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IBR

The document discusses formulas for calculating the minimum thickness of IBR and non-IBR piping. For IBR piping, the thickness is calculated using an IBR pipe thickness formula that considers the maximum working pressure, outside diameter, efficiency factor, and corrosion allowance. For non-IBR piping, the ASME B31.1 thickness formula is used. The allowable stress values in the IBR formula consider factors like the yield point, tensile strength, and stress required to cause rupture over time at various temperatures.

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2K views5 pages

IBR

The document discusses formulas for calculating the minimum thickness of IBR and non-IBR piping. For IBR piping, the thickness is calculated using an IBR pipe thickness formula that considers the maximum working pressure, outside diameter, efficiency factor, and corrosion allowance. For non-IBR piping, the ASME B31.1 thickness formula is used. The allowable stress values in the IBR formula consider factors like the yield point, tensile strength, and stress required to cause rupture over time at various temperatures.

Uploaded by

cirius_cool
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPT, PDF, TXT or read online on Scribd
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IBR THICKNESS CALCULATION

Definition:

IBR piping covers: . Boiler feed water piping and Steam pipes with pressures above 3.5kg/sq cm (g) or pipe internal dia above 254 mm, what ever applicable
Thickness calculation: IBR pipes - As per IBR thickness formula Non IBR pipes - As per ASME B31.1 thickness formula

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IBR THICKNESS CALCULATION


THICKNESS CALCULATION AS PER IBR

IBR pipe thickness formula (OD based) Pipe thickness formula as per B 31.1 (OD based) WP x D WP x D t = ------------------------ + c t = ----------------------------+ c 2 x f x e + WP 2 x ( f x e + WP x y) IBR pipe thickness formula (ID based)
WP x d t = ------------------------ + c 2 x f x e - WP
T<=482 deg C; y=0.4 T>=538 deg C; y=0.7

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IBR THICKNESS CALCULATION

Where: t = Calculated mimimum pipe thickness WP = Max working pressure D = Outside diameter d = inside diameter f = Allowable stress as computed from formulae below. Allowable stress values as specified in the code of the country of manufacture are acceptable in lieu of the figures computed from the formulae below provided they fall within limits specified by these formulae. e = Efficiency factor c = 0.75 (Corrosion allowance)

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IBR THICKNESS CALCULATION

Allowable stress (IBR): For temperatures upto 454 oC, Min of: R/2.7 and 0.67 Et For temperatures above 454 oC, Min of: 0.67 Et, 0.67 Sr, 0.83 Sr min and 1.0 Sc

R = Specified minimum tensile strength at room temperature. Et = Yield point (0.2% proof stress at the temp) Sr = Average stress at the temp to cause rupture at the end of 100,000 hr. Sr min = Minimum stress at the temp to cause rupture at the end of 100,000 hr. Sc = Average stress at the temp to produce an elongation of 1% (creep) in 100,000 hr.

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IBR THICKNESS CALCULATION

Allowable stress as per ASME section II part D (for comparision with IBR) Min of: R/4, 1.1/4 x Rt, 0.67 E, 0.67 Et, 0.67 Sr, 0.8 Sr min and 1.0 Sc Rt = Specified minimum tensile strength at the temperature. E = Yield point (0.2% proof stress at room temp)

* It can be seen that ASME is more conservative than IBR and hence allowable stress values as tabulated in ASME Section II part D can be used in IBR thickness calculation.

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