Cell
Weigh Scale, Platform
Weigh Feeder System (Vendor)

124 Items

$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$

DEVICE
PRICE
5,000
14,000
2,000
15,000
900
1,500
1,000
300
400
75
50
100
100
200
650
48
24
120
800
300
100
1,200
1,000
750
100
500
150
500
4,250
2,500
800
500
2,000
6,000
1,500
2,000

$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$

TOTAL
PRICE
60,000
42,000
12,000
30,000
14,400
-

$
$
$
$
$
$
$
$
$
$
$
$

1,500
1,500
500
1,800
2,500
3,300
100
3,500
3,500
8,000
5,000
-

$
$
$
$
$
$
$
$
$
$
$
$

7,500
7,500
3,000
12,600
62,500
6,600
1,200
49,000
10,500
16,000
10,000
-

344,800

The I/O Assignment Index is where the User can adjust the I/O load
to fit the equipment item. If vendor equipment - such as weigh
feeders - arrive pre-engineered, there still may be a need to account
for the I/O on that system as it is integrated into the plant control
system...

INSTALLATION COST
TOTAL
PRICE
50 $
600
50 $
150
50 $
300
$
25 $
400
10 $
10 $
10 $
10 $
10 $
10 $
50 $
50 $
10 $
10 $
10 $
10 $
10 $
10 $
50 $
10 $
50 $
50 $
50 $
50 $
50 $
50 $
50 $
50 $
10 $
50 $
50 $
50 $
50 $
50 $
50 $
-

HARDW ARE
PRICE

$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$
$

50
50
50
50
50
10
15
50
10
50
50
150

$
$
$
$
$
$
$
$
$
$
$
$

250
250
300
350
1,250
20
180
700
30
100
100
300

5,280

AI

mv

AO

4-20Ma

AI

AO

I/O ASSIGNMENT INDEX

Thermocouple
RTD

TCK

TCJ

TC_

CU

PL

1
1
1

24vdc

DI

DO

The I/O Calculator uses the I/O Assignment Index as a factor

against the numbere of devices selected in order to calculate the
total number of I/O points needed for the system.

110vac

DI

DO

AI

mv

AO

4-20Ma

AI

AO

12
3
6

I/O CALCULATOR
Thermocouple
RTD

TCK

TCJ

TC_

CU

FIELD MATERIAL

24vdc

PL

DI

DO

12
-

110vac

DI

Raw Data

DO

Conduit
1
1
1

Calculated

Tube
1
1

1
1
1
-

1
1

1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1
1
1

5
5
6
7
2
2
4

14

50

25

12
4

1
1

1
1

1
1

1
1
1
1
1
1
1

1
1

1
1
1
2

AI

AO

mv

AI

AO

4-20Ma

TCK

TCJ

TC_

CU

PL

Thermocouple
RTD
I/O ASSIGNMENT CHART

Page 3 of 12

DI

DO

24vdc

DI

DO

110vac

AI

AO

mv

52
AI

2
16
AO

4-20Ma

TCK

TCJ

TC_

CU

2
PL

Thermocouple
RTD
I/O CALCULATOR

70
DI

41
DO

24vdc

DI

DO

110vac

1
1
1
1
1

1
1

1
1

1
1
1
Total
181

Conduit
12
3
6
5
5
6
7
25
12
14
2
2
2

101
Conduit
Total Drops

INSTRUMENT CONTROLS DESIGN PRIMER

ESTIMATE WORKSHEET

I/O COUNT / SCHEMATIC CALCULATION SHEET

BACKGROUND DATA

Slots / Rack:
Racks / Cabinet:
ArrngDwgs / Cabinet:
ConnDwgs / Cabinet:
Total Racks:
Total Cabinets:
Points / P&ID:
Points / Plan Dwg:

11
4.0
1.0
2.0
2
1.0
25.0
25.0

Customer:
Project:
CP No.
WBS No.
Location:

ADDISON PLASTICS
FEED WATER SYS
999444
001
BOONIESVILLE, TX

Charge No:
Design Team
Revision:
Date:
By:

332211
I&C#2
A
2-15-02
ZZZ

NOTE: Numbers in brackets "[]" indicate Project Deliverables discussed in the Projects chapter
I/O CONFIGURATION WORKSHEET

% Spare:

Analog mv I/O
Analog mA I/O

Thermocouples

RTD's
24vdc Discrete
110vac Discrete

15%
Type

Raw
Points

Total
Points

Pts Per
Module

Module
Total

AI
AO
AI
AO
TCK
TCJ
TC_
CU
PL
DI
DO
DI
DO

0
0
52
16
0
0
0
0
2
70
41
0
0

0
0
60
19
0
0
0
0
3
81
48
0
0
211

8
8
16
16
16
8
8
8
32
16
16
8
8

0
0
4
2
0
0
0
0
1
6
3
0
0
16

Total
Points

Total
Modules

Module
Cost

$
$
$
$
$
$
$
$
$
$
$
$
$

1,200
1,200
1,200
1,200
500
500
500
800
800
300
300
300
300

Total
Cost

Modules
Per Elem.

Points
Per Elem.

$
$
$ 4,800
$ 2,400
$
$
$
$
$
800
$ 1,800
$
900
$
$
$ 10,700

0
0
0
0
0
0
0
0
1
2
2
4
4

0
0
0
0
0
0
0
0
0
0
0
0
0

Total
Module
Cost:

7/6/2012 1:27 AM

Elem.
Dwgs

1.0
3.0
1.5
5.5
Total
Elem.
Dwgs

PID Loops:
Points
Per Loop

1
1
1
1
1
1
1
1
0
0
0
0
0

2
Loop
Sheets

60.0
19.0
77.0
Total
Loop Sheets

INSTRUMENT CONTROLS DESIGN PRIMER

ESTIMATE WORKSHEET

PROJECT LABOR CALCULATION SHEET

Customer:
Project:
CP No.
WBS No.
Location:

ADDISON PLASTICS
FEED WATER SYS
999444
001
BOONIESVILLE, TX

Charge No:
Design Team
Revision:
Date:
By:

332211
I&C#2
A
2-15-02
ZZZ

NOTE: Numbers in brackets "[]" indicate Project Deliverables discussed in the Projects chapter
DIRECT ENGINEERING LABOR - PHASE ONE (INVESTIGATION)
DESIGN DATA
UNIT MANHOURS
CALCULATED MANHOURS
DESCRIPTION

Project Kickoff Meeting(s)

Travel Time:
Site Walkdown / Investigation
P&ID Dwgs [3]:
Control System Spec [5]:
Phase 2 Project Estimate [6]:
Phase 2 Project Schedule [6]:
Project Drawing List [7]:
Develop I/O Configuration [12]:
Instrument Database [13]:
Site Plan [15]:
Control Network Single-Line [16]:
Preliminary Bill of Material [21,22]:

QTY

UNITS

1
1
1
8
1
1
1
108
211
317
1
1
2

Meetings

MODIFIER

Events
Days
Drawings
Task
Each
Each
Records
I/O Points
Records

1.5

Drawings
Drawings
Tasks

ENGRG

DESIGN

2.0
1.0
8.0
4.0
8.0
8.0
8.0
0.0
0.01
0.01
1.0
8.0
9.0

2.0
1.0
8.0
2.0
2.0
8.0
8.0
0.1
0.05
0.01
8.0
8.0
9.0

CADD

2.0
1.0
8.0
0.2
0.00
0.10
8.0
8.0
9.0
Total:

ENGRG

2.0
1.0
8.0
33.8
8.0
8.0
8.0
1.1
2.1
3.2
1.0
8.0
18.0
102.1

DESIGN

2.0
1.0
8.0
16.9
2.0
8.0
8.0
10.8
10.6
3.2
8.0
8.0
18.0
104.3

CADD

2.0
1.0
67.5
21.5
31.7
8.0
8.0
18.0
157.7

DIRECT ENGINEERING LABOR - PHASE TWO (PRODUCTION)

DESIGN DATA
UNIT MANHOURS
CALCULATED MANHOURS
DESCRIPTION

QTY

Instrument Specifications [14]:

Instrument Calculations [14]:
Instrument Plan Dwgs [15]:
Power Distribution Dwgs [17]:
Instrument Loop Sheets [17]:
Control Elementaries [17]:
Control Panel Arrangements [18]:
Field Junction Box Arrangements [18]:
Marshalling Panel Arrangements [18]:
Instrument Installation Details [19]:
Field Junction Box Wiring Dwgs [20]:
Marshalling Panel Connections[20]:
Final Bill of Material [21,22]:
Design Package Squad Check [23]:
Issue for Construction [24]:
O&M Manual:

124
12
4
4
77
6
4
4
1
4
4
1
3
1
248
1

DESIGN DATA
DESCRIPTION

QTY

1
3
248
3
3

QTY

8
1
1
7
3
3
248
248

DATALINK
=E56

Kickoff Meeting
Craft 1
Craft 2
Craft 3
Checkout:
Startup:
Travel Time (En-Route):
Cleanup

DESIGN

2.00
2.00
2.00
1.00
0.50
1.00
1.00
1.00
1.00
0.50
1.00
1.00
1.00
0.10
0.01
40.00

Each
Drawings
Drawings
Drawings
Drawings
Drawings
Drawings
Drawings
Drawings
Drawings
Drawings
Tasks
Each
Documents
Task

17.00
4.00
2.00
12.00
8.00
4.00
8.00
2.00
8.00
8.00
16.00
0.10
0.05
8.00

CADD

25.00
8.00
2.00
12.00
16.00
8.00
16.00
2.00
16.00
16.00
24.00
0.10
0.10
8.00
Total:

UNITS
Task

MODIFIER

10%

Trips
Documents
Meetings
Reports

DATALINK
=E47

ENGRG

DESIGN

CADD

UNITS

MODIFIER

Weeks
Class
Class
Weeks
Days
Days
Trips
Documents
Documents

10%

QTY

2
10
15
20
7
3
5

UNITS
Personnel
Days
Days
Days
Days
Task
Trips
Days

MODIFIER

ENGRG

248.0
24.0
8.0
4.0
38.5
5.5
4.0
4.0
1.0
2.0
4.0
1.0
3.0
34.7
2.5
40.0
424.2

ENGRG

DESIGN

4.00
2.00
2.00
4.00
1.00
12.00
2.00
0.10
0.01

8.00
8.00
8.00
40.00
8.00
12.00
4.00
0.50
0.05

SUPV

CRAFT

8.00
8.00
8.00
8.00
8.00
8.00
2.00
8.00

8.00
16.00
16.00
24.00
48.00
48.00
4.00
48.00

68.0
16.0
154.0
66.0
32.0
16.0
8.0
8.0
32.0
8.0
48.0
45.6
12.4
8.0
522.0

CADD

100.0
32.0
154.0
66.0
64.0
32.0
16.0
8.0
64.0
16.0
72.0
62.4
24.8
8.0
719.2

ENGRG

DESIGN

12.0
6.0
18.0

CADD

123.8
123.8

CALCULATED MANHOURS

CADD

2.00
2.00
2.00
2.00
2.00
0.10
Total:

CLERK

2.00
4.00
2.00
2.00
2.00
2.00
2.00
Total:

7/6/2012 1:27 AM

DESIGN

CALCULATED MANHOURS

166.5
2.00
4.00
6.0
- Enter the
- percentage
0.50of drawings
that
are
likely
to
require
revisions
2.00
2.00
6.0
2.00 due to construction
- changes or
6.0
design modifications...
Total:
184.5

CONSTRUCTION LABOR - PHASE THREE

UNIT MANHOURS

DESIGN DATA
DESCRIPTION

ENGRG

ENGINEERING LABOR - PHASE THREE

UNIT MANHOURS

DESIGN DATA
Construction Support:
Operations Training:
Maintenance Training:
Construction Management:
Checkout:
Startup:
Travel Time (En-Route):
Construction "Red-Lines":
Packaging for 'Issue for Record'

MODIFIER

DATALINK
=SUM(E33:E4
INDIRECT ENGINEERING LABOR - PHASE TWO
UNIT MANHOURS

Supervision & Proj Mgmt:

Travel Time (En-Route):
Document Control:
Attend Update Meetings:
Prepare Status Reports:

DESCRIPTION

UNITS
Each

ENGRG

32.0
2.0
2.0
7.0
36.0
6.0
2.5
2.5
90.0

DESIGN

64.0
8.0
8.0
56.0
36.0
12.0
12.4
12.4
208.8

CADD

16.0
2.0
2.0
49.5
24.8
94.3

CALCULATED MANHOURS
ENGRG

16.0
80.0
120.0
160.0
56.0
24.0
40.0
496.0

DESIGN

16.0
160.0
240.0
480.0
336.0
144.0
240.0
1,616.0

CADD

20.0
60.0
40.0
14.0
6.0
10.0
150.0

TOTAL

6.0
3.0
16.0
118.2
10.0
16.0
16.0
33.3
12.7
38.0
17.0
24.0
54.0
364.1

TOTAL

248.0
24.0
176.0
52.0
346.5
137.5
100.0
52.0
25.0
18.0
100.0
25.0
123.0
142.7
39.6
56.0
1,665.3

TOTAL

166.5
18.0
123.8
12.0
6.0
326.3

TOTAL

112.0
12.0
12.0
63.0
72.0
18.0
64.4
39.6
393.0

TOTAL

32.0
260.0
420.0
680.0
406.0
174.0
290.0
2,262.0

ARKANSAS ESTIMATE

Customer:
Project:
CP No.
WBS No.
Location:

7/6/2012 1:27 AM

COST SUMMARY

BULK MATERIAL TAKEOFF WORKSHEET

ADDISON PLASTICS
Charge No: 332211
FEED WATER SYS
Design Team I&C#2
999444
Revision: A
001
Date: 2-15-02
BOONIESVILLE, TX
By: ZZZ

CABLE
CABINET
CONDUIT
TUBING / DETAILS
INSTR. AIR PIPING

$20,347.57

GRAND TOTAL:
Are there hazardous areas? If so, what percentage of
the equipment will be in hazardous locations?

CONSTRUCTION L AB OR DATA

$2,303.43
$2,859.80
$8,243.12
$5,280.00
$1,661.22

75%

3696 W iring Terminations

66 Tubing Terminations
101 Conduit Terminations

WIRE & CABLE CALCULATION TABLE

200

FT Avg Homerun Distance

50
UNIT
TOTAL
U/M
PRICE
PRICE

QTY.
13

100
118
600
500
463
850
200
0
0

FT
FT
FT
FT
FT
FT
FT
FT
FT

$0.39
$0.35
$0.30
$0.12
$1.45
$1.25
$1.25
$1.00
$0.60

SUB TOTAL

$39.00
$41.30
$180.00
$60.00
$670.63
$1,062.50
$250.00
$0.00
$0.00

FT Average Local Run Distance

DESCRIPTION

STOCK NUMB ER

SOURCE

3/C #18 AW G UNSHLD CABLE, 300V

2/C #18 AW G SHLD CABLE, 300V
2/C #16 AW G UNSH CABLE, 300V
1/c #16, 600V, Hookup W ire
24twpr #18, Unsh for Digital Ckt Homeruns
16twpr #18, Indiv Shld for Analog Ckt Homeruns
4-triad, Indiv Shld for RTD Ckt Homeruns
2/C Thermocouple Extension W ire
Network Communications Cable

$2,303

TERMINATIONS, JUNCTION BOXES & CABINETS

181

Electrical Devices
UNIT

50%

Percentage of Devices Needing Fuses

QTY.

U/M

PRICE

PRICE

DESCRIPTION

91
1448
0
0
0
0
0
0
0

EA
EA
EA
EA
EA
EA
EA
EA
EA

$5.00
$1.35
$400
$400
$1,200
$1,200
$500
$1,000
$1,000

$905.00
$1,954.80
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00
$0.00

Fuseblocks
Terminals
Digital Junction box
Analog Junction Box
PLC Cabinet
24VDC Power Supply

SUB TOTAL

AverageTerminals per Device

TOTAL
STOCK NUMB ER

SOURCE

Power Supply components

Power Supply Cabinet
Cabinet Air Condistioner

$2,860

I&C PROJECT ESTIMATE - INSTRUMENT AIR PIPING

66
QTY.
660
132
66
66
66
66
132
33
66

Instrument Air Users

UNIT
U/M
PRICE
FT
EA
EA
EA
FT
EA
EA
EA
EA

SUB TOTAL

Page 6 Of 12

$2.20
$0.40
$0.50
$0.58
$0.15
$0.35
$0.02
$0.50
$0.50

10

Ft. (Average length of drop Per User)

TOTAL
PRICE

DESCRIPTION

$1,452
$53
$33
$38
$10
$23
$3
$17
$33

1/2" Pipe, Stl, Galv, Sch 40

1/2" NPT, TEE, Iron, Galv, 150#
1/2" NPT, Plug, Iron, Galv, 150#
Hanger, Pipe, Adj.Clevis, 1/2", Grinnel Fig.260
Rod, con't. Thd, Stl, Zinc-Coated
1/2" NPT, Elbow, 90 Deg, Iron, Galv, 150#
Nut, heavy Hex, Stl
Clamp, Adj. Beam, 3/8"
Bushing, Pipe, Iron, Galv, Scr, 150#, 1" x 1/2"

STOCK NUMB ER

SOURCE

$1,661

102658848.xls.ms_office, Bulk Matl

ARKANSAS ESTIMATE

7/6/2012 1:27 AM

CONDUIT & FITTINGS - GENERAL PURPOSE

25.0%

Multiplier

101

QTY.

U/M

UNIT
PRICE

253
3
3
3
3
9
26
126
1
1
1
1
4
13
63
1
1
1
1
2
6
101
0

FT
EA
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
EA
ft

$0.45
$11.60
$12.60
$11.60
$4.25
$1.00
$0.97
$0.63
$14.76
$15.52
$14.76
$7.62
$1.00
$1.07
$0.93
$49.55
$54.37
$49.55
$12.60
$1.00
$11.60
$61.80
$12.00

SUB TOTAL

10

Conduit Drops

TOTAL
PRICE

DESCRIPTION

$113.63
$34.80
$37.80
$34.80
$12.75
$9.00
$25.22
$79.54
$18.63
$19.59
$18.63
$9.62
$3.79
$13.51
$58.71
$31.28
$34.32
$31.28
$7.95
$1.89
$73.23
$6,241.80
$0.00

3/4" ,RIGID STL CONDUIT

3/4" ,OUTLET BODY, TYPE C27
3/4" ,OUTLET BODY, TYPE T27
3/4" ,OUTLET BODY, TYPE L27
3/4" ,UNION,
COVERS & GASKETS
CONDUIT CLAMP, TYPE RC-3/4
1" ,RIGID STL CONDUIT
1" ,OUTLET BODY, TYPE C37
1" ,OUTLET BODY, TYPE T37
1" ,OUTLET BODY, TYPE L37
1" ,UNION,
COVERS & GASKETS
CONDUIT CLAMP, TYPE RC-1
11/2",RIGID STL CONDUIT
11/2",OUTLET BODY TYPE GUAC59
11/2",OUTLET BODY TYPE GUAT59
11/2",OUTLET BODY TYPE GUAN59
11/2",UNION,EXPLOSION PROOF ,UNF505
COVERS & GASKETS
CONDUIT CLAMP, TYPE RC-1-1/2
FLEX CONDUIT, ECLK115
CABLE TRAY

STOCK NUMB ER

Ft. (Avg drop Per User)

SOURCE

$6,912

CONDUIT & FITTINGS - CLASS I DIV II

75.0%

Multiplier

101

QTY.

U/M

UNIT
PRICE

758
8
8
8
8
4
76
379
4
4
4
4
38
2
189
2
2
2
2
19
1
101
0

FT
EA
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
FT
EA
EA
EA
EA
EA
EA
EA
ft

$0.45
$11.60
$12.60
$11.60
$4.25
$8.00
$0.97
$0.63
$14.76
$15.52
$14.76
$7.62
$1.07
$10.00
$0.93
$49.55
$54.37
$49.55
$12.60
$11.60
$28.00
$61.80
$12.00

SUB TOTAL

Page 7 Of 12

10

Conduit Drops

TOTAL
PRICE

DESCRIPTION

$340.88
$92.80
$100.80
$92.80
$34.00
$32.00
$73.72
$238.61
$55.90
$58.78
$55.90
$28.86
$40.53
$18.94
$176.12
$93.84
$102.96
$93.84
$23.86
$219.68
$26.51
$6,241.80
$0.00

3/4" ,RIGID STL CONDUIT

3/4" ,OUTLET BODY, TYPE GUAC26
3/4" ,OUTLET BODY, TYPE GUAT26
3/4" ,OUTLET BODY, TYPE GUAN26
3/4" ,UNION,EXPLOSION PROOF UNF205
CONDUIT SEAL TYPE EYS21 3/4"
CONDUIT CLAMP, TYPE RC-3/4
1" ,RIGID STL CONDUIT
1" ,OUTLET BODY, TYPE GUAC36
1" ,OUTLET BODY, TYPE GUAT37
1" ,OUTLET BODY, TYPE GUAN36
1" ,UNION,EXPLOSION PROOF UNF305
CONDUIT CLAMP, TYPE RC-1
CONDUIT SEAL TYPE EYS21 1"
11/2",RIGID STL CONDUIT
11/2",OUTLET BODY TYPE GUAC59
11/2",OUTLET BODY TYPE GUAT59
11/2",OUTLET BODY TYPE GUAN59
11/2",UNION,EXPLOSION PROOF ,UNF505
CONDUIT CLAMP, TYPE RC-1-1/2
CONDUIT SEAL TYPE EYS21 11/2"
FLEX CONDUIT, ECLK115
CABLE TRAY

STOCK NUMB ER

Ft. (Avg drop Per User)

SOURCE

$8,243

102658848.xls.ms_office, Bulk Matl

PROJECT ENGINEERING SCHEDULE - PHASE ONE

Task
Budget
Spread Week 1 Week 2 Week 3 Week 4 Week 5 Week 6 Week 7 Week 8 Week 9 Week 10 Week 11 Week 12 Week 13 Week 14 Week 15 Week 16 Week 17 Week 18 Week 19 Week 20 Week 21 Week 22
Project Kickoff Meeting(s)
6.0
0.0
6
Travel Time:
3.0
0.0
3
Site Walkdown / Investigation
16.0
0.0
16
P&ID Dwgs [3]:
118.2
6.2
24
40
40
8
Control System Spec [5]:
10.0
0.0
8
2
Phase 2 Project Estimate [6]:
16.0
0.0
16
Phase 2 Project Schedule [6]:
16.0
0.0
16
Project Drawing List [7]:
33.3
5.3
16
12
Develop I/O Configuration [12]:
12.7
0.7
12
Instrument Database [13]:
38.0
0.0
24
2
12
Site Plan [15]:
17.0
1.0
16
Control Network Single-Line [16]:
24.0
0.0
8
16
Preliminary Bill of Material [21,22]:
54.0
2.0
4
24
24
Total Phase 1Manhours:
364
15
81
88
86
94
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Staff Allocation:
2.0
2.2
2.2
2.4
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
PHASE TWO MANPOWER:

PROJECT ENGINEERING SCHEDULE - PHASE TWO

Task
Budget
Spread Week 1 Week 2 Week 3 Week 4 Week 5 Week 6 Week 7 Week 8 Week 9 Week 10 Week 11 Week 12 Week 13 Week 14 Week 15 Week 16 Week 17 Week 18 Week 19 Week 20 Week 21 Week 22
Instrument Specifications [14]:
248.0
0.0
80
80
40
40
8
Instrument Calculations [14]:
24.0
0.0
16
8
Instrument Plan Dwgs [15]:
176.0
0.0
16
40
40
40
40
Power Distribution Dwgs [17]:
52.0
0.0
40
12
Instrument Loop Sheets [17]:
346.5
33.7
40
40
40
40
40
40
40
32
0.8
Control Elementaries [17]:
137.5
0.0
16
40
40
40
1.5
Control Panel Arrangements [18]:
100.0
0.0
24
40
32
4
Field Junction Box Arrangements [18]:
52.0
0.0
24
24
4
Marshalling Panel Arrangements [18]:
25.0
0.0
24
1
Instrument Installation Details [19]:
18.0
0.0
16
2
Field Junction Box Wiring Dwgs [20]:
100.0
0.0
40
40
20
Marshalling Panel Connections[20]:
25.0
0.0
24
1
Final Bill of Material [21,22]:
123.0
0.0
40
40
40
3
Design Package Squad Check [23]:
142.7
2.7
132
8
Issue for Construction [24]:
39.6
-0.4
40
O&M Manual:
56.0
0.0
56
Total Phase 2 Manhours:
1665
36
0
0
0
0
80
176
176
168
184
208
152
144
200
141.3
0
0
0
0
0
0
0
0
Staff Allocation:
0.0
0.0
0.0
0.0
2.0
4.4
4.4
4.2
4.6
5.2
3.8
3.6
5.0
3.5
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Phase 2 Engrg Manpower:

PROJECT SCHEDULE - PHASE THREE

Task
Budget
Spread Week 1 Week 2 Week 3 Week 4 Week 5 Week 6 Week 7 Week 8 Week 9 Week 10 Week 11 Week 12 Week 13 Week 14 Week 15 Week 16 Week 17 Week 18 Week 19 Week 20 Week 21 Week 22
Construction Support:
112.0
4.0
12
12
12
12
12
12
12
12
12
Operations Training:
12.0
0.0
12
Maintenance Training:
12.0
0.0
12
Construction Management:
0.0
0.0
Checkout:
63.0
0.0
63
Startup:
72.0
0.0
72
Travel Time (En-Route):
18.0
0.0
9
9
Construction "Red-Lines":
64.4
2.3
62
Packaging for 'Issue for Record'
39.6
1.6
38
Total Phase 3 Engrg Manhours:
393
8
0
0
0
0
0
0
0
0
0
0
0
0
0
12
12
12
12
12
36
84
93
112
Staff Allocation:
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.3
0.3
0.3
0.3
0.3
0.9
2.1
2.3
2.8
Phase 3 Engrg Manpower:
Kickoff Meeting
32.0
0.0
32
Craft 1
260.0
20.0
120
120
Craft 2
420.0
60.0
120
120
120
Craft 3
680.0
0.0
160
160
160
160
40
Checkout:
406.0
14.0
392
Startup:
174.0
0.0
174
Travel Time (En-Route):
0.0
0.0
Cleanup
290.0
0.0
290
Total Phase 3 Construction Manhours:
2262
94
0
0
0
0
0
0
0
0
0
0
0
0
0
0
32
120
400
280
280
552
214
290
Staff Allocation:
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.8
3.0
10.0
7.0
7.0
13.8
5.4
7.3
Phase 3 Construction Manpower:

P1

P1

P2

P2

P3

P3

PROJECT ENGINEERING SCHEDULE - PHASE ONE

Manhours per Unit of Time:
Task

40
Budget

Units from "Schedule" Worksheeet: Week 1 Week 2 Week 3 Week 4 Week 5 Week 6 Week 7 Week 8 Week 9 Week 10 Week 11 Week 12 Week 13 Week 14 Week 15 Week 16 Week 17 Week 18 Week 19 Week 20 Week 21 Week 22
Finish
Duration Resource
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Start

Project Kickoff Meeting(s)

Travel Time:
Site Walkdown / Investigation
P&ID Dwgs [3]:
Control System Spec [5]:
Phase 2 Project Estimate [6]:
Phase 2 Project Schedule [6]:
Project Drawing List [7]:
Develop I/O Configuration [12]:
Instrument Database [13]:
Site Plan [15]:
Control Network Single-Line [16]:
Preliminary Bill of Material [21,22]:

6.0
3.0
16.0
118.2
10.0
16.0
16.0
33.3
12.7
38.0
17.0
24.0
54.0

1
1
1
1
2
4
4
1
3
2
1
3
2

1
1
1
4
4
4
4
2
3
4
1
4
4

Task
Instrument Specifications [14]:
Instrument Calculations [14]:
Instrument Plan Dwgs [15]:
Power Distribution Dwgs [17]:
Instrument Loop Sheets [17]:
Control Elementaries [17]:
Control Panel Arrangements [18]:
Field Junction Box Arrangements [18]:
Marshalling Panel Arrangements [18]:
Instrument Installation Details [19]:
Field Junction Box Wiring Dwgs [20]:
Marshalling Panel Connections[20]:
Final Bill of Material [21,22]:
Design Package Squad Check [23]:
Issue for Construction [24]:
O&M Manual:

Budget
248.0
24.0
176.0
52.0
346.5
137.5
100.0
52.0
25.0
18.0
100.0
25.0
123.0
142.7
39.6
56.0

Start
5
7
6
9
6
6
9
15
0

Finish
8
8
10
14
14
14
14
14
0

11
12
10
13
14
14

13
14
14
14
14
14

Task
Construction Support:
Operations Training:
Maintenance Training:
Construction Management:
Checkout:
Startup:
Travel Time (En-Route):
Construction "Red-Lines":
Packaging for 'Issue for Record'

Budget
112.0
12.0
12.0
0.0
63.0
72.0
18.0
64.4
39.6

Start
14
19
19

Finish
22
19
19

20
21
20
22
22

20
21
21
22
22

Kickoff Meeting
Craft 1
Craft 2
Craft 3
Checkout:
Startup:
Travel Time (En-Route):
Cleanup

32.0
260.0
420.0
680.0
406.0
174.0
0.0
290.0

15
16
17
17
20
21

15
17
19
21
20
21

22

22

1
1
1
4
3
1
1
2
1
3
1
2
3

0.2
0.1
0.4
0.7
0.1
0.4
0.4
0.4
0.3
0.3
0.4
0.3
0.5

1
1
1
1

Duration
4
2
5
6
9
9
6
<Error>
3
3
5
2
1
1

Resource
1.6
0.3
0.9
0.2
1.0
0.4
0.4
<Error>
0.8
0.2
0.6
1.8
1.0
1.4

Duration
9
1
1
1
1
2
1
1

Resource
0.3
0.3
0.3
1.6
1.8
0.2
1.6
1.0

1
2
3
5
1
1
1

0.8
3.3
3.5
3.4
10.2
4.4
7.3

2
2

4
4
4
4

2
2

3
3

3
3

4
4

PROJECT ENGINEERING SCHEDULE - PHASE TWO

4

5
5

6
6
6

7
7
7
7

8
8
8
8

6
6

7
7

8
8

10

9
9
9
9
9

10

11

12

13

10

11

12

13

10
10
10

11

11
10

11

12
12
12

13
13

13

14
14

15

16

17

18

19

20

21

22

15
15

16
16

17
17

18
18

19
19
19
19

20
20

21
21

22
22

14
14
14
14
14
14
14
14
14
14
14
14

PROJECT SCHEDULE - PHASE THREE

2

10

11

12

13

14
14

20
20

21
21
22
22

15
16

17
17
17

18
18

19
19

20
20

21
21
22

P1

P1

P2

P2

P3

P3

Phase 1 Engr
Phase 2 Engr
Phase 3 Engr

Week 18

Week 17

Week 16

Week 15

Week 14

Week 13

Week 12

Week 11

Week 10

Week 9

Week 8

Week 7

Week 6

Week 5

Week 4

Week 3

Week 2

Week 1

MANHOURS

PROJECT MANHOUR LOADING CHART

700

600

500

400

300

200

100

WEEKS
Phase 3 Constr

Phase 3 Constr

Week 22

Week 21

Week 20

Week 19

Week 18

DISCIPLINE TEAM WEEKLY MANHOURS - PHASE ONE

3.3
0.8
4.0
18.3
4.0
4.0
4.0
18.7
2.0
2.0
2.0
2.0
2.4
4.0
2.0
73.5

2.7
2.2
12.0
99.9
6.0
12.0
12.0
14.6
10.7
36.0
15.0
22.0
51.6
244.0
22.0
176.0
52.0
346.5
137.5
100.0
52.0
25.0
18.0
100.0
25.0
123.0
142.7
39.6
56.0
112.0
12.0
12.0
63.0
72.0
18.0
64.4
39.6
32.0
260.0
420.0
680.0
406.0
174.0
290.0
4610.9

Hours Deviation
"Earned" Hours:
"Actual" Hours:
"Deviation" Hours:

47
74
27 Behind Schedule!

3.3
0.8
4.0
18.3
4.0
4.0
4.0
18.7
2.0
2.0
2.0
2.0
2.4
4.0
2.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
73.5

0.0

0.0

0.0

Member #10

0.0

Member #9

0.0

Member #8

2.5
2.5

Member #7

2.5

1.7
15.3
17.0

Member #6

17.0

0.0

Member #5

12.6
1.4
14.0

Member #4

14.0

Member #3

Member #10

Member #9

Member #8

Member #7

Member #6

40.0
0.8
0.8
4.0
4.0
4.0
4.0
4.0
2.0
2.0
2.0
2.0
2.0
2.4
4.0
2.0
40.0

Member #5

Current

3.3
0.8
4.0
18.3
4.0
4.0
4.0
18.7
2.0
2.0
2.0
2.0
2.4
4.0
2.0
73.5 #

Member #4

Week 1

Member #3

1.0%

Member #2

Remain

1.0%

DISCIPLINE TEAM TASK ASSIGNMENTS

In the Orange area, allocate the time by task for each Team Member. The time displayed on Row 5 should equal
100.0% when finished..

In Row 5, Enter the Number of Manhours Charged to the Project for this time period

Member #1

Spent

Current
%Comp

Member #2

Budget
Task
Project Kickoff Meeting(s)
6.0
Travel Time:
3.0
Site Walkdown / Investigation
16.0
P&ID Dwgs [3]:
118.2
Control System Spec [5]:
10.0
Phase 2 Project Estimate [6]:
16.0
Phase 2 Project Schedule [6]:
16.0
Project Drawing List [7]:
33.3
Develop I/O Configuration [12]:
12.7
Instrument Database [13]:
38.0
Site Plan [15]:
17.0
Control Network Single-Line [16]:
24.0
Preliminary Bill of Material [21,22]:
54.0
Instrument Specifications [14]:
248.0
Instrument Calculations [14]:
24.0
Instrument Plan Dwgs [15]:
176.0
Power Distribution Dwgs [17]:
52.0
Instrument Loop Sheets [17]:
346.5
Control Elementaries [17]:
137.5
Control Panel Arrangements [18]:
100.0
Field Junction Box Arrangements [18]:
52.0
Marshalling Panel Arrangements [18]:
25.0
Instrument Installation Details [19]:
18.0
Field Junction Box Wiring Dwgs [20]:
100.0
Marshalling Panel Connections[20]:
25.0
Final Bill of Material [21,22]:
123.0
Design Package Squad Check [23]:
142.7
Issue for Construction [24]:
39.6
O&M Manual:
56.0
Construction Support:
112.0
Operations Training:
12.0
Maintenance Training:
12.0
Construction Management:
0.0
Checkout:
63.0
Startup:
72.0
Travel Time (En-Route):
18.0
Construction "Red-Lines":
64.4
Packaging for 'Issue for Record'
39.6
Kickoff Meeting
32.0
Craft 1
260.0
Craft 2
420.0
Craft 3
680.0
Checkout:
406.0
Startup:
174.0
Travel Time (En-Route):
0.0
Cleanup
290.0
Total Hours: 4684.4

Period
%Comp

Member #1

To capture each week's expenditures after the times have been

entered, simply insert a new column to the left of Column G. Then
"Select" the entire data range in the "Current" column "H". Once the
entire row is selected, press "Ctrl-C" to copy all the data. Then select
the top data cell in the new column. Once it is highlighted, with your
cursor over the highlighted cell, right-click the mouse and select "Paste
Special". Then select "Values". The current data will be copied as
data, not as links, and the current week's expenditures will thus be
saved.

100.0%

100.0%

0.0%

100.0%

100.0%

0.0%

0.0%

0.0%

0.0%

0.0%

2.0%
2.0%
10.0%
10.0%
10.0%
10.0%
10.0%
5.0%
5.0%
5.0%
5.0%
5.0%
6.0%
10.0%
5.0%

100.0%

90.0%

10.0%

10.0%

90.0%