Introduction To Petroleum Engineering - Lecture 11 - Cementing
Introduction To Petroleum Engineering - Lecture 11 - Cementing
Course Outlines:
What is Petroleum Engineering? The Life Cycle of Oil and Gas projects, Origin, formation and accumulation of Petroleum, Oil & Gas Exploration, Appraisal of Oil & Gas Discoveries, Development of Oil & Gas Discoveries, Producing Oil & Gas Fields, Transportation of Oil & Gas, The Petroleum Industry & the Environment, Petroleum Economics.
Year 2012 - 2013
Well Cementing
Well Cementing
Cementing
Primary cementing cost about 5% of the total well cost. About 15% of primary cement jobs require further squeezing job. The total cost of cementing, if squeezing is required, is about 17% of well cost. Typical number of squeezes required to fix problems in primary cement job is 3. Complete the isolation step that started with casing
Pressure isolation Pipe support and protection from external corrosion Leakoff control preventing crossflow Water influx control
Cement Circulation
Path: down the casing and up the annulus Concerns:
Cement density and formation pressure Cement bond between pipe and formation Cement pump time Ability to place the cement over the whole column (fluid loss control, correct volumes, pumpability) Cement strength development The quality and longevity of the seal
Cement Integrity
Cement Integrity
Cement Integrity of the shoe is the drillers main concern Cement integrity concern includes pressure, water and exterior corrosion isolation. The height of good cement bonding is a primary failure cause in well failure. After cementing, the well is drilled ahead for a few feet and a shoe-test is done to simulate the highest mud available.
Cement Grades
Cement Slurry
The final slurry design has a certain slurry density between 11 and 18 ppg. More water can be added but the water will separate as it sets resulting in channels or weak cement. Fluid density balance is used to get slurry density.